A welding fixture for wire mesh cable trays
By designing a mesh cable tray welding fixture with a flipping drive and clamping structure, the problem of cumbersome main rod adjustment and fixing during the welding process was solved, achieving convenient operation and improved welding efficiency.
Patent Information
- Application Number
- CN202510376429.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2045-03-28
AI Technical Summary
In existing technologies, the welding process of mesh cable trays requires manual adjustment of the main rod distance and tooling clamping, which makes the operation cumbersome and affects welding efficiency.
A welding fixture for a wire mesh cable tray is provided, including a base and a fixture support frame, equipped with a flipping drive and a sliding fixture clamping structure. The distance between the main rods can be adjusted by a clamping switching component, and the fixture support frame can be flipped after welding to facilitate welding on the other side.
It simplifies the adjustment and fixing of the main rod, improves welding efficiency, ensures the stability of the reference main rod, and facilitates double-sided welding of the cable tray.
Smart Images

Figure CN119973520B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable tray processing equipment technology, and in particular to a welding fixture for a mesh cable tray. Background Technology
[0002] Cable trays are devices used to manage and secure cables and wires, widely used in data centers, computer rooms, communication base stations, industrial control systems, and other applications. Their main function is to keep cables neat and organized, facilitating maintenance and management, while also preventing excessive bending, tangling, or damage. Cable trays come in various forms; among them, mesh cable trays are an open-structure design widely used in data centers, industrial facilities, office buildings, and other locations. Composed of a metal mesh, they offer good ventilation, flexible installation, and convenient maintenance, making them suitable for applications requiring efficient cable management and heat dissipation.
[0003] A mesh cable tray is formed by welding multiple long main poles and multiple secondary poles together. When welding a mesh cable tray, the long main poles need to be fixed in relative positions, and then the secondary poles are placed between the main poles. The main poles and secondary poles are then welded together using welding equipment. However, depending on the mesh size and the length of the secondary poles of different mesh cable trays, the welding personnel need to adjust the distance between the main poles. After adjustment, the welding personnel also need to perform tooling clamping operations, which increases the complexity of the welding operation. Summary of the Invention
[0004] The purpose of this invention is to provide a welding fixture for a mesh cable tray to solve the technical problems existing in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A wire mesh cable tray welding fixture includes a base fixed to a welding device and a fixture support frame for supporting a reference main rod. A tilting drive unit is provided on the base, and the end of the fixture support frame facing the base is connected to the tilting drive unit. The tilting drive unit can drive the fixture support frame to rotate around its connection point with the tilting drive unit. The fixture support frame is provided with multiple sliding fixture clamping structures. Each fixture clamping structure includes a clamping switching assembly and two supporting clamping assemblies. The two supporting clamping assemblies are slidably mounted on the fixture support frame and each supporting clamping assembly includes a sliding seat portion and a clamping portion. The sliding seat portion is slidably fitted onto the fixture support frame, and the clamping portion is located on... On the slide, the lower end of the clamping part can be detachably connected to the tooling support frame. When the lower end of the clamping part is connected to the tooling support frame, the lower end of the clamping part restricts the movement of the supporting clamping assembly on the tooling support frame and the clamping part is in a clamped state. When the lower end of the clamping part is separated from the tooling support frame, the lower end of the clamping part no longer restricts the movement of the supporting clamping assembly on the tooling support frame and the clamping part is in a released state. The clamping switching component is located between the two supporting clamping components and its end is connected to both the slide and the clamping part. The clamping switching component adjusts the connection state between the lower end of the clamping part and the tooling support frame by acting on the lower end of the clamping part.
[0007] Based on the above technical solutions, the present invention also provides the following optional technical solutions:
[0008] In one alternative: the tooling support frame includes an outer connecting part and two parallel guide arms. The two guide arms are arranged opposite to each other and one end of the guide arms is connected to the flipping drive part. The other ends of the two guide arms are connected together through the outer connecting part. At least one support foot is provided on the outer connecting part, and the bottom of the support foot has a flat foot pad.
[0009] In one alternative embodiment: a blocking rod is provided at the bottom of the guide arm along its length; the clamping part includes two clamping actuators, a lower rotating shaft, and an extension connecting rod; the two clamping actuators are slidably mounted on the upper surface of the slide block in a relative manner; the lower rotating shaft is rotatably mounted at the bottom of the slide block; a brake sleeve is located at the middle of the lower rotating shaft; one end of the extension connecting rod is fixedly connected to the brake sleeve, and the other end is connected to a clamping switching assembly; the clamping switching assembly can cause the lower rotating shaft and the brake sleeve to rotate by acting on the extension connecting rod; the two ends of the lower rotating shaft have opposite helical directions, and the bottoms of the two clamping actuators are respectively connected to the helical portions at both ends of the lower rotating shaft; the side of the brake sleeve is detachably connected to the blocking rod.
[0010] In one alternative: at least one brake pad is provided on the outer wall of the brake sleeve facing the blocking rod, and multiple brake grooves are evenly distributed on the side of the blocking rod facing the brake sleeve, and the brake pad can rotate into the brake groove.
[0011] In one alternative: the upper surface of the slide has two guide slots; the clamping actuation unit includes a clamping plate, a lower clamping arm, and a clamping slider; the clamping slider is slidably installed in the corresponding guide slots; the clamping plate is fixed on the upper side of the clamping slider and the top edge of the clamping plate is bent outward; the surface of the clamping plate also has multiple clamping strips; one end of the lower clamping arm is fixedly connected to the clamping slider and the other end is connected to the helical section of the lower rotating shaft.
[0012] In one alternative embodiment: the extension link is a rod-frame structure, and the clamping switching assembly includes a crossbar, a switching movable rod, and a switching cylinder. The two ends of the crossbar are fixedly connected to the sides of two corresponding slide blocks. The switching movable rod is located on the lower side of the crossbar and has at least one guide sleeve that can be slidably fitted onto the crossbar. Both ends of the switching movable rod are provided with switching action rods, which are inserted into the corresponding extension link. The lower end face of the crossbar is also provided with a switching cylinder, and one end of the switching cylinder is connected to the switching movable rod.
[0013] In one alternative: the crossbar is further provided with two support points, which are located at the two ends of the crossbar respectively. Each support point includes a calibration fulcrum and a contact plate located on top of the calibration fulcrum. The calibration fulcrum is an elastic telescopic rod and the surface of the contact plate has a pressure sensing plate.
[0014] In one alternative embodiment: the flip drive unit includes a flip spindle, a flip motor, and a check component. The two ends of the flip spindle are rotatably connected to the base via supports. The output end of the flip motor is connected to one end of the flip spindle. The end of the tooling support frame near the flip drive unit is fixedly connected to the flip spindle. The check component is located on the base and is connected to the flip spindle. The check component can lock the flip spindle and prevent it from rotating.
[0015] In one alternative embodiment: the rotating spindle is provided with at least one extension, the check component includes a check movable rod, an arched plate, and multiple check blocks, the check movable rod is slidably mounted on the base and one end of the check movable rod is connected to the support via a self-locking spring, the multiple check blocks are mounted on the check movable rod and adjacent two check blocks form a clearance opening, the arched plate is located at one end of the check movable rod and has an axial groove on its outer wall, the end of the rotating spindle near the arched plate is provided with a push roller, the push roller makes rolling contact with the outer wall of the arched plate, and the check movable rod is also provided with a handle.
[0016] By adopting the above technical solution, the present invention has the following beneficial effects:
[0017] The reference main rod and auxiliary rod of the cable tray in this invention are not limited to rectangular tubes, but can also be long strip components such as thin round tubes, C-grooves, and thick steel wires. The mesh cable tray welding fixture provided by this invention adjusts the position of the fixture clamping structure on the fixture support frame to adjust the distance between two adjacent reference main rods of the cable tray, thereby adapting to the mesh size of the cable tray. The fixture clamping structure can also connect to the fixture support frame when clamping the reference main rod, effectively limiting the movement of the fixture clamping structure on the fixture support frame and ensuring the stability of the reference main rod when welding the auxiliary rod. The operation is convenient, reducing the fixing operations after adjusting the reference main rod and improving welding efficiency. After the upper surface of the mesh cable tray is welded, the flipping drive unit can drive the fixture support frame to rotate upwards, realizing the flipping of the mesh cable tray, facilitating welding personnel or welding equipment to weld the other side of the mesh cable tray. This invention has a simple structure, an adjustable fixed reference main rod of the mesh cable tray, ensuring the stability of the reference main rod when welding the auxiliary rod, and convenient operation of adjusting the reference main rod, effectively improving welding efficiency. Attached Figure Description
[0018] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of the cable tray and welding fixture in one embodiment of the present invention.
[0020] Figure 2 This is a schematic diagram of a welding fixture structure in one embodiment of the present invention.
[0021] Figure 3 This is a schematic diagram of the tooling support frame structure in one embodiment of the present invention.
[0022] Figure 4 This is a schematic diagram of the support and clamping assembly from one perspective in one embodiment of the present invention.
[0023] Figure 5 This is a schematic diagram of the support and clamping assembly from another perspective in one embodiment of the present invention.
[0024] Figure 6 This is a schematic diagram of the clamping switching component structure in one embodiment of the present invention.
[0025] Figure 7 This is a schematic diagram of the flip drive unit structure in one embodiment of the present invention.
[0026] Figure 8 for Figure 7 Enlarged structural diagram at point A in the middle.
[0027] Reference numerals in the attached drawings: Base 100, Tooling support frame 200, Guide arm 210, External connecting part 220, Moving rod 230, Support leg 240, Supporting clamping assembly 300, Slide 310, Guide groove 311, Clamping execution unit 320, Clamping plate 321, Lower clamping arm 322, Clamping slider 323, Clamping bar 324, Lower rotating shaft 330, Brake sleeve 340, Extension connecting rod 350, Brake pad 360, Tilting Drive unit 500, tilting spindle 510, top roller 511, tilting motor 520, extension unit 530, anti-return movable rod frame 540, self-locking spring unit 550, anti-return block 560, handle unit 570, arched plate 580, axial groove 590, clamping switching assembly 600, crossbar 610, switching movable rod 620, switching cylinder unit 630, guide sleeve 640, switching action rod 650, calibration fulcrum unit 660, contact plate 670. Detailed Implementation
[0028] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0029] The left, right, up, and down positions of the various components shown in the attached diagram are just one arrangement method; the specific positions should be set according to specific needs.
[0030] In one embodiment, such as Figures 1-5As shown, a wire mesh wiring frame welding fixture includes a base 100 fixed on a welding device and a fixture support frame 200 for supporting a reference main rod. A flipping drive unit 500 is provided on the base 100, and the end of the fixture support frame 200 facing the base 100 is connected to the flipping drive unit 500. The flipping drive unit 500 can drive the fixture support frame 200 to rotate around its connection point with the flipping drive unit 500. The fixture support frame 200 is provided with multiple sliding fixture clamping structures. Each fixture clamping structure includes a clamping switching assembly 600 and two supporting clamping assemblies 300. The two supporting clamping assemblies 300 are slidably mounted on the fixture support frame 200 and each supporting clamping assembly 300 includes a sliding part 310 and a clamping part. The sliding part 310 slides on the fixture support frame 200. On the slide 310, the clamping part is provided on the slide 310. The lower end of the clamping part can be detachably connected to the tooling support frame 200. When the lower end of the clamping part is connected to the tooling support frame 200, the lower end of the clamping part can restrict the movement of the supporting clamping assembly 300 on the tooling support frame 200 and the clamping part is in a clamped state. When the lower end of the clamping part is separated from the tooling support frame 200, the lower end of the clamping part no longer restricts the movement of the supporting clamping assembly 300 on the tooling support frame 200 and the clamping part is in a released state. The clamping switching assembly 600 is provided between the two supporting clamping assemblies 300 and the end of the clamping switching assembly 600 is connected to both the slide 310 and the clamping part. The clamping switching assembly 600 adjusts the connection state between the lower end of the clamping part and the tooling support frame 200 by acting on the lower end of the clamping part.
[0031] In this embodiment of the invention, in the initial state, the lower ends of the clamping parts in the support and clamping assembly 300 are all separated from the tooling support frame 200 and the clamping parts are also in a loose state. At this time, according to the width requirements of the mesh cable tray, the positions of multiple tooling clamping structures on the tooling support frame 200 are adjusted to adjust the distance between two adjacent tooling clamping structures. The reference main rod of the mesh cable tray is placed on the corresponding support and clamping assembly 300, with the reference main rod inside the clamping part. The clamping switching assembly 600 starts working and drives the lower end of the clamping part. The clamping part begins to perform a clamping action on the reference main rod, and the lower end of the clamping part gradually connects with the tooling support frame 200. When the lower end of the clamping part is connected with the tooling support frame 200, the entire support... The clamping assembly 300 is fixed on the tooling support frame 200 and kept in a stable state. At the same time, the clamping part clamps the reference main rod, ensuring that the reference main rod remains stable when welding the wire mesh cable tray. The two supporting clamping assemblies 300 in the tooling clamping structure clamp the reference main rod at two positions, which can ensure the installation direction of the reference main rod so that multiple reference main rods remain parallel after installation. After the upper surface welding of the reference main rod and the auxiliary rod in the cable tray is completed, the flipping drive unit 500 works and drives the tooling support frame 200 to rotate around the end connected to the flipping drive unit 500, so that the tooling support frame 200 gradually rotates to a vertical state, and then the lower side of the cable tray rotates to face forward, which facilitates the welding personnel or welding equipment to weld the other side of the cable tray.
[0032] In one embodiment, such as Figures 1-3 As shown, the tooling support frame 200 includes an outer connecting part 220 and two parallel guide arms 210. The two guide arms 210 are arranged opposite each other, and one end of the guide arms 210 is connected to the flipping drive part 500. The other ends of the two guide arms 210 are connected together through the outer connecting part 220. At least one support foot 240 is provided on the outer connecting part 220, and the bottom of the support foot 240 has a flat foot pad. In this embodiment of the invention, the two guide arms 210 are respectively connected to a support and clamping component 300 in the tooling clamping structure to provide support and guidance. The outer connecting part 220 connects the two guide arms 210 together to maintain their rotation synchronicity. The support foot 240 on the outer connecting part 220 can be placed on a welding table or the ground to support the end of the tooling support frame 200 away from the flipping drive part 500, thereby improving the support strength of the entire tooling support frame 200.
[0033] In one embodiment, such as Figures 1-5As shown, the bottom of the guide arm 210 is provided with a blocking rod 230 along its length. The clamping part includes two clamping actuation units 320, a lower rotating shaft 330, and an extension connecting rod 350. The two clamping actuation units 320 are slidably disposed on the upper end face of the slide block 310 in a relative manner. The lower rotating shaft 330 is rotatably disposed on the bottom of the slide block 310. A brake sleeve 340 is located in the middle of the lower rotating shaft 330. One end of the extension connecting rod 350 is fixedly connected to the brake sleeve 340, and the other end is connected to the clamping switching assembly 600. The clamping switching assembly 600 can cause the lower rotating shaft 330 and the brake sleeve 340 to rotate by acting on the extension connecting rod 350. The two ends of the lower rotating shaft 330 have opposite helical directions. The two clamping actuation units 320... The bottom of the brake sleeve 340 is connected to the spiral portions at both ends of the lower rotating shaft 330; the side of the brake sleeve 340 is detachably connected to the blocking rod 230; in this embodiment of the invention, the clamping switching assembly 600 works and acts on the extension connecting rod 350, the extension connecting rod 350 is pushed and pulled by the clamping switching assembly 600 to drive the brake sleeve 340, the brake sleeve 340 and the extension connecting rod 350 rotate, the side of the rotating brake sleeve 340 can switch between a separated state and a connected state with the blocking rod 230; the rotating blocking rod 230, through the cooperation of the spiral section at its end with the bottom of the clamping execution unit 320, makes the two clamping execution units 320 move synchronously and move towards or away from each other, so as to realize the clamping and releasing of the reference main rod by the two clamping execution units 320.
[0034] In one embodiment, such as Figures 1-5 As shown, at least one brake pad 360 is provided on the outer wall of the brake sleeve 340 facing the blocking rod 230. Multiple brake grooves are evenly distributed on the side of the blocking rod 230 facing the brake sleeve 340. The brake pad 360 can rotate into the brake groove. In this embodiment, rotation of the brake sleeve 340 can drive the brake pad 360 to rotate. The rotating brake pad 360 can rotate into or out of the brake groove. When the brake pad 360 is in the brake groove, the side of the brake groove can prevent the brake pad 360 from moving along the blocking rod 230. This restricts the movement of the entire support and clamping assembly 300 on the tooling support frame 200. When the brake pad 360 disengages from the brake groove, the blocking rod 230 disengages from the brake pad 360, and the support and clamping assembly 300 can slide on the tooling support frame 200 to adjust the distance between two adjacent reference main rods. When the brake pad 360 rotates into the brake groove, the two clamping execution units 320 have not completed clamping, and the brake pad 360 has already entered the brake groove. Thus, the reference main rod can be picked up and put down while restricting the movement of the support and clamping assembly 300 on the tooling support frame 200.
[0035] In one embodiment, such as Figures 1-5As shown, the upper surface of the slide block 310 has two guide slots 311. The clamping execution unit 320 includes a clamping plate 321, a lower clamping support arm 322, and a clamping slider 323. The clamping slider 323 is slidably installed in the corresponding guide slots 311. The clamping plate 321 is fixed to the upper side of the clamping slider 323, and the top edge of the clamping plate 321 is bent outward. The surface of the clamping plate 321 also has multiple clamping strips 324. One end of the lower clamping support arm 322 is fixedly connected to the clamping slider 323, and the other end is engaged with the helical section of the lower rotating shaft 330. In this embodiment of the invention, through the cooperation between the helical section of the lower rotating shaft 330 and the lower clamping arm 322, and the sliding restriction of the clamping slider 323 in the guide groove 311, the rotating lower rotating shaft 330 can drive the clamping plate 321 to move on the upper surface of the slide block 310, so as to realize the clamping and loosening of the reference main rod; the clamping bar 324 can improve the clamping firmness by increasing the friction with the side wall of the reference main rod, and the top edge of the clamping plate 321 is bent outward, so that the top of the two clamping plates 321 is in an open state, which makes it easy for the reference main rod to be accurately placed between the two clamping plates 321.
[0036] In one embodiment, such as Figures 1-6 As shown, the extension link 350 has a rod-frame structure. The clamping switching assembly 600 includes a horizontal rod 610, a switching movable rod 620, and a switching cylinder 630. Both ends of the horizontal rod 610 are fixedly connected to the sides of two corresponding sliding blocks 310. The switching movable rod 620 is located below the horizontal rod 610 and has at least one guide sleeve 640 that can be slidably fitted onto the horizontal rod 610. Switching action rods 650 are provided at both ends of the switching movable rod 620, and the switching action rods 650 are inserted into the corresponding extension link 350. A switching cylinder 630 is also provided on the lower end face of the horizontal rod 610. One end is connected to the switching actuator 620; in this embodiment of the invention, the switching cylinder part 630 can drive the switching actuator 620 to move along the direction of the horizontal rod 610 through its own telescoping property. The moving switching actuator 620 acts on the corresponding extension link part 350 through the switching action rod 650. The switching action rod 650 pushes and pulls the extension link part 350. Under the restriction of the brake sleeve 340 and the lower rotating shaft 330, the extension link part 350 can drive the brake sleeve 340 and the lower rotating shaft 330 to rotate, so as to realize the clamping and releasing of the clamping actuator 320 on the reference main rod, and adjust the separation state and connection state of the brake sleeve 340 and the blocking rod 230.
[0037] In one embodiment, such as Figures 1-6As shown, the crossbar 610 is also provided with two support points, which are located at both ends of the crossbar 610. Each support point includes a calibration fulcrum 660 and a contact plate 670 located on top of the calibration fulcrum 660. The calibration fulcrum 660 is an elastic telescopic rod, and the surface of the contact plate 670 has pressure sensing plates. When the reference main rod is placed on the support clamping assembly 300, the upper surface of the contact plate 670 abuts against the lower surface of the reference main rod, and both pressure sensing plates generate sensing signals. At this time, the reference main rod is in a horizontal state, which facilitates accurate welding in the future.
[0038] In one embodiment, such as Figure 1 , Figure 2 , Figure 3 , Figure 7 and Figure 8 As shown, the flip drive unit 500 includes a flip spindle 510, a flip motor 520, and a check component. The two ends of the flip spindle 510 are rotatably connected to the base 100 via supports. The output end of the flip motor 520 is connected to one end of the flip spindle 510. The end of the tooling support frame 200 near the flip drive unit 500 is fixedly connected to the flip spindle 510. The check component is located on the base 100 and connected to the flip spindle 510. The check component can lock the flip spindle 510 and prevent it from rotating. In this embodiment, the flip motor 520 operates and drives the flip spindle 510 to rotate. The flip spindle 510 drives the tooling support frame 200 to rotate, adjusting the tilt angle of the tooling support frame 200 to facilitate welding of the mesh cable tray. When the flip spindle 510 rotates, the check component acts on the flip spindle 510 and locks it, ensuring the stability of the tooling support frame 200 when it rotates to a vertical position.
[0039] In one embodiment, such as Figure 1 , Figure 2 , Figure 3 , Figure 7 and Figure 8As shown, the rotating spindle 510 is provided with at least one extension 530. The anti-return component includes an anti-return movable rod frame 540, an arched plate 580, and multiple anti-return blocks 560. The anti-return movable rod frame 540 is slidably mounted on the base 100, and one end of the anti-return movable rod frame 540 is connected to the support via a self-locking spring part 550. Multiple anti-return blocks 560 are provided on the anti-return movable rod frame 540, and two adjacent anti-return blocks 560 form a clearance opening. The arched plate 580 is provided at one end of the anti-return movable rod frame 540, and the arched plate... The outer wall of the arched plate 580 has an axial groove 590. A top roller 511 is provided at the end of the rotating main shaft 510 near the arched plate 580. The top roller 511 rolls in contact with the outer wall of the arched plate 580. A handle 570 is also provided on the anti-return movable rod frame 540. In this embodiment of the invention, in the initial state, the extension 530 is opposite to the clearance opening and the top roller 511 is located in the middle of the arched plate 580. When the rotating main shaft 510 rotates, the extension 530 passes through the clearance opening, and simultaneously, the top roller 511 rotates with the rotating main shaft 510. As the push roller 511 gradually rotates to the side of the arched plate 580, the anti-return movable rod 540 moves along the length of the base 100 under the elastic force of the self-locking spring 550. Therefore, the anti-return block 560 moves to a position opposite to the extension 530, thus preventing the extension 530 from rotating, thereby locking the rotating spindle 510 and ensuring the stability of the tooling support frame 200. After the cable tray welding is completed, pulling the handle 570 moves the anti-return movable rod 540 along the base 100 and the anti-return block 560 moves. The tooling support frame 200 is rotated to a position that is misaligned with the extension 530, thereby releasing the restriction on the rotating spindle 510 and allowing the rotating motor 520 to drive the rotating spindle 510 to rotate back to a horizontal state. The handle 570 is released, the anti-return movable rod 540 moves back, and the arched plate 580 is blocked by the top roller 511. The top roller 511 is located in the axial groove 590, which can limit the rotation of the top roller 511 and the rotating spindle 510 to a certain extent, so as to ensure the stability of the tooling support frame 200 after it is in a horizontal state.
[0040] The above embodiment provides a welding fixture for a mesh cable tray. In the initial state, the welder can adjust the position of the two supporting clamping components 300 on the guide arm rod 210 through the clamping switching component 600, and then adjust the position of the reference main rod according to the mesh size requirements of the cable tray. The reference main rod is placed on the fixture clamping structure, with the reference main rod between the two clamping execution units 320. The switching cylinder part 630 works and drives the crossbar 610 to move along the length direction of the crossbar 610. The switching movable rod 620 drives the switching action rod 650 to move, and the switching action rod 650 pushes the extension connecting rod part 350, thereby rotating the brake sleeve 340 and the lower rotating shaft 330. The rotating brake sleeve 340 causes it to rotate. The surface brake pad 360 gradually rotates into the brake groove on the blocking rod 230 to restrict the movement of the entire supporting clamping assembly 300; the rotating lower shaft 330, through the helical sections at both ends, engages with the helical sections at the bottom of the two clamping actuators 320, allowing the two clamping actuators 320 to approach each other and clamp the reference main rod; the welder places the auxiliary rod between the reference main rods and welds them to form a mesh-type cable tray; after the upper side of the mesh-type cable tray is welded, the flipping drive unit 500 drives the tooling support frame 200 to rotate upward so that the tooling support frame 200 rotates to a horizontal state, so that the welder can weld the unwelded side of the mesh-type cable tray to ensure the strength of the weld. The reference main rod and auxiliary rod of the cable tray in this invention are not limited to rectangular tubes, but can also be long strip components such as round thin tubes, C-shaped grooves, and thick steel wires.
[0041] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
Claims
1. A welding fixture for a wire mesh cable tray, comprising a base fixed to a welding device and a fixture support frame for supporting a reference main rod, wherein a flipping drive unit is provided on the base and the end of the fixture support frame facing the base is connected to the flipping drive unit, the flipping drive unit being capable of driving the fixture support frame to rotate around its connection point with the flipping drive unit, characterized in that, The tooling support frame is provided with multiple tooling clamping structures that can slide on it, and the tooling clamping structure includes a clamping switching component and two supporting clamping components. Two supporting and clamping components are slidably mounted on the tooling support frame, and the supporting and clamping components include a sliding part and a clamping part. The sliding part is slidably sleeved on the tooling support frame, and the clamping part is provided on the sliding part. The lower end of the clamping part can be detachably connected to the tooling support frame. When the lower end of the clamping part is connected to the tooling support frame, the lower end of the clamping part can restrict the movement of the supporting clamping component on the tooling support frame and the clamping part is in a clamping state. When the lower end of the clamping part is separated from the tooling support frame, the lower end of the clamping part no longer restricts the movement of the supporting clamping component on the tooling support frame and the clamping part is in a released state. The clamping switching assembly is located between the two supporting clamping assemblies, and the end of the clamping switching assembly is connected to both the slide and the clamping part; the clamping switching assembly adjusts the connection state between the lower end of the clamping part and the tooling support frame by acting on the lower end of the clamping part.
2. The welding fixture for the mesh cable tray according to claim 1, characterized in that, The tooling support frame includes an outer connecting part and two parallel guide arm rods; Two guide arms are arranged opposite each other, with one end of the guide arms connected to the tilting drive unit, and the other ends of the two guide arms connected together through an external connecting part. At least one support foot is provided on the external connecting part, and the bottom of the support foot has a flat foot pad.
3. The welding fixture for the mesh cable tray according to claim 2, characterized in that, The bottom of the guide arm is provided with a blocking rod along its length, and the clamping part includes two clamping execution units, a lower rotating shaft and an extension connecting rod. The two clamping actuators are slidably mounted on the upper surface of the slide block in a relative manner. The lower rotating shaft is rotatably mounted at the bottom of the slide block. A brake sleeve is located in the middle of the lower rotating shaft. One end of the extension link is fixedly connected to the brake sleeve, and the other end is connected to the clamping switching assembly. The clamping switching assembly can cause the lower rotating shaft and the brake sleeve to rotate by acting on the extension link. The two ends of the lower rotating shaft have opposite spiral directions, and the bottoms of the two clamping actuators are respectively connected to the spiral portions at both ends of the lower rotating shaft; the side of the brake sleeve body is detachably connected to the blocking rod.
4. The welding fixture for the mesh cable tray according to claim 3, characterized in that, At least one brake pad is provided on the outer wall of the brake sleeve facing the blocking rod, and multiple brake grooves are evenly distributed on the side of the blocking rod facing the brake sleeve, and the brake pad can rotate into the brake groove.
5. The welding fixture for the mesh cable tray according to claim 3, characterized in that, The upper surface of the slide has two guide slots, and the clamping execution unit includes a clamping plate, a lower clamping arm, and a clamping slider. The clamping slider can be slidably installed in the corresponding guide groove. The clamping plate is fixed on the upper side of the clamping slider and the top edge of the clamping plate is bent outward. The surface of the clamping plate also has multiple clamping strips. One end of the lower clamping arm is fixedly connected to the clamping slider and the other end is connected to the helical section of the lower rotating shaft.
6. The welding fixture for the mesh cable tray according to claim 3, characterized in that, The extension link is a rod frame structure, and the clamping switching assembly includes a crossbar, a switching movable rod, and a switching cylinder. The two ends of the crossbar are fixedly connected to the sides of the two corresponding sliding blocks, the switching rod is located on the lower side of the crossbar, the switching rod has at least one guide sleeve that can be slidably sleeved on the crossbar, and both ends of the switching rod are provided with switching action rods, which are inserted into the corresponding extension connecting rods. The lower end face of the crossbar is also provided with a switching cylinder part, and one end of the switching cylinder part is connected to the switching movable rod.
7. The welding fixture for the mesh cable tray according to claim 6, characterized in that, The crossbar is also provided with two support points, which are located at both ends of the crossbar. Each support point includes a calibration fulcrum and a contact plate located on top of the calibration fulcrum. The calibration fulcrum is an elastic telescopic rod and the surface of the contact plate has a pressure sensing plate.
8. The welding fixture for the mesh cable tray according to any one of claims 1-7, characterized in that, The flip drive unit includes a flip spindle, a flip motor, and a check valve component; The two ends of the rotating spindle are rotatably connected to the base via supports. The output end of the rotating motor is connected to one end of the rotating spindle. The end of the tooling support frame near the rotating drive unit is fixedly connected to the rotating spindle. The check valve is located on the base and connected to the rotating spindle. The check valve can lock the rotating spindle and prevent it from rotating.
9. The welding fixture for the mesh cable tray according to claim 8, characterized in that, The rotating spindle is provided with at least one extension, and the check component includes a check movable rod, an arched plate, and multiple check blocks; The anti-return movable rod frame is slidably mounted on the base and one end of the anti-return movable rod frame is connected to the support through a self-locking spring. Multiple anti-return blocks are mounted on the anti-return movable rod frame and two adjacent anti-return blocks form a clearance opening. The arched plate is located at one end of the anti-return movable rod frame and has an axial groove on its outer wall. The end of the flipping main shaft near the arched plate is provided with a top roller, which makes rolling contact with the outer wall of the arched plate. The anti-return movable rod frame is also provided with a handle.
Citation Information
Patent Citations
Steel structure civil air defense door framework tailor-welding tool and application method thereof
CN113909787A
Special-shaped aluminum profile welding equipment with automatic clamping function
CN117773398A