Large scale modular forging process

Abstract

The application discloses a large-specification module forging process and belongs to the technical field of forging. The large-specification module forging process comprises a forging device. The forging device comprises a base assembly. The base assembly comprises a base for placing a module to be forged. Symmetrical stand columns are fixedly arranged on the base. The top portions of the stand columns are connected through a top plate. A forging assembly for forging the module to be forged is arranged between the stand columns and the top plate. A position adjusting assembly is arranged outside the base. An adjusting assembly is movably arranged on the position adjusting assembly. An active assembly in contact with the module to be forged is arranged at the end of the adjusting assembly. The module to be forged is stably clamped at multiple points, is forged comprehensively, avoids complicated manual reversing operations, reduces work burden, safety hazards and work efficiency.

Description

Technical Field

[0001] This invention relates to the field of forging technology, specifically to a large-scale module forging process. Background Technology

[0002] Molds are a widely used type of process equipment in industrial production. They primarily achieve the shaping of objects by altering the physical state of the material being molded. Molds play a crucial role in blanking, forging, cold heading, extrusion, powder metallurgy pressing, pressure casting, and compression molding or injection molding of engineering plastics, rubber, and ceramics. Different products require different molds, and alloy tool steel is frequently used in mold manufacturing.

[0003] In the large-scale modular forging process of existing alloy tool steel materials, after forging one end of the material, it is usually necessary to manually reverse the material. Due to the high surface temperature of the material during forging, there are safety risks for workers when reversing the material. In addition, the operation of reversing the material using special tools takes a long time, and the material may not be centered after reversal, which may affect the forging effect.

[0004] Therefore, there is a need to provide a large-scale module forging process to solve the above problems. Summary of the Invention

[0005] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a large-scale module forging process to solve the problems mentioned in the background.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A large-scale module forging process includes the following steps:

[0008] S1. Feeding and heating: The raw materials are placed in the heating furnace. The temperature inside the furnace is monitored by an infrared temperature sensor and the temperature information is transmitted to the controller. The temperature inside the furnace is controlled by the controller.

[0009] S2. The heated raw material is placed in the forging device by a robotic arm, and the heated raw material is subjected to upsetting and drawing processes by the forging device.

[0010] S3. Perform spheroidizing annealing and sawing of the head and tail of the raw material processed in step S2 in sequence to obtain the finished product module.

[0011] As a further embodiment of the present invention, the forging device includes a base assembly, the base assembly including a base for placing the module to be forged, columns symmetrically fixed on the base, the tops of the columns being connected by a top plate, a forging component for forging the module to be forged being provided between the columns and the top plate, a position adjustment component being provided on the outside of the base, an adjustment component being movably provided on the position adjustment component, and a movable component that contacts the module to be forged being installed at the end of the adjustment component.

[0012] As a further embodiment of the present invention, the forging assembly includes a bidirectional reciprocating screw rotatably mounted on the top plate near the base. The bidirectional reciprocating screw is connected to a first motor mounted on the top plate. The two ends of the bidirectional reciprocating screw are symmetrically and slidably connected to sliding threaded seats. The sliding threaded seats are slidably engaged with the top plate. The bottom of the sliding threaded seats is symmetrically and hinged to a first hinged cylinder. A lifting plate is slidably mounted on the column. A second hinged cylinder is symmetrically and hinged to the lifting plate. A connecting rod is provided between the first and second hinged cylinders. An adjustment module is provided between the connecting rod and the first and second hinged cylinders respectively. A mounting groove is provided on the side of the lifting plate near the base. A striking plate that movably contacts the top of the module to be forged is movably mounted in the mounting groove. The lifting plate and the striking plate are movably connected by several positioning rods. Several springs sleeved on the outside of the positioning rods are connected between the bottom of the lifting plate and the top of the striking plate.

[0013] As a further embodiment of the present invention, the adjustment module includes symmetrically arranged spiral blades at both ends of the connecting rod, the spiral blades slidingly engaging with the inner walls of the first and second hinged cylinders respectively, and a rotating handle is provided in the middle of the connecting rod.

[0014] As a further embodiment of the present invention, the position adjustment assembly includes an annular slide rail disposed on the outer side of the base, a toothed ring provided on the outer wall of the annular slide rail, a sliding frame slidably disposed on the annular slide rail, side ears provided at both ends of the sliding frame, a rotating rod rotatably disposed on the side ears, a first transmission gear meshing with the toothed ring mounted on the rotating rod, a driven pulley mounted on the end of the rotating rod away from the first transmission gear, a second motor mounted on the side wall of the sliding frame away from the base, a driving pulley connected to the output shaft of the second motor, a transmission pulley rotatably disposed at the bottom of the sliding frame between the driving pulley and the annular slide rail, and the driven pulley, driving pulley and transmission pulley symmetrically disposed are connected by a first transmission belt.

[0015] As a further embodiment of the present invention, the adjusting component includes a first movable plate slidably disposed on the top of the sliding frame, a second movable plate slidably disposed on the first movable plate, L-shaped guide strips slidably engaging with the ends of the first and second movable plates at both ends of the sliding frame, a rotating column rotatably disposed on the second movable plate, a support frame mounted on the rotating column, a movable guide rail disposed above the first movable plate, the movable guide rail being composed of a straight groove plate segment and an arc groove plate segment, the end of the movable guide rail being connected to the first movable plate via an L-shaped bracket, a sliding column connected to the rotating column being slidably disposed within the movable guide rail, and a pushing module being disposed between the sliding frame and the second movable plate.

[0016] As a further embodiment of the present invention, the pushing module includes a rotating shaft rotatably disposed inside the sliding frame. The rotating shaft is connected to a third motor installed on the side wall of the sliding frame. A plurality of first adjusting gears are disposed on the rotating shaft. A plurality of sliding toothed plates connected to the bottom of the first moving plate are slidably disposed through the sliding frame. The sliding toothed plates mesh with the corresponding first adjusting gears. A plurality of through slots are disposed on the first moving plate. A second transmission gear is rotatably disposed in the through slots. A fixed toothed plate meshing with the bottom of the second transmission gear is installed inside the sliding frame. A fixed toothed groove meshing with the second transmission gear is disposed at the bottom of the second moving plate.

[0017] As a further embodiment of the present invention, the movable component includes a rotating disk rotatably mounted on a support frame. An external gear ring is provided on the side of the rotating disk near the rotating column. A second adjusting gear, meshing with the external gear ring, is rotatably mounted on the support frame. The second adjusting gear is connected to a fourth motor mounted on the support frame. Two horizontal sliding grooves are opened on the side of the rotating disk away from the rotating column. A bidirectional lead screw is rotatably mounted within each groove. One end of the bidirectional lead screw passes through the rotating disk and is connected to a synchronous pulley. The two synchronous pulleys are connected via a second transmission belt. One of the bidirectional lead screws is connected to a fifth motor mounted on the rotating disk. A sliding seat is symmetrically and threadedly connected within the bidirectional lead screw. The sliding seat slides in conjunction with the sliding groove. A connecting plate is connected to the outer end of the sliding seat. A clamping plate, which movably abuts against the outer wall of the module to be forged, is connected to the side of the connecting plates at the same height that are close to each other.

[0018] As a further embodiment of the present invention, the cross-section of the annular slide rail is set as a T-shaped cross-section or an I-shaped cross-section.

[0019] As a further embodiment of the present invention, the angle of the arc groove plate segment is set to 90 degrees.

[0020] In summary, the embodiments of the present invention have the following beneficial effects compared with the prior art:

[0021] 1. In this invention, the movable component allows for multi-point stable clamping of the forging module, the adjustment component allows for adjustment of the position of the forging module, facilitating the movement of the heated module directly below the forging component and the movement of the forged module to the outside. The position adjustment component facilitates contact between the movable component and different ends of the module. Through the cooperation of the forging component, the position adjustment component, and the movable component, the module can be forged comprehensively, avoiding the tedious manual reversal of the module after forging one end, reducing the workload and safety hazards of workers, and improving work efficiency.

[0022] 2. In this invention, by adjusting the distance between the first and second hinge cylinders, the highest point of the reciprocating lifting of the lifting plate can be adjusted. At the same time, the lifting distance and amplitude of the lifting plate and the striking plate can be adjusted to meet the forging requirements of different specifications of the forging module, thus improving the applicability of the device. In addition, the movable cooperation between the mounting slot and the striking plate facilitates the replacement of the striking plate, which can meet the usage requirements of striking plates of different specifications.

[0023] 3. In this invention, by adjusting the position and direction of the movable components, it is convenient to move the unforged module to be forged onto the base or to move the forged module to be forged to the completion area, which facilitates subsequent processing of the forged module.

[0024] To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0025] Figure 1 This is a perspective view of the forging apparatus in an embodiment of the invention.

[0026] Figure 2 This is a cross-sectional view of the forging apparatus in an embodiment of the invention.

[0027] Figure 3 for Figure 2 A magnified view of a portion of point A in the middle.

[0028] Figure 4 This is a schematic diagram of the first structure of the position adjustment component in an embodiment of the invention.

[0029] Figure 5 This is a schematic diagram of the second structure of the position adjustment component in an embodiment of the invention.

[0030] Figure 6 This is a schematic diagram of the structure of the active component in an embodiment of the invention.

[0031] Figure 7This is a schematic diagram of the structure of the adjustment component in an embodiment of the invention.

[0032] Figure 8 This is a cross-sectional view of the adjustment component in an embodiment of the invention.

[0033] Figure 9 This is a bottom view of the second movable plate in an embodiment of the invention.

[0034] Figure 10 This is a top view of the first movable plate in an embodiment of the invention.

[0035] Reference numerals: 1. Base assembly; 101. Base; 102. Column; 103. Top plate; 2. Forging assembly; 201. First motor; 202. Bidirectional reciprocating screw; 203. Sliding threaded seat; 204. First hinge cylinder; 205. Connecting rod; 2051. Spiral blade; 2052. Rotary handle; 206. Second hinge cylinder; 207. Lifting plate; 208. Mounting slot; 209. Striking plate; 210. Positioning rod; 211. Spring; 3. Position adjustment assembly; 301. Circular slide rail; 302. Toothed ring; 303. Sliding frame; 304. Side lug; 305. Rotating rod; 306. First transmission gear; 307. Driven pulley; 308. First transmission belt; 309. Driving pulley; 310. Second motor; 311. Transmission pulley; 4. Adjustment Components; 401, First moving plate; 4011, Through slot; 402, Second moving plate; 403, L-shaped guide bar; 404, Rotating column; 405, Support frame; 406, Sliding column; 407, Movable guide rail; 408, L-shaped bracket; 409, Third motor; 410, Rotating shaft; 411, First adjusting gear; 412, Sliding toothed plate; 413, Fixed toothed plate; 414, Second transmission gear; 415, Fixed toothed groove; 5, Movable component; 501, Rotating disk; 502, External toothed ring; 503, Second adjusting gear; 504, Fourth motor; 505, Sliding groove; 506, Fifth motor; 507, Bidirectional lead screw; 508, Synchronous pulley; 509, Second transmission belt; 510, Sliding seat; 511, Connecting plate; 512, Clamping plate; 6, Module to be forged. Detailed Implementation

[0036] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0037] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0038] In one embodiment of the present invention, see Figure 1 A large-scale module forging process includes the following steps:

[0039] S1. Feeding and heating: The raw materials are placed in the heating furnace. The temperature inside the furnace is monitored by an infrared temperature sensor and the temperature information is transmitted to the controller. The temperature inside the furnace is controlled by the controller.

[0040] S2. The heated raw material is placed in the forging device by a robotic arm, and the heated raw material is subjected to upsetting and drawing processes by the forging device.

[0041] S3. Perform spheroidizing annealing and sawing of the head and tail of the raw material processed in step S2 in sequence to obtain the finished product module.

[0042] In this embodiment, the forging device can efficiently upset and elongate the heated raw material, avoiding the need for manual reversing of the raw material after upset and elongation of one end of the existing forging device. This reduces the workload of the workers, lowers the work risk, saves manual reversing time, and improves work efficiency.

[0043] In one embodiment of the present invention, see Figures 1-2 The forging device includes a base assembly 1, which includes a base 101 for placing the module 6 to be forged. Columns 102 are symmetrically fixed on the base 101. The tops of the columns 102 are connected by a top plate 103. A forging assembly 2 for forging the module 6 to be forged is provided between the columns 102 and the top plate 103. A position adjustment assembly 3 is provided on the outside of the base 101. An adjustment assembly 4 is movably provided on the position adjustment assembly 3. A movable assembly 5 that contacts the module 6 to be forged is installed at the end of the adjustment assembly 4.

[0044] In this embodiment, the movable component 5 can stably clamp the forging module 6 at multiple points. The adjustment component 4 can adjust the position of the forging module 6, facilitating the movement of the heated forging module 6 directly below the forging component 2 and the movement of the forged module 6 to the outside. The position adjustment component 3 facilitates contact between the movable component 5 and different ends of the forging module 6. Through the cooperation of the forging component 2, the position adjustment component 3, and the movable component 5, the forging module 6 can be forged in its entirety, avoiding the tedious manual reversal of the forging module 6 after forging one end, reducing the workload and safety hazards of the workers, and improving work efficiency.

[0045] In one embodiment of the present invention, see Figures 1-3The forging assembly 2 includes a bidirectional reciprocating screw 202 rotatably mounted on the top plate 103 near the base 101. The bidirectional reciprocating screw 202 is connected to a first motor 201 mounted on the top plate 103. The two ends of the bidirectional reciprocating screw 202 are symmetrically and slidably connected to sliding threaded seats 203, which are in sliding engagement with the top plate 103. The bottom of the sliding threaded seats 203 is symmetrically and hinged to a first hinge cylinder 204. A lifting plate 207 is slidably mounted on the column 102, and a second hinge cylinder 206 is symmetrically and hinged to the lifting plate 207. A connecting rod 205 is provided between the connecting cylinder 204 and the second hinge cylinder 206. An adjustment module is provided between the connecting rod 205 and the first hinge cylinder 204 and the second hinge cylinder 206 respectively. A mounting groove 208 is provided on the side of the lifting plate 207 near the base 101. A striking plate 209 that is in movable contact with the top of the module 6 to be forged is provided in the mounting groove 208. The lifting plate 207 and the striking plate 209 are movably connected by a number of positioning rods 210. A number of springs 211 sleeved on the outside of the positioning rods 210 are connected between the bottom of the lifting plate 207 and the top of the striking plate 209.

[0046] In this embodiment, in the initial state, the symmetrically arranged sliding thread seats 203 are far apart from each other, the included angle between the second hinge cylinder 206 and the lifting plate 207 is at its minimum value, the lifting plate 207 is at its highest point, the striking plate 209 abuts against the bottom of the mounting groove 208, the spring 211 is at its original length, and the module 6 to be forged is located on the base 101; during the forging process of the module 6 to be forged, there are a first stage and a second stage:

[0047] In the first stage, the first motor 201 drives the bidirectional reciprocating screw 202 to rotate. The bidirectional reciprocating screw 202 drives the symmetrically arranged sliding thread seats 203 to move closer to each other through sliding engagement with the sliding thread seat 203 and sliding engagement with the top plate 103. The sliding thread seat 203 drives the lifting plate 207 to move down through the connection of the first hinge cylinder 204, the connecting rod 205 and the second hinge cylinder 206 and the sliding engagement of the lifting plate 207 with the column 102. The lifting plate 207 drives the striking plate 209 to move down synchronously through the connection of the positioning rod 210 and the movable engagement of the mounting groove 208 with the striking plate 209. The striking plate 209 hammers the top of the forging module 6 by moving down.

[0048] After the striking plate 209 contacts the top of the module 6 to be forged, the lifting plate 207 continues to move downward, the striking plate 209 separates from the bottom of the mounting groove 208, the gap between the lifting plate 207 and the top of the striking plate 209 decreases, the spring 211 is stressed and contracts, and can press the striking plate 209 downward to achieve continuous pressing on the top of the module 6 to be forged. At this time, the gap between the symmetrically arranged sliding thread seats 203 is at its minimum value.

[0049] In the second stage, the first motor 201 drives the bidirectional reciprocating screw 202 to continue rotating. The bidirectional reciprocating screw 202 drives the symmetrically arranged sliding thread seats 203 to move away from each other through sliding engagement with the sliding thread seat 203 and sliding engagement with the top plate 103. The sliding thread seats 203 drive the lifting plate 207 to slide upward along the column 102 through the connection of the first hinge cylinder 204, the connecting rod 205 and the second hinge cylinder 206. The lifting plate 207 drives the striking plate 209 to move upward synchronously through the movable engagement of the mounting groove 208 and the movable connection of the positioning rod 210 and the striking plate 209, thereby releasing the contact between the striking plate 209 and the top of the module 6 to be forged. When the distance between the symmetrically arranged sliding thread seats 203 is at its maximum value, the lifting plate 207 is at its highest point, which facilitates the subsequent forging of the top of the module 6 to be forged.

[0050] The adjustment module includes symmetrically arranged spiral blades 2051 at both ends of the connecting rod 205. The spiral blades 2051 slide in contact with the inner walls of the first hinge cylinder 204 and the second hinge cylinder 206, respectively. A handle 2052 is provided in the middle of the connecting rod 205. By rotating the connecting rod 205 through the handle 2052, the spiral blades 2051 can slide in the first hinge cylinder 204 and the second hinge cylinder 206, thereby adjusting the distance between the corresponding first hinge cylinder 204 and the second hinge cylinder 206. By adjusting the distance between the first hinge cylinder 204 and the second hinge cylinder 206, the highest point of the reciprocating lifting and lowering of the lifting plate 207 can be adjusted. At the same time, the lifting distance and amplitude of the lifting plate 207 and the striking plate 209 can be adjusted to meet the forging requirements of different specifications of the forging module 6, thus improving the applicability of the device.

[0051] Furthermore, the striking plate 209 can be configured as an I-shaped plate, and the mounting groove 208 can be configured as a T-shaped groove. Through the movable cooperation between the mounting groove 208 and the striking plate 209, it is convenient to replace the striking plate 209, which can meet the usage requirements of striking plates 209 of different specifications.

[0052] In one embodiment of the present invention, see Figures 1-2 , Figures 4-5The position adjustment component 3 includes an annular slide rail 301 disposed on the outer side of the base 101. A toothed ring 302 is provided on the outer wall of the annular slide rail 301. A sliding frame 303 is slidably disposed on the annular slide rail 301. Side ears 304 are provided at both ends of the sliding frame 303. A rotating rod 305 is rotatably disposed on the side ears 304. A first transmission gear 306 that meshes with the toothed ring 302 is installed on the rotating rod 305. A driven pulley 307 is installed at the end of the rotating rod 305 away from the first transmission gear 306. A second motor 310 is installed on the side wall of the sliding frame 303 away from the base 101. A driving pulley 309 is connected to the output shaft of the second motor 310. A transmission pulley 311 is rotatably disposed at the bottom of the sliding frame 303 between the driving pulley 309 and the annular slide rail 301. The driven pulley 307, the driving pulley 309 and the transmission pulley 311, which are symmetrically arranged, are connected by a first transmission belt 308.

[0053] In this embodiment, after one end of the forging module 6 is forged, the clamping of the forging module 6 is released by the movable component 5, and the forging module 6 is placed on the base 101. By adjusting the component 4, the movable component 5 is moved away from the forging module 6, so that the movable component 5 will not interfere with the base 101 and the column 102 during the rotation process.

[0054] When the other end of the forging module 6 needs to be forged, the second motor 310 drives the drive pulley 309 to rotate. The drive pulley 309 drives the driven pulley 307 to rotate through the first transmission belt 308. The driven pulley 307 drives the first transmission gear 306 to rotate synchronously through the connection with the rotating rod 305. The first transmission gear 306 drives the sliding frame 303 to slide along the track of the annular slide rail 301 through meshing with the toothed ring 302 and sliding cooperation between the sliding frame 303 and the annular slide rail 301. When the sliding frame 303 slides to correspond to the forged end of the forging module 6, the second motor 310 stops working. The position of the sliding frame 303 can be positioned. Then, through the cooperation of the adjusting component 4 and the movable component 5, the forged end of the forging module 6 can be clamped. Through the forging component 2, the other end of the forging module 6 can be forged. This can effectively avoid the tedious operation of manually changing the direction of the forging module 6, reduce safety risks, and improve work efficiency.

[0055] The cross-section of the annular slide rail 301 can be a T-shaped cross-section or an I-shaped cross-section, which facilitates the stable sliding of the sliding frame 303 on the annular slide rail 301.

[0056] In one embodiment of the present invention, see Figures 1-2 , Figures 7-10The adjustment component 4 includes a first movable plate 401 slidably disposed on the top of the sliding frame 303, a second movable plate 402 slidably disposed on the first movable plate 401, L-shaped guide strips 403 at both ends of the sliding frame 303 that slidably cooperate with the ends of the first movable plate 401 and the second movable plate 402, a rotating column 404 rotatably disposed on the second movable plate 402, a support frame 405 mounted on the rotating column 404, a movable guide rail 407 disposed above the first movable plate 401, the movable guide rail 407 being composed of a straight groove plate segment and an arc groove plate segment, the end of the movable guide rail 407 being connected to the first movable plate 401 by an L-shaped bracket 408, a sliding column 406 slidably disposed inside the movable guide rail 407 and connected to the rotating column 404, and a pushing module being disposed between the sliding frame 303 and the second movable plate 402.

[0057] The pushing module includes a rotating shaft 410 rotatably disposed inside the sliding frame 303. The rotating shaft 410 is connected to a third motor 409 mounted on the side wall of the sliding frame 303. The rotating shaft 410 is provided with a plurality of first adjusting gears 411. The sliding frame 303 is provided with a plurality of sliding toothed plates 412 that are connected to the bottom of the first moving plate 401. The sliding toothed plates 412 mesh with the corresponding first adjusting gears 411. The first moving plate 401 is provided with a plurality of through slots 4011. A second transmission gear 414 is rotatably disposed in the through slots 4011. A fixed toothed plate 413 that meshes with the bottom of the second transmission gear 414 is installed in the sliding frame 303. The bottom of the second moving plate 402 is provided with a fixed toothed groove 415 that meshes with the second transmission gear 414.

[0058] In this embodiment, in the initial state, the support frame 405 corresponds to the base 101, the sliding column 406 is located at the end of the straight groove plate away from the arc groove plate, and the first moving plate 401 and the second moving plate 402 are both close to the base 101.

[0059] When one end of the forging module 6 is forged and the other end needs to be forged, the clamping of the forging module 6 is released through the movable component 5. The third motor 409 drives the rotating shaft 410 to rotate counterclockwise. The rotating shaft 410 drives the sliding frame 303 away from the base 101 by meshing with the first adjusting gear 411 and the sliding tooth plate 412 and slidingly engaging with the first moving plate 401. The first moving plate 401 drives the second transmission gear 414 to move synchronously. Since the position of the fixed tooth plate 413 is fixed, the second transmission gear 414 rotates by meshing with the fixed tooth plate 413. The second transmission gear 414 drives the second moving plate 402 to move rapidly away from the base 101 by meshing with the fixed tooth groove 415 and slidingly engaging with the first moving plate 401. The second moving plate 402 drives the support frame 405 to move synchronously by driving the rotating column 404 to move synchronously.

[0060] During the process of the second moving plate 402 moving away from the base 101 relative to the first moving plate 401, the rotating column 404 has two movement stages. In the first movement stage, the sliding column 406 slides with the straight groove plate section of the movable guide rail 407. During this process, the rotating column 404, the support frame 405, and the base 101 are on a straight line, and the sliding column 406 quickly approaches the arc groove plate section. In the second movement stage, the sliding column 406 begins to slide with the arc groove plate section. At this time, as the second moving plate 402 continues to move away from the base 101, the second moving plate 402 drives the sliding column 406 away from the base 101. The sliding column 406 drives the rotating column 404 to rotate a certain angle by sliding with the arc groove plate section. The rotating column 404 drives the movable component 5 to rotate synchronously by driving the support frame 405 to rotate synchronously, which can avoid interference between the movable component 5 and the column 102 during the rotation process.

[0061] In addition, by adjusting the position and direction of the movable component 5, it is easy to move the unforged module 6 to be forged onto the base 101 or to move the forged module 6 to be forged to the completion area, which facilitates subsequent processing of the forged module 6.

[0062] The angle of the arc groove plate segment can be set to 90 degrees, which can satisfy the right-angle turning of the movable component 5.

[0063] In one embodiment of the present invention, see Figures 1-2 , Figure 4 and Figure 6The movable component 5 includes a rotating disk 501 rotatably mounted on a support frame 405. An external gear ring 502 is provided on the side of the rotating disk 501 near the rotating column 404. A second adjusting gear 503, meshing with the external gear ring 502, is rotatably mounted on the support frame 405. The second adjusting gear 503 is connected to a fourth motor 504 mounted on the support frame 405. Two horizontally formed sliding grooves 505 are provided on the side of the rotating disk 501 away from the rotating column 404. A bidirectional lead screw 507 is rotatably mounted within each sliding groove 505. One end of the screw passes through the rotating disk 501 and is connected to the synchronous pulley 508. The two synchronous pulleys 508 are connected by a second transmission belt 509. One of the bidirectional lead screws 507 is connected to the fifth motor 506 mounted on the rotating disk 501. The bidirectional lead screw 507 is symmetrically and threadedly connected to a sliding seat 510. The sliding seat 510 is slidably engaged with the slide groove 505. The outer end of the sliding seat 510 is connected to a connecting plate 511. The side of the connecting plates 511 at the same height that are close to each other is connected to a clamping plate 512 that movably abuts against the outer wall of the module 6 to be forged.

[0064] In this embodiment, in the initial state, the clamping plate 512 abuts against the outer wall of the module 6 to be forged. At this time, the symmetrically arranged sliding seats 510 are close to each other. When it is necessary to exchange the top and bottom of the module 6 to be forged, the fourth motor 504 drives the second adjusting gear 503 to rotate a certain number of turns. The second adjusting gear 503 drives the rotating disk 501 to rotate 180 degrees by meshing with the external gear ring 502 and by rotating the rotating disk 501 with the support frame 405, thereby realizing the exchange of the top and bottom of the module 6 to be forged.

[0065] When it is necessary to release the contact between the clamping plate 512 and the outer wall of the module 6 to be forged, the fifth motor 506 drives one of the bidirectional lead screws 507 to rotate counterclockwise. The bidirectional lead screw 507 drives the other bidirectional lead screw 507 to rotate synchronously through two synchronous pulleys 508 and a second transmission belt 509. The bidirectional lead screw 507 drives the symmetrically arranged sliding seats 510 to move away from each other through threaded engagement with the sliding seat 510 and sliding engagement with the slide groove 505. The sliding seat 510 drives the symmetrically arranged clamping plates 512 to move away from each other through connection with the connecting plate 511. This releases the contact between the clamping plate 512 and the outer wall of the module 6 to be forged. Then, the position and angle of the movable component 5 can be adjusted by adjusting component 4. The position adjusting component 3 can drive adjusting component 4 and movable component 5 to rotate to the other end of the annular slide rail 301. Through the cooperation of adjusting component 4 and movable component 5, one end of the module 6 to be forged is clamped again, which facilitates the full forging process of the module 6 to be forged and improves work efficiency.

[0066] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A large size modular swaging process characterized in that, The method comprises the following steps: S1, feeding and heating, placing the raw material in the heating furnace, monitoring the temperature in the furnace through the infrared temperature sensor in the furnace and transmitting the temperature information to the controller, and controlling the temperature in the furnace through the controller; S2, placing the heated raw material on the forging device by the mechanical hand, and fully upsetting and elongating the heated raw material by the forging device; S3, the raw material after step S2 is treated in sequence spherical annealing and sawing head and tail operation, and the finished module is obtained; The forging device comprises a base assembly, the base assembly comprises a base for placing the to-be-forged module, a stand is fixed symmetrically on the base, the top of the stand is connected through a top plate, a forging assembly for forging the to-be-forged module is arranged between the stand and the top plate, a position adjusting assembly is arranged outside the base, an adjusting assembly is movably arranged on the position adjusting assembly, and a movable assembly in contact with the to-be-forged module is arranged at the end of the adjusting assembly; The position adjusting assembly comprises an annular slide rail arranged outside the base, a gear slot ring is arranged on the outer wall of the annular slide rail, a sliding frame is slidably arranged on the annular slide rail, side ears are arranged at both ends of the sliding frame, a rotating rod is rotatably arranged on the side ear, a first transmission gear meshing with the gear slot ring is arranged on the rotating rod, a driven pulley is arranged at the end of the rotating rod away from the first transmission gear, a second motor is arranged on the side wall of the sliding frame away from the base, a driving pulley is connected to the output shaft of the second motor, and the symmetrically arranged driven pulley, driving pulley and transmission pulley are connected through a first transmission belt. The adjusting assembly comprises a first moving plate slidably arranged on the top of the sliding frame, a second moving plate is slidably arranged on the first moving plate, L-shaped guide strips slidably matched with the ends of the first moving plate and the second moving plate are arranged at both ends of the sliding frame, a rotating column is rotatably arranged on the second moving plate, a supporting frame is arranged on the rotating column, an active guide rail is arranged above the first moving plate, the active guide rail is composed of a straight groove plate segment and a circular arc groove plate segment, the end of the active guide rail and the first moving plate are connected through an L-shaped support, a sliding column connected with the rotating column is slidably arranged in the active guide rail, and a pushing module is arranged between the sliding frame and the second moving plate. The pushing module comprises a rotating shaft rotatably arranged in the sliding frame, the rotating shaft is connected with a third motor arranged on the side wall of the sliding frame, a plurality of first adjusting gears are arranged on the rotating shaft, a plurality of sliding tooth plates connected with the bottom of the first moving plate are slidably arranged on the sliding frame, the sliding tooth plates are meshed with the corresponding first adjusting gears, a plurality of through grooves are arranged on the first moving plate, second transmission gears are rotatably arranged in the through grooves, a fixed tooth plate meshed with the bottom of the second transmission gear is arranged in the sliding frame, and a fixed tooth groove meshed with the second transmission gear is arranged at the bottom of the second moving plate.

2. The large size modular swaging process of claim 1, wherein, The forging assembly comprises a bidirectional reciprocating screw rod rotatably arranged on one side of the top plate close to the base, the bidirectional reciprocating screw rod is connected with a first motor mounted on the top plate, two ends of the bidirectional reciprocating screw rod are symmetrically and slidably connected with sliding screw seats, the sliding screw seats are in sliding fit with the top plate, the bottom of the sliding screw seat is symmetrically and hingedly connected with first hinge tubes, a lifting plate is slidably arranged on the stand, the lifting plate is symmetrically and hingedly connected with second hinge tubes, a connecting rod is arranged between the first hinge tubes and the second hinge tubes, adjusting modules are respectively arranged between the connecting rod and the first hinge tubes and the second hinge tubes, an installation groove is arranged on one side of the lifting plate close to the base, a striking plate in active contact with the top of the to-be-forged module is movably arranged in the installation groove, the lifting plate and the striking plate are movably connected through a plurality of positioning rods, and a plurality of springs sleeved outside the positioning rods are connected between the bottom of the lifting plate and the top of the striking plate.

3. The large size modular swaging process of claim 2, wherein, The adjusting module comprises helical pieces symmetrically and spirally arranged at two ends of the connecting rod, the helical pieces are in sliding fit with inner walls of the first hinge tubes and the second hinge tubes respectively, and a handle is arranged at the middle of the connecting rod.

4. The large size modular swaging process of claim 1, wherein, The movable assembly comprises a rotating disc rotatably arranged on the supporting frame, one side of the rotating disc close to the rotating column is provided with an outer gear ring, the supporting frame is rotatably provided with a second adjusting gear meshing with the outer gear ring, the second adjusting gear is connected with a fourth motor mounted on the supporting frame, two sliding grooves are horizontally arranged on the side of the rotating disc away from the rotating column, bidirectional screw rods are rotatably arranged in the sliding grooves, one end of each bidirectional screw rod penetrates through the rotating disc and is connected with a synchronous pulley, the two synchronous pulleys are connected through a second transmission belt, one of the bidirectional screw rods is connected with a fifth motor mounted on the rotating disc, and sliding seats are symmetrically and threadedly connected in the bidirectional screw rods, the sliding seats are in sliding fit with the sliding grooves, the outer ends of the sliding seats are connected with connecting plates, and the connecting plates at the same height are connected with clamping plates in active abutment with the outer wall of the to-be-forged module on the side close to each other.

5. The large size modular swaging process of claim 1, wherein, The cross section of the annular slide rail is in T-shaped cross section or H-shaped cross section.

6. The large size modular swaging process of claim 1, wherein, The angle of the circular-arc groove plate segment is 90 degrees.

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