Shuttlecock with double-layer artificial feathers and batch production process of shuttlecock

Abstract

The invention discloses a shuttlecock with double-layer artificial feathers and a batch production process thereof, and relates to the technical field of production of shuttlecocks with double-layer artificial feathers, the shuttlecock comprises a wooden shuttlecock head and a plurality of double-layer artificial feathers fixedly arranged on the wooden shuttlecock head, the double-layer artificial feather comprises a carbon fiber rod, a first foam layer and a second foam layer, a tip is arranged at the lower end of the carbon fiber rod, the middle of the first foam layer is bonded to the rear end face of the upper end of the carbon fiber rod, the middle of the second foam layer is bonded to the front end face of the upper end of the carbon fiber rod, and the second foam layer is bonded to the first foam layer. The outer edge of the second foam layer is flush with the outer edge of the first foam layer. The method has the advantages that the performance is better than that of goose feathers, the manufacturing period of the shuttlecock is shortened, the production efficiency of the shuttlecock is improved, and the service life of the manufactured shuttlecock is longer.

Description

Technical Field

[0001] The invention relates to the technical field of badminton production with double-layer artificial feathers, in particular to a badminton with double-layer artificial feathers and a batch production process thereof. Background Art

[0002] The sport of hitting badminton is becoming more and more popular, especially among young people. At present, the badminton used for hitting on the market mainly includes a wooden ball head, on which a large number of goose feathers are distributed along the circumference. Although this badminton made of goose feathers can be provided for people to hit, it still has the following technical defects: I. Badminton manufacturers have to purchase goose feathers and carry out a series of processes such as screening, cleaning, cutting and molding to obtain finished goose feathers that can be used to make badminton, which reduces the production efficiency of badminton.

[0003] II. After such badminton is hit for a long time, the feather shaft of the goose feather breaks or the feathers on the goose feather fall off, thereby affecting the feel of people hitting. Therefore, such badminton has the technical defect of short service life.

[0004] Therefore, there is an urgent need for a badminton with double-layer artificial feathers and a mass production process thereof that can improve the production efficiency of the badminton and extend the service life of the manufactured badminton. Summary of the invention

[0005] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a badminton with double-layer artificial feathers and a batch production process thereof, which can improve the production efficiency of the badminton and extend the service life of the manufactured badminton.

[0006] The object of the present invention is achieved by the following technical scheme: a badminton with double-layer artificial feathers, the badminton comprising a wooden ball head and a plurality of double-layer artificial feathers fixed on the wooden ball head, the double-layer artificial feathers comprising a carbon fiber rod, a first foam layer and a second foam layer, the lower end of the carbon fiber rod is provided with a pointed head, the middle part of the first foam layer is bonded to the rear end surface of the upper end of the carbon fiber rod, the middle part of the second foam layer is bonded to the front end surface of the upper end of the carbon fiber rod, and the second foam layer is bonded to the first foam layer, the outer edge of the second foam layer is flush with the outer edge of the first foam layer, two rows of through holes are provided between the second foam layer and the first foam layer, and the through holes are arranged along the length direction of the carbon fiber rod; The pointed ends of the carbon fiber rods of each double-layer artificial feather are inserted into the wooden ball head, and a plurality of loops of string are tied between the carbon fiber rods of each double-layer artificial feather.

[0007] The first foam layer and the second foam layer are both high-strength foam.

[0008] The outer surface of the carbon fiber rod is sprayed with white paint.

[0009] The thickness of the first foam layer is equal to the thickness of the second foam layer.

[0010] The distances between every two adjacent through holes are equal.

[0011] A batch production process of a badminton with double-layer artificial feathers comprises the following steps: S1. The production of double-layer artificial feathers, the specific operation steps are: S11, the worker takes out a plurality of first foam layers, and places each of the first foam layers flat on a table; then affixes a layer of double-sided tape on the top surface of each of the first foam layers, and ensures that the outer edge of the double-sided tape is flush with the outer contour of the first foam layer; S12, the worker takes out a roll of release film, and gradually unwinds the head end of the roll of release film. During the unwinding process, the worker sticks the other sticky surface of the first foam layer on the release film to obtain a strip-shaped composite film; then the worker rolls up the strip-shaped composite film to obtain a roll of composite film, and then the worker sets the roll of composite film on the unwinding drum of the feeder; S13, the worker starts the feeder, and the feeder gradually unwinds the rolled composite film. During the unwinding process, the first foam layer on the rolled composite film is just peeled off from the release film, and the peeled first foam layer is just peeled off to the pad of the feeder, and the sticky side of the first foam layer faces upward; S14, a carbon fiber rod is adsorbed by the pneumatic material taking mechanism A, and then the pneumatic material taking mechanism A presses the carbon fiber rod onto the adhesive surface of the first foam layer, thereby adhering the carbon fiber rod to the first foam layer; S15, the second foam layer is sucked up by the pneumatic material taking mechanism B, and then the second foam layer is pressed onto the sticky surface of the first foam layer by the pneumatic material taking mechanism B, so that the second foam layer is adhered to the first foam layer, and the carbon fiber rod is fixed between the first foam layer and the second foam layer, thereby finally producing a first double-layer artificial feather; S16, repeating the operations of steps S13 to S15, a plurality of double-layer artificial feathers can be continuously produced; S2. The specific operation steps of badminton production are as follows: S21. The worker takes out a certain number of double-layer artificial feathers, and inserts the tip of a carbon fiber rod of a double-layer artificial feather into a wooden ball head through an insertion machine, thereby installing a double-layer artificial feather on the wooden ball head; S22, repeating step S21 for multiple times, so that multiple double-layer artificial feathers can be installed on the wooden ball head in sequence; S23, applying strong glue to the contact point between the carbon fiber rod of each double-layer artificial feather and the wooden ball head by using a glue dispensing device, and fixing the carbon fiber rod of each double-layer artificial feather on the wooden ball head by using the strong glue; S24, tying and fixing a plurality of loops of string between the carbon fiber rods of each double-layer artificial feather by a string hooking device, thereby producing the first badminton; S25: The worker repeats steps S21 to S24 for multiple times to continuously produce multiple shuttlecocks.

[0012] The invention has the following advantages: the production efficiency of badminton is improved and the service life is prolonged. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A schematic diagram of the structure of a badminton with double-layer artificial feathers; Figure 2 It is a schematic diagram of the structure of a double-layer artificial feather; Figure 3 for Figure 2 The main view; Figure 4 Schematic diagram of the structure of the first foam layer Figure 5 for Figure 4 The main view; Figure 6 is a schematic diagram of the structure of a carbon fiber rod; Figure 7 for Figure 6 The main view; Figure 8 It is a schematic diagram of the structure of the strip composite membrane; Fig. 9 A schematic diagram of sticking a carbon fiber rod to the first foam layer; In the figure: 1-wooden ball head, 2-double-layer artificial feathers, 3-carbon fiber rod, 4-first foam layer, 5-second foam layer, 6-pointed head, 7-through hole, 8-string, 9-release film. DETAILED DESCRIPTION

[0014] The present invention is further described below in conjunction with the accompanying drawings, and the protection scope of the present invention is not limited to the following: like Figure 1As shown, a badminton with double-layer artificial feathers includes a wooden ball head 1 and a plurality of double-layer artificial feathers 2 fixed on the wooden ball head 1, the double-layer artificial feathers 2 include a carbon fiber rod 3, a first foam layer 4 and a second foam layer 5, a tip 6 is provided at the lower end of the carbon fiber rod 3, a middle portion of the first foam layer 4 is bonded to the rear end surface of the upper end of the carbon fiber rod 3, a middle portion of the second foam layer 5 is bonded to the front end surface of the upper end of the carbon fiber rod 3, and the second foam layer 5 is bonded to the first foam layer 4, an outer edge of the second foam layer 5 is flush with an outer edge of the first foam layer 4, two rows of through holes 7 are provided between the second foam layer 5 and the first foam layer 4, the through holes 7 are arranged along the length direction of the carbon fiber rod 3, the spacing between each two adjacent through holes 7 is equal, and the function of the through holes 7 is to ventilate and reduce the pressure difference between inside and outside. The first foam layer 4 and the second foam layer 5 are both made of high-strength foam. The thickness of the first foam layer 4 is equal to the thickness of the second foam layer 5 , and the outer dimensions of the first foam layer 4 and the second foam layer 5 are equal.

[0015] The pointed ends 6 of the carbon fiber rods 3 of each double-layer artificial feather 2 are inserted into the wooden ball head 1, and multiple loops of cords 8 are tied between the carbon fiber rods 3 of each double-layer artificial feather 2. The outer surface of the carbon fiber rods 3 is sprayed with white paint.

[0016] A batch production process of a badminton with double-layer artificial feathers comprises the following steps: S1. The production of double-layer artificial feathers, the specific operation steps are: S11, workers take out multiple Figure 4~Figure 5 The first foam layer 4 shown in the figure is placed flat on the table; a layer of double-sided tape is then pasted on the top surface of each first foam layer 4, and it is ensured that the outer edge of the double-sided tape is flush with the outer contour of the first foam layer 4; S12, the worker takes out a roll of release film, and gradually unwinds the head end of the roll of release film. During the unwinding process, the worker sticks the other sticky surface of the first foam layer 4 on the release film 9, thereby obtaining a roll of release film 9. Figure 8 The strip-shaped composite film shown; then the worker rolls up the strip-shaped composite film to obtain a roll-shaped composite film, and then the worker sets the roll-shaped composite film on the unwinding drum of the feeder; S13, the worker starts the feeder, and the feeder gradually unwinds the rolled composite film. During the unwinding process, the first foam layer 4 on the rolled composite film is just peeled off from the release film 9, and the peeled first foam layer 4 is just peeled off to the pad of the feeder, and the sticky side of the first foam layer 4 faces upward; S14, through the pneumatic material taking mechanism A, a Figure 6~Figure 7The carbon fiber rod 3 shown in the figure is adsorbed, and then the pneumatic material taking mechanism A presses the carbon fiber rod 3 onto the adhesive surface of the first foam layer 4, thereby sticking the carbon fiber rod 3 to the first foam layer 4, as shown in FIG. Fig. 9 As shown; S15, the second foam layer 5 is sucked up by the pneumatic material taking mechanism B, and then the second foam layer 5 is pressed on the sticky surface of the first foam layer 4 by the pneumatic material taking mechanism B, so that the second foam layer 5 is adhered to the first foam layer 4, and the carbon fiber rod 3 is fixed between the first foam layer 4 and the second foam layer 5, thereby finally producing the first foam layer 5 as shown in FIG. Figure 2~Figure 3 The double-layer artificial feather 2 shown; S16, repeating steps S13 to S15, a plurality of double-layer artificial feathers 2 can be continuously produced; Among them, the strength of the first foam layer 4, the carbon fiber rod 3 and the second foam layer 5 in the double-layer artificial feather 2 produced in step S1 is higher than that of goose feathers. Therefore, after a long-term beating, the carbon fiber rod 3, the first foam layer 4 and the second foam layer 5 of the badminton made by using the double-layer artificial feather 2 will not be easily broken and are more resistant to beating. Therefore, the badminton made by the double-layer artificial feather 2 has a longer service life than the badminton made by goose feathers.

[0017] In addition, in step S1, the double-layer artificial feather 2 is formed by pasting the first foam layer 4, the carbon fiber rod 3 and the second foam layer 5 in a continuous film-pasting manner, so that the production is more continuous and coherent, and can be quickly used to produce badminton. There is no need for the manufacturer to screen, clean, cut and shape the purchased goose feathers to obtain the finished goose feathers that can be used to manufacture badminton, which realizes the mass production of badminton and greatly improves the production efficiency of badminton.

[0018] , the specific operation steps of badminton production are: S21, the worker takes out a certain number of double-layer artificial feathers 2, and inserts the tip 6 of the carbon fiber rod 3 of a double-layer artificial feather 2 into a wooden ball head 1 by means of an insertion machine, thereby installing a double-layer artificial feather 2 on the wooden ball head 1; S22, repeating step S21 for multiple times, so that multiple double-layer artificial feathers 2 can be installed on the wooden ball head 1 in sequence; S23, applying strong glue to the contact point between the carbon fiber rod 3 of each double-layer artificial feather 2 and the wooden ball head 1 by using a glue dispensing device, and fixing the carbon fiber rod 3 of each double-layer artificial feather on the wooden ball head 1 by using the strong glue; S24, tying and fixing a plurality of loops of thread rope 8 between the carbon fiber rods 3 of each double-layer artificial feather 2 by a thread hooking device, thereby producing a first Figure 1 The badminton shown; S25: The worker repeats steps S21 to S24 for multiple times to continuously produce multiple shuttlecocks.

[0019] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A badminton with double-layer artificial feathers, characterized in that: The badminton comprises a wooden ball head (1) and a plurality of double-layer artificial feathers (2) fixed on the wooden ball head (1); the double-layer artificial feathers (2) comprise a carbon fiber rod (3), a first foam layer (4) and a second foam layer (5); a tip (6) is provided at the lower end of the carbon fiber rod (3); a middle portion of the first foam layer (4) is bonded to the rear end surface of the upper end of the carbon fiber rod (3); a middle portion of the second foam layer (5) is bonded to the front end surface of the upper end of the carbon fiber rod (3); the second foam layer (5) is bonded to the first foam layer (4); an outer edge of the second foam layer (5) is flush with an outer edge of the first foam layer (4); two rows of through holes (7) are provided between the second foam layer (5) and the first foam layer (4); the through holes (7) are arranged along the length direction of the carbon fiber rod (3); The pointed ends (6) of the carbon fiber rods (3) of each double-layer artificial feather (2) are inserted into the wooden ball head (1), and a plurality of loops of string (8) are tied between the carbon fiber rods (3) of each double-layer artificial feather (2).

2. A badminton with double-layer artificial feathers according to claim 1, characterized in that: The first foam layer (4) and the second foam layer (5) are both high-strength foam.

3. A badminton with double-layer artificial feathers according to claim 2, characterized in that: The outer surface of the carbon fiber rod (3) is sprayed with white paint.

4. A badminton with double-layer artificial feathers according to claim 3, characterized in that: The thickness of the first foam layer (4) is equal to the thickness of the second foam layer (5).

5. A badminton with double-layer artificial feathers according to claim 4, characterized in that: The distance between every two adjacent through holes (7) is equal.

6. A mass production process of a badminton with double-layer artificial feathers, using the badminton with double-layer artificial feathers as claimed in claim 5, characterized in that: It includes the following steps: S1. The production of double-layer artificial feathers, the specific operation steps are: S11, the worker takes out a plurality of first foam layers (4), and places each first foam layer (4) flat on a table; then affixes a layer of double-sided tape on the top surface of each first foam layer (4), and ensures that the outer edge of the double-sided tape is flush with the outer contour of the first foam layer (4); S12, the worker takes out a roll of release film and gradually unwinds the head end of the roll of release film. During the unwinding process, the worker sticks the other sticky surface of the first foam layer (4) onto the release film (9), thereby obtaining a strip-shaped composite film; the worker then rolls up the strip-shaped composite film to obtain a roll of composite film, and then the worker sets the roll of composite film on the unwinding drum of the feeder; S13, the worker starts the feeder, and the feeder gradually unwinds the rolled composite film. During the unwinding process, the first foam layer (4) on the rolled composite film is just peeled off from the release film (9), and the peeled first foam layer (4) is just peeled off onto the pad of the feeder, with the sticky side of the first foam layer (4) facing upwards; S14, a carbon fiber rod (3) is adsorbed by the pneumatic material taking mechanism A, and then the pneumatic material taking mechanism A presses the carbon fiber rod (3) onto the adhesive surface of the first foam layer (4), thereby adhering the carbon fiber rod (3) to the first foam layer (4); S15, the second foam layer (5) is sucked up by the pneumatic material taking mechanism B, and then the second foam layer (5) is pressed onto the sticky surface of the first foam layer (4) by the pneumatic material taking mechanism B, so that the second foam layer (5) is adhered to the first foam layer (4), and the carbon fiber rod (3) is fixed between the first foam layer (4) and the second foam layer (5), thereby finally producing a first double-layer artificial feather (2); S16, repeating the operations of steps S13 to S15, a plurality of double-layer artificial feathers (2) can be continuously produced; S2. The specific operation steps of badminton production are as follows: S21, the worker takes out a certain number of double-layer artificial feathers (2), and inserts the tip (6) of the carbon fiber rod (3) of a double-layer artificial feather (2) into a wooden ball head (1) by means of an insertion machine, thereby mounting a double-layer artificial feather (2) on the wooden ball head (1); S22, repeating step S21 multiple times, so that multiple double-layer artificial feathers (2) can be installed on the wooden ball head (1) in sequence; S23, applying strong glue to the contact point between the carbon fiber rod (3) of each double-layer artificial feather (2) and the wooden ball head (1) by using a glue dispensing device, and fixing the carbon fiber rod (3) of each double-layer artificial feather on the wooden ball head (1) by using the strong glue; S24, tying and fixing a plurality of loops of string (8) between the carbon fiber rods (3) of each double-layer artificial feather (2) by means of a string hooking device, thereby producing a first badminton; S25: The worker repeats steps S21 to S24 for multiple times to continuously produce multiple shuttlecocks.

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