Excavator bucket welding device and welding method
By designing an excavator bucket welding device including a servo motor driving a swing rod and a sliding block, the problem of occlusion interference of the clamping block on the welded area of the bucket in the prior art is solved, and the welding efficiency is improved.
Patent Information
- Application Number
- CN202510236030.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing excavator bucket welding device is processed and welded to different positions of the bucket, the clamping block has a great interference with the welding area to which the welding efficiency is affected.
An excavator bucket welding device including a device body, a lifting box, a sliding frame, an adjustment mechanism, a engaging mechanism, a clamping mechanism and a protective mechanism is designed. By driving the movement of the swing rod and sliding block by the servo motor, flexible conversion of the clamping block and fixed welding of different parts of the bucket are achieved to reduce occlusion interference.
The conversion and clamping effect of different positions of the bucket is improved, the occlusion of the clamping block to the welding area is reduced, and the welding efficiency of the welding device is improved.
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Figure CN119973532A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of excavator bucket welding, and in particular to an excavator bucket welding device and a welding method. Background Art
[0002] The bucket of an excavator is an important component of the excavator. The quality of the bucket directly affects the service life of the excavator. Due to the large size and weight of the excavator bucket, assembly and welding are difficult during the production process. The bucket production process of the existing technology generally adopts manual assembly and welding, and manual assembly operations are adopted.
[0003] In the prior art, there is an excavator bucket welding device with a publication number of CN114310079B, which includes a direction-changing adjustable driving device, a fixed base, a cyclone-type smoke and dust purification device and a welding device, wherein the fixed base is arranged on the direction-changing adjustable driving device, the cyclone-type smoke and dust purification device is located above the direction-changing adjustable driving device, and the welding device is located on one side of the direction-changing adjustable driving device, and the direction-changing adjustable driving device includes a driving screw, a driving motor, a slider, a pushing frame, a bearing frame, a sliding rod, an adjustment base and a workbench; the invention belongs to the field of welding devices, specifically an excavator bucket welding device, which can realize continuous welding operations on the bucket, and through its adjustability, it can change the movement trajectory of the bucket and increase the scope of use, and by setting a dust suction device with multiple rotating suction forces, a rotating airflow is generated to improve the dust suction effect, and the welding device is set in an adjustable position to increase the welding range.
[0004] However, although the above-mentioned excavator bucket welding device can perform good smoke adsorption welding operations on the bucket when in use, the conversion and fixing effect of the bucket surface is not high when processing and welding different positions of the bucket, so that when the bucket is fixed and welded by the fixing assembly in the prior art, the clamping block will cause interference to the area to be welded in the bucket, affecting the welding personnel's all-round and convenient welding of the area to be welded in the bucket, reducing the efficiency of the welding device for bucket welding, and failing to meet people's use needs. For this reason, we propose an excavator bucket welding device and a welding method. Summary of the invention
[0005] In order to solve the problems mentioned in the above background, the present invention provides an excavator bucket welding device and welding method to solve the problem mentioned in the above background technology that when processing and welding different positions of the bucket, the conversion and fixing effect of the bucket surface is not high, which will cause the clamping block to block and interfere with the area to be welded in the bucket.
[0006] In order to achieve the above technical objectives, the technical solutions adopted by the present invention are as follows:
[0007] An excavator bucket welding device comprises a device body, the device body comprises a bucket body, an outer wall of the device body is rotatably connected to a conveying roller, and the outer wall of the device body is provided with the bucket body located on one side of the conveying roller;
[0008] The device body also includes:
[0009] A lifting box is slidably connected to the outer wall of the device body;
[0010] A sliding frame, slidably connected to the outer wall of the lifting box;
[0011] An adjustment mechanism, arranged on the outer wall of the sliding frame, is used to convert the fixed movement of different parts of the bucket body;
[0012] A locking mechanism, arranged on one side of the adjusting mechanism;
[0013] A clamping mechanism is arranged inside the lifting box;
[0014] A protection mechanism, arranged on the outer wall of the device body, is used to switch the spark splash protection at different welding positions;
[0015] The adjusting mechanism includes a swing rod, the outer wall of the sliding frame is fixedly connected to a first servo motor, the output end of the first servo motor is fixedly connected to the swing rod, the outer wall of the swing rod is slidably connected to a sliding block slidably connected to the outer wall of the sliding frame, the end of the sliding block is detachably connected to a mounting rod, the end of the mounting rod is fixedly connected to a clamping block, and the outer wall of the clamping block is fixedly connected to an anti-slip pad.
[0016] Preferably, a limiting groove is provided at the connection position between the outer wall of the swing rod and the sliding block, a conversion groove is provided at the connection position between the outer wall of the sliding frame and the sliding block, and the outer wall contour of the conversion groove is in an inverted L shape, and two groups of sliding frames are provided, and the position distribution of the two groups of sliding frames is symmetrical about the central axis of the bucket body.
[0017] Preferably, the sliding block forms a sliding structure through a swing rod and a limit groove and a conversion groove, the sliding block and the clamping block are arranged in a one-to-one correspondence, and the movement trajectory of the sliding block is L-shaped, the side wall of the clamping block is provided with an anti-slip pad, and the bottom of the clamping block is also provided with an anti-slip pad.
[0018] Preferably, the locking mechanism includes a locking groove, a mounting groove is provided at the connection position between the outer wall of the sliding block and the mounting rod, a nut is provided on the outer wall of the sliding block, a bolt which is slidably connected to the outer wall of the mounting rod is threadedly connected to the inner wall of the nut, and a locking groove is provided at the connection position between the outer wall of the mounting rod and the bolt.
[0019] Preferably, the mounting rod forms a snap-fit structure with the sliding block through bolts and slots, and two groups of bolts and slots are provided, and the positions of the two groups of bolts and slots are symmetrically distributed about the central axis of the mounting rod.
[0020] Preferably, the clamping mechanism includes a slide groove, the outer wall of the lifting box is fixedly connected to a second servo motor, the output end of the second servo motor is fixedly connected to a first threaded rod threadedly connected to the outer wall of the sliding frame, a slide groove is provided at the connection position between the outer wall of the lifting box and the sliding frame, the bottom of the device body is fixedly connected to an electric push rod fixedly connected to the bottom of the lifting box, and a lifting groove is provided at the connection position between the outer wall of the device body and the lifting box.
[0021] Preferably, the lifting box forms a lifting structure through the electric push rod and the lifting slot, and the sliding frame forms a sliding structure through the first threaded rod and the sliding slot. The first threaded rod is provided with two groups, and the rotation directions of the two groups of the first threaded rod are opposite.
[0022] Preferably, the protective mechanism includes a main protective plate and a secondary protective plate, a second threaded rod is rotatably connected to the bottom of the device body, a knob is fixedly connected to one end of the second threaded rod, an outer wall of the second threaded rod is threadedly connected to a threaded slider slidably connected to the outer wall of the device body, a fixing groove is provided at the connection position between the outer wall of the device body and the threaded slider, the top of the threaded slider is fixedly connected to the main protective plate, an operating port is provided on the outer wall of the main protective plate, and the side wall of the main protective plate is rotatably connected to the secondary protective plate.
[0023] Preferably, the threaded slider forms a reciprocating sliding structure through the second threaded rod and the fixed groove, and two groups of auxiliary protective plates are provided. The position distribution of the two groups of auxiliary protective plates is symmetrical about the central axis of the main protective plate, and the overall material of the main protective plate and the auxiliary protective plate are transparent materials, and the outer wall of the operating port is provided with a fireproof cloth cover.
[0024] A method for using an excavator bucket welding device comprises the following steps:
[0025] Step S1, when placing the bucket on the welding device for welding processing, in order to improve the conversion clamping effect of different positions of the bucket, when welding is required on both sides of the bucket, the upper and lower ends of the bucket are clamped and fixed, and when welding is required on the top of the bucket, the two sides are clamped and fixed, and the first servo motor is turned on to drive the sliding block to slide along the inner wall of the limit groove and the conversion groove through the rotation of the swing rod, so that the sliding block drives the clamping position of the clamping block to change, and the second servo motor is turned on to drive the sliding frame to slide along the inner wall of the slide groove through the rotation of the first threaded rod, so that the clamping block clamps and fixes the two sides of the bucket, reduces the situation where the clamping block blocks the area to be welded of the bucket, and improves the efficiency of the welding device for the bucket;
[0026] Step S2, when the upper and lower ends of the bucket need to be clamped, fixed and welded, the first servo motor is turned on to drive the sliding block to slide along the inner walls of the limit slot and the conversion slot through the rotation of the swing rod, so that the clamping block moves to the top of the bucket under the movement of the sliding block, and the electric push rod is turned on to drive the lifting box to slide along the inner wall of the lifting slot, so that the anti-slip pad is closely fitted with the top of the bucket, thereby playing the role of converting and fixing the top of the bucket;
[0027] Step S3, when welding is performed on different positions of the bucket through the welding device, in order to improve the efficiency of welding of the bucket by the welders and to achieve the effect of freeing the welders from holding the protective plate, when the position of the protective plate needs to be adjusted, the knob is turned to drive the threaded slider to slide along the inner wall of the fixed groove through the rotation of the second threaded rod. The sliding of the threaded slider drives the position of the main protective plate to move, and the welding gun is inserted into the operating port to perform blocking welding operations on the bucket. The motor on the top of the main protective plate can be turned on to drive the auxiliary protective plate to flip, thereby achieving the effect of switching protection for the welders on the side of the bucket.
[0028] Compared with the prior art, the present invention has the following beneficial effects:
[0029] 1. When the bucket is placed on the welding device for welding processing, in order to improve the conversion clamping effect of different positions of the bucket, when the two sides of the bucket need to be welded, the upper and lower ends of the bucket are clamped and fixed, and when the top of the bucket needs to be welded, the two sides are clamped and fixed, and the first servo motor is turned on to rotate the swing rod to drive the sliding block to slide along the inner walls of the limit groove and the conversion groove, so that the sliding block drives the clamping position of the clamping block to change, and the second servo motor is turned on to rotate the first threaded rod to drive the sliding frame to slide along the inner wall of the slide groove, so that the clamping block clamps and fixes the two sides of the bucket, reduces the situation that the clamping block blocks the area to be welded of the bucket, and improves the efficiency of the welding device for the bucket.
[0030] 2. When the upper and lower ends of the bucket need to be clamped, fixed and welded, the present invention turns on the first servo motor to drive the sliding block to slide along the inner walls of the limit groove and the conversion groove through the rotation of the swing rod, so that the clamping block moves to the top of the bucket under the movement of the sliding block, and turns on the electric push rod to drive the lifting box to slide along the inner wall of the lifting groove, so that the anti-slip pad fits tightly with the top of the bucket, thereby playing a role in converting and fixing the top of the bucket.
[0031] 3. When the present invention uses a welding device to perform welding processing on different positions of the bucket, in order to improve the efficiency of welding of the bucket by the welders and to achieve the effect of freeing the welders from holding the protective plate, when the position of the protective plate needs to be adjusted, the knob is turned to rotate the second threaded rod to drive the threaded slider to slide along the inner wall of the fixed groove. The sliding of the threaded slider drives the position of the main protective plate to move, and the welding gun is inserted into the operating port to perform blocking welding operations on the bucket. The motor on the top of the main protective plate can be turned on to drive the auxiliary protective plate to flip, thereby achieving the effect of switching protection for the welders on the side of the bucket. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0033] Figure 2 It is a schematic diagram of the overall side view structure of the present invention;
[0034] Figure 3 It is a schematic diagram of the structure of the auxiliary protective plate in the conversion state of the present invention;
[0035] Figure 4 It is a schematic diagram of the connection structure between the electric push rod and the lifting box of the present invention;
[0036] Figure 5 It is a schematic diagram of the connection structure between the lifting box and the sliding frame of the present invention;
[0037] Figure 6 It is a schematic diagram of the connection structure between the swing rod and the sliding block of the present invention;
[0038] Figure 7 It is a schematic diagram of the card slot position distribution structure of the present invention;
[0039] Figure 8 It is a schematic diagram of the internal structure of the lifting box of the present invention;
[0040] Fig. 9 It is a schematic diagram of the connection structure between the second threaded rod and the threaded slider of the present invention;
[0041] Fig.10 For the present invention Figure 2 A in the figure is an enlarged structural diagram.
[0042] The reference numerals in the accompanying drawings are:
[0043] 1. Device body; 2. Conveying roller; 3. Bucket body; 4. Lifting box; 5. Sliding frame; 6. Adjusting mechanism; 601. First servo motor; 602. Swinging rod; 603. Sliding block; 604. Limiting slot; 605. Conversion slot; 606. Mounting rod; 607. Clamping block; 608. Anti-slip pad; 7. Clamping mechanism; 701. Mounting slot; 702. Nut; 703. Bolt; 704. Clamping slot; 8. Electric push rod; 9. Lifting slot; 10. Clamping mechanism; 1001. Second servo motor; 1002. First threaded rod; 1003. Sliding slot; 11. Protective mechanism; 1101. Second threaded rod; 1102. Knob; 1103. Threaded slider; 1104. Fixing slot; 1105. Main protective plate; 1106. Operation port; 1107. Secondary protective plate. DETAILED DESCRIPTION
[0044] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0045] Embodiment 1:
[0046] See also Figures 1 to 10 The present embodiment provides an excavator bucket welding device and a welding method, including a device body 1, the device body 1 includes a bucket body 3, the outer wall of the device body 1 is rotatably connected to a conveying roller 2, and the outer wall of the device body 1 is provided with the bucket body 3 located on one side of the conveying roller 2.
[0047] Embodiment 2:
[0048] Based on the embodiment 1, an adjustment mechanism 6 is further disclosed.
[0049] like Figure 1-Figure 10 As shown, the device body 1 also includes:
[0050] A lifting box 4 is slidably connected to the outer wall of the device body 1;
[0051] A sliding frame 5 is slidably connected to the outer wall of the lifting box 4;
[0052] An adjusting mechanism 6 is arranged on the outer wall of the sliding frame 5 and is used to convert the fixed movement of different parts of the bucket body 3;
[0053] A locking mechanism 7 is arranged on one side of the adjusting mechanism 6;
[0054] The clamping mechanism 10 is arranged inside the lifting box 4;
[0055] The adjusting mechanism 6 includes a swing rod 602, the outer wall of the sliding frame 5 is fixedly connected to the first servo motor 601, the output end of the first servo motor 601 is fixedly connected to the swing rod 602, the outer wall of the swing rod 602 is slidably connected to a sliding block 603 slidably connected to the outer wall of the sliding frame 5, the end of the sliding block 603 is detachably connected to a mounting rod 606, the end of the mounting rod 606 is fixedly connected to a clamping block 607, and the outer wall of the clamping block 607 is fixedly connected to an anti-slip pad 608.
[0056] like Figure 6 As shown, a limiting groove 604 is provided at the connection position between the outer wall of the swing rod 602 and the sliding block 603, a conversion groove 605 is provided at the connection position between the outer wall of the sliding frame 5 and the sliding block 603, and the outer wall contour of the conversion groove 605 is in an inverted L shape. Two groups of sliding frames 5 are provided, and the position distribution of the two groups of sliding frames 5 is symmetrical about the central axis of the bucket body 3, which is beneficial to the setting of the outer wall contour of the conversion groove 605 in an inverted L shape, thereby driving the movement trajectory of the sliding block 603 to move in an L shape.
[0057] like Figure 6 As shown, the sliding block 603 forms a sliding structure through the swing rod 602 and the limit groove 604 and the conversion groove 605. The sliding block 603 and the clamping block 607 are arranged one-to-one, and the movement trajectory of the sliding block 603 is L-shaped. The side wall of the clamping block 607 is provided with an anti-slip pad 608, and the bottom of the clamping block 607 is also provided with an anti-slip pad 608, which is beneficial to the rotation of the swing rod 602, driving the sliding block 603 to slide synchronously along the inner wall of the limit groove 604 and the conversion groove 605, reducing the situation where the clamping block 607 blocks the area to be welded in the bucket, and improving the efficiency of the welding device for the bucket.
[0058] like Figure 7 As shown, the locking mechanism 7 includes a locking groove 704, a mounting groove 701 is provided at the connection position between the outer wall of the sliding block 603 and the mounting rod 606, a nut 702 is provided on the outer wall of the sliding block 603, a bolt 703 which is slidably connected to the outer wall of the mounting rod 606 is threadedly connected to the inner wall of the nut 702, and a locking groove 704 is provided at the connection position between the outer wall of the mounting rod 606 and the bolt 703.
[0059] like Figure 7 As shown, the mounting rod 606 forms a locking structure with the sliding block 603 through the bolts 703 and the slots 704. Two groups of bolts 703 and the slots 704 are provided. The position distribution of the two groups of bolts 703 and the slots 704 are symmetrical about the central axis of the mounting rod 606, which is conducive to the bolts 703 sliding along the inner wall of the slots 704, driving the mounting rod 606 to be locked and installed on the outer wall of the sliding block 603, so as to achieve the effect of convenient disassembly, assembly and replacement of the clamping block 607 after long-term use.
[0060] like Figure 8 As shown, the clamping mechanism 10 includes a slide groove 1003, the outer wall of the lifting box 4 is fixedly connected to the second servo motor 1001, the output end of the second servo motor 1001 is fixedly connected to the first threaded rod 1002 which is threadedly connected to the outer wall of the sliding frame 5, the outer wall of the lifting box 4 and the sliding frame 5 The connecting part is provided with a slide groove 1003, the bottom of the device body 1 is fixedly connected to the electric push rod 8 which is fixedly connected to the bottom of the lifting box 4, and the connecting part of the outer wall of the device body 1 and the lifting box 4 is provided with a lifting groove 9. When it is necessary to clamp and fix the upper and lower ends of the bucket, turn on the first servo motor 601 and drive the sliding block 603 to slide along the inner walls of the limiting groove 604 and the conversion groove 605 through the rotation of the swing rod 602, so that under the movement of the sliding block 603, the clamping block 607 is moved to the top of the bucket, and turn on the electric push rod 8 to drive the lifting box 4 to slide along the inner wall of the lifting groove 9, so that the anti-slip pad 608 is tightly fitted with the top of the bucket, which plays a role in converting and fixing the top of the bucket.
[0061] like Figure 5 and Figure 8 As shown, the lifting box 4 forms a lifting structure through the electric push rod 8 and the lifting slot 9, and the sliding frame 5 forms a sliding structure through the first threaded rod 1002 and the slide slot 1003. There are two groups of first threaded rods 1002, and the rotation directions of the two groups of first threaded rods 1002 are opposite, which is conducive to the driving of the electric push rod 8, driving the lifting box 4 to slide along the inner wall of the lifting slot 9, playing a role in converting and fixing the top and both sides of the bucket.
[0062] like Figure 1 , Figure 3 and Fig. 9 As shown,
[0063] A protection mechanism 11 is arranged on the outer wall of the device body 1 and is used to switch the spark splash prevention at different welding positions;
[0064] The protection mechanism 11 includes a main protection plate 1105 and a secondary protection plate 1107. The bottom of the device body 1 is rotatably connected to a second threaded rod 1101, one end of the second threaded rod 1101 is fixedly connected to a knob 1102, the outer wall of the second threaded rod 1101 is threadedly connected to a threaded slider 1103 that is slidably connected to the outer wall of the device body 1, a fixing groove 1104 is provided at the connection between the outer wall of the device body 1 and the threaded slider 1103, the top of the threaded slider 1103 is fixedly connected to the main protection plate 1105, the outer wall of the main protection plate 1105 is provided with an operating port 1106, and the side wall of the main protection plate 1105 is rotatably connected to the secondary protection plate 1107. By setting the main protection plate 1105, it is advantageous When welding is performed on different positions of the bucket through the welding device, in order to improve the efficiency of welding of the bucket by the welders and to free the welders from holding the protective plate, when the position of the protective plate needs to be adjusted, the knob 1102 is turned to rotate the second threaded rod 1101, driving the threaded slider 1103 to slide along the inner wall of the fixed groove 1104. The sliding of the threaded slider 1103 drives the position of the main protective plate 1105 to move, and the welding gun is inserted into the operating port 1106 to perform blocking welding operations on the bucket. The motor on the top of the main protective plate 1105 can be turned on to drive the auxiliary protective plate 1107 to flip, thereby achieving the effect of switching protection for the welders on the side of the bucket.
[0065] like Figure 3 and Fig. 9 As shown, the threaded slider 1103 forms a reciprocating sliding structure between the second threaded rod 1101 and the fixed groove 1104, and two groups of auxiliary protective plates 1107 are provided. The position distribution of the two groups of auxiliary protective plates 1107 is symmetrical about the central axis of the main protective plate 1105, and the overall material of the main protective plate 1105 and the auxiliary protective plate 1107 are both transparent materials. The outer wall of the operating port 1106 is provided with a fireproof cloth cover, which is beneficial to the rotation of the second threaded rod 1101, driving the threaded slider 1103 to slide along the inner wall of the fixed groove 1104 to achieve the effect of switching protection for welding personnel on different sides of the bucket.
[0066] The present invention also provides an excavator bucket welding device and a welding method, the method comprising the following steps:
[0067] Step S1, when placing the bucket on the welding device for welding, in order to improve the conversion clamping effect of different positions of the bucket, when welding is required on both sides of the bucket, the upper and lower ends of the bucket are clamped and fixed, and when welding is required on the top of the bucket, the two sides are clamped and fixed, the first servo motor 601 is turned on to drive the sliding block 603 to slide along the inner wall of the limit groove 604 and the conversion groove 605 through the rotation of the swing rod 602, so that the sliding block 603 drives the clamping position of the clamping block 607 to change, and the second servo motor 1001 is turned on to drive the sliding frame 5 to slide along the inner wall of the slide groove 1003 through the rotation of the first threaded rod 1002, so that the clamping block 607 clamps and fixes the two sides of the bucket, reduces the situation where the clamping block 607 blocks the area to be welded of the bucket, and improves the efficiency of the welding device for the bucket;
[0068] Step S2, when the upper and lower ends of the bucket need to be clamped, fixed and welded, the first servo motor 601 is turned on to drive the sliding block 603 to slide along the inner walls of the limit slot 604 and the conversion slot 605 through the rotation of the swing rod 602, so that the clamping block 607 is moved to the top of the bucket under the movement of the sliding block 603, and the electric push rod 8 is turned on to drive the lifting box 4 to slide along the inner wall of the lifting slot 9, so that the anti-slip pad 608 is closely fitted with the top of the bucket, which plays a role in converting and fixing the top of the bucket;
[0069] Step S3. When welding is performed on different positions of the bucket through the welding device, in order to improve the efficiency of welding of the bucket by the welders and to free the welders from holding the protective plate, when the position of the protective plate needs to be adjusted, the knob 1102 is turned to rotate the second threaded rod 1101 to drive the threaded slider 1103 to slide along the inner wall of the fixed groove 1104. The sliding of the threaded slider 1103 drives the position of the main protective plate 1105 to move, and the welding gun is inserted into the operating port 1106 to perform blocking welding operations on the bucket. The motor on the top of the main protective plate 1105 can be turned on to drive the auxiliary protective plate 1107 to flip, thereby achieving the effect of switching protection for the welders on the side of the bucket.
[0070] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. An excavator bucket welding device, comprising a device body (1), characterized in that: The device body (1) comprises a bucket body (3), the outer wall of the device body (1) is rotatably connected to a conveying roller (2), and the outer wall of the device body (1) is provided with a bucket body (3) located on one side of the conveying roller (2); The device body (1) also includes: A lifting box (4) is slidably connected to the outer wall of the device body (1); A sliding frame (5) is slidably connected to the outer wall of the lifting box (4); An adjusting mechanism (6) is arranged on the outer wall of the sliding frame (5) and is used to convert the fixed movement of different parts of the bucket body (3); A locking mechanism (7) is arranged on one side of the adjusting mechanism (6); A clamping mechanism (10) is arranged inside the lifting box (4); A protection mechanism (11) is arranged on the outer wall of the device body (1) and is used to switch the spark splash protection at different welding positions; The adjusting mechanism (6) comprises a swing rod (602), the outer wall of the sliding frame (5) is fixedly connected to a first servo motor (601), the output end of the first servo motor (601) is fixedly connected to the swing rod (602), the outer wall of the swing rod (602) is slidably connected to a sliding block (603) slidably connected to the outer wall of the sliding frame (5), the end of the sliding block (603) is detachably connected to a mounting rod (606), the end of the mounting rod (606) is fixedly connected to a clamping block (607), and the outer wall of the clamping block (607) is fixedly connected to an anti-slip pad (608).
2. The excavator bucket welding device according to claim 1, characterized in that: A limiting groove (604) is provided at the connection position between the outer wall of the swing rod (602) and the sliding block (603), a conversion groove (605) is provided at the connection position between the outer wall of the sliding frame (5) and the sliding block (603), and the outer wall profile of the conversion groove (605) is in an inverted L shape. Two groups of sliding frames (5) are provided, and the position distribution of the two groups of sliding frames (5) is symmetrical about the central axis of the bucket body (3).
3. The excavator bucket welding device according to claim 1, characterized in that: The sliding block (603) forms a sliding structure through the swing rod (602) and the limit groove (604) and the conversion groove (605). The sliding block (603) and the clamping block (607) are arranged in a one-to-one correspondence, and the movement trajectory of the sliding block (603) is L-shaped. The side wall of the clamping block (607) is provided with an anti-slip pad (608), and the bottom of the clamping block (607) is also provided with an anti-slip pad (608).
4. The excavator bucket welding device according to claim 1, characterized in that: The engaging mechanism (7) comprises a slot (704); a mounting slot (701) is provided at a connection position between the outer wall of the sliding block (603) and the mounting rod (606); a nut (702) is provided at the outer wall of the sliding block (603); a bolt (703) slidably connected to the outer wall of the mounting rod (606) is threadedly connected to the inner wall of the nut (702); and a slot (704) is provided at a connection position between the outer wall of the mounting rod (606) and the bolt (703).
5. The excavator bucket welding device according to claim 4, characterized in that: The mounting rod (606) forms a snap-fit structure with the sliding block (603) through bolts (703) and snap-fit grooves (704), and two groups of the bolts (703) and snap-fit grooves (704) are provided. The positions of the two groups of the bolts (703) and snap-fit grooves (704) are symmetrical with respect to the central axis of the mounting rod (606).
6. The excavator bucket welding device according to claim 1, characterized in that: The clamping mechanism (10) comprises a slide groove (1003); the outer wall of the lifting box (4) is fixedly connected to a second servo motor (1001); the output end of the second servo motor (1001) is fixedly connected to a first threaded rod (1002) threadedly connected to the outer wall of the sliding frame (5); a slide groove (1003) is provided at a connection position between the outer wall of the lifting box (4) and the sliding frame (5); the bottom of the device body (1) is fixedly connected to an electric push rod (8) fixedly connected to the bottom of the lifting box (4); and a lifting groove (9) is provided at a connection position between the outer wall of the device body (1) and the lifting box (4).
7. The excavator bucket welding device according to claim 6, characterized in that: The lifting box (4) forms a lifting structure through the electric push rod (8) and the lifting slot (9), and the sliding frame (5) forms a sliding structure through the first threaded rod (1002) and the sliding slot (1003). The first threaded rod (1002) is provided with two groups, and the rotation directions of the two groups of the first threaded rod (1002) are opposite.
8. The excavator bucket welding device according to claim 1, characterized in that: The protective mechanism (11) comprises a main protective plate (1105) and a secondary protective plate (1107); a second threaded rod (1101) is rotatably connected to the bottom of the device body (1); a knob (1102) is fixedly connected to one end of the second threaded rod (1101); an outer wall of the second threaded rod (1101) is threadedly connected to a threaded slider (1103) slidably connected to the outer wall of the device body (1); a fixing groove (1104) is provided at the connection portion between the outer wall of the device body (1) and the threaded slider (1103); a main protective plate (1105) is fixedly connected to the top of the threaded slider (1103); an operating port (1106) is provided on the outer wall of the main protective plate (1105); and a secondary protective plate (1107) is rotatably connected to the side wall of the main protective plate (1105).
9. The excavator bucket welding device according to claim 8, characterized in that: The threaded slider (1103) forms a reciprocating sliding structure between the second threaded rod (1101) and the fixed groove (1104), and two groups of auxiliary protective plates (1107) are provided. The position distribution of the two groups of auxiliary protective plates (1107) is symmetrical about the central axis of the main protective plate (1105), and the overall material of the main protective plate (1105) and the auxiliary protective plate (1107) are transparent materials, and the outer wall of the operating port (1106) is provided with a fireproof cloth cover.
10. The method for using the excavator bucket welding device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step S1, when placing the bucket on the welding device for welding processing, in order to improve the conversion clamping effect of different positions of the bucket, when it is necessary to weld the two sides of the bucket, the upper and lower ends of the bucket are clamped and fixed, and when it is necessary to weld the top of the bucket, the two sides are clamped and fixed, the first servo motor (601) is turned on and the swing rod (602) is rotated to drive the sliding block (603) to slide along the inner wall of the limit groove (604) and the conversion groove (605), so that the sliding block (603) drives the clamping position of the clamping block (607) to change, and the second servo motor (1001) is turned on and the first threaded rod (1002) is rotated to drive the sliding frame (5) to slide along the inner wall of the slide groove (1003), so that the clamping block (607) clamps and fixes the two sides of the bucket, reduces the situation that the clamping block (607) blocks the area to be welded of the bucket, and improves the efficiency of the welding device for the bucket; Step S2, when it is necessary to clamp and fix the upper and lower ends of the bucket for welding, turn on the first servo motor (601) to drive the sliding block (603) to slide along the inner walls of the limit groove (604) and the conversion groove (605) through the rotation of the swing rod (602), so that under the movement of the sliding block (603), the clamping block (607) moves to the top of the bucket, and turn on the electric push rod (8) to drive the lifting box (4) to slide along the inner wall of the lifting groove (9), so that the anti-skid pad (608) is tightly fitted with the top of the bucket, so as to play the role of converting and fixing the top of the bucket; Step S3, when welding is performed on different positions of the bucket through the welding device, in order to improve the efficiency of the welding personnel in welding the bucket and to free the welding personnel from holding the protective plate, when the position of the protective plate needs to be adjusted, the knob (1102) is turned to drive the threaded slider (1103) to slide along the inner wall of the fixed groove (1104) through the rotation of the second threaded rod (1101). The sliding of the threaded slider (1103) drives the position of the main protective plate (1105) to move, and the welding gun is inserted into the operating port (1106) to perform a blocking welding operation on the bucket. The motor on the top of the main protective plate (1105) can be turned on to drive the auxiliary protective plate (1107) to flip, thereby achieving the effect of switching protection for the welding personnel on the side of the bucket.
Citation Information
Patent Citations
Excavator bucket welding device
CN114310079B