Metal bar surface protection treatment device
By designing a metal rod surface protection treatment device that includes automatic cutting and erosion, intermittent feeding soaking, cleaning and applying air-drying components, the problem of dust and impurities on the surface of the metal rod surface is solved, and automated treatment is achieved, and protective effect and efficiency are improved.
Patent Information
- Application Number
- CN202510287512.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-05-13
AI Technical Summary
Metal rods are prone to dust and impurities during the production process, and the prior art requires manual surface cleaning and soaking treatment, resulting in inefficiency and poor protection effect.
A metal rod surface protection treatment device is designed, including automatic discharge and erosion assembly, intermittent feeding soaking assembly, cleaning assembly and smearing air-drying assembly. Through an automated process, the metal rod is dust cleaned, soaked and anti-corrosion and secondary erosion, and finally sprayed and quickly air-dryed.
Automatic cleaning of dust on the surface of metal rods is realized, ensuring that the cleaning agent is evenly turned up during the soaking process, preventing precipitation, improving the anti-corrosion and rust effect, and improving the processing efficiency through automated processes and reducing manual intervention.
Smart Images

Figure CN119972610A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of surface treatment and protection, in particular to a metal bar surface protection treatment device. Background Art
[0002] Metal bars are common processing materials in the industrial field, with good thermal conductivity, electrical conductivity and ductility. With the continuous development of my country's industry, people's demand for metal bars is increasing. With the increase in demand, the output of metal bars is also increasing, but the storage problem is becoming more and more obvious.
[0003] At present, metal bars always encounter the following problems in the process of producing metal bars: most of the metal bars are exposed to the air during production, so that a large amount of dust and impurities will adhere to the surface of the metal bars. When protecting the surface of the metal bars, manual initial surface cleaning is required, and after cleaning, the cleaned metal bars need to be manually put into the metal cleaning agent immersion box for immersion. At the same time, during the immersion process, the metal cleaning agent will precipitate inside the immersion tank, which requires manual continuous stirring, which reduces the effect of the metal bar protection treatment in disguise. Summary of the invention
[0004] Based on this, the purpose of the present invention is to provide a metal bar surface protection treatment device to solve the technical problems raised in the above background.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a metal bar surface protection treatment device, comprising a frame, a chassis is fixedly installed on the upper end of the frame, an automatic material unloading and flushing component is arranged on the side of the upper end of the frame close to the chassis, a soaking box is installed on the side of the upper end of the frame away from the chassis, an intermittent feeding soaking component is rotatably installed inside the soaking box, a cleaning box is arranged on the other side of the upper end of the frame close to the intermittent feeding soaking component, a cleaning component is arranged inside the cleaning box, a coating box is arranged on the other side of the cleaning box, and a coating air-drying component is arranged inside the coating box close to one side of the cleaning component; The automatic unloading and flushing assembly includes a first transmission rod installed at the other end of the chassis through a coupling, a feed box is fixedly installed on the upper end of the frame, and the other end of the first transmission rod is fixedly installed with a first rotating disk, the outer wall of the first transmission rod is sleeved with a first transmission belt, and a travel block is installed on the side wall of the first rotating disk, and two groups of first piston cylinders close to both sides of the travel block are fixedly installed on the upper end of the frame, and a first push rod at a position in contact with the surface of the travel block is slidably installed inside each group of the first piston cylinders, and the other end of the first push rod is located at the inner end of the first piston cylinder and a piston sheet is fixedly installed, and a water inlet pipe is fixedly installed on the side wall of the first piston cylinder, and a water storage tank fixed to the end of the water inlet pipe is fixedly installed on the side of the upper end of the frame close to the travel block and below the feed box, and a feeding roller fixed to the inner wall of the first transmission belt is installed on the bearing of the cavity inner wall of the feed box, and a rolling plate fixed to the end of the side wall of the immersion box is installed at the bottom of the feed box below the feeding roller.
[0006] As a preferred technical solution of the present invention, the intermittent feeding and soaking assembly includes a second transmission belt fixedly installed on the outer wall of the first transmission rod, a second transmission rod fixed to the end of the side wall of the soaking box is installed on the inner wall of the other side of the second transmission belt, a first gear is fixedly installed on the other end of the second transmission rod, and a second gear and a third gear at a position in contact with the surface of the first gear are installed on the side wall bearing of the soaking box, and a rotating block penetrating through and extending to the inner wall of the soaking box is installed on the side wall of each group of the second gear and the third gear, and a material transfer block is installed on the other end of each group of the rotating blocks, and a plurality of support plates located between the two groups of material transfer blocks are fixedly installed on the inner bottom end of the soaking box, and a material rack is fixedly installed on the top of each group of the support plates.
[0007] As a preferred technical solution of the present invention, the cleaning component includes a first connecting rod rotatably mounted on the side wall of the second gear, the other end of the first connecting rod is rotatably mounted with a second rotating disk fixed to a bearing at the end of the side wall of the cleaning box, the other end of the second rotating disk is mounted with a fourth gear that penetrates and extends to the end of the inner wall of the cleaning box and is fixed with a bearing, the side wall bearing of the cleaning box is mounted with two groups of fifth gears located on both sides of the fourth gear, the other ends of the fourth gear and the fifth gear are fixedly mounted with a fourth transmission rod, the outer wall of each group of the fourth transmission rods is sleeved with a conveyor belt, and the side wall of the second rotating disk is rotatably mounted with a second connecting rod Rod, two groups of second piston cylinders are fixedly installed in the cavity of the cleaning box, and a top plate extending from the outside of the second piston cylinder and rotatably fixed to the end of the second connecting rod is slidably installed inside each group of the second piston cylinders, a water storage tank is fixedly installed at the top center position of the cleaning box, two groups of connecting pipes fixed to the end of the side wall of the second piston cylinder are fixedly installed on the side wall of the water storage tank, a second water spray pipe is fixedly installed on the other end of the second piston cylinder, a feeding plate fixed to the end of the side wall of the coating box is fixedly installed on the other end of the cleaning box, and a plurality of groups of material troughs are fixedly installed on the outer wall of the conveyor belt, and the top of the material trough is a semicircular opening shape.
[0008] As a preferred technical solution of the present invention, the coating and air-drying component includes a reciprocating screw with bearings installed on both sides of the inner wall of the coating box, the other end of the reciprocating screw is installed with a third transmission rod extending out of the outside of the coating box, the outer wall of the third transmission rod is sleeved with a third transmission belt sleeved with the outer wall of the fourth transmission rod, the outer wall of the reciprocating screw is sleeved with a spraying mechanism, the upper end of the spraying mechanism is fixedly installed with a tooth plate, the inner wall of the coating box is fixedly installed with a fixed block at a position in contact with the surface of the tooth plate, the inner wall bearing of the fixed block is installed with a positioning rod, the outer wall of the positioning rod is fixedly installed with a fan gear, and the other end of the positioning rod is fixedly installed with a fan blade plate located on the outside of the fixed block and above the feed plate.
[0009] As a preferred technical solution of the present invention, a recovery box located below the rolling plate is fixedly installed on the upper end of the frame, a filter screen is slidably installed on the inner wall of the recovery box, and a return pipe fixed to the end of the water storage tank is fixedly installed on the side wall of the recovery box.
[0010] As a preferred technical solution of the present invention, a flushing rack is fixedly installed on the upper end of the frame above the rolling plate and close to the side of the immersion box, and a plurality of flushing heads connected to the end of the first water spray pipe are fixedly installed on the lower end of the flushing rack.
[0011] As a preferred technical solution of the present invention, the first piston cylinder and the second piston cylinder are both slidably installed with a first push rod extending from the outside of the first piston cylinder and the second piston cylinder, the other end of each group of the first push rods is located at the bottom end of the inner wall of the first piston cylinder and the second piston cylinder, and a first telescopic spring is fixedly installed thereon, and a one-way valve is provided at the connection position between the side wall of the first piston cylinder and the end of the first water spray pipe and the water inlet pipe.
[0012] As a preferred technical solution of the present invention, a support plate is fixedly installed above the inner wall of the cleaning box and is located on the right side above the conveyor belt and fixed to the end of the second water spray pipe, and multiple groups of water spray heads are fixedly installed below the support plate.
[0013] As a preferred technical solution of the present invention, a plurality of water permeable openings are provided at the upper end of the rolling plate, and a limiting block extending to the inner side of the immersion box is fixedly mounted at the other end of the rolling plate.
[0014] In summary, the present invention mainly has the following beneficial effects: 1. The present invention cleans the surface dust and impurities of the metal bar by putting the metal bar into the feed box, and the feed roller evenly feeds the metal bar. When the first transmission rod rotates, the travel block causes the first push rods on both sides to move back and forth inside the first piston cylinder. When the first push rod moves to the left inside the first piston cylinder, the water flow inside the first piston cylinder is replenished, and the one-way valve in the water inlet pipe is closed while the one-way valve in the first water spray pipe is opened, so that the water flow is sprayed through the flushing head connected to one end of the first water spray pipe, and the surface dust and impurities of the metal bar rolling above the rolling plate are flushed, so that the dust on the surface of the metal bar is cleaned to avoid adhesion and the waste of water resources is avoided.
[0015] 2. The present invention fully soaks the cleaned metal bars for corrosion protection. When the first transmission rod rotates, it causes the first gear on the inner wall on the other side of the second transmission belt to rotate. Then, when the second gear and the third gear rotate, the rotating block and the material transfer block rotate, so that the material transfer block intermittently transfers the metal bars washed on the rolling plate above the material rack, and at the same time, the metal bars are uniformly soaked in the soaking box. At the same time, the metal cleaning agent poured into the soaking box can be evenly turned over to prevent the metal cleaning agent from precipitating in the soaking box and affecting the soaking, corrosion and rust prevention effect of the metal bars.
[0016] 3. The present invention performs a secondary flushing on the metal rod after soaking. When the third gear rotates, it drives the first connecting rod installed on the side wall to make an inclined reciprocating rotation, drives the fourth gear and the fifth gear on both sides to rotate, and then the conveyor belt can be rotated, so that the rolling metal rod can be evenly rolled into a plurality of material storage troughs installed on the outer wall of the conveyor belt, and at the same time, the second push rod is caused to reciprocate up and down in the second piston cylinder. During the up and down movement, the one-way valve in the connecting pipe is closed and the one-way valve in the second water spray pipe is opened, so that the water inside the water tank is sucked in through the connecting pipe and sprayed out through the second water spray pipe, so that the metal cleaning agent and dust remaining on the surface of the metal rod after soaking can be flushed for the second time, and the anti-corrosion and anti-rust effect of the metal rod can be further improved.
[0017] 4. The present invention sprays and quickly air-dries the metal bars after secondary washing. When the conveyor belt rotates, the outer wall of the other end is driven to sleeve the third transmission belt to rotate the third transmission rod, causing the reciprocating screw to rotate. When the spraying mechanism moves, the tooth plate contacts the surface of the fan gear, and causes the fan gear to rotate on both sides, so that the fan blade plate fans the metal bars rolling above the feed plate for air drying. The metal bars after secondary washing can be quickly air-dried to facilitate subsequent spraying work, and further improve the protection of the metal bar surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional overall structural diagram of the present invention; Figure 2 It is a transversely cut three-dimensional structural diagram of the present invention; Figure 3 It is a three-dimensional structural diagram of the automatic material feeding and flushing assembly of the present invention; Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 It is a three-dimensional structural diagram of the intermittent feeding and soaking assembly of the present invention; Figure 6 For the present invention Figure 5 The structure diagram at B is enlarged; Figure 7 It is a three-dimensional structural diagram of the cleaning component of the present invention; Figure 8 It is a three-dimensional structural diagram of the conveyor belt and the second piston cylinder of the present invention; Fig. 9 For the present invention Figure 8 Enlarged structural diagram at center C.
[0019] In the figure: 100, rack; 110, chassis; 120, automatic feeding and flushing assembly; 130, soaking box; 140, intermittent feeding and soaking assembly; 150, cleaning box; 160, cleaning assembly; 170, coating box; 180, coating and air drying assembly; 121, feeding box; 122, first transmission rod; 123, first rotating disk; 124, first transmission belt; 125, rolling plate; 126, travel block; 127, first piston cylinder; 128, first push rod; 129, piston plate; 1291, first water spray pipe; 1292, water inlet pipe; 1293, water storage tank; 1294, feeding roller; 141, second transmission belt; 142, second transmission rod; 143, first gear; 144, second Gear; 145, third gear; 146, rotating block; 147, material delivery block; 148, support plate; 149, material rack; 161, first connecting rod; 162, second rotating disk; 163, second connecting rod; 164, fourth gear; 165, fifth gear; 166, conveyor belt; 167, second piston cylinder; 168, water storage tank; 169, top plate; 1691, connecting pipe; 1692, second water spray pipe; 1693, material delivery plate; 181, third transmission belt; 182, third transmission rod; 183, reciprocating screw; 184, spraying mechanism; 185, tooth plate; 186, fixed block; 187, positioning rod; 188, fan gear; 189, fan blade plate. DETAILED DESCRIPTION
[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0021] The following describes an embodiment of the present invention based on its overall structure.
[0022] A metal bar surface protection treatment device, such as Figure 1-9 As shown, a frame 100 is fixedly mounted with a chassis 110 on the upper end of the frame 100, an automatic material unloading and flushing assembly 120 is arranged on the side of the upper end of the frame 100 close to the chassis 110, a soaking box 130 is arranged on the side of the upper end of the frame 100 away from the chassis 110, an intermittent feeding soaking assembly 140 is rotatably mounted inside the soaking box 130, a cleaning box 150 is arranged on the other side of the upper end of the frame 100 close to the intermittent feeding soaking assembly 140, a cleaning assembly 160 is arranged inside the cleaning box 150, a coating box 170 is arranged on the other side of the cleaning box 150, and a coating air-drying assembly 180 is arranged inside the coating box 170 close to one side of the cleaning assembly 160; The automatic unloading flushing assembly 120 includes a first transmission rod 122 installed at the other end of the chassis 110 through a coupling, a feed box 121 is fixedly installed at the upper end of the frame 100, a first rotating disk 123 is fixedly installed at the other end of the first transmission rod 122, a first transmission belt 124 is sleeved on the outer wall of the first transmission rod 122, and a travel block 126 is installed on the side wall of the first rotating disk 123. Two groups of first piston cylinders 127 close to both sides of the travel block 126 are fixedly installed on the upper end of the frame 100, and each group of first piston cylinders 127 are slidably installed with a first push rod at a position in contact with the surface of the travel block 126. 128, the other end of the first push rod 128 is located at the inner end of the first piston cylinder 127 and is fixedly installed with a piston plate 129, the side wall of the first piston cylinder 127 is fixedly installed with a water inlet pipe 1292, the upper end of the frame 100 is close to the side of the stroke block 126 and is located below the feed box 121 and is fixedly installed with a water storage tank 1293 fixed to the end of the water inlet pipe 1292, the cavity inner wall bearing of the feed box 121 is installed with a feed roller 1294 fixed to the inner wall of the first transmission belt 124, the bottom end of the feed box 121 is located below the feed roller 1294 and is fixed with a rolling plate 125 fixed to the end of the side wall of the immersion box 130.
[0023] When cleaning the dust and impurities on the surface of the metal bar, after the metal bar is put into the feed box 121, the motor in the chassis 110 starts to drive the first transmission rod 122 to rotate, so that the feed roller 1294 evenly feeds the metal bar, so that the metal bar evenly falls to the rolling plate 125 and rolls on one side. When the first transmission rod 122 rotates, the first rotating disk 123 rotates synchronously, so that the travel block 126 makes the first push rods 128 on both sides reciprocate inside the first piston cylinder 127. When the first push rod 128 moves to the left inside the first piston cylinder 127, the water flow inside the water tank 1293 is driven to circulate through the water inlet pipe 1292 connected at one end until the water flows into the first piston cylinder 127. When the first push rod 128 moves to the right inside the first piston cylinder 127, the first piston cylinder 127 When the internal water flow is replenished, the one-way valve in the water inlet pipe 1292 is closed and the one-way valve in the first water spray pipe 1291 is opened, causing water to be sprayed out through the flushing head connected to one end of the first water spray pipe 1291, and flushing the surface dust and impurities of the metal rods rolling above the rolling plate 125, causing the dust and impurities on the surface of the metal rods to fall into the recycling box, and the filter net in the recycling box can filter the dust and impurities. The filtered water then flows into the water storage tank 1293 connected to the other end of the recycling box through the return pipe, completing the cleaning of the dust on the surface of the metal rods to prevent adhesion while avoiding the waste of water resources.
[0024] Please refer to Figure 5 and Figure 6The intermittent feeding soaking component 140 includes a second transmission belt 141 fixedly mounted on the outer wall of the first transmission rod 122, a second transmission rod 142 fixed to the end of the side wall of the soaking box 130 is mounted on the inner wall of the other side of the second transmission belt 141, a first gear 143 is fixedly mounted on the other end of the second transmission rod 142, a second gear 144 and a third gear 145 at a surface contact position with the first gear 143 are mounted on the side wall bearing of the soaking box 130, a rotating block 146 penetrating and extending to the inner wall of the soaking box 130 is mounted on the side wall of each group of the second gear 144 and the third gear 145, a material transfer block 147 is mounted on the other end of each group of the rotating blocks 146, a plurality of support plates 148 located between the two groups of material transfer blocks 147 are fixedly mounted on the inner bottom end of the soaking box 130, and a material rack 149 is fixedly mounted on the top of each group of the support plates 148.
[0025] When the cleaned metal bars are fully immersed in corrosion protection, the rotation of the first transmission rod 122 prompts the first gear 143 on the inner wall on the other side of the second transmission belt 141 to rotate, causing the second gear 144 and the third gear 145 on both sides of the first gear 143 to rotate synchronously, and then when the second gear 144 and the third gear 145 rotate, the rotating block 146 and the material transfer block 147 located at the other end in the immersion box 130 can rotate, so that the two groups of symmetrically arranged material transfer blocks 147 intermittently transfer the metal bars washed at the rolling plate 125 above the material rack 149, and at the same time prompt the metal bars to be evenly immersed in the immersion box 130, and when the material transfer block 147 rotates back and forth, the metal cleaning agent poured into the immersion box 130 can be evenly turned up to prevent the metal cleaning agent from precipitating inside the immersion box 130 and affecting the immersion corrosion and rust prevention effect of the metal bars.
[0026] Please refer to Figure 7 and Figure 8The cleaning assembly 160 includes a first connecting rod 161 rotatably mounted on the side wall of the second gear 144, the other end of the first connecting rod 161 is rotatably mounted with a second rotating disk 162 fixed with a bearing on the end of the side wall of the cleaning box 150, the other end of the second rotating disk 162 is mounted with a fourth gear 164 that penetrates and extends to the inner wall end of the cleaning box 150 and is fixed with a bearing, the side wall bearing of the cleaning box 150 is mounted with two groups of fifth gears 165 located on both sides of the fourth gear 164, the other ends of the fourth gear 164 and the fifth gear 165 are fixedly mounted with a fourth transmission rod, the outer wall of each group of the fourth transmission rods is sleeved with a conveyor belt 166, the side wall of the second rotating disk 162 is rotatably mounted A second connecting rod 163 is installed, and two groups of second piston cylinders 167 are fixedly installed in the cavity of the cleaning box 150. A top plate 169 extending from the outside of the second piston cylinder 167 and rotatably fixed to the end of the second connecting rod 163 is slidably installed inside each group of second piston cylinders 167. A water tank 168 is fixedly installed at the top center position of the cleaning box 150. Two groups of connecting pipes 1691 fixed to the end of the side wall of the second piston cylinder 167 are fixedly installed on the side wall of the water tank 168. A second water spray pipe 1692 is fixedly installed on the other end of the second piston cylinder 167. A feed plate 1693 fixed to the end of the side wall of the coating box 170 is fixedly installed on the other end of the cleaning box 150.
[0027] When the metal bars after soaking are flushed for the second time, the metal bars after soaking are rolled to the top of the conveyor belt 166. When the third gear 145 rotates, the first connecting rod 161 installed on the side wall is driven to rotate back and forth obliquely, thereby causing the second rotating disk 162 installed on the other end of the first connecting rod 161 to rotate synchronously, driving the fourth gear 164 and the fifth gears 165 on both sides to rotate, thereby rotating the conveyor belt 166, and the rolled metal bars can be evenly rolled into the multiple groups of material troughs installed on the outer wall of the conveyor belt 166, and on the second rotating disk 16 When rotating, the second connecting rod 163 installed on the side wall is driven to rotate and slide back and forth up and down, thereby causing the second push rod installed at the bottom end of the top plate 169 to move back and forth up and down in the second piston cylinder 167. During the up and down movement, the one-way valve in the connecting pipe 1691 is closed and the one-way valve in the second water spraying pipe 1692 is opened, so that the water in the water storage tank 168 is sucked in through the connecting pipe 1691 and sprayed out through the second water spraying pipe 1692, which can perform secondary flushing on the metal cleaning agent and dust remaining on the surface of the metal bar after immersion, further improving the anti-corrosion and anti-rust effect of the metal bar.
[0028] Please refer to Figure 8 and Fig. 9The coating and air-drying component 180 includes a reciprocating screw 183 with bearings installed on both sides of the inner wall of the coating box 170, and the other end of the reciprocating screw 183 is installed with a third transmission rod 182 extending out of the outside of the coating box 170, and the outer wall of the third transmission rod 182 is sleeved with a third transmission belt 181 sleeved with the outer wall of the fourth transmission rod, and the outer wall of the reciprocating screw 183 is sleeved with a spraying mechanism 184, and the upper end of the spraying mechanism 184 is fixedly installed with a tooth plate 185, and the inner wall of the coating box 170 is fixedly installed with a fixed block 186 at a surface contact position with the tooth plate 185, and the inner wall bearing of the fixed block 186 is installed with a positioning rod 187, and the outer wall of the positioning rod 187 is fixedly installed with a fan gear 188, and the other end of the positioning rod 187 is fixedly installed with a fan blade plate 189 located on the outside of the fixed block 186 and above the feed plate 1693.
[0029] When the metal bars after the second rinse are sprayed and quickly dried, when the conveyor belt 166 rotates, the outer wall of the other end is driven to sleeve the third transmission belt 181 to rotate the third transmission rod 182, causing the reciprocating screw 183 to rotate, driving the spraying mechanism 184 to spray the surface of the metal bars after the water absorption treatment at the feed plate 1693. When the spraying mechanism 184 moves, the tooth plate 185 contacts the surface of the fan gear 188, and causes the fan gear 188 to rotate to the left and right sides. When the fan gear 188 rotates, the fan blade plate 189 installed at the other end can fan the metal bars rolling above the feed plate 1693 for air drying, so that the metal bars after the second rinse can be quickly dried to facilitate the subsequent spraying work, and further improve the protection of the metal bar surface.
[0030] Please refer to Figure 1 and Figure 2 A recovery box located below the rolling plate 125 is fixedly mounted on the upper end of the frame 100, a filter screen is slidably mounted on the inner wall of the recovery box, and a return pipe fixed to the end of the water storage tank 1293 is fixedly mounted on the side wall of the recovery box.
[0031] The waste water after flushing can pass through the filter net arranged on the inner wall of the recycling box to block the dust and impurities on the surface of the metal bar and flow into the recycling box. The filtered flushing water can flow into the water storage tank 1293 through the reflux pipe, thus avoiding the waste of water resources.
[0032] Please refer to Figure 2 The upper end of the frame 100 is located above the rolling plate 125 and is fixedly installed with a flushing rack close to the side of the soaking box 130, and the lower end of the flushing rack is fixedly installed with multiple groups of flushing heads connected to the end of the first water spray pipe 1291.
[0033] The flushing head connected to the end of the first water spray pipe 1291 can be used to flush the dust and impurities on the outer wall of the metal rod workpiece rolling above the rolling plate 125, ensuring that no dust and impurities adhere to the surface of the metal rod in the initial stage of immersion anti-corrosion and affect the anti-corrosion immersion treatment of the metal rod.
[0034] Please refer to Figure 2 and Figure 6 The first piston cylinder 127 and the second piston cylinder 167 are both slidably installed with a first push rod 128 extending from the outside of the first piston cylinder 127 and the second piston cylinder 167, and the other end of each group of first push rods 128 is located at the bottom end of the inner wall of the first piston cylinder 127 and the second piston cylinder 167, and a first telescopic spring is fixedly installed thereon, and a one-way valve is provided at the connecting position between the side wall of the first piston cylinder 127 and the end of the first water spray pipe 1291 and the water inlet pipe 1292.
[0035] The one-way valve provided at the connection position between the first water spray pipe 1291 and the water inlet pipe 1292 can control the entry and discharge of water flow inside the first piston cylinder 127 and the second piston cylinder 167, thereby achieving the cleaning work on the surface of the metal bar.
[0036] Please refer to Figure 7 and Figure 8 A plurality of material placing troughs are fixedly mounted on the outer wall of the conveyor belt 166, and the top of the material placing troughs is in a semicircular opening shape.
[0037] The metal bar materials after soaking can evenly fall into the inner part of the multiple groups of material placing troughs installed on the outer wall of the conveyor belt 166, and then be rinsed again.
[0038] Please refer to Figure 7 and Figure 8 A support plate is fixedly installed on the inner wall of the cleaning box 150 and is located on the right side above the conveyor belt 166 and fixed to the end of the second water spray pipe 1692, and multiple groups of water spray heads are fixedly installed below the support plate.
[0039] When the metal rods after soaking pass through the conveyor belt 166, the second water spray pipe 1692 can rinse the metal rods placed above the conveyor belt 166 again through the connected multiple groups of water spray heads to avoid dust adhesion and facilitate subsequent spraying work.
[0040] Please refer to Figure 1 and Figure 2 A plurality of water permeable openings are provided at the upper end of the rolling plate 125 , and a limiting block extending to the inner side of the soaking box 130 is fixedly mounted at the other end of the rolling plate 125 .
[0041] When the metal bars are being cleaned, the flushed water flows into the recovery box through the water permeable port, and the metal bars can roll to the limit block and stop rolling, thereby achieving a uniform feeding effect.
[0042] During use, when cleaning the dust and impurities on the surface of the metal bar, after the metal bar is put into the feed box 121, the motor in the chassis 110 starts to drive the first transmission rod 122 to rotate, causing the feed roller 1294 to evenly feed the metal bar, so that the metal bar evenly falls to the rolling plate 125 and rolls on one side. While the first transmission rod 122 rotates, the first rotating disk 123 rotates synchronously, causing the travel block 126 to reciprocate the first push rods 128 on both sides inside the first piston cylinder 127. When the first push rod 128 moves to the left inside the first piston cylinder 127, the water flow inside the water tank 1293 is driven to circulate through the water inlet pipe 1292 connected at one end until the water flows into the first piston cylinder 127. When the first push rod 128 moves to the right inside the first piston cylinder 127, the first piston cylinder 127 When the internal water flow is replenished, the one-way valve in the water inlet pipe 1292 is closed and the one-way valve in the first water spray pipe 1291 is opened, so that the water flows out through the flushing head connected to one end of the first water spray pipe 1291, and flushes the dust and impurities on the surface of the metal rod rolling on the rolling plate 125, so that the dust and impurities on the surface of the metal rod fall into the recovery box, and the filter net in the recovery box can filter the dust and impurities, and the filtered water flows into the water storage tank 1293 connected to the other end of the recovery box through the return pipe. In this way, dust on the surface of the metal bar is cleaned to prevent adhesion and waste of water resources is avoided. When the cleaned metal bar is fully soaked for corrosion protection, the first transmission rod 122 rotates to cause the first gear 143 on the inner wall of the other side of the second transmission belt 141 to rotate, so that the second gear 144 and the third gear 145 on both sides of the first gear 143 rotate synchronously, and then the second gear 144 and the third gear 145 rotate, which can cause the rotating block 146 and the material delivery block 146 located at the other end in the soaking box 130 to rotate synchronously. The two symmetrically arranged material transfer blocks 147 make a rotational movement, so that the metal bars washed at the rolling plate 125 are intermittently transferred above the material rack 149, and the metal bars are uniformly soaked in the soaking box 130. When the material transfer blocks 147 make a reciprocating rotation, the metal cleaning agent poured into the soaking box 130 can be evenly turned up to prevent the metal cleaning agent from precipitating in the soaking box 130 and affecting the soaking anti-corrosion and anti-rust effect of the metal bars, and the metal bars after soaking can be uniformly soaked in the soaking box 130. During the secondary flushing, the soaked metal bars roll to the top of the conveyor belt 166. When the third gear 145 rotates, the first connecting rod 161 rotatably mounted on the side wall is driven to perform an inclined reciprocating rotation, thereby causing the second rotating disk 162 rotatably mounted on the other end of the first connecting rod 161 to rotate synchronously, driving the fourth gear 164 and the fifth gears 165 on both sides to rotate, thereby rotating the conveyor belt 166, and the rolled metal bars can be evenly rolled into the multiple groups of material troughs installed on the outer wall of the conveyor belt 166.When the second rotating disk 162 rotates, the side wall is driven to rotate and install the second connecting rod 163 to slide back and forth up and down, thereby causing the second push rod installed at the bottom end of the top plate 169 to move back and forth up and down in the second piston cylinder 167. During the up and down movement, the one-way valve in the connecting pipe 1691 is closed and the one-way valve in the second water spray pipe 1692 is opened, causing the water inside the water storage tank 168 to be sucked in through the connecting pipe 1691 and sprayed out through the second water spray pipe 1692, which can perform a secondary flushing of the metal cleaning agent and dust remaining on the surface of the metal rod after immersion, further improving the anti-corrosion and anti-rust effect of the metal rod. When the metal rod after the secondary flushing is sprayed and quickly air-dried, when the conveyor belt 166 rotates, the outer wall of the other end is driven to sleeve the third transmission The belt 181 rotates the third transmission rod 182, causing the reciprocating screw rod 183 to rotate, driving the spraying mechanism 184 to spray the surface of the metal bar after the water absorption treatment at the feed plate 1693. When the spraying mechanism 184 moves, the tooth plate 185 contacts the surface of the fan gear 188, causing the fan gear 188 to rotate to the left and right sides. When the fan gear 188 rotates, the fan blade plate 189 installed at the other end can fan the metal bar rolling above the feed plate 1693 for air drying, which can quickly dry the metal bar after the second rinse to facilitate the subsequent spraying work, and further improve the protection of the metal bar surface. The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology.
[0043] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation on the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A metal bar surface protection treatment device, comprising a frame (100), characterized in that: The upper end of the frame (100) is fixedly mounted with a chassis (110); an automatic material unloading and flushing assembly (120) is arranged on one side of the upper end of the frame (100) close to the chassis (110); a soaking box (130) is arranged on one side of the upper end of the frame (100) away from the chassis (110); an intermittent material feeding soaking assembly (140) is rotatably mounted inside the soaking box (130); a cleaning box (150) is arranged on the other side of the upper end of the frame (100) close to the intermittent material feeding soaking assembly (140); a cleaning assembly (160) is arranged inside the cleaning box (150); a smearing box (170) is arranged on the other side of the cleaning box (150); a smearing and air-drying assembly (180) is arranged inside the smearing box (170) close to one side of the cleaning assembly (160); The automatic material unloading and flushing assembly (120) comprises a first transmission rod (122) mounted on the other end of the chassis (110) via a coupling, a feed box (121) is fixedly mounted on the upper end of the frame (100), a first rotating disk (123) is fixedly mounted on the other end of the first transmission rod (122), a first transmission belt (124) is sleeved on the outer wall of the first transmission rod (122), a travel block (126) is mounted on the side wall of the first rotating disk (123), and two groups of first piston cylinders (127) respectively close to both sides of the travel block (126) are fixedly mounted on the upper end of the frame (100), and a first push rod (127) is slidably mounted inside each group of the first piston cylinders (127) at a position in contact with the surface of the travel block (126). 128), the other end of the first push rod (128) is located at the inner end of the first piston cylinder (127) and is fixedly mounted with a piston plate (129), the side wall of the first piston cylinder (127) is fixedly mounted with a water inlet pipe (1292), the upper end of the frame (100) is close to the stroke block (126) and is located below the feed box (121) and is fixedly mounted with a water storage tank (1293) fixed to the end of the water inlet pipe (1292), the inner wall bearing of the cavity of the feed box (121) is mounted with a feed roller (1294) fixed to the inner wall of the first transmission belt (124), and the bottom end of the feed box (121) is located below the feed roller (1294) and is fixed with a rolling plate (125) fixed to the end of the side wall of the soaking box (130).
2. A metal bar surface protection treatment device according to claim 1, characterized in that: The intermittent feeding soaking assembly (140) comprises a second transmission belt (141) fixedly mounted on the outer wall of the first transmission rod (122); a second transmission rod (142) fixed to the end of the side wall of the soaking box (130) is mounted on the inner wall of the other side of the second transmission belt (141); a first gear (143) is fixedly mounted on the other end of the second transmission rod (142); and a second gear (144) is mounted on the side wall bearing of the soaking box (130) at a position in contact with the surface of the first gear (143). and a third gear (145), the side walls of each set of the second gear (144) and the third gear (145) are installed with a rotating block (146) that penetrates and extends to the inner wall of the soaking box (130), the other end of each set of the rotating blocks (146) is installed with a material transfer block (147), and the inner bottom end of the soaking box (130) is fixedly installed with a plurality of support plates (148) located between two sets of material transfer blocks (147), and the top of each set of the support plates (148) is fixedly installed with a material rack (149).
3. The metal bar surface protection treatment device according to claim 1 is characterized in that: The cleaning assembly (160) comprises a first connecting rod (161) rotatably mounted on the side wall of the second gear (144); the other end of the first connecting rod (161) is rotatably mounted with a second rotating disk (162) fixed to a bearing at the end of the side wall of the cleaning box (150); the other end of the second rotating disk (162) is mounted with a fourth gear (164) penetrating and extending to the end of the inner wall of the cleaning box (150) and fixed to a bearing; the side wall bearing of the cleaning box (150) is mounted with two groups of fifth gears (165) located on both sides of the fourth gear (164); the other ends of the fourth gear (164) and the fifth gear (165) are fixedly mounted with a fourth transmission rod; the outer wall of each group of the fourth transmission rods is sleeved with a conveyor belt (166); the side wall of the second rotating disk (162) is rotatably mounted with a second connecting rod (163); the cleaning box (1 Two groups of second piston cylinders (167) are fixedly installed in the cavity of the cleaning box (150), and a top plate (169) extending from the outside of the second piston cylinder (167) and rotatably fixed to the end of the second connecting rod (163) is slidably installed inside each group of the second piston cylinders (167). A water storage tank (168) is fixedly installed at the center position of the top of the cleaning box (150), and two groups of connecting pipes (1691) fixed to the end of the side wall of the second piston cylinder (167) are fixedly installed on the side wall of the water storage tank (168). A second water spray pipe (1692) is fixedly installed on the other end of the second piston cylinder (167). A feed plate (1693) fixed to the end of the side wall of the coating box (170) is fixedly installed on the other end of the cleaning box (150). The outer wall of the conveyor belt (166) is fixedly installed with multiple groups of material placing troughs, and the upper part of the material placing trough is in a semicircular opening shape.
4. The metal bar surface protection treatment device according to claim 1 is characterized in that: The coating and air-drying assembly (180) comprises a reciprocating screw (183) with bearings mounted on both sides of the inner wall of the coating box (170); the other end of the reciprocating screw (183) is mounted with a third transmission rod (182) extending out of the outer side of the coating box (170); the outer wall of the third transmission rod (182) is sleeved with a third transmission belt (181) sleeved with the outer wall of the fourth transmission rod; the outer wall of the reciprocating screw (183) is sleeved with a spraying mechanism (184); the spraying mechanism (184) A tooth plate (185) is fixedly mounted on the upper end of the coating box (170); a fixed block (186) is fixedly mounted on the inner wall of the coating box (170) at a position in contact with the surface of the tooth plate (185); a positioning rod (187) is mounted on the inner wall bearing of the fixing block (186); a fan gear (188) is fixedly mounted on the outer wall of the positioning rod (187); and a fan blade plate (189) is fixedly mounted on the other end of the positioning rod (187) and is located outside the fixing block (186) and above the feed plate (1693).
5. The metal bar surface protection treatment device according to claim 1 is characterized in that: A recovery box located below the rolling plate (125) is fixedly mounted on the upper end of the frame (100), a filter screen is slidably mounted on the inner wall of the recovery box, and a return pipe fixed to the end of the water storage tank (1293) is fixedly mounted on the side wall of the recovery box.
6. The metal bar surface protection treatment device according to claim 1, characterized in that: A flushing rack is fixedly mounted on the upper end of the frame (100) located above the rolling plate (125) and close to the soaking box (130), and a plurality of flushing heads are fixedly mounted on the lower end of the flushing rack at positions connected to the ends of the first water spray pipes (1291).
7. The metal bar surface protection treatment device according to claim 1, characterized in that: The first piston cylinder (127) and the second piston cylinder (167) are both slidably mounted with first push rods (128) extending from the outside of the first piston cylinder (127) and the second piston cylinder (167); the other end of each set of the first push rods (128) is located at the bottom of the inner wall of the first piston cylinder (127) and the second piston cylinder (167) and is fixedly mounted with a first telescopic spring; and a one-way valve is provided at the position where the side wall of the first piston cylinder (127) is connected to the end of the first water spray pipe (1291) and the water inlet pipe (1292).
8. The metal bar surface protection treatment device according to claim 3 is characterized in that: A support plate is fixedly mounted above the inner wall of the cleaning box (150), and is located above the conveyor belt (166) and slightly to the right, and is fixed to the end of the second water spray pipe (1692), and a plurality of groups of water spray heads are fixedly mounted below the support plate.
9. The metal bar surface protection treatment device according to claim 1, characterized in that: A plurality of water permeable openings are provided at the upper end of the rolling plate (125), and a limit block extending to the inner side of the soaking box (130) is fixedly mounted at the other end of the rolling plate (125).