Stainless steel coil straightening plate machine convenient for local pressure regulation
By designing a pressure regulating mechanism in a stainless steel coil straightening flat machine, and using the switching electric push rod and lifting electric push rod adjustment function soft roller contact state with the coil material, the problem of difficulty in regulating the pressure in the prior art for changes in the local characteristics of the coil material is solved, and the fine pressure regulating and straightening of the stainless steel coil is achieved, and the accuracy and consistency of straightening are improved.
Patent Information
- Application Number
- CN202510369560.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-05-13
AI Technical Summary
The existing stainless steel coil straightening flat machines are difficult to flexibly adjust the local characteristics of the coil during the straightening process, which can easily lead to excessive straightening and abnormal deformation, and cannot accurately local pressure regulation.
A stainless steel coil straightening plate machine including a pressure regulating mechanism is designed. By switching the control of the electric push rod and the lifting electric push rod, the contact state between the functional soft roller and the surface of the coil is adjusted, and the pressure of the specific area of the coil is achieved.
It effectively avoids excessive straightening and abnormal deformation caused by unified pressure straightening, and realizes flexible pressure adjustment for parts of local material characteristics or uneven hardness of stainless steel coils, improving the accuracy and consistency of straightening.
Smart Images

Figure CN119972860A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stainless steel coil straightening, in particular to a flat plate machine for stainless steel coil straightening which is convenient for local pressure regulation. Background Art
[0002] In the stainless steel processing industry, the flat plate machine for straightening stainless steel coils is a crucial equipment. Its function is to transform the curled stainless steel sheets into a flat state through the straightening operation to meet the requirements of subsequent processing technology. With the continuous expansion of stainless steel application fields, the flatness and quality standards of stainless steel sheets are becoming more and more stringent; Existing flat machines for straightening stainless steel coils usually use a uniform pressure application method during straightening operations. However, due to differences in material properties or uneven hardness during the production process of stainless steel coils, the physical properties of different parts may fluctuate to a certain extent. When using traditional flat machines for straightening, this uniform pressure application method is difficult to flexibly adjust to the local property changes of the coil, and it is very easy to cause over-straightening during the straightening process, resulting in local thinning of the plate thickness, reduced strength, and even abnormal deformation, which seriously affects the quality of the stainless steel plate and subsequent processing performance, and increases the scrap rate and production costs. At the same time, traditional equipment lacks effective local pressure regulation means, and cannot accurately regulate the pressure in specific areas of the coil. It is difficult to adapt to the complex and changeable stainless steel material processing needs, which to a certain extent limits the efficient development of the industry and the improvement of product quality. Summary of the invention
[0003] The purpose of the present invention is to provide a flat plate machine for straightening stainless steel coils that is convenient for local pressure adjustment, so as to solve the problems of excessive straightening, abnormal deformation and inability to accurately adjust local pressure caused by the uniform pressure straightening method of traditional flat plate machines in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a flat machine for straightening stainless steel coils that is convenient for local pressure adjustment, comprising a base plate, a mounting frame is fixedly arranged on the upper surface of one end of the base plate, and a mounting plate is fixedly arranged on the upper surface of the other end of the base plate, a driving motor is fixedly arranged on the outer surface of the mounting plate, and a transmission gear is fixedly connected to one end of the output shaft of the driving motor, a rotating lower straightening roller and an upper straightening roller are installed between the two mounting plates, and lower linkage gears are fixedly arranged on the outer surfaces of both ends of the lower straightening roller, and upper linkage gears are fixedly arranged on the outer surfaces of both ends of the upper straightening roller, and a pressure regulating mechanism is arranged on the surface of the mounting plate, and through the local pressure adjustment and straightening of the coil, excessive straightening and abnormal deformation caused by differences in material properties or uneven hardness during the straightening process are avoided; The pressure regulating mechanism comprises: a support plate, the support plate is fixedly arranged on the outer surface of the upper end of the two mounting plates on the opposite side, and a switching electric push rod is fixedly installed on the outer surface of the mounting plate where the two ends of the support plate are located, one end of the switching electric push rod is fixedly connected to a center rod, and a connecting frame is fixedly connected between the opposite ends of the two center rods, a mounting block is fixedly arranged on the outer surface of the connecting frame, and a yielding electric push rod is fixedly installed on the outer surface of the connecting frame, and one end of the yielding electric push rod is fixedly connected to a functional block, the outer surfaces of the two mounting plates are penetrated by connecting hard rollers, and the two connecting hard rollers are rotatably connected to the mounting plates, and the outer surfaces of one end of the connecting hard rollers on the surfaces of the two mounting plates are evenly provided with tooth blocks, and connecting hard rollers and functional soft rollers arranged at intervals are provided between the connecting hard rollers on the surfaces of the two mounting plates, and the connecting hard rollers and the functional soft rollers are fixedly connected to each other; The cam is provided with a pressure chamber inside the mounting block, and one end of the pressure chamber passes through the outer surface of the mounting block, and a pressure regulating pump is fixedly connected to the pressure chamber passing through the outer surface of the mounting block, and the pressure regulating pump is fixedly connected to the mounting block, and a piston plate is arranged inside the pressure chamber, and the outer surface of the piston plate is fixedly connected to one end of a first strength plate, and the other end of the first strength plate passes through the outer surface of the mounting block, a pressure groove is arranged inside the outer surface of one end of the first strength plate located outside the mounting block, and a connecting groove is arranged inside the one end of the first strength plate connected with the piston plate, and a piston rod is arranged inside the pressure groove, and a rotating rod is installed on the outer surface of the mounting block, and a telescopic rod is slidably connected to one end of the rotating rod toward the outside of the mounting block, and a second strength plate is fixedly connected to one end of the telescopic rod toward the outside of the mounting block, and a clamping cavity is arranged on the outer surfaces of both ends of the second strength plate, and a spreading motor is fixedly installed inside the side surface of the mounting block between the two rotating rods, and one end of the output shaft of the spreading motor is fixedly connected to the spreading block; One end of the step-down electric push rod is fixedly connected to a functional block, and a lifting electric push rod is fixedly installed between the two functional blocks, a pressure sensor is installed inside the lifting electric push rod, one end of the lifting electric push rod is fixedly connected to a lifting plate, and the inner surface of the lifting plate is fixedly connected to a splicing block by bolts, an installation groove is opened on the inner surface of the splicing block, and a ball is installed inside the installation groove, and a contact roller is provided on the inner surface of the splicing block.
[0005] Preferably, the transmission gear is meshedly connected with the lower linkage gear, the lower linkage gears at both ends of the mounting plate are meshedly connected with the upper linkage gear, and the lower linkage gear in the middle section of the mounting plate is meshedly connected with the connected hard roller through a tooth block connected to the outer surface of the hard roller.
[0006] By adopting the above technical solution, after the driving motor is started, its power can be transmitted through the transmission gear and the lower linkage gear in sequence, so that the lower straightening roller rotates. At the same time, the lower linkage gears at both ends of the mounting plate drive the upper linkage gears to rotate the upper straightening rollers at both ends, thereby realizing basic straightening of the stainless steel coil. In addition, the lower linkage gear in the middle section of the mounting plate can drive the connected hard roller and the functional soft roller connected to it to rotate, providing a power basis for subsequent local pressure adjustment and straightening, thereby ensuring the continuity and stability of the entire straightening process.
[0007] Preferably, the support plate is of arc-shaped design, and the inner surface of the support plate fits with the outer surfaces of the connecting hard roller and the functional soft roller between the two mounting plates, and the inner surface of one end of the connecting hard roller facing the functional soft roller is chamfered.
[0008] By adopting the above technical solution, the arc-shaped support plate can provide stable support for the connecting hard roller and the functional soft roller, ensure their position accuracy during rotation, reduce vibration and deviation, and ensure the straightening effect. The chamfered design of the connecting hard roller facilitates its installation and coordination with the functional soft roller, while ensuring structural stability, reducing the difficulty of installation, improving the assembly efficiency of the equipment, and can reduce stress concentration to a certain extent, thereby extending the service life of the equipment.
[0009] Preferably, the lifting plate is designed to be arc-shaped, and the longitudinal section of the lifting plate is a major arc, the outer surface of the contact roller fits with the outer surface of the ball, and the outer surfaces of the two ends of the contact roller facing the functional block fit with the side surfaces of the functional block, and the outer surface of the lower end of the contact roller fits with the inner surface of the functional soft roller.
[0010] By adopting the above technical solution, the contact roller fits tightly with the ball, functional block and functional soft roller, so that the contact roller can rotate stably when the functional soft roller rotates, ensuring that stable pressure is applied to the coil during the pressure adjustment and straightening process, avoiding pressure fluctuations that affect the straightening quality.
[0011] Preferably, the piston plate is connected to the pressure chamber by sliding friction, the first strength plate is of arc-shaped design, and the outer surface of the first strength plate fits with the inner surfaces of the facing connecting hard roller and functional soft roller.
[0012] By adopting the above technical solution, the sliding friction connection between the piston plate and the pressure chamber ensures that the pressure injected into the pressure chamber by the pressure regulating pump can be accurately transmitted to the first strength plate, enabling it to move stably. The arc-shaped first strength plate fits the inner surface of the connecting hard roller and the functional soft roller, and can evenly provide supporting force to the connecting hard roller and the functional soft roller.
[0013] Preferably, the pressure groove and the piston rod are connected by sliding friction, and a spring is connected between the pressure groove and the piston rod, and the piston rod is installed in a snap-fitting manner with the snap-fitting chamber, one end of the connecting groove passes through the inner surface of the pressure groove, and the other end of the connecting groove passes through the outer surface of the piston plate and is connected to the pressure chamber.
[0014] By adopting the above technical solution, the sliding friction connection between the pressure groove and the piston rod and the setting of the spring enable the pressure in the pressure chamber to act on the piston rod flexibly, and the clamping installation of the piston rod and the clamping chamber ensures the structural stability of the first strength plate and the second strength plate when supporting the connection between the hard roller and the functional soft roller.
[0015] Preferably, a spring is fixedly connected between two adjacent rotating rods, and a spring is connected between the rotating rod and the telescopic rod, and the outer surface of one end of the rotating rod connected to the mounting block is in contact with the outer surface of the expansion block.
[0016] By adopting the above technical solution, the springs between adjacent rotating rods and between the rotating rod and the telescopic rod can automatically reset the rotating rod and the telescopic rod when the expansion motor is activated, thereby facilitating adjustment of the supporting state of the first strength plate and the second strength plate.
[0017] Preferably, the second strength plate is designed to be arc-shaped, and the outer surface of the second strength plate is in contact with the inner surfaces of the opposite connecting hard roller and functional soft roller, and the two ends of the second strength plate are respectively in contact with the end surfaces of the first strength plates on both sides, the first strength plate and the second strength plate are designed to be spaced apart, and the first strength plate and the second strength plate are concentrically arranged.
[0018] By adopting the above technical solution, the arc-shaped second strength plate is fitted with the inner surface of the connecting hard roller and the functional soft roller, and can provide stable and uniform support for the connecting hard roller and the functional soft roller together with the first strength plate. The fit between the two ends and the first strength plate as well as the spacing and concentric setting ensure the integrity and stability of the entire supporting structure.
[0019] Compared with the prior art, the invention has the following beneficial effects: the flat plate machine for straightening stainless steel coils which is convenient for local pressure adjustment: 1. By setting up a pressure regulating mechanism, different pressures can be flexibly and accurately applied to the parts of the stainless steel coil with different local material properties or uneven hardness. The operator can adjust the contact state between the functional soft roller and the surface of the coil by controlling the extension and retraction of the electric push rod and the lifting electric push rod according to the actual situation of the coil, so as to achieve fine adjustment of the pressure of the specific area of the coil and effectively avoid many problems caused by uniform pressure straightening; 2. Furthermore, by making way for the electric push rod, pressure regulating pump and opening motor to work together, the connecting hard roller and the functional soft roller can maintain the same straightening pressure as the normal lower straightening roller and the upper straightening roller at the position where the coil does not need pressure regulation, thereby ensuring the consistency of straightening at all locations of the coil; 3. Furthermore, by contracting the outer support members of the mounting block and the functional block when pressure adjustment and straightening are required at different positions of the coil, the mounting block and the functional block can be driven to move inside the connection between the hard roller and the functional soft roller, so as to facilitate pressure adjustment at different positions of the coil by the functional soft rollers at different positions, without the need for load adjustment, thereby improving the overall processing efficiency and operational flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the transmission gear, the lower linkage gear and the upper linkage gear of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the cross-section surface connecting the mounting plate and the support plate of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the connection frame, the mounting block and the electric push rod of the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the connection frame, the electric push rod and the functional block connection section of the present invention; Figure 6 It is a three-dimensional structural schematic diagram of the connection section of the lifting plate, the splicing block and the contact roller of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the lifting plate, the splicing block and the mounting groove of the present invention in the connection state of the explosion; Figure 8 It is a three-dimensional structural schematic diagram of the cross-section surface of the lifting plate, the splicing block and the ball connection of the present invention; Fig. 9 It is a three-dimensional structural schematic diagram of the connection section of the mounting block, the pressure chamber and the pressure regulating pump of the present invention; Fig.10 It is a three-dimensional structural schematic diagram of the connecting section of the rotating rod, the telescopic rod and the second strength plate of the present invention; Fig.11 It is a three-dimensional structural schematic diagram of the connection section of the mounting block, the piston plate and the first strength plate of the present invention; Fig.12 It is a schematic diagram of the three-dimensional structure of the rotating rod, the telescopic rod and the second strength plate in the contracted state of the present invention.
[0021] In the figure: 1. base plate; 2. mounting frame; 3. mounting plate; 4. driving motor; 5. transmission gear; 6. lower straightening roller; 7. upper straightening roller; 8. lower linkage gear; 9. upper linkage gear; 10. supporting plate; 11. switching electric push rod; 12. center rod; 13. connecting frame; 14. mounting block; 15. giving way electric push rod; 16. functional block; 17. connecting hard roller; 18. functional soft roller; 19. lifting electric push rod; 20. lifting plate; 21. splicing block; 22. mounting groove; 23. ball; 24. contact roller; 25. pressure chamber; 26. pressure regulating pump; 27. piston plate; 28. first strength plate; 29. pressure groove; 30. connecting groove; 31. piston rod; 32. rotating rod; 33. telescopic rod; 34. second strength plate; 35. engaging chamber; 36. opening motor; 37. opening block. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] See also Figure 1-Figure 12 The present invention provides a technical solution: a flat machine for straightening stainless steel coils which is convenient for local pressure adjustment.
[0024] Embodiment 1: This embodiment discloses a substrate 1, a mounting frame 2 is fixedly provided on the upper surface of one end of the substrate 1, and a mounting plate 3 is fixedly provided on the upper surface of the other end of the substrate 1, a driving motor 4 is fixedly provided on the outer surface of the mounting plate 3, and a transmission gear 5 is fixedly connected to one end of the output shaft of the driving motor 4, a rotating lower straightening roller 6 and an upper straightening roller 7 are installed between the two mounting plates 3, and lower linkage gears 8 are fixedly provided on the outer surfaces of both ends of the lower straightening roller 6, and upper linkage gears 9 are fixedly provided on the outer surfaces of both ends of the upper straightening roller 7, and a pressure regulating mechanism is provided on the surface of the mounting plate 3, and through the local pressure regulating and straightening of the coil, excessive straightening and abnormal deformation caused by differences in material properties or uneven hardness during the straightening process are avoided; The pressure regulating mechanism comprises: a support plate 10, the support plate 10 is fixedly arranged on the outer surface of the upper end of the two mounting plates 3 on the opposite side, and a switching electric push rod 11 is fixedly installed on the outer surface of the mounting plate 3 where the two ends of the support plate 10 are located, one end of the switching electric push rod 11 is fixedly connected to a center rod 12, and a connecting frame 13 is fixedly connected between the opposite ends of the two center rods 12, a mounting block 14 is fixedly arranged on the outer surface of the connecting frame 13, and a yielding electric push rod 15 is fixedly installed on the outer surface of the connecting frame 13, and one end of the yielding electric push rod 15 is fixedly connected to a functional block 16, the outer surfaces of the two mounting plates 3 are penetrated by connecting hard rollers 17, and the two connecting hard rollers 17 are rotatably connected to the mounting plates 3, and the outer surfaces of one end of the connecting hard rollers 17 on the surfaces of the two mounting plates 3 are evenly provided with tooth blocks, and the connecting hard rollers 17 and the functional soft rollers 18 arranged at intervals are provided between the connecting hard rollers 17 on the surfaces of the two mounting plates 3, and the connecting hard rollers 17 and the functional soft rollers 18 are fixedly connected to each other; The transmission gear 5 is meshed and connected with the lower linkage gear 8, the lower linkage gears 8 at both ends of the mounting plate 3 are meshed and connected with the upper linkage gear 9, and the lower linkage gear 8 in the middle section of the mounting plate 3 is meshed and connected with the connecting hard roller 17 through the tooth block on the outer surface of the connecting hard roller 17; The support plate 10 is designed to be arc-shaped, and the inner surface of the support plate 10 is in contact with the outer surfaces of the connecting hard roller 17 and the functional soft roller 18 between the two mounting plates 3, and the inner surface of one end of the connecting hard roller 17 facing the functional soft roller 18 is chamfered; The driving motor 4 is started, and its output shaft drives the transmission gear 5 to rotate. The transmission gear 5 meshes with the lower linkage gear 8, so that the lower straightening roller 6 rotates. The lower linkage gears 8 at both ends of the mounting plate 3 mesh with the upper linkage gear 9, driving the upper straightening rollers 7 at both ends of the mounting plate 3 to rotate, thereby realizing the basic straightening operation of the stainless steel coil. The lower linkage gear 8 in the middle section of the mounting plate 3 drives the connected hard roller 17 to rotate through the tooth block on the outer side of the hard roller 17, and then drives the functional soft roller 18 fixed thereto to rotate. When it is necessary to adjust the pressure of the coil locally, according to the coil The material is at the position to be pressure-regulated, and the switching electric push rod 11 is started. The switching electric push rod 11 pushes the center rod 12, and the center rod 12 drives the connecting frame 13 to move, so that the mounting block 14, the giving way electric push rod 15 and the functional block 16 move to the corresponding positions for local pressure regulation. The arc-shaped design of the support plate 10 can support and position the connecting hard roller 17 and the functional soft roller 18. The chamfered design of the connecting hard roller 17 toward one end of the functional soft roller 18 is convenient for installation and coordination to ensure stable support. The mounting frame 2 at one end of the substrate 1 is placed on the coil to be processed.
[0025] Embodiment 2: Based on Embodiment 1, this embodiment discloses that a pressure chamber 25 is provided inside the mounting block 14, and one end of the pressure chamber 25 passes through the outer surface of the mounting block 14, and one end of the pressure chamber 25 passing through the outer surface of the mounting block 14 is fixedly connected to a pressure regulating pump 26, and the pressure regulating pump 26 is fixedly connected to the mounting block 14, a piston plate 27 is provided inside the pressure chamber 25, and one end of a first strength plate 28 is fixedly connected to the outer surface of the piston plate 27, and the other end of the first strength plate 28 passes through the outer surface of the mounting block 14, and a pressure groove 2 is provided inside the outer surface of one end of the first strength plate 28 located outside the mounting block 14 9, and a connecting groove 30 is provided inside the end of the first strength plate 28 connected to the piston plate 27, a piston rod 31 is provided inside the pressure groove 29, a rotating rotating rod 32 is installed on the outer surface of the mounting block 14, and a telescopic rod 33 is slidably connected to the end of the rotating rod 32 facing the outside of the mounting block 14, and a second strength plate 34 is fixedly connected to the end of the telescopic rod 33 facing the outside of the mounting block 14, and a clamping cavity 35 is provided on the outer surfaces of both ends of the second strength plate 34, and a spreading motor 36 is fixedly installed inside the side surface of the mounting block 14 between the two rotating rods 32, and a spreading block 37 is fixedly connected to one end of the output shaft of the spreading motor 36; The piston plate 27 is connected to the pressure chamber 25 by sliding friction, the first strength plate 28 is designed to be arc-shaped, and the outer surface of the first strength plate 28 is in contact with the inner surface of the connecting hard roller 17 and the functional soft roller 18 facing each other; The pressure groove 29 and the piston rod 31 are connected by sliding friction, and a spring is connected between the pressure groove 29 and the piston rod 31, and the piston rod 31 is mounted in a clamping manner with the clamping cavity 35, one end of the connecting groove 30 penetrates the inner surface of the pressure groove 29, and the other end of the connecting groove 30 penetrates the outer surface of the piston plate 27 and is connected to the pressure cavity 25; A spring is fixedly connected between two adjacent rotating rods 32, and a spring is connected between the rotating rod 32 and the telescopic rod 33, and the outer surface of one end of the rotating rod 32 connected to the mounting block 14 is in contact with the outer surface of the expansion block 37; The second strength plate 34 is designed to be arc-shaped, and the outer surface of the second strength plate 34 is in contact with the inner surface of the connecting hard roller 17 and the functional soft roller 18, and the two ends of the second strength plate 34 are respectively in contact with the end surfaces of the first strength plates 28 on both sides, and the first strength plate 28 and the second strength plate 34 are designed to be spaced apart, and the first strength plate 28 and the second strength plate 34 are concentrically arranged; When the mounting block 14 moves to the designated pressure regulating position, the initial states of the first strength plate 28 and the second strength plate 34 are as follows: Fig.12As shown, the expansion motor 36 is started to drive the expansion block 37 to rotate so that the expansion block 37 no longer squeezes the rotating rods 32 on both sides. The rotating rods 32 rotate under the pull of the springs between each other so that the second strength plate 34 at one end of the telescopic rod 33 is reset, and then the pressure regulating pump 26 is started to inject gas into the pressure chamber 25, pushing the piston plate 27 to slide in the pressure chamber 25 until the piston plate 27 slides to the end of the pressure chamber 25 and cannot slide. At this time, the internal pressure of the pressure chamber 25 acts on the piston rod 31 that is driven by the spring to shrink inside the pressure groove 29 through the connecting groove 30 and the pressure groove 29. At this time, the piston rod 31 slides and stretches the spring and engages with the engaging chamber 35. At this time, the first strength plate 28 and the second strength plate 34 form a complete ring to support the inner surfaces of the connecting hard roller 17 and the functional soft roller 18 that do not require pressure regulation.
[0026] Embodiment 3: Based on Embodiment 1 and Embodiment 2, this embodiment discloses that one end of the step-out electric push rod 15 is fixedly connected to a function block 16, and a lifting electric push rod 19 is fixedly installed between the two function blocks 16, a pressure sensor is installed inside the lifting electric push rod 19, one end of the lifting electric push rod 19 is fixedly connected to a lifting plate 20, and the inner surface of the lifting plate 20 is fixedly connected to a splicing block 21 by bolts, the inner surface of the splicing block 21 is provided with a mounting groove 22, and a ball 23 is installed inside the mounting groove 22, and a contact roller 24 is provided on the inner surface of the splicing block 21; The lifting plate 20 is designed in an arc shape, and the longitudinal section of the lifting plate 20 is an arc. The outer surface of the contact roller 24 fits with the outer surface of the ball 23, and the outer surfaces of both ends of the contact roller 24 facing the functional block 16 fit with the side surface of the functional block 16, and the outer surface of the lower end of the contact roller 24 fits with the inner surface of the functional soft roller 18; When the functional block 16 is driven to move to the functional soft roller 18 where pressure adjustment is required, the giving way electric push rod 15 drives the functional block 16 to slide downward until the outer surface of the functional block 16 fits with the inner surface of the connecting hard roller 17, and then the lifting electric push rod 19 starts to drive the lifting plate 20 to move downward until the contact roller 24 fits with the inner surface of the functional soft roller 18. At this time, the pressure sensor built into the lifting electric push rod 19 detects the pressure of the contact roller 24 on the surface of the coil through the functional soft roller 18 until the pressure reaches the standard, and the lifting electric push rod 19 stops moving. At this time, as the lower straightening roller 6, the upper straightening roller 7, the connecting hard roller 17 and the functional soft roller 18 rotate, the contact roller 24 rotates stably relative to the splicing block 21 through the ball 23 inside the mounting groove 22 as the functional soft roller 18 rotates, so as to ensure that a stable pressure is applied to the functional soft roller 18 to achieve stable local pressure adjustment and straightening; The functional soft roller 18 is made of polyurethane material, and polyurethane material models with different hardness are selected according to the pressure range that needs to be adjusted to ensure that the compressive strength can withstand a certain straightening pressure and ensure the straightening effect on the coil.
[0027] The above specific embodiments further illustrate the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above are only specific embodiments of the present invention and do not limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention are included in the protection scope of the present invention.
Claims
1. A flat machine for straightening stainless steel coils that facilitates local pressure adjustment, comprising a base plate (1), a mounting frame (2) being fixedly disposed on the upper surface of one end of the base plate (1), and a mounting plate (3) being fixedly disposed on the upper surface of the other end of the base plate (1), characterized in that: A driving motor (4) is fixedly mounted on the outer surface of the mounting plate (3), and one end of the output shaft of the driving motor (4) is fixedly connected to a transmission gear (5). A rotating lower straightening roller (6) and an upper straightening roller (7) are mounted between the two mounting plates (3), and lower linkage gears (8) are fixedly mounted on the outer surfaces of both ends of the lower straightening roller (6), and upper linkage gears (9) are fixedly mounted on the outer surfaces of both ends of the upper straightening roller (7). A pressure regulating mechanism is disposed on the surface of the mounting plate (3), and by means of local pressure regulating and straightening of the coiled material, excessive straightening and abnormal deformation due to differences in material properties or uneven hardness during the straightening process can be avoided.
2. A flat plate machine for straightening stainless steel coils that facilitates local pressure adjustment according to claim 1, characterized in that: The pressure regulating mechanism comprises: a support plate (10), the support plate (10) being fixedly arranged on the outer surface of the upper ends of the two mounting plates (3) facing each other, and a switching electric push rod (11) being fixedly installed on the outer surface of the mounting plates (3) where the two ends of the support plate (10) are located, one end of the switching electric push rod (11) being fixedly connected to a center rod (12), and a connecting frame (13) being fixedly connected between the two ends of the center rods (12) facing each other, a mounting block (14) being fixedly arranged on the outer surface of the connecting frame (13), and a yielding electric push rod (11) being fixedly installed on the outer surface of the connecting frame (13). The electric push rod (15) is provided with a functional block (16) fixedly connected to one end of the electric push rod (15), the outer surfaces of the two mounting plates (3) are penetrated by the connecting hard roller (17), and the two connecting hard rollers (17) are rotatably connected to the mounting plates (3), and the outer surfaces of one end of the connecting hard rollers (17) on the surfaces of the two mounting plates (3) are evenly provided with tooth blocks, and the connecting hard rollers (17) and the functional soft rollers (18) are arranged between the connecting hard rollers (17) on the surfaces of the two mounting plates (3), and the connecting hard rollers (17) and the functional soft rollers (18) are fixedly connected to each other.
3. A flat plate machine for straightening stainless steel coils that facilitates local pressure adjustment according to claim 2, characterized in that: A pressure chamber (25) is provided inside the mounting block (14), and one end of the pressure chamber (25) passes through the outer surface of the mounting block (14), and the end of the pressure chamber (25) passing through the outer surface of the mounting block (14) is fixedly connected to a pressure regulating pump (26), and the pressure regulating pump (26) is fixedly connected to the mounting block (14). A piston plate (27) is provided inside the pressure chamber (25), and the outer surface of the piston plate (27) is fixedly connected to one end of a first strength plate (28), and the other end of the first strength plate (28) passes through the outer surface of the mounting block (14), and a pressure groove (29) is provided inside the outer surface of one end of the first strength plate (28) located outside the mounting block (14), and the first strength plate (28) is connected to the outer surface of the mounting block (14). A connecting groove (30) is provided inside the end connected to the piston plate (27), a piston rod (31) is provided inside the pressure groove (29), a rotating rotating rod (32) is installed on the outer surface of the mounting block (14), and a telescopic rod (33) is slidably connected to the end of the rotating rod (32) facing the outside of the mounting block (14), and a second strength plate (34) is fixedly connected to the end of the telescopic rod (33) facing the outside of the mounting block (14), and a clamping cavity (35) is provided on the outer surfaces of both ends of the second strength plate (34), and an expansion motor (36) is fixedly installed inside the side surface of the mounting block (14) between the two rotating rods (32), and an expansion block (37) is fixedly connected to one end of the output shaft of the expansion motor (36).
4. A flat plate machine for straightening stainless steel coils that facilitates local pressure adjustment according to claim 2, characterized in that: One end of the step-out electric push rod (15) is fixedly connected to a function block (16), and a lifting electric push rod (19) is fixedly installed between the two function blocks (16), a pressure sensor is installed inside the lifting electric push rod (19), one end of the lifting electric push rod (19) is fixedly connected to a lifting plate (20), and the inner surface of the lifting plate (20) is fixedly connected to a splicing block (21) by bolts, the inner surface of the splicing block (21) is provided with a mounting groove (22), and a ball (23) is installed inside the mounting groove (22), and the inner surface of the splicing block (21) is provided with a contact roller (24).
5. The flat plate machine for straightening stainless steel coils that facilitates local pressure adjustment according to claim 2, characterized in that: The transmission gear (5) is meshedly connected with the lower linkage gear (8), the lower linkage gears (8) at both ends of the mounting plate (3) are meshedly connected with the upper linkage gear (9), and the lower linkage gear (8) in the middle section of the mounting plate (3) is meshedly connected with the connecting hard roller (17) via a tooth block on the outer surface of the connecting hard roller (17).
6. A flat plate machine for straightening stainless steel coils that facilitates local pressure adjustment according to claim 2, characterized in that: The support plate (10) is designed to be arc-shaped, and the inner surface of the support plate (10) fits with the outer surfaces of the connecting hard roller (17) and the functional soft roller (18) between the two mounting plates (3), and the inner surface of one end of the connecting hard roller (17) facing the functional soft roller (18) is designed to be chamfered.
7. A flat plate machine for straightening stainless steel coils that facilitates local pressure adjustment according to claim 4, characterized in that: The lifting plate (20) is designed to be arc-shaped, and the longitudinal section of the lifting plate (20) is a major arc, the outer surface of the contact roller (24) is in contact with the outer surface of the ball (23), and the outer surfaces of both ends of the contact roller (24) facing the functional block (16) are in contact with the side surface of the functional block (16), and the outer surface of the lower end of the contact roller (24) is in contact with the inner surface of the functional soft roller (18).
8. The flat plate machine for straightening stainless steel coils that facilitates local pressure adjustment according to claim 3, characterized in that: The piston plate (27) is connected to the pressure chamber (25) by sliding friction, the first strength plate (28) is designed to be arc-shaped, and the outer surface of the first strength plate (28) is in contact with the inner surfaces of the facing connecting hard roller (17) and functional soft roller (18).
9. The flat plate machine for straightening stainless steel coils that facilitates local pressure adjustment according to claim 3, characterized in that: The pressure groove (29) and the piston rod (31) are connected by sliding friction, and a spring is connected between the pressure groove (29) and the piston rod (31), and the piston rod (31) is mounted in a snap-fitting manner with the snap-fitting chamber (35). One end of the connecting groove (30) passes through the inner surface of the pressure groove (29), and the other end of the connecting groove (30) passes through the outer surface of the piston plate (27) and is connected to the pressure chamber (25). A spring is fixedly connected between two adjacent rotating rods (32), and a spring is connected between the rotating rod (32) and the telescopic rod (33), and the outer surface of one end of the rotating rod (32) connected to the mounting block (14) is in contact with the outer surface of the expansion block (37).
10. The flat plate machine for straightening stainless steel coils that facilitates local pressure adjustment according to claim 3, characterized in that: The second strength plate (34) is designed to be arc-shaped, and the outer surface of the second strength plate (34) is in contact with the inner surface of the opposite connecting hard roller (17) and the functional soft roller (18), and the two ends of the second strength plate (34) are respectively in contact with the end surfaces of the first strength plates (28) on both sides, the first strength plate (28) and the second strength plate (34) are designed to be spaced apart, and the first strength plate (28) and the second strength plate (34) are concentrically arranged.
Citation Information
Cited By
Straightening machine working roll adjusting device capable of adjusting convexity
CN120502605A