Full-automatic integrated die-casting forming equipment for heat dissipation substrate
By designing fully automatic integrated die-casting molding equipment, the waste is automatically cut by hydraulic cylinders and rolling mechanisms, and the feeding and material collection mechanisms are automatically loaded and collected, the problem of manual peeling of workpiece edge waste in the prior art is solved, and the production efficiency and safety are improved.
Patent Information
- Application Number
- CN202510325296.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-05-13
AI Technical Summary
After the existing die-casting equipment is die-cast, the waste on the edge of the workpiece needs to be manually peeled off, which reduces production efficiency and poses a risk of workers being scratched by the waste.
A fully automatic integrated die-casting molding equipment is designed to automatically cut and separate the workpiece edge waste through hydraulic cylinders and pushing mechanisms, and to automatically load and collect workpieces by feeding mechanisms and picking mechanisms.
The automatic removal of waste at the edge of the workpiece after die-casting and separation and removal of the workpiece from the waste are realized, which improves production efficiency and reduces the risk of workers' injuries.
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Figure CN119973031A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a fully automatic integrated die-casting molding device for a heat dissipation substrate, belonging to the technical field of die-casting equipment. Background Art
[0002] As the core heat dissipation component of high-power electronic devices such as 5G base station chips and new energy vehicle motor controllers, the heat dissipation efficiency of heat dissipation substrates directly affects the reliability of the equipment. The die-casting process has become the mainstream technology for large-scale production of heat dissipation substrates due to its efficient molding capabilities. In the existing die-casting equipment, for example, the Chinese utility model patent with the authorization announcement number CN213104402U discloses a die-casting equipment that is convenient for cleaning die-casting debris, and specifically discloses a debris collection box, a die-casting machine body and a pressing plate, the front part of the debris collection box is provided with a placing rack, and the bottom of the debris collection box is connected to a magnet, and the upper part of the magnet is provided with a cleaning brush, the die-casting machine body is placed at the upper end of the debris collection box, and the lower part of the die-casting machine body is connected to a guide rail, the front end of the guide rail is provided with a limiting bolt, and the rear part of the guide rail is provided with a circular groove, the upper side of the guide rail is provided with a movable plate, and the bottom of the movable plate is connected to a connecting convex strip, and the bottom of the connecting convex strip is provided with a spring ball, the front end of the movable plate is connected to a movable plate handle, and the upper part of the movable plate is connected to a tray, the pressing plate is arranged in the middle part of the die-casting machine body, and the upper part of the pressing plate is connected to a connecting block. When the equipment performs die-casting on the workpiece through the pressing plate, the edge of the workpiece will bend and deform due to stress concentration, thus forming a preset contour shape. However, there will be excess waste material adhering to the edge of the workpiece. This waste material needs to be peeled off manually, reducing production efficiency. Summary of the invention
[0003] The purpose of the present invention is to provide a fully automatic integrated die-casting device for a heat dissipation substrate. The present invention can remove waste materials at the edge of a workpiece after die-casting, separate the workpiece from the waste materials, and reduce the risk of workers being scratched by the waste materials.
[0004] The technical solution of the present invention is as follows: the fully automatic integrated die-casting molding equipment of the heat dissipation substrate comprises a workbench, a plurality of first guide rods are arranged on the workbench, a mounting beam is fixedly connected between the upper ends of the first guide rods, a first hydraulic cylinder is arranged on the mounting beam; a lifting seat is connected to the lower end of the first hydraulic cylinder, the lifting seat is slidably connected to the first guide rod; a pressing block is arranged at the lower end of the lifting seat; a protruding block is arranged on the workbench, a convex groove is arranged on the protruding block, a convex block is slidably connected in the convex groove, a molding groove is arranged at the upper end of the convex block; a material taking mechanism is arranged below the convex block; a first movable cavity is arranged inside the lifting seat and the pressing block, The sides of the first movable cavity are respectively slidably connected with first ejection blocks, which extend outward; the outer end surface of the first ejection block has a first inclined surface, which extends from low to high from outside to inside; the lifting seat is provided with an ejection mechanism, the ejection end of the ejection mechanism extends into the first movable cavity and is connected with a first resistance block, and the side of the first resistance block is provided with a plurality of second inclined surfaces, which extend from high to low from outside to inside; the inner side of the first ejection block is provided with a third inclined surface, which contacts and fits with the second inclined surface; a fourth spring is connected between the first ejection block and the first movable cavity; a feeding mechanism is provided on the side of the workbench.
[0005] The above-mentioned fully automatic integrated die-casting molding equipment for the heat dissipation substrate, the material picking mechanism includes a second active cavity arranged inside the convex block, and the second ejection blocks are slidably connected on both sides of the second active cavity, and the inner end of the second ejection block is provided with a fourth inclined surface; the upper end of the convex groove is provided with transverse grooves on both sides, and the transverse grooves cooperate with the second ejection block; a second hydraulic cylinder is provided inside the workbench, and the protruding end of the second hydraulic cylinder penetrates into the convex groove and is connected to the second resistance block located in the second active cavity, and the second resistance block has fifth inclined surfaces on both sides, and the fifth inclined surface is from low to high from outside to inside, and the fifth inclined surface conflicts and fits with the fourth inclined surface; a discharge channel connected to the convex groove is provided in the workbench, and the outer end of the discharge channel passes through the side of the workbench; a third hydraulic cylinder located opposite to the discharge channel is provided in the workbench, and a push plate is provided at the output end of the third hydraulic cylinder.
[0006] The fully automatic integrated die-casting molding equipment of the aforementioned heat dissipation substrate has side wing plates on both sides of the second ejection block; second guide rods are symmetrically arranged in the second movable cavity, and the second guide rods are slidably connected to the side wing plates; a first spring is surrounded by the outer side of the second guide rod, and the two ends of the first spring are respectively fixedly connected to the side wing plates on the same side of the two second ejection blocks; the first spring is always in a stretched state.
[0007] In the aforementioned fully automatic integrated die-casting molding equipment for the heat dissipation substrate, an ejector plate is placed in the molding groove, and a plurality of third guide rods are arranged below the ejector plate. The third guide rods pass through the convex block and leak out from below the convex block.
[0008] The aforementioned fully automatic integrated die-casting molding equipment for the heat dissipation substrate, the ejection mechanism includes a first motor arranged on a lifting seat and a rotating shaft arranged at the upper end of the first active cavity, the rotating shaft is fixedly connected to the output end of the first motor; a cam is fixedly connected to the rotating shaft, a push rod is provided under the cam, and the lower end of the push rod is fixedly connected to the first resistance block; a side ring is provided on the push rod, and the side ring is slidably connected to the inner wall of the first active cavity; a convex ring located under the cam is provided at the upper end of the active cavity; a plurality of second springs are provided in the first active cavity, and the two ends of the second springs are respectively fixedly connected to the convex ring and the side ring; the second spring is always in a stretched state.
[0009] The aforementioned fully automatic integrated die-casting molding equipment for the heat dissipation substrate, the feeding mechanism includes a loading table arranged on the side of the workbench, an L-shaped beam is provided on the loading table, the L-shaped beam is provided with a moving mechanism, an X-shaped frame is provided at the moving end of the moving mechanism, and a suction cup is provided at the end of the X-shaped frame.
[0010] The fully automatic integrated die-casting molding equipment of the above-mentioned heat dissipation substrate, the moving mechanism includes a first slider symmetrically arranged at the end of the L-shaped beam, the first slider is slidably connected to a guide rail, a mounting frame is connected between the outer sides of the guide rail, a second motor is arranged above the mounting frame, and the output end of the second motor is connected to a first screw; a first nut block is arranged at the end of the L-shaped beam, and the first nut block cooperates with the first screw; a moving bar is arranged below the mounting frame, and sliding grooves are respectively arranged on both sides of the moving bar; a plurality of second sliders are respectively arranged on both sides of the bottom of the mounting frame, and the second sliders are slidably connected to the sliding grooves; a third motor is arranged at the end of the moving bar, and the output end of the third motor is linked to a second screw, the second screw is connected to a second nut block, and the second nut block is fixedly connected to the mounting frame; a mounting block is arranged below the moving bar, and the mounting block is fixedly connected to the X-shaped frame.
[0011] The aforementioned fully automatic integrated die-casting molding equipment for the heat dissipation substrate, wherein the workbench is provided with a plurality of fourth hydraulic cylinders, and the output ends of the fourth hydraulic cylinders face upward and are fixedly connected to the lifting seat.
[0012] In the aforementioned fully automatic integrated die-casting molding equipment for the heat dissipation substrate, a third spring located between the lifting seat and the workbench surface surrounds the outer side of the first guide rod.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. In the present invention, the workpieces to be processed are stacked on the feeding mechanism, and the feeding mechanism sends them to the workbench one by one for processing. After the feeding mechanism places the workpiece in the molding groove of the protruding block, the lifting seat is lowered by the first hydraulic cylinder, and the workpiece is die-cast by the extrusion of the pressing block. During die-casting, the waste of the workpiece will extend from the edge of the workpiece. At this time, the first resistance block is lowered by the ejection mechanism. Because the third inclined surface of the first ejection block is in conflict with and fits with the second inclined surface of the first resisting block, the first resisting block will resist the first ejection block when it descends, so that the first inclined surface of the first ejection block cuts the waste on the edge of the workpiece and separates it from the workpiece, and then the processed workpiece is taken by the material taking mechanism, and then the material taking mechanism, the ejection mechanism and the first hydraulic cylinder are reset in sequence, and the above operation cycle can be repeated. The cut waste will fall to the outside of the protruding block, which will not affect the processing process and facilitate centralized processing after the processing is completed. Therefore, the present invention can remove the waste material on the edge of the workpiece after die-casting, and separate and take out the workpiece from the waste material, and has the advantage of high safety.
[0015] 2. In the present invention, when the workpiece is formed by die-casting, the material-taking mechanism is located at the top of the convex block at the top of the convex groove. At this time, the second hydraulic cylinder is in an extended state and presses against the second resistance block so that its upper end surface is in resistance with the top surface of the movable cavity. The inner side of the second ejection block leaks outward due to the second resistance block and extends into the transverse groove, thereby improving the stability of the convex block during the die-casting process. When the die-casting is completed and the material is to be taken, the second hydraulic cylinder contracts first to move the second resistance block downward. Under the action of the first spring, the fourth inclined surface of the second ejection block moves inward along the fifth inclined surface of the second resistance block until it is no longer in contact with the transverse groove. The continued contraction of the second hydraulic cylinder causes the convex block to descend until it lands at the bottom of the convex groove. At this time, the third guide rod under the ejection plate contacts the ground of the convex groove so that the ejection plate ejects the workpiece upward. The third hydraulic cylinder extends and pushes the workpiece to the discharge channel through the push plate to complete the material taking.
[0016] 3. In the present invention, the ejection mechanism controls the rotation of the rotating shaft through the first motor, and the cam on the rotating shaft rotates accordingly. When the protruding part of the cam contacts the push rod, it will resist the push rod and move it downward, so that the first resistance block contacts the first ejection block downward and moves; when the protruding part of the cam does not contact the push rod, the ejection rod is reset by the elastic force of the second spring. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention;
[0018] Figure 2 It is a structural diagram of the workbench;
[0019] Figure 3 It is a schematic diagram of the internal structure of the present invention;
[0020] Figure 4 yes Figure 3 A magnified view of point A;
[0021] Figure 5 yes Figure 3 Enlarged view of point B;
[0022] Figure 6 It is a schematic diagram of the structure of the convex block;
[0023] Figure 7 is a schematic cross-sectional view of a convex block;
[0024] Figure 8 It is a structural diagram of the feeding mechanism.
[0025] The marks in the accompanying drawings are: 1-working table, 2-first guide rod, 3-mounting beam, 4-first hydraulic cylinder, 5-lifting seat, 6-pressing block, 7-protruding block, 8-convex groove, 9-convex block, 10-molding groove, 11-feeding mechanism, 12-first movable cavity, 13-first ejection block, 14-first inclined surface, 15-ejection mechanism, 16-first resistance block, 17-second inclined surface, 18-third inclined surface, 19-feeding mechanism, 20-ejection plate, 21-third guide rod, 22-fourth hydraulic cylinder, 23-third spring, 24-fourth spring, 100-second movable cavity, 101-second ejection block, 102-fourth inclined surface, 103-transverse groove, 104-second hydraulic cylinder, 105-second resistance block, 106-fifth inclined surface, 107 -discharging channel, 108-third hydraulic cylinder, 109-push plate, 110-side wing plate, 111-second guide rod, 112-first spring, 200-first motor, 201-rotating shaft, 202-cam, 203-push rod, 204-side ring, 205-convex ring, 206-second spring, 400-loading table, 401-L-beam, 402-moving mechanism, 403-X-frame, 404-suction cup, 405-first slider, 406-guide rail, 407-mounting frame, 408-second motor, 409-first screw, 410-first nut block, 411-moving bar, 412-sliding groove, 413-second slider, 414-third motor, 415-second screw, 416-second nut block, 417-mounting block. DETAILED DESCRIPTION
[0026] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.
[0027] Embodiment: Fully automatic integrated die-casting equipment for heat dissipation substrate, comprising: Figure 1-8As shown, it includes a workbench 1, on which a plurality of first guide rods 2 are arranged, and between the upper ends of the first guide rods 2, a mounting beam 3 is fixedly connected, and a first hydraulic cylinder 4 is arranged on the mounting beam 3; the lower end of the first hydraulic cylinder 4 is connected to a lifting seat 5, and the lifting seat 5 is slidably connected to the first guide rods 2; Figure 2 As shown, a pressing block 6 is provided at the lower end of the lifting seat 5; a protruding block 7 is provided on the workbench 1. Figure 3 As shown, the protruding block 7 is provided with a convex groove 8, a convex block 9 is slidably connected in the convex groove 8, and a forming groove 10 is provided at the upper end of the convex block 9; a material taking mechanism 11 is provided below the convex block 9; Figure 4As shown, the lifting seat 5 and the pressing block 6 have a first movable cavity 12 inside, and the side of the first movable cavity 12 is slidably connected with a first push-out block 13, which passes outward; the outer end surface of the first push-out block 13 has a first inclined surface 14, and the first inclined surface 14 is from outside to inside and from low to high; the lifting seat 5 is provided with a push-out mechanism 15, the push-out end of the push-out mechanism 15 extends into the first movable cavity 12 and is connected with a first contact block 16, and the side of the first contact block 16 is provided with a plurality of second inclined surfaces 17, and the second inclined surfaces 17 are from outside to inside and from high to low; the inner side of the first push-out block 13 is provided with a third inclined surface 18, and the third inclined surface 18 is in conflict with and fits with the second inclined surface 17; a fourth spring 24 is connected between the first push-out block 13 and the first movable cavity 12, and the fourth spring 24 is always in a stretched state, so that when the first contact block 16 does not conflict with the first push-out block 13 and moves outward, the first push-out block 13 will not leak outward; the side of the workbench 1 is provided with a feeding mechanism 19. An ejector plate 20 is placed in the molding groove 10, and a plurality of third guide rods 21 are arranged below the ejector plate 20. The third guide rods 21 pass through the convex block 9 and leak out from below the convex block 9. When the convex block 9 descends with the material taking mechanism 11 and contacts the bottom surface of the convex groove 8, the third guide rods 21 push up the ejector plate 20 due to the contact with the bottom surface of the convex groove 8, thereby helping to take the workpiece out of the molding groove 10. The workpieces to be processed are stacked on the feeding mechanism 19, and are sent to the workbench 1 one by one by the feeding mechanism 19 for processing. After the feeding mechanism 19 places the workpiece in the molding groove 10 of the protruding block 7, the lifting seat 5 is lowered by the first hydraulic cylinder 4, and the workpiece is die-cast by the extrusion of the pressing block 6. During die-casting, the waste of the workpiece will extend from the edge of the workpiece. At this time, the first resistance block 16 is lowered by the ejection mechanism 15. Because the third inclined surface 18 of the first ejection block 13 is in conflict with and fits with the second inclined surface 17 of the first resistance block 16, the first resistance block 16 will resist the first ejection block 13 and move outward when it descends, so that the first inclined surface 14 of the first ejection block 13 cuts the waste on the edge of the workpiece and separates it from the workpiece, and then the processed workpiece is taken out by the picking mechanism 11. After that, the picking mechanism 11, the ejection mechanism 15 and the first hydraulic cylinder 4 are reset in turn, and the above operation cycle can be repeated. The cut waste will fall to the outside of the protruding block 7, which will not affect the processing process and will facilitate centralized processing after the processing is completed.
[0028] Preferably, if Figure 3 and Figure 5-7As shown, the material taking mechanism 11 includes a second movable cavity 100 arranged inside the convex block 9, and the second push-out blocks 101 are slidably connected on both sides of the second movable cavity 100, and the inner end of the second push-out block 101 is provided with a fourth inclined surface 102; the upper ends of the convex groove 8 are respectively provided with transverse grooves 103, and the transverse grooves 103 cooperate with the second push-out block 101; the workbench 1 is provided with a second hydraulic cylinder 104, and the protruding end of the second hydraulic cylinder 104 penetrates into the convex groove 8 and is connected to the second movable cavity 100, the second abutting block 105 has fifth inclined surfaces 106 on both sides, the fifth inclined surfaces 106 are from low to high from outside to inside, and the fifth inclined surfaces 106 are in conflict with and fit with the fourth inclined surfaces 102; the workbench 1 is provided with a discharge channel 107 connected with the convex groove 8, and the outer end of the discharge channel 107 passes through the side of the workbench 1; the workbench 1 is provided with a third hydraulic cylinder 108 opposite to the discharge channel 107, and the output end of the third hydraulic cylinder 108 is provided with a push plate 109. Side wing plates 110 are respectively provided on both sides of the second ejection block 101; the second guide rods 111 are symmetrically arranged in the second active cavity 100, and the second guide rods 111 are slidably connected with the side wing plates 110; the outer side of the second guide rod 111 is surrounded by a first spring 112, and the two ends of the first spring 112 are respectively fixedly connected with the side wing plates 110 on the same side of the two second ejection blocks 101; the first spring 112 is always in a stretched state. When the workpiece is formed and die-casted, the convex block 9 is located at the top of the convex groove 8. At this time, the second hydraulic cylinder 104 is in an extended state and presses against the second resistance block 105 so that its upper end surface contacts the top surface of the active cavity. The inner side of the second ejection block 101 leaks outward due to the second resistance block 105 and extends into the transverse groove 103, thereby improving the stability of the convex block 9 during the die-casting process. When the die-casting is completed and the material is to be taken out, the second hydraulic cylinder 104 contracts first to move the second resistance block 105 downward, and the first spring 1 Under the action of 12, the fourth inclined surface 102 of the second ejection block 101 moves inward along the fifth inclined surface 106 of the second resistance block 105 until it is no longer in contact with the transverse groove 103. The continued contraction of the second hydraulic cylinder 104 causes the convex block 9 to drop until it falls to the bottom of the convex groove 8. At this time, the third guide rod 21 below the ejection plate 20 contacts the ground of the convex groove 8, causing the ejection plate 20 to eject the workpiece upward. The third hydraulic cylinder 108 extends and pushes the workpiece to the discharge channel 107 through the push plate 109 to complete the material removal. Furthermore, in order to prevent the second ejection block from being squeezed against the inner wall of the convex groove and unable to rise normally due to the resistance of the second resistance block to the second ejection block during the process of the convex block rising, rolling belts are respectively provided on both sides of the convex groove, and the rolling belts roll upward with the resistance of the second ejection block.Furthermore, in order to prevent the second push block 101 from being unable to rise normally due to the interference of the second resistance block 105 with the second push block 101 during the rising process of the convex block 9, rolling belts are respectively provided on both sides of the convex groove 8, and the rolling belts roll upward with the interference of the second push block 101.
[0029] Preferably, if Figure 3 and 4 As shown, the ejection mechanism 15 includes a first motor 200 arranged on the lifting seat 5 and a rotating shaft 201 arranged at the upper end of the first active cavity 12, and the rotating shaft 201 is fixedly connected to the output end of the first motor 200; a cam 202 is fixedly connected to the rotating shaft 201, and a push rod 203 is arranged below the cam 202, and the lower end of the push rod 203 is fixedly connected to the first contact block 16; a side ring 204 is arranged on the push rod 203, and the side ring 204 is slidably connected to the inner wall of the first active cavity 12; a convex ring 205 located below the cam 202 is arranged at the upper end of the active cavity; a plurality of second springs 206 are arranged in the first active cavity 12, and the two ends of the second spring 206 are respectively fixedly connected to the convex ring 205 and the side ring 204; the second spring 206 is always in a stretched state. The ejection mechanism 15 controls the rotation of the rotating shaft 201 through the first motor 200, and the cam 202 on the rotating shaft 201 rotates accordingly. When the protruding part of the cam 202 contacts the push rod 203, it will resist the push rod 203 and move it downward, so that the first resistance block 16 resists and moves downward with the first ejection block 13; when the protruding part of the cam 202 does not contact the push rod 203, the ejection rod is reset by the elastic force of the second spring 206.
[0030] Preferably, if Figure 8As shown, the feeding mechanism 19 includes a material placement table 400 arranged at the side of the workbench 1, an L-shaped beam 401 is arranged on the material placement table 400, the L-shaped beam 401 is provided with a moving mechanism 402, an X-shaped frame 403 is arranged at the moving end of the moving mechanism 402, a suction cup 404 is arranged at the end of the X-shaped frame 403, and the suction cup 404 is connected to the external negative pressure equipment through a pipeline. The moving mechanism 402 includes a first slider 405 symmetrically arranged at the end of the L-shaped beam 401, the first slider 405 is slidably connected to a guide rail 406, a mounting frame 407 is connected between the outer sides of the guide rail 406, a second motor 408 is arranged above the mounting frame 407, and a first screw 409 is connected to the output end of the second motor 408; a first nut block 410 is arranged at the end of the L-shaped beam 401, and the first nut block 410 cooperates with the first screw 409; a moving bar 411 is arranged below the mounting frame 407, and the moving bar 411 Sliding grooves 412 are respectively provided on both sides; a plurality of second sliders 413 are respectively provided on both sides below the mounting frame 407, and the second sliders 413 are slidably connected to the sliding grooves 412; a third motor 414 is provided at the end of the moving bar 411, and the output end of the third motor 414 is connected to a second screw rod 415, and the second screw rod 415 is connected to a second nut block 416, and the second nut block 416 is fixedly connected to the mounting frame 407; a mounting block 417 is provided below the moving bar 411, and the mounting block 417 is fixedly connected to the X-shaped frame 403. The feeding mechanism 19 controls the rotation of the first screw 409 through the second motor 408, and through the cooperation of the first screw 409 and the first nut block 410, the mounting frame 407 moves along the guide of the first screw 409, thereby controlling the movement of the suction cup 404 on the Z axis; the second screw 415 is controlled to rotate by the third motor 414, and through the cooperation of the second screw 415 and the second nut block 416, the moving bar 411 moves along the guide of the second screw 415, thereby controlling the movement of the suction cup 404 on the X axis, so as to realize that the workpiece on the placing table 400 is first sucked up and then moved toward the forming groove 10, and then put it down after reaching above the forming groove 10.
[0031] Preferably, if Figure 1 and 2 As shown, the workbench 1 is provided with a plurality of fourth hydraulic cylinders 22, and the output ends of the fourth hydraulic cylinders 22 face upward and are fixedly connected to the lifting seat 5. The fourth hydraulic cylinders 22 are used to assist the lifting of the lifting seat 5.
[0032] Preferably, if Figure 1 and 2 As shown, the outer ring 204 of the first guide rod 2 is wound with a third spring 23 located between the lifting seat 5 and the table surface of the workbench 1 , and the third spring 23 further assists the lifting of the lifting seat 5 .
[0033] Working principle:
[0034] Loading: First, the workpieces to be processed are neatly and linearly stacked on the loading platform 400 of the feeding mechanism 19. The feeding mechanism 19 starts to work, and the second motor 408 of its moving mechanism 402 controls the rotation of the first screw 409. Through the cooperation of the first screw 409 and the first nut block 410, the mounting frame 407 moves along the guide of the first screw 409, thereby driving the suction cup 404 to descend in the Z-axis direction until the suction cup 404 contacts the workpiece on the loading platform 400. Then, the external negative pressure device generates suction force on the suction cup 404 through the pipeline to firmly suck the workpiece, and the second motor 408 raises the workpiece. Next, the third motor 414 controls the rotation of the second screw 415. Through the cooperation of the second screw 415 and the second nut block 416, the moving bar 411 moves along the guide of the second screw 415, thereby controlling the suction cup 404 to move in the X-axis direction, and moving the sucked workpiece toward the molding groove 10 of the protruding block 7 on the workbench 1. When reaching above the molding groove 10, the second motor 408 causes the workpiece to fall into the molding groove 10, and at the same time the external negative pressure device stops working, the suction cup 404 loses suction, and the workpiece is accurately placed in the molding groove 10, completing the loading process.
[0035] Die casting: After the material is loaded, the first hydraulic cylinder 4 is activated to push the lifting seat 5 to slide downward along the first guide rod 2. As the lifting seat 5 descends, the pressing block 6 at its lower end gradually approaches and squeezes the workpiece in the molding groove 10. Under the strong pressure of the pressing block 6, the workpiece gradually deforms and is finally die-cast into the desired shape in the molding groove 10.
[0036] Waste separation: During the die-casting process, the waste of the workpiece will extend from the edge of the workpiece. At this time, the ejection mechanism 15 begins to work. The first motor 200 controls the rotation of the rotating shaft 201, and the cam 202 on the rotating shaft 201 rotates accordingly. When the protruding part of the cam 202 contacts the push rod 203, it will resist the push rod 203 to move downward, and the first resistance block 16 connected to the lower end of the push rod 203 will also move downward. Since the third inclined surface 18 of the first ejection block 13 and the second inclined surface 17 of the first resistance block 16 are in conflict and fit, the first resistance block 16 will resist the first ejection block 13 and move outward when it descends. After the first ejection block 13 moves outward, the first inclined surface 14 of its outer end surface will cut off the waste extending from the edge of the workpiece, so that the waste is separated from the workpiece. The cut waste will fall to the outside of the protruding block 7, which will not affect the subsequent processing process and is convenient for centralized processing after the processing is completed.
[0037] Material collection: After the die casting and waste separation are completed, the material collection stage is entered. The second hydraulic cylinder 104 begins to shrink, first causing the second contact block 105 to move downward. Since the inner end of the second push-out block 101 is provided with a fourth inclined surface 102, the second contact block 105 has a fifth inclined surface 106 on both sides, and the fifth inclined surface 106 conflicts with and fits with the fourth inclined surface 102, and at the same time, the second push-out block 101 is provided with side wing plates 110 on both sides, and the second guide rod 111 in the movable cavity is slidably connected with the side wing plates 110, and the first spring 112 around the outer ring 204 of the second guide rod 111 is always in a stretched state. Therefore, under the action of the first spring 112, the fourth inclined surface 102 of the second push-out block 101 will move inward along the fifth inclined surface 106 of the second contact block 105 until the second push-out block 101 is no longer in contact with the transverse groove 103. The second hydraulic cylinder 104 continues to shrink, causing the convex block 9 to descend until it falls to the bottom end of the convex groove 8. At this time, the third guide rod 21 below the ejector plate 20 contacts the bottom surface of the convex groove 8, and the third guide rod 21 pushes up the ejector plate 20 due to the contact with the bottom surface of the convex groove 8, and the ejector plate 20 pushes the processed workpiece upward. The third hydraulic cylinder 108 extends, and the push plate 109 at its extended end pushes the ejected workpiece to the discharge channel 107, and the workpiece moves out of the equipment along the discharge channel 107, completing the material removal process.
[0038] System reset and circulation: After the material is taken, the material taking mechanism 11, the ejection mechanism 15 and the first hydraulic cylinder 4 are reset in sequence, and the equipment returns to the initial state, and the above-mentioned operations of loading, die-casting and waste separation, and taking can be repeated to realize cyclic processing.
Claims
1. A fully automatic integrated die-casting molding device for a heat dissipation substrate, comprising a workbench (1), a plurality of first guide rods (2) being arranged on the workbench (1), a mounting beam (3) being fixedly connected between the upper ends of the first guide rods (2), and a first hydraulic cylinder (4) being arranged on the mounting beam (3); characterized in that: The lower end of the first hydraulic cylinder (4) is connected to a lifting seat (5), and the lifting seat (5) is slidably connected to the first guide rod (2); a pressing block (6) is provided at the lower end of the lifting seat (5); a protruding block (7) is provided on the workbench (1), and a convex groove (8) is provided on the protruding block (7), and a convex block (9) is slidably connected in the convex groove (8), and a forming groove (10) is provided at the upper end of the convex block (9); a material taking mechanism (11) is provided below the convex block (9); a first movable cavity (12) is provided inside the lifting seat (5) and the pressing block (6), and the side parts of the first movable cavity (12) are respectively slidably connected to the first ejection block (13), and the first ejection block (13) penetrates outward; the first ejection block (1 3) has a first inclined surface (14) on its outer end surface, and the first inclined surface (14) is from low to high from outside to inside; the lifting seat (5) is provided with an ejection mechanism (15), the ejection end of the ejection mechanism (15) extends into the first active cavity (12) and is connected to a first abutment block (16), and the side of the first abutment block (16) is provided with a plurality of second inclined surfaces (17), and the second inclined surfaces (17) are from high to low from outside to inside; a third inclined surface (18) is provided on the inner side of the first ejection block (13), and the third inclined surface (18) and the second inclined surface (17) are in abutment with and fit with each other; a fourth spring (24) is connected between the first ejection block (13) and the first active cavity (12); and a feeding mechanism (19) is provided on the side of the workbench (1).
2. The fully automatic integrated die-casting molding equipment for heat dissipation substrate according to claim 1, characterized in that: The material taking mechanism (11) comprises a second movable cavity (100) arranged inside the convex block (9), and second push-out blocks (101) are slidably connected to the two sides of the second movable cavity (100), and the inner end of the second push-out block (101) is provided with a fourth inclined surface (102); the upper end of the convex groove (8) is provided with transverse grooves (103) on both sides, and the transverse grooves (103) are matched with the second push-out block (101); a second hydraulic cylinder (104) is arranged inside the workbench (1), and the protruding end of the second hydraulic cylinder (104) penetrates into the convex groove (8) and is connected to the second movable cavity (100). ) inside the workbench (1), the second contact block (105) has fifth inclined surfaces (106) on both sides, the fifth inclined surfaces (106) are from low to high from outside to inside, and the fifth inclined surfaces (106) are in contact with and fit with the fourth inclined surfaces (102); a discharge channel (107) connected to the convex groove (8) is provided inside the workbench (1), and the outer end of the discharge channel (107) passes through the side of the workbench (1); a third hydraulic cylinder (108) is provided inside the workbench (1) and is located opposite to the discharge channel (107), and a push plate (109) is provided at the output end of the third hydraulic cylinder (108).
3. The fully automatic integrated die-casting molding equipment for heat dissipation substrate according to claim 2, characterized in that: Side wing plates (110) are respectively provided on both sides of the second ejection block (101); second guide rods (111) are symmetrically arranged in the second movable cavity (100), and the second guide rods (111) are slidably connected to the side wing plates (110); a first spring (112) is surrounded on the outside of the second guide rod (111), and two ends of the first spring (112) are respectively fixedly connected to the side wing plates (110) located on the same side of the two second ejection blocks (101); and the first spring (112) is always in a stretched state.
4. The fully automatic integrated die-casting molding equipment for heat dissipation substrate according to claim 1, characterized in that: An ejector plate (20) is placed in the molding groove (10), and a plurality of third guide rods (21) are arranged below the ejector plate (20). The third guide rods (21) pass through the convex block (9) and leak out from below the convex block (9).
5. The fully automatic integrated die-casting molding equipment for heat dissipation substrate according to claim 1, characterized in that: The ejection mechanism (15) comprises a first motor (200) arranged on the lifting seat (5) and a rotating shaft (201) arranged at the upper end of the first active cavity (12), wherein the rotating shaft (201) is fixedly connected to the output end of the first motor (200); a cam (202) is fixedly connected to the rotating shaft (201), a push rod (203) is arranged below the cam (202), and the lower end of the push rod (203) is fixedly connected to the first contact block (16); a side ring (204) is arranged on the push rod (203), and the side ring (204) is slidably connected to the inner wall of the first active cavity (12); a convex ring (205) located below the cam (202) is arranged at the upper end of the active cavity; a plurality of second springs (206) are arranged in the first active cavity (12), and the two ends of the second springs (206) are respectively fixedly connected to the convex ring (205) and the side ring (204); the second springs (206) are always in a stretched state.
6. The fully automatic integrated die-casting molding equipment for heat dissipation substrate according to claim 1, characterized in that: The feeding mechanism (19) comprises a material placement platform (400) arranged on the side of the workbench (1), an L-shaped beam (401) is provided on the material placement platform (400), the L-shaped beam (401) is provided with a moving mechanism (402), an X-shaped frame (403) is provided at the moving end of the moving mechanism (402), and a suction cup (404) is provided at the end of the X-shaped frame (403).
7. The fully automatic integrated die-casting equipment for heat dissipation substrate according to claim 6, characterized in that: The moving mechanism (402) comprises a first slider (405) symmetrically arranged at the end of the L-shaped beam (401), the first slider (405) is slidably connected to a guide rail (406), a mounting frame (407) is connected between the outer sides of the guide rail (406), a second motor (408) is arranged above the mounting frame (407), and the output end of the second motor (408) is connected to a first screw rod (409); a first nut block (410) is arranged at the end of the L-shaped beam (401), and the first nut block (410) cooperates with the first screw rod (409); a moving bar (411) is arranged below the mounting frame (407), and the moving bar (411) ) are respectively provided with sliding grooves (412); a plurality of second sliding blocks (413) are respectively provided on both sides below the mounting frame (407), and the second sliding blocks (413) are slidably connected to the sliding grooves (412); a third motor (414) is provided at the end of the moving bar (411), and the output end of the third motor (414) is connected to a second screw rod (415), and the second screw rod (415) is connected to a second nut block (416), and the second nut block (416) is fixedly connected to the mounting frame (407); a mounting block (417) is provided below the moving bar (411), and the mounting block (417) is fixedly connected to the X-shaped frame (403).
8. The fully automatic integrated die-casting molding equipment for heat dissipation substrate according to claim 1, characterized in that: A plurality of fourth hydraulic cylinders (22) are provided on the workbench (1), and the output ends of the fourth hydraulic cylinders (22) face upward and are fixedly connected to the lifting seat (5).
9. The fully automatic integrated die-casting molding equipment for heat dissipation substrate according to claim 1, characterized in that: The outer ring (204) of the first guide rod (2) is wound with a third spring (23) located between the lifting seat (5) and the surface of the workbench (1).
Citation Information
Patent Citations
Die-casting equipment capable of conveniently cleaning die-casting scraps
CN213104402U