Cast aluminum part machining equipment

Abstract

The invention relates to the technical field of mechanical engineering and precision manufacturing, and discloses cast aluminum part machining equipment which comprises an equipment body, a treatment bin is fixedly mounted at the top of the equipment body, liquid inlets are formed in the treatment bin and the equipment body, a supporting plate is fixedly mounted on one side of the treatment bin, and a liquid outlet is formed in the other side of the treatment bin. A horizontal electric sliding rail is fixedly installed on the surface of the supporting plate, a vertical electric sliding rail is installed at the output end of the horizontal electric sliding rail in a sliding mode, and a grinding machine is installed at the output end of the vertical electric sliding rail in a sliding mode. The number of motors needed by the clamping device is reduced through synchronous adjustment, a control system is simplified, the equipment cost and the maintenance complexity are reduced, the equipment can flexibly adapt to aluminum castings of different sizes through the synchronous adjustment mechanism, it is ensured that the stable and accurate clamping effect can be achieved under any machining condition, and the machining efficiency is improved. And a solid foundation is provided for subsequent processing.

Description

Technical Field

[0001] The invention relates to the technical fields of mechanical engineering and precision manufacturing, and in particular to a cast aluminum parts processing device. Background Art

[0002] With the continuous development of the manufacturing industry, higher requirements are placed on the processing accuracy and production efficiency of cast aluminum parts. Aluminum alloys have been widely used in aerospace, automobiles, electronic equipment and other fields due to their light weight, high strength, good thermal conductivity and corrosion resistance.

[0003] In actual use, there are still many defects in cast aluminum parts processing equipment. For example, traditional clamping devices often require multiple motors to independently control the movement of different clamping plates, which leads to complex equipment structure and high cost. When any motor fails, it may directly cause the entire clamping system to fail, seriously affecting production efficiency and processing accuracy. At the same time, the metal debris generated by the existing cast aluminum parts processing equipment during the processing of cast aluminum parts is difficult to collect and process in a centralized manner, and the cast aluminum parts generate a lot of heat during the processing. If they are not cooled in time, the parts will be deformed, affecting the processing quality. Therefore, it is necessary to design a cast aluminum parts processing equipment. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a cast aluminum parts processing equipment.

[0005] The present invention is implemented by the following technical scheme: a cast aluminum parts processing equipment, including an equipment body, a processing chamber is fixedly installed on the top of the equipment body, a liquid inlet is opened between the processing chamber and the equipment body, a support plate is fixedly installed on one side of the processing chamber, a horizontal electric slide rail is fixedly installed on the surface of the support plate, a vertical electric slide rail is slidably installed on the output end of the horizontal electric slide rail, a grinder is slidably installed on the output end of the vertical electric slide rail, and further comprising:

[0006] A clamping device, the clamping device comprising a support seat, a retractable dust cover is arranged inside the clamping device, a mounting frame is fixedly mounted on the top of the support seat, and a first clamping plate and a second clamping plate are slidably mounted on one side of the mounting frame;

[0007] A liquid storage box, the liquid storage box includes a liquid storage tank, a liquid guide tube is fixedly installed inside the liquid storage tank, the liquid guide tube is arranged at the bottom of the liquid inlet, a water pump is fixedly installed on the outer surface of the liquid storage box, a water inlet pipe is fixedly installed at the input end of the water pump, and a water outlet pipe is fixedly installed at the output end of the water pump.

[0008] Through the above technical scheme, by pouring the coolant into the processing bin, it is convenient to cool the surface of the cast aluminum parts when the grinder processes the cast aluminum parts, thereby reducing the heat generated during the grinding process, preventing the cast aluminum parts from overheating, and reducing thermal deformation. At the same time, the debris generated during grinding will fall into the liquid storage tank with the coolant. Under the action of the water pump, the coolant containing the debris will pass through the debris processing device and settle the debris into the sedimentation tank, which not only facilitates the regular cleaning and treatment of the debris and avoids secondary pollution at the production site, but also realizes the efficient recycling of the coolant, reduces production costs, and reflects the dual advantages of environmental protection and economy of the equipment.

[0009] As a further improvement of the above scheme, a gear disc is fixedly installed on one side of the mounting frame surface, a cylinder is fixedly installed on the side of the mounting frame surface away from the gear disc, first limit seats are fixedly installed on both sides of the gear disc, a limit rod is fixedly installed on one side of the first limit seat, and a second limit seat is fixedly installed on the end of the limit rod away from the first limit seat.

[0010] Through the above technical solution, by arranging the toothed disc, the cylinder and the limiting structure on the mounting frame, the precise movement control of the first clamping plate is achieved, thereby improving the stability and precision of the clamped parts.

[0011] As a further improvement of the above scheme, a sliding seat is slidably installed on the output end of the cylinder, a first movable seat is fixedly installed on the front end of the sliding seat, the first movable seat is slidably installed on the surface of the limiting rod, and a first rack is fixedly installed on the surface of the first movable seat.

[0012] Through the above technical solution, the combination of the sliding seat driven by the cylinder and the first rack allows the first movable seat to move smoothly along the limiting rod, further ensuring the precise positioning and clamping of the first clamping plate.

[0013] As a further improvement of the above solution, the first rack is arranged on the top of the toothed disc, the first rack is meshed with the toothed disc, and a first clamping plate is fixedly installed at the central position of the surface of the first movable seat.

[0014] Through the above technical solution, the meshing of the first rack and the toothed disc ensures the accurate movement and positioning of the first clamping plate, thereby enhancing the stability of the clamping parts.

[0015] As a further improvement of the above solution, a second rack is slidably mounted on the bottom of the toothed disc, the second rack is meshed with the toothed disc, and a second movable seat is fixedly mounted on a side of the second rack away from the first clamping plate.

[0016] Through the above technical solution, the combination of the second rack at the bottom of the gear disc and the second movable seat realizes the movement of the second clamping plate, which can be used in conjunction with the first clamping plate to more stably clamp cast aluminum parts of different sizes.

[0017] As a further improvement of the above solution, the second movable seat is slidably mounted on the surface of the limiting rod, and a second clamping plate is fixedly mounted at the central position of the surface of the second movable seat, and the second clamping plate corresponds to the first clamping plate.

[0018] Through the above technical solution, the combination of the second movable seat and the second clamping plate ensures the smooth movement of the second clamping plate, forms an effective match with the first clamping plate, and improves the adaptability and stability of part clamping.

[0019] As a further improvement of the above solution, a debris processing device is fixedly installed inside the liquid storage tank, a sedimentation tank is provided inside the debris processing device, and a first filter screen is fixedly installed inside the sedimentation tank.

[0020] Through the above technical solution, by setting up the debris processing device, the internal sedimentation tank and the first filter screen, the debris in the coolant can be effectively filtered, the cleanliness of the coolant is ensured, and the service life of the coolant is extended.

[0021] As a further improvement of the above scheme, a second filter is fixedly installed on the side of the sedimentation tank away from the first filter, a water-blocking plate is slidably installed on one side of the first filter and the second filter, a water-blocking pad is provided on the surface of the water-blocking plate, and a sedimentation box is slidably installed at the central position inside the sedimentation tank.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The present invention drives the sliding seat to perform horizontal adjustment in the mounting frame through the cylinder, and drives the first clamping plate to perform adjustment. Since the first rack is arranged on the top of the toothed disk and meshes with it, the second rack can be synchronously driven to perform horizontal adjustment, ensuring that the second clamping plate is slidably mounted on the second movable seat under the action of the limit rod. The synchronous adjustment reduces the number of motors required for the clamping device, simplifies the control system, and reduces the equipment cost and maintenance complexity. Through this synchronous adjustment mechanism, the equipment can flexibly adapt to aluminum castings of different sizes, ensuring that stable and precise clamping effects can be achieved under any processing conditions, providing a solid foundation for subsequent processing.

[0024] The present invention pours the coolant into the processing bin, so that when the grinder processes the cast aluminum part, the surface of the cast aluminum part can be cooled, the heat generated during the grinding process can be reduced, the cast aluminum part can be prevented from overheating, and thermal deformation can be reduced. At the same time, the debris generated during the grinding will follow the coolant and fall into the liquid storage tank. Under the action of the water pump, the coolant containing the debris will pass through the debris processing device and settle the debris into the sedimentation tank, which not only facilitates the regular cleaning and processing of the debris and avoids secondary pollution on the production site, but also realizes the efficient recycling of the coolant, reduces the production cost, and embodies the dual advantages of environmental protection and economy of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 This is a schematic diagram of the polishing structure of the present invention;

[0027] Figure 3 It is a schematic diagram of the structure of the liquid storage tank of the present invention;

[0028] Figure 4 It is a schematic diagram of the explosion structure of the debris processing device of the present invention;

[0029] Figure 5 This is a schematic diagram of the back structure of the adjusting device of the present invention;

[0030] Figure 6 This is a schematic diagram of the structure of the first movable seat of the present invention;

[0031] Figure 7 It is a schematic diagram of the structure of the regulating device of the present invention.

[0032] Description of main symbols:

[0033] 1. Equipment body; 101. Processing chamber; 102. Liquid inlet; 103. Support plate; 104. Horizontal electric slide rail; 105. Vertical electric slide rail; 106. Grinding machine; 2. Clamping device; 201. Support seat; 202. Telescopic dust cover; 203. Mounting frame; 204. Toothed disc; 205. First limit seat; 206. Limit rod; 207. Second limit seat; 208. Cylinder; 209. Sliding seat; 210. First moving seat ; 211, first rack; 212, first clamping plate; 213, second rack; 214, second movable seat; 215, second clamping plate; 3, liquid storage tank; 301, liquid storage tank; 302, liquid guide tube; 303, water pump; 304, water inlet pipe; 305, water outlet pipe; 4, debris processing device; 401, sedimentation tank; 402, first filter screen; 403, second filter screen; 404, water-blocking plate; 405, water-blocking pad; 406, sedimentation tank. DETAILED DESCRIPTION

[0034] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0035] Example:

[0036] Please combine Figure 1-7 A cast aluminum parts processing equipment of this embodiment includes an equipment body 1, a processing chamber 101 is fixedly installed on the top of the equipment body 1, a liquid inlet 102 is opened between the processing chamber 101 and the equipment body 1, a support plate 103 is fixedly installed on one side of the processing chamber 101, a horizontal electric slide rail 104 is fixedly installed on the surface of the support plate 103, a vertical electric slide rail 105 is slidably installed on the output end of the horizontal electric slide rail 104, and a grinder 106 is slidably installed on the output end of the vertical electric slide rail 105, and further includes:

[0037] The clamping device 2 includes a support seat 201, a retractable dust cover 202 is arranged inside the clamping device 2, a mounting frame 203 is fixedly installed on the top of the support seat 201, and a first clamping plate 212 and a second clamping plate 215 are slidably installed on one side of the mounting frame 203;

[0038] The liquid storage tank 3 includes a liquid storage tank 301, a liquid guide tube 302 is fixedly installed inside the liquid storage tank 301, and the liquid guide tube 302 is arranged at the bottom of the liquid inlet 102. A water pump 303 is fixedly installed on the outer surface of the liquid storage tank 3, an inlet pipe 304 is fixedly installed at the input end of the water pump 303, and a water outlet pipe 305 is fixedly installed at the output end of the water pump 303.

[0039] The cylinder 208 drives the sliding seat 209 to adjust horizontally in the mounting frame 203, and drives the first clamping plate 212 to adjust. Since the first rack 211 is arranged on the top of the toothed disc 204 and meshes with it, the second rack 213 can be synchronously driven to adjust horizontally, ensuring that the second clamping plate 215 is slidably mounted on the second movable seat 214 under the action of the limit rod 206, and synchronous adjustment reduces the number of motors required for the clamping device, simplifies the control system, reduces the equipment cost and maintenance complexity, and through this synchronous adjustment mechanism, the equipment can flexibly adapt to aluminum castings of different sizes, ensuring that a stable and accurate clamping effect can be achieved under any processing conditions, providing a solid foundation for subsequent processing;

[0040] By pouring the coolant into the processing chamber 101, it is convenient to cool the surface of the cast aluminum part when the grinder 106 processes the cast aluminum part, thereby reducing the heat generated during the grinding process, preventing the cast aluminum part from overheating, and reducing thermal deformation. At the same time, the debris generated during grinding will follow the coolant and fall into the liquid storage tank 3. Under the action of the water pump 303, the coolant containing the debris will pass through the debris processing device 4 and settle the debris into the sedimentation tank 406, which not only facilitates the regular cleaning and treatment of the debris and avoids secondary pollution at the production site, but also realizes the efficient recycling of the coolant, reduces production costs, and reflects the dual advantages of environmental protection and economy of the equipment.

[0041] A toothed disc 204 is fixedly mounted on one side of the surface of the mounting frame 203, a cylinder 208 is fixedly mounted on the side of the surface of the mounting frame 203 away from the toothed disc 204, first limit seats 205 are fixedly mounted on both sides of the toothed disc 204, a limit rod 206 is fixedly mounted on one side of the first limit seat 205, and a second limit seat 207 is fixedly mounted on the end of the limit rod 206 away from the first limit seat 205.

[0042] The first limiting seat 205 and the second limiting seat 207 can complete the installation of the limiting rod 206 and can also limit the maximum adjustment position of the first moving seat 210 and the second moving seat 214 .

[0043] A sliding seat 209 is slidably mounted on the output end of the cylinder 208 , a first moving seat 210 is fixedly mounted on the front end of the sliding seat 209 , the first moving seat 210 is slidably mounted on the surface of the limiting rod 206 , and a first rack 211 is fixedly mounted on the surface of the first moving seat 210 .

[0044] The first rack 211 is disposed on the top of the toothed disc 204 , and the first rack 211 is meshed with the toothed disc 204 . A first clamping plate 212 is fixedly mounted at the center of the surface of the first movable seat 210 .

[0045] A second rack 213 is slidably mounted on the bottom of the toothed disc 204 . The second rack 213 is meshed with the toothed disc 204 . A second movable seat 214 is fixedly mounted on a side of the second rack 213 away from the first clamping plate 212 .

[0046] When the first clamping plate 212 is adjusted on the surface of the limiting rod 206 , since the first rack 211 is disposed on the top of the toothed disc 204 and meshes therewith, the second rack 213 can be synchronously driven to be adjusted horizontally.

[0047] The second movable seat 214 is slidably mounted on the surface of the limiting rod 206 . A second clamping plate 215 is fixedly mounted at the center of the surface of the second movable seat 214 . The second clamping plate 215 corresponds to the first clamping plate 212 .

[0048] Since the first rack 211 is disposed on the top of the toothed disc 204 and meshes therewith, the second rack 213 can be synchronously driven to be adjusted horizontally, ensuring that the second clamping plate 215 is slidably installed by the second movable seat 214 under the action of the limiting rod 206 for synchronous adjustment.

[0049] A debris processing device 4 is fixedly installed inside the liquid storage tank 3 . A sedimentation tank 401 is provided inside the debris processing device 4 . A first filter screen 402 is fixedly installed inside the sedimentation tank 401 .

[0050] Under the action of the water pump 303, the coolant containing debris will pass through the debris processing device 4. The first filter screen 402 can ensure that the debris enters the sedimentation tank 401. Since the filter screen of the second filter screen 403 is designed to be smaller, the debris can be prevented from following the water outlet pipe 305 back into the processing chamber 101.

[0051] A second filter screen 403 is fixedly installed on the side of the sedimentation tank 401 away from the first filter screen 402, a water-blocking plate 404 is slidably installed on one side of the first filter screen 402 and the second filter screen 403, a water-blocking pad 405 is provided on the surface of the water-blocking plate 404, and a sedimentation box 406 is slidably installed at the central position inside the sedimentation tank 401.

[0052] When the equipment is no longer processing aluminum castings, the coolant is pumped out using the water pump 303, and the water-blocking plate 404 is inserted into the debris processing device 4 to ensure the sealing of the sedimentation tank 401 at this time. Since the density of the debris is greater than the density of water, the debris will slowly settle and eventually settle in the sedimentation box 406. After sedimentation is completed, the sedimentation box 406 is pumped out to complete the centralized processing of the debris, which facilitates the regular cleaning and processing of the debris. The water-blocking pad 405 can provide a certain degree of sealing to ensure that the coolant in the sedimentation tank 401 will not overflow from the equipment body 1.

[0053] The implementation principle of a cast aluminum parts processing equipment in the embodiment of the present application is as follows: the cast aluminum parts to be processed are placed in the processing bin 101, and the sliding seat 209 is driven by the cylinder 208 to adjust horizontally in the mounting frame 203, and the first clamping plate 212 is driven to adjust on the surface of the limit rod 206. Since the first rack 211 is arranged on the top of the toothed disc 204 and meshes with it, the second rack 213 can be synchronously driven to adjust horizontally, ensuring that the second clamping plate 215 is slidably installed under the action of the limit rod 206 by the second moving seat 214, and synchronously adjusted. The first limit seat 205 and the second limit seat 207 can complete the installation of the limit rod 206, and can also limit the first moving seat 2 10 and the maximum adjustment position of the second movable seat 214, which reduces the number of motors required for the clamping device 2, simplifies the control system, reduces the equipment cost and maintenance complexity. Through this synchronous adjustment mechanism, the equipment can flexibly adapt to aluminum castings of different sizes, ensuring that a stable and accurate clamping effect can be achieved under any processing conditions, providing a solid foundation for subsequent processing. Since the first clamping plate 212 and the second clamping plate 215 are adjusted in the clamping device 2, the telescopic dust cover 202 can be used to prevent dust or coolant from splashing to the toothed disc 204 when processing the aluminum casting, thereby avoiding affecting the transmission system, and the support seat 201 can support the mounting frame 203;

[0054] Before processing the aluminum casting, the coolant is poured into the processing chamber 101. When the coolant fills the liquid storage tank 3 and the processing chamber 101, the pouring is stopped. The horizontal electric slide rail 104 and the vertical electric slide rail 105 can provide horizontal and vertical adjustment for the grinder 106, which is convenient for the grinder 106 to complete the processing of the aluminum casting. The support plate 103 provides an installation environment for the horizontal electric slide rail 104 and the vertical electric slide rail 105. When the grinder 106 processes the aluminum casting, the processing chamber 101 The coolant in the coolant can cool the surface of the aluminum casting during processing, reduce the heat generated during the grinding process, prevent the aluminum casting from overheating, and reduce thermal deformation. At the same time, the debris generated during grinding will fall into the coolant. The liquid guide tube 302 can be used to connect the liquid storage tank 301 and the processing chamber 101. The liquid inlet 102 can ensure that the coolant flows into the liquid storage tank 3 through the liquid guide tube 302. Under the action of the water pump 303, the coolant containing the debris will pass through the debris processing device 4 and use the first The first filter 402 can ensure that the debris enters the sedimentation tank 401, and because the filter screen of the second filter 403 is designed to be smaller, the debris can be prevented from following the outlet pipe 305 back to the processing chamber 101. At this time, the coolant filled with debris will remain in the sedimentation tank 401, and the coolant will follow the water inlet pipe 304 into the water pump 303, and finally be discharged from the outlet pipe 305 into the processing chamber 101, realizing the efficient recycling of the coolant and reducing the production cost. During processing, the coolant is pumped out using the water pump 303, and the water-blocking plate 404 is inserted into the interior of the debris processing device 4 to ensure the sealing of the sedimentation tank 401 at this time. Since the density of the debris is greater than the density of water, the debris will slowly settle and eventually settle in the sedimentation box 406. After sedimentation is completed, the sedimentation box 406 is pumped out to complete the centralized processing of the debris, which facilitates the regular cleaning and processing of the debris. The water-blocking pad 405 can provide a certain degree of sealing to ensure that the coolant in the sedimentation tank 401 will not overflow from the equipment body 1.

[0055] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A cast aluminum parts processing equipment, comprising an equipment body (1), a processing chamber (101) is fixedly installed on the top of the equipment body (1), a liquid inlet (102) is opened between the processing chamber (101) and the equipment body (1), a support plate (103) is fixedly installed on one side of the processing chamber (101), a horizontal electric slide rail (104) is fixedly installed on the surface of the support plate (103), a vertical electric slide rail (105) is slidably installed on the output end of the horizontal electric slide rail (104), and a grinder (106) is slidably installed on the output end of the vertical electric slide rail (105), wherein: Also includes: A clamping device (2), the clamping device (2) comprising a support seat (201), a telescopic dust cover (202) being arranged inside the clamping device (2), a mounting frame (203) being fixedly mounted on the top of the support seat (201), and a first clamping plate (212) and a second clamping plate (215) being slidably mounted on one side of the mounting frame (203); A liquid storage box (3), the liquid storage box (3) comprising a liquid storage tank (301), a liquid guide tube (302) fixedly installed inside the liquid storage tank (301), the liquid guide tube (302) being arranged at the bottom of the liquid inlet (102), a water pump (303) fixedly installed on the outer surface of the liquid storage box (3), a water inlet pipe (304) fixedly installed at the input end of the water pump (303), and a water outlet pipe (305) fixedly installed at the output end of the water pump (303).

2. A cast aluminum parts processing equipment as claimed in claim 1, characterized in that: A toothed disc (204) is fixedly mounted on one side of the surface of the mounting frame (203), a cylinder (208) is fixedly mounted on the side of the surface of the mounting frame (203) away from the toothed disc (204), first limit seats (205) are fixedly mounted on both sides of the toothed disc (204), a limit rod (206) is fixedly mounted on one side of the first limit seat (205), and a second limit seat (207) is fixedly mounted on one end of the limit rod (206) away from the first limit seat (205).

3. A cast aluminum parts processing equipment as claimed in claim 2, characterized in that: A sliding seat (209) is slidably mounted on the output end of the cylinder (208), a first movable seat (210) is fixedly mounted on the front end of the sliding seat (209), the first movable seat (210) is slidably mounted on the surface of the limiting rod (206), and a first rack (211) is fixedly mounted on the surface of the first movable seat (210).

4. A cast aluminum parts processing equipment as claimed in claim 3, characterized in that: The first rack (211) is arranged on the top of the toothed disc (204), the first rack (211) is meshed with the toothed disc (204), and a first clamping plate (212) is fixedly installed at the central position of the surface of the first movable seat (210).

5. The aluminum casting parts processing equipment according to claim 2, characterized in that: A second rack (213) is slidably mounted on the bottom of the toothed disc (204), the second rack (213) is meshed with the toothed disc (204), and a second movable seat (214) is fixedly mounted on a side of the second rack (213) away from the first clamping plate (212).

6. A cast aluminum parts processing equipment as claimed in claim 5, characterized in that: The second movable seat (214) is slidably mounted on the surface of the limiting rod (206), and a second clamping plate (215) is fixedly mounted at the central position of the surface of the second movable seat (214), and the second clamping plate (215) corresponds to the first clamping plate (212).

7. The aluminum casting parts processing equipment according to claim 1, characterized in that: A debris processing device (4) is fixedly installed inside the liquid storage tank (3), a sedimentation tank (401) is provided inside the debris processing device (4), and a first filter screen (402) is fixedly installed inside the sedimentation tank (401).

8. A cast aluminum parts processing equipment as claimed in claim 7, characterized in that: A second filter screen (403) is fixedly installed on a side of the sedimentation tank (401) away from the first filter screen (402), a water-blocking plate (404) is slidably installed on one side of the first filter screen (402) and the second filter screen (403), a water-blocking pad (405) is provided on the surface of the water-blocking plate (404), and a sedimentation box (406) is slidably installed at a central position inside the sedimentation tank (401).

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