Treatment method for recycling waste ceramic

By sorting, ultrasonic cleaning, drying, crushing, screening and smelting regeneration of waste ceramics, and real-time monitoring and control with computer vision and deep learning technology, the problem of low reuse rate of waste ceramics and inability to monitor in real time is solved, and efficient reuse treatment is achieved.

CN119972739APending Publication Date: 2025-05-13KUNMING UNIV OF ARTS & SCI
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Patent Information

Application Number
CN202510397518.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

The existing waste ceramic reuse technology cannot fully process waste ceramics, resulting in low reuse rate and inability to monitor and control the processing process in real time, resulting in poor processing effect.

Method used

By collecting and sorting waste ceramics, cleaning and drying with ultrasonic cleaning and drying, crushing and screening with crushing and regeneration in a high-temperature furnace, computer vision and deep learning technology are used for real-time monitoring and control.

Benefits of technology

The reuse rate of waste ceramics is improved, real-time monitoring and control of the processing process is realized, and the reuse processing effect is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a treatment method for recycling waste ceramics, which belongs to the technical field of waste ceramics and comprises the following steps: S1, collecting and classifying waste ceramics; s2, cleaning and drying the waste ceramic; s3, crushing and screening the waste ceramic; s4, the waste ceramic is smelted and regenerated, and the regenerated aggregate is used for manufacturing concrete and mortar building materials and used for manufacturing road surfaces or garden landscapes. The problems that in the prior art, waste ceramics cannot be comprehensively treated, the recycling rate is low, the treatment process of the waste ceramics cannot be monitored and controlled in real time, and the recycling treatment effect is poor are solved. According to the invention, the waste ceramic is comprehensively treated, so that the recycling rate of the waste ceramic can be improved, management personnel can timely treat and control the whole waste ceramic treatment process and timely remove abnormal conditions, the treatment process of the waste ceramic can be monitored and controlled in real time, and the recycling treatment effect of the waste ceramic can be improved.
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Description

Technical Field

[0001] The invention relates to the technical field of waste ceramics, in particular to a treatment method for recycling waste ceramics. Background Art

[0002] As a common decorative material, ceramics are widely used in construction, home furnishing and other fields. However, due to the characteristics of ceramics, it is difficult to be recycled and reused, resulting in a large amount of waste. These wastes not only waste resources, but also cause serious pollution to the environment.

[0003] The Chinese patent with publication number CN119259147A discloses a method for recycling waste ceramics, which includes the following steps: Step 1: The staff places the waste ceramic workpiece to be processed into a crushing box; Step 2: The crushing mechanism gradually squeezes the workpiece until the ceramic material and the metal material of the workpiece are separated; Step 3: The ceramic material will be pushed to the bottom of the crushing box by the crushing mechanism and then discharged after being crushed by the crushing mechanism, and the metal material will remain on the crushing mechanism. The staff can take out the metal material before placing the waste ceramic workpiece again; the metal parts in the workpiece can be better peeled off from the ceramic material; However, the patent has the following defects:

[0004] The existing technology cannot comprehensively process waste ceramics, resulting in a low recycling rate of waste ceramics, and cannot monitor and control the processing process of waste ceramics in real time, resulting in poor recycling and processing effects of waste ceramics. Summary of the invention

[0005] The purpose of the present invention is to provide a method for recycling waste ceramics. By comprehensively processing the waste ceramics, the recycling rate of the waste ceramics can be improved, and the management personnel can timely control the entire process of waste ceramic processing and resolve abnormal situations in time. The processing process of waste ceramics can be monitored and controlled in real time, which can improve the recycling effect of waste ceramics and solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A method for recycling waste ceramics comprises the following steps:

[0008] S1. Collection and classification of waste ceramics: Collect waste ceramics within the city, including broken, obsolete and obsolete ceramic products, and classify the collected waste ceramics into recyclable and non-recyclable categories for storage;

[0009] S2, cleaning and drying of waste ceramics: adding the waste ceramics into an ultrasonic cleaning machine, cleaning the waste ceramics with the ultrasonic cleaning machine, removing attachments on the surface of the waste ceramics, and after the waste ceramics are cleaned, adding the cleaned waste ceramics into a dryer, drying the cleaned waste ceramics with the dryer, and removing water stains on the surface of the cleaned waste ceramics;

[0010] S3, crushing and screening of waste ceramics: adding the dried waste ceramics into a crusher, crushing the waste ceramics to form small particles, and screening the crushed waste ceramics to select waste ceramics that meet the recycling requirements;

[0011] S4. Smelting and regeneration of waste ceramics: adding the screened waste ceramics into a high-temperature furnace, and smelting the screened waste ceramics in the high-temperature furnace to form recycled aggregates, wherein the recycled aggregates are used to make concrete, mortar building materials, and for making pavements or garden landscapes.

[0012] Preferably, in S1, the collected waste ceramics are classified and the following operations are performed:

[0013] Based on computer vision technology, a camera is used to monitor and collect waste ceramics in real time, obtain real-time image data of waste ceramics, and pre-process the real-time image data of waste ceramics;

[0014] Based on deep learning technology, a waste ceramic classification and recognition model is trained, and the pre-processed waste ceramic real-time image data is input into the waste ceramic classification and recognition model;

[0015] Based on the waste ceramic classification and recognition model, the pre-processed waste ceramic real-time image data is analyzed and recognized to determine whether the waste ceramic is recyclable or non-recyclable, and then the waste ceramic classification and recognition result is determined, and subsequent processing is performed based on the waste ceramic classification and recognition result.

[0016] Preferably, in S1, a waste ceramic classification and recognition model is trained to perform the following operations:

[0017] Collecting historical image data of discarded ceramics, and dividing the collected historical image data of discarded ceramics into a training set and a test set;

[0018] Based on deep learning technology, a training set is used to train the deep learning model, so that the deep learning model can autonomously learn the waste ceramic classification and recognition process, identify the waste ceramic categories, and determine the waste ceramic classification and recognition model based on deep learning;

[0019] Based on the test set, the performance of the waste ceramic classification and recognition model based on deep learning is tested to determine whether the waste ceramic classification and recognition model based on deep learning can achieve the expected effect;

[0020] When the waste ceramic classification and recognition model based on deep learning cannot achieve the expected effect, the parameters and structure of the waste ceramic classification and recognition model based on deep learning are adjusted, and the optimal waste ceramic classification and recognition model is determined by continuously iterating and optimizing the waste ceramic classification and recognition model based on deep learning.

[0021] Preferably, in S2, the waste ceramics are cleaned using an ultrasonic cleaning machine, and the following operations are performed:

[0022] Add the waste ceramics into the ultrasonic cleaning machine, add clean water into the cleaning tank of the ultrasonic cleaning machine, immerse the waste ceramics in the clean water, start the electric control heating switch, heat the clean water added to the cleaning tank, the heating temperature is 40-60°C, and add the cleaning agent into the cleaning tank;

[0023] When the cleaning switch is turned on, the ultrasonic generator emits a high-frequency oscillation signal, which is converted into a high-frequency mechanical oscillation by the transducer and propagated into the cleaning solvent, destroying insoluble dirt, thereby cleaning the waste ceramics and removing the attachments on the surface of the waste ceramics. The working frequency of the ultrasonic cleaning machine is 20-30KHz, and the power density is 0.3-0.5W / cm 2 , the cleaning time is 20-30min.

[0024] Preferably, in S2, the cleaned waste ceramics are dried using a dryer, and the following operations are performed:

[0025] The cleaned waste ceramics are stacked on a material plate in a dryer, and the moisture on the surface of the waste ceramics is vaporized and released by heating to obtain waste ceramics with a specified moisture content, wherein the drying temperature is 60-120°C and the drying time is 30-50 minutes.

[0026] Preferably, in S3, the waste ceramics are crushed by a crusher, and the following operations are performed:

[0027] The dried waste ceramics enter the crusher from the feed port at the top of the crusher, are crushed by the impact, shock, shearing and grinding of high-speed hammers, and are finally discharged from the discharge port at the bottom of the crusher. The crushing time is 40-60 minutes.

[0028] Preferably, the method further comprises: real-time monitoring and control of the processing process of the waste ceramics, specifically:

[0029] Real-time monitoring of the cleaning, drying, crushing, screening and smelting and regeneration process of waste ceramics is carried out to obtain monitoring data of the whole process of waste ceramics treatment and process the monitoring data of the whole process of waste ceramics treatment;

[0030] Analyze the monitoring data of the entire process of waste ceramic treatment, promptly discover abnormal situations in the whole process of waste ceramic treatment, formulate waste ceramic treatment control plan based on abnormal situations, and control the treatment of waste ceramics.

[0031] Preferably, the monitoring data of the whole process of waste ceramic treatment is processed, including:

[0032] Clean the monitoring data of the whole process of waste ceramic treatment to remove duplicate values, missing values ​​and abnormal values ​​contained in the monitoring data of the whole process of waste ceramic treatment;

[0033] Convert the monitoring data of the whole process of waste ceramic treatment, remove the dimensional differences between the monitoring data of the whole process of waste ceramic treatment, and determine the standardized monitoring data of the whole process of waste ceramic treatment;

[0034] Integrate the monitoring data of the whole process of waste ceramic processing, integrate the monitoring data of the whole process of waste ceramic processing from different sources into a unified data view, determine the monitoring data of the whole process of waste ceramic processing in the unified data view, and safely store and backup the monitoring data of the whole process of waste ceramic processing in the unified data view.

[0035] Preferably, the monitoring data of the whole process of waste ceramic treatment is analyzed, including:

[0036] According to the monitoring and control requirements of the whole process of waste ceramic treatment, standard data of the whole process of waste ceramic treatment is pre-set, and the pre-set standard data of the whole process of waste ceramic treatment is stored;

[0037] Based on the standard data of the whole process of waste ceramic treatment, the monitoring data of the whole process of waste ceramic treatment is analyzed to determine the analysis results of the whole process of waste ceramic treatment;

[0038] Among them, when the monitoring data of the whole process of waste ceramic treatment is within the standard data range of the whole process of waste ceramic treatment, the analysis result of the whole process of waste ceramic treatment is that there is no abnormality in the whole process of waste ceramic treatment;

[0039] Among them, when the monitoring data of the whole process of waste ceramic treatment is not within the standard data range of the whole process of waste ceramic treatment, the analysis result of the whole process of waste ceramic treatment is that there is an abnormality in the whole process of waste ceramic treatment.

[0040] Preferably, the waste ceramics are processed and controlled, including:

[0041] According to the abnormal situations existing in the whole process of waste ceramic treatment, the monitoring data of the whole process of waste ceramic treatment is evaluated, the reasons for the abnormal situations are found out, and the management personnel are notified in time so that the management personnel can handle and control the whole process of waste ceramic treatment in time and resolve the abnormal situations in time.

[0042] Compared with the prior art, the present invention has the following beneficial effects:

[0043] 1. The present invention collects waste ceramics within the city, and classifies and stores the collected waste ceramics. The waste ceramics can be reused by washing, drying, crushing, screening and smelting and regenerating the waste ceramics. The reuse rate of the waste ceramics can be improved by comprehensively processing the waste ceramics.

[0044] 2. The present invention monitors the treatment process of cleaning, drying, crushing, screening and smelting regeneration of waste ceramics in real time, obtains monitoring data of the whole process of waste ceramic treatment, and processes the monitoring data of the whole process of waste ceramic treatment. Based on the standard data of the whole process of waste ceramic treatment, the monitoring data of the whole process of waste ceramic treatment is analyzed, and abnormal situations in the whole process of waste ceramic treatment are discovered in time. Based on the abnormal situations, a waste ceramic treatment control plan is formulated, and the waste ceramics are treated and controlled. The management personnel are notified in time so that the management personnel can promptly treat and control the whole process of waste ceramic treatment and resolve the abnormal situations in time. The treatment process of waste ceramics can be monitored and controlled in real time, and the treatment effect of waste ceramic recycling can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 The present invention is a flowchart of the method for recycling waste ceramics. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] In order to solve the existing problems of inability to fully process waste ceramics, resulting in low recycling rate of waste ceramics, and inability to monitor and control the processing of waste ceramics in real time, resulting in poor recycling effect of waste ceramics, please refer to Figure 1 , this embodiment provides the following technical solutions:

[0048] A method for recycling waste ceramics comprises the following steps:

[0049] S1. Collection and classification of waste ceramics: Collect waste ceramics within the city, including broken, obsolete and obsolete ceramic products, and classify the collected waste ceramics into recyclable and non-recyclable categories for storage;

[0050] In this embodiment, the collected waste ceramics are classified and the following operations are performed:

[0051] Based on computer vision technology, a camera is used to monitor and collect waste ceramics in real time, obtain real-time image data of waste ceramics, and pre-process the real-time image data of waste ceramics;

[0052] Based on deep learning technology, a waste ceramic classification and recognition model is trained, and the pre-processed waste ceramic real-time image data is input into the waste ceramic classification and recognition model;

[0053] Based on the waste ceramic classification and recognition model, the pre-processed waste ceramic real-time image data is analyzed and recognized to determine whether the waste ceramic is recyclable or non-recyclable, and then the waste ceramic classification and recognition result is determined, and subsequent processing is performed based on the waste ceramic classification and recognition result.

[0054] In this embodiment, the waste ceramic classification and recognition model is trained by performing the following operations:

[0055] Collecting historical image data of discarded ceramics, and dividing the collected historical image data of discarded ceramics into a training set and a test set;

[0056] Based on deep learning technology, a training set is used to train the deep learning model, so that the deep learning model can autonomously learn the waste ceramic classification and recognition process, identify the waste ceramic categories, and determine the waste ceramic classification and recognition model based on deep learning;

[0057] Based on the test set, the performance of the waste ceramic classification and recognition model based on deep learning is tested to determine whether the waste ceramic classification and recognition model based on deep learning can achieve the expected effect;

[0058] When the waste ceramic classification and recognition model based on deep learning cannot achieve the expected effect, the parameters and structure of the waste ceramic classification and recognition model based on deep learning are adjusted, and the optimal waste ceramic classification and recognition model is determined by continuously iterating and optimizing the waste ceramic classification and recognition model based on deep learning.

[0059] S2, cleaning and drying of waste ceramics: adding the waste ceramics into an ultrasonic cleaning machine, cleaning the waste ceramics with the ultrasonic cleaning machine, removing attachments on the surface of the waste ceramics, and after the waste ceramics are cleaned, adding the cleaned waste ceramics into a dryer, drying the cleaned waste ceramics with the dryer, and removing water stains on the surface of the cleaned waste ceramics;

[0060] In this embodiment, the waste ceramics are cleaned using an ultrasonic cleaning machine, and the following operations are performed:

[0061] Add the waste ceramics into the ultrasonic cleaning machine, add clean water into the cleaning tank of the ultrasonic cleaning machine, immerse the waste ceramics in the clean water, start the electric control heating switch, heat the clean water added to the cleaning tank, the heating temperature is 40-60°C, and add the cleaning agent into the cleaning tank;

[0062] When the cleaning switch is turned on, the ultrasonic generator emits a high-frequency oscillation signal, which is converted into a high-frequency mechanical oscillation by the transducer and propagated into the cleaning solvent, destroying insoluble dirt, thereby cleaning the waste ceramics and removing the attachments on the surface of the waste ceramics. The working frequency of the ultrasonic cleaning machine is 20-30KHz, and the power density is 0.3-0.5W / cm 2 , the cleaning time is 20-30min.

[0063] In this embodiment, the cleaned waste ceramics are dried using a dryer, and the following operations are performed:

[0064] The cleaned waste ceramics are stacked on a material plate in a dryer, and the moisture on the surface of the waste ceramics is vaporized and released by heating to obtain waste ceramics with a specified moisture content, wherein the drying temperature is 60-120°C and the drying time is 30-50 minutes.

[0065] S3, crushing and screening of waste ceramics: adding the dried waste ceramics into a crusher, crushing the waste ceramics to form small particles, and screening the crushed waste ceramics to select waste ceramics that meet the recycling requirements;

[0066] In this embodiment, the waste ceramics are crushed by a crusher, and the following operations are performed:

[0067] The dried waste ceramics enter the crusher from the feed port at the top of the crusher, are crushed by the impact, shock, shearing and grinding of high-speed hammers, and are finally discharged from the discharge port at the bottom of the crusher. The crushing time is 40-60 minutes.

[0068] S4. Smelting and regeneration of waste ceramics: adding the screened waste ceramics into a high-temperature furnace, and smelting the screened waste ceramics in the high-temperature furnace to form recycled aggregates, wherein the recycled aggregates are used to make concrete, mortar building materials, and for making pavements or garden landscapes.

[0069] Therefore, by collecting waste ceramics within the city, classifying and storing the collected waste ceramics, and washing, drying, crushing, screening and smelting the waste ceramics, the waste ceramics can be reused. By comprehensively processing the waste ceramics, the reuse rate of the waste ceramics can be improved.

[0070] In this embodiment, it also includes:

[0071] Real-time monitoring and control of the treatment process of waste ceramics, specifically:

[0072] Real-time monitoring of the cleaning, drying, crushing, screening and smelting and regeneration process of waste ceramics is carried out to obtain monitoring data of the whole process of waste ceramics treatment and process the monitoring data of the whole process of waste ceramics treatment;

[0073] Analyze the monitoring data of the entire process of waste ceramic treatment, promptly discover abnormal situations in the whole process of waste ceramic treatment, formulate waste ceramic treatment control plan based on abnormal situations, and control the treatment of waste ceramics.

[0074] In this embodiment, the monitoring data of the whole process of waste ceramic treatment is processed, including:

[0075] Clean the monitoring data of the whole process of waste ceramic treatment to remove duplicate values, missing values ​​and abnormal values ​​contained in the monitoring data of the whole process of waste ceramic treatment;

[0076] Convert the monitoring data of the whole process of waste ceramic treatment, remove the dimensional differences between the monitoring data of the whole process of waste ceramic treatment, and determine the standardized monitoring data of the whole process of waste ceramic treatment;

[0077] Integrate the monitoring data of the whole process of waste ceramic processing, integrate the monitoring data of the whole process of waste ceramic processing from different sources into a unified data view, determine the monitoring data of the whole process of waste ceramic processing in the unified data view, and safely store and backup the monitoring data of the whole process of waste ceramic processing in the unified data view.

[0078] In this embodiment, the monitoring data of the whole process of waste ceramic treatment is analyzed, including:

[0079] According to the monitoring and control requirements of the whole process of waste ceramic treatment, standard data of the whole process of waste ceramic treatment is pre-set, and the pre-set standard data of the whole process of waste ceramic treatment is stored;

[0080] Based on the standard data of the whole process of waste ceramic treatment, the monitoring data of the whole process of waste ceramic treatment is analyzed to determine the analysis results of the whole process of waste ceramic treatment;

[0081] Among them, when the monitoring data of the whole process of waste ceramic treatment is within the standard data range of the whole process of waste ceramic treatment, the analysis result of the whole process of waste ceramic treatment is that there is no abnormality in the whole process of waste ceramic treatment;

[0082] Among them, when the monitoring data of the whole process of waste ceramic treatment is not within the standard data range of the whole process of waste ceramic treatment, the analysis result of the whole process of waste ceramic treatment is that there is an abnormality in the whole process of waste ceramic treatment.

[0083] In this embodiment, the waste ceramics are processed and controlled, including:

[0084] According to the abnormal situations existing in the whole process of waste ceramic treatment, the monitoring data of the whole process of waste ceramic treatment is evaluated, the reasons for the abnormal situations are found out, and the management personnel are notified in time so that the management personnel can handle and control the whole process of waste ceramic treatment in time and resolve the abnormal situations in time.

[0085] Therefore, by real-time monitoring of the treatment process of cleaning, drying, crushing, screening, smelting and regeneration of waste ceramics, the monitoring data of the whole process of waste ceramic treatment is obtained, and the monitoring data of the whole process of waste ceramic treatment is processed. Based on the standard data of the whole process of waste ceramic treatment, the monitoring data of the whole process of waste ceramic treatment is analyzed, and abnormal situations in the whole process of waste ceramic treatment are discovered in time. Based on the abnormal situations, a waste ceramic treatment control plan is formulated, and the waste ceramics are treated and controlled. The management personnel are notified in time so that the management personnel can promptly handle and control the whole process of waste ceramic treatment and resolve the abnormal situations in time. The treatment process of waste ceramics can be monitored and controlled in real time, and the treatment effect of waste ceramic reuse can be improved.

[0086] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0087] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A method for recycling waste ceramics, characterized in that: The steps include: S1. Collection and classification of waste ceramics: Collect waste ceramics within the city, including broken, obsolete and obsolete ceramic products, and classify the collected waste ceramics into recyclable and non-recyclable categories for storage; S2, cleaning and drying of waste ceramics: adding the waste ceramics into an ultrasonic cleaning machine, cleaning the waste ceramics with the ultrasonic cleaning machine, removing attachments on the surface of the waste ceramics, and after the waste ceramics are cleaned, adding the cleaned waste ceramics into a dryer, drying the cleaned waste ceramics with the dryer, and removing water stains on the surface of the cleaned waste ceramics; S3, crushing and screening of waste ceramics: adding the dried waste ceramics into a crusher, crushing the waste ceramics to form small particles, and screening the crushed waste ceramics to select waste ceramics that meet the recycling requirements; S4. Smelting and regeneration of waste ceramics: adding the screened waste ceramics into a high-temperature furnace, and smelting the screened waste ceramics in the high-temperature furnace to form recycled aggregates, wherein the recycled aggregates are used to make concrete, mortar building materials, and for making pavements or garden landscapes.

2. A method for recycling waste ceramics as claimed in claim 1, characterized in that: In S1, the collected waste ceramics are classified and the following operations are performed: Based on computer vision technology, a camera is used to monitor and collect waste ceramics in real time, obtain real-time image data of waste ceramics, and pre-process the real-time image data of waste ceramics; Based on deep learning technology, a waste ceramic classification and recognition model is trained, and the pre-processed waste ceramic real-time image data is input into the waste ceramic classification and recognition model; Based on the waste ceramic classification and recognition model, the pre-processed waste ceramic real-time image data is analyzed and recognized to determine whether the waste ceramic is recyclable or non-recyclable, and then the waste ceramic classification and recognition result is determined, and subsequent processing is performed based on the waste ceramic classification and recognition result.

3. A method for recycling waste ceramics as claimed in claim 2, characterized in that: In S1, the waste ceramic classification and recognition model is trained, and the following operations are performed: Collecting historical image data of discarded ceramics, and dividing the collected historical image data of discarded ceramics into a training set and a test set; Based on deep learning technology, a training set is used to train the deep learning model, so that the deep learning model can autonomously learn the waste ceramic classification and recognition process, identify the waste ceramic categories, and determine the waste ceramic classification and recognition model based on deep learning; Based on the test set, the performance of the waste ceramic classification and recognition model based on deep learning is tested to determine whether the waste ceramic classification and recognition model based on deep learning can achieve the expected effect; When the waste ceramic classification and recognition model based on deep learning cannot achieve the expected effect, the parameters and structure of the waste ceramic classification and recognition model based on deep learning are adjusted, and the optimal waste ceramic classification and recognition model is determined by continuously iterating and optimizing the waste ceramic classification and recognition model based on deep learning.

4. A method for recycling waste ceramics as claimed in claim 3, characterized in that: In S2, the waste ceramics are cleaned using an ultrasonic cleaning machine, and the following operations are performed: Add the waste ceramics into the ultrasonic cleaning machine, add clean water into the cleaning tank of the ultrasonic cleaning machine, immerse the waste ceramics in the clean water, start the electric control heating switch, heat the clean water added to the cleaning tank, the heating temperature is 40-60°C, and add the cleaning agent into the cleaning tank; When the cleaning switch is turned on, the ultrasonic generator emits a high-frequency oscillation signal, which is converted into a high-frequency mechanical oscillation by the transducer and propagated into the cleaning solvent, destroying insoluble dirt, thereby cleaning the waste ceramics and removing the attachments on the surface of the waste ceramics. The working frequency of the ultrasonic cleaning machine is 20-30KHz, and the power density is 0.3-0.5W / cm 2 , the cleaning time is 20-30min.

5. A method for recycling waste ceramics as claimed in claim 4, characterized in that: In S2, the cleaned waste ceramics are dried using a dryer, and the following operations are performed: The cleaned waste ceramics are stacked on a material plate in a dryer, and the moisture on the surface of the waste ceramics is vaporized and released by heating to obtain waste ceramics with a specified moisture content, wherein the drying temperature is 60-120°C and the drying time is 30-50 minutes.

6. A method for recycling waste ceramics as claimed in claim 5, characterized in that: In S3, the waste ceramics are crushed by a crusher, and the following operations are performed: The dried waste ceramics enter the crusher from the feed port at the top of the crusher, are crushed by the impact, shock, shearing and grinding of high-speed hammers, and are finally discharged from the discharge port at the bottom of the crusher. The crushing time is 40-60 minutes.

7. A method for recycling waste ceramics as claimed in claim 6, characterized in that: Also includes: Real-time monitoring and control of the waste ceramics processing process, specifically: Real-time monitoring of the cleaning, drying, crushing, screening and smelting and regeneration process of waste ceramics is carried out to obtain monitoring data of the whole process of waste ceramics treatment and process the monitoring data of the whole process of waste ceramics treatment; Analyze the monitoring data of the entire process of waste ceramic treatment, promptly discover abnormal situations in the whole process of waste ceramic treatment, formulate waste ceramic treatment control plan based on abnormal situations, and control the treatment of waste ceramics.

8. A method for recycling waste ceramics as claimed in claim 7, characterized in that: Processing of monitoring data of the entire process of waste ceramic treatment, including: Clean the monitoring data of the whole process of waste ceramic treatment to remove duplicate values, missing values ​​and abnormal values ​​contained in the monitoring data of the whole process of waste ceramic treatment; Convert the monitoring data of the whole process of waste ceramic treatment, remove the dimensional differences between the monitoring data of the whole process of waste ceramic treatment, and determine the standardized monitoring data of the whole process of waste ceramic treatment; Integrate the monitoring data of the whole process of waste ceramic processing, integrate the monitoring data of the whole process of waste ceramic processing from different sources into a unified data view, determine the monitoring data of the whole process of waste ceramic processing in the unified data view, and safely store and backup the monitoring data of the whole process of waste ceramic processing in the unified data view.

9. A method for recycling waste ceramics as claimed in claim 8, characterized in that: Analyze the monitoring data of the whole process of waste ceramic treatment, including: According to the monitoring and control requirements of the whole process of waste ceramic treatment, standard data of the whole process of waste ceramic treatment is pre-set, and the pre-set standard data of the whole process of waste ceramic treatment is stored; Based on the standard data of the whole process of waste ceramic treatment, the monitoring data of the whole process of waste ceramic treatment is analyzed to determine the analysis results of the whole process of waste ceramic treatment; Among them, when the monitoring data of the whole process of waste ceramic treatment is within the standard data range of the whole process of waste ceramic treatment, the analysis result of the whole process of waste ceramic treatment is that there is no abnormality in the whole process of waste ceramic treatment; Among them, when the monitoring data of the whole process of waste ceramic treatment is not within the standard data range of the whole process of waste ceramic treatment, the analysis result of the whole process of waste ceramic treatment is that there is an abnormality in the whole process of waste ceramic treatment.

10. A method for recycling waste ceramics as claimed in claim 9, characterized in that: Control the processing of waste ceramics, including: According to the abnormal situations existing in the whole process of waste ceramic treatment, the monitoring data of the whole process of waste ceramic treatment is evaluated, the reasons for the abnormal situations are found out, and the management personnel are notified in time so that the management personnel can handle and control the whole process of waste ceramic treatment in time and resolve the abnormal situations in time.

Citation Information

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