Maintenance operation table for electric automobile parts and using method of maintenance operation table
By designing an adjustable support arm and clamping structure, combined with a U-frame and an operating table for adjusting tool racks, the problem that the prior art cannot adapt to the maintenance of small or shaft parts is solved, and efficient maintenance operations and convenient tool management are achieved.
Patent Information
- Application Number
- CN202510351474.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-05-13
AI Technical Summary
The existing automotive parts repair table cannot adapt to the maintenance of smaller sizes or shaft parts, and the tools are inconvenient to be used, which affects the maintenance efficiency.
An electric vehicle accessories maintenance operation table is designed, adopting an adjustable support arm and clamping structure, combining a U-frame, an ultrasonic flaw detector and a display screen to detect and clamp accessories of different sizes. At the same time, the tool holder is slidable by adjusting the structure, making it easier for maintenance personnel to access tools.
It realizes effective clamping and detection of small-sized or shaft-like parts, improves the convenience and efficiency of maintenance operations, and reduces the movement of maintenance personnel and the use of tools.
Smart Images

Figure CN119973944A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and in particular to an electric vehicle parts maintenance operating table and a use method thereof. Background Art
[0002] Electric vehicles are currently developing rapidly. Relatively speaking, when an electric vehicle fails, it is necessary to use technical means to troubleshoot the faulty parts, find out the cause of the failure, and take certain measures to eliminate the fault and restore it to a certain performance and safety standard.
[0003] For example, the utility model announced as CN221019461U discloses an automobile parts maintenance operating table.
[0004] The above technical solution still has the following deficiencies when used:
[0005] 1. The above technical solution has a relatively single function and can only fix and clamp the automobile wheel hub, but cannot be used to clamp and fix other smaller or shaft parts, and cannot adapt to the maintenance of many automobile parts;
[0006] 2. When repairing auto parts, many tools are needed. In order to avoid many tools occupying the repair space, the tools and tool racks need to be pushed to the edge of the operating table. When the maintenance personnel take the tools, they need to stand up and move their bodies, which is undoubtedly inconvenient for the maintenance personnel;
[0007] In view of the above problems, the present invention document proposes an electric vehicle parts maintenance operation table and a method for using the same. Summary of the invention
[0008] The purpose of the present invention is to solve the shortcomings of the existing inability to clamp and fix small-sized or shaft-type parts and inconvenience in taking tools, and to propose an electric vehicle parts maintenance operating table and a use method thereof.
[0009] In order to achieve the above object, the present invention adopts the following technical solutions:
[0010] An electric vehicle parts maintenance operation table comprises an operation table, wherein a first support arm and a second support arm are arranged on the top of the operation table, and a fixing arm is arranged inside the first support arm and the second support arm for clamping and fixing a wheel hub;
[0011] It also includes a placement plate, which cooperates with the two fixed arms to clamp small accessories;
[0012] A U-shaped frame is slidably arranged on the top of the operating table, and an ultrasonic flaw detector and a display screen are arranged at the bottom of the U-shaped frame, which are used to detect accessories and display accessory information respectively;
[0013] It also includes two second storage slots arranged on the top of the operating table, each of which is provided with a tool rack, and each of the two tool racks is provided with a plurality of tool bags for placing tools on one side close to each other;
[0014] A first clamping structure, disposed in the operating table, for controlling two fixed arms to clamp the wheel hub;
[0015] A second clamping structure is provided in the placement plate and is used to clamp small accessories;
[0016] The adjustment structure is arranged in the second storage slot and is used to enable maintenance personnel to easily take tools from the tool bag.
[0017] The two nut blocks are respectively located at the positive and negative threaded sections of the two-way screw rod, and a movable plate is fixed on the top of the two nut blocks, and the movable plate slides on the top of the operating table, and the first support arm is arranged on the top of one of the movable plates, and the second support arm is fixedly arranged on the top of the other movable plate, and the cooperation between the two-way screw rod and the nut block controls the first support arm and the second support arm to move toward each other, and a first receiving groove is arranged on the side where the second support arm and the first support arm are close to each other, and the two first receiving grooves are rotatably connected with a rotating shaft, and the outer walls of the two rotating shafts are fixedly sleeved with gears, and the two fixed arms are respectively fixedly sleeved on the outer walls of the two rotating shafts, and the gears are located in adjacent fixed arms, and the tops of the first support arm and the second support arm are slidably penetrated by a sliding rod, and the bottom ends of the two sliding rods are slidably extended into the first receiving groove and are The arc-shaped teeth are fixed, and the arc-shaped teeth are engaged with the gear. The outer walls of the two slide bars are sleeved with tension springs. The bottom ends of the two tension springs are respectively fixedly connected to the tops of the first support arm and the second support arm. The top ends of the two tension springs are respectively fixedly connected to the outer walls of the corresponding slide bars. The cooperation of the slide bar, the tension spring and the arc-shaped teeth can position the fixed arm. The outer walls of the two fixed arms are rotatably sleeved with rotating rings. Pull the arc-shaped teeth upward to release the engagement between the gear and the arc-shaped teeth, and rotate the fixed arm out of the first storage groove to make the fixed arm Place it horizontally, and then under the action of the tension spring, the gear and the arc-shaped tooth engage again to position the fixed arm. Then place the wheel hub on the arc-shaped support plate, and control the height of the wheel hub by the electric push rod until the wheel hub and the fixed arm are coaxial. The two-way lead screw is driven by the motor to rotate, and the two-way lead screw drives the first support arm and the second support arm to move toward the middle. Both fixed arms are inserted into the wheel hub, and the two rotating rings respectively contact the two sides of the wheel hub and clamp the wheel hub. Then the maintenance personnel can turn the wheel hub to rotate, which is convenient for maintenance personnel to detect and repair.
[0018] In a possible design, the second clamping structure includes two movable grooves arranged on the top of the placement plate, and fixed rods are fixed in the two movable grooves, and the outer walls of the two fixed rods are slidably sleeved with a card plate, and the card plate is slidably arranged in the movable groove, and the card plate touches one end of the fixed arm, and the outer walls of the two fixed rods are sleeved with a spring, one end of the spring is fixedly connected to the fixed rod, and the other end of the spring is fixedly connected to one side of the inner wall of the movable groove, and the cooperation between the spring and the fixed rod is used to drive the card plate to move outward, and the sides of the two card plates close to each other are rotatably connected with a rotating sleeve, and the two rotating sleeves are threadedly connected with screws, and the ends of the two screws close to each other are fixed with a clamping plate, and the clamping plate slides The clamping plate is arranged on the top of the placement plate, and the cooperation of the rotating sleeve and the screw is used to control the distance between the splint and the card plate. The ends of the two fixed arms that are close to each other are provided with slots, and the two sides of the placement plate extend into the two slots respectively, and the card plate is pushed by the fixed arm to complete the clamping of the accessory by the splint; the placement plate is inserted into the two slots, and the card plate is engaged with the card slot under the elastic force of the spring to position the placement plate, and then the accessory is placed on the placement plate, and the first support arm and the second support arm are controlled to approach each other by the bidirectional screw rod. The splint can clamp the accessory under the action of the spring, and rotating the rotating sleeve can control the distance between the splint and the card plate, so as to further control the clamping force of the splint on the accessory and be able to clamp smaller accessories.
[0019] In a possible design, the adjustment structure includes two track grooves arranged in the second receiving groove and away from the inner walls on both sides thereof, a same fixed shaft is slidably provided in the two track grooves, a damping bearing is fixedly sleeved on the outer wall of the fixed shaft, and the tool holder is sleeved on the outer wall of the damping bearing; the tool holder is rotated out of the second receiving groove, and the tool holder is in a vertical state. In addition, under the action of the damping bearing, the tool holder can stably maintain a vertical state, and the tool holder can slide in the second receiving groove through the cooperation of the fixed shaft and the track groove, so that maintenance personnel can easily control the distance of the tool holder, so that they can take out tools from the tool bag without moving, which greatly facilitates the work of the maintenance personnel.
[0020] In a possible design, a card slot is provided at one end of the two fixed arms that are close to each other, and the card slot cooperates with the card plate to limit the placement plate. A rubber pad is fixed on the side of the clamp away from the card plate, which is used to increase the friction between the clamp and the fitting and prevent the clamp from clamping the accessories.
[0021] In a possible design, an electric push rod is fixed to the top of the operating table, and the electric push rod is located between the first support arm and the second support arm. The output shaft of the electric push rod is fixed with an arc-shaped support plate for supporting the wheel hub. The electric push rod cooperates with the arc-shaped support plate to control the lifting and lowering of the wheel hub and cooperates with the fixed arm.
[0022] In a possible design, the outer wall sliding sleeve of the U-shaped frame is provided with a U-shaped slider, the ultrasonic flaw detector is fixed at the bottom of the U-shaped slider, the top inner wall of the U-shaped frame is slidably connected to a sliding seat, the display screen rotates at the bottom of the sliding seat, a mounting plate is fixed to the side of the U-shaped frame close to the first support arm, a lighting lamp is fixed to the bottom of the mounting plate for providing lighting for maintenance personnel, cameras are fixed on the side where the first support arm and the second support arm are close to each other for photographing both sides of the wheel hub, the ultrasonic flaw detector and the camera are electrically connected to the display screen for displaying pictures and information taken by the ultrasonic flaw detector and the camera on the display screen, so that maintenance personnel can understand the accessories in detail.
[0023] In a possible design, a holder is fixed to one side of the first support arm and the second support arm, and welding guns are placed in the two holders for welding accessories.
[0024] In a possible design, a three-jaw chuck is rotatably connected to the side of the first support arm away from the second support arm, a fixed plate is provided on the side of the second support arm away from the first support arm, two positioning rods are fixed to one side of the fixed plate, one end of the two positioning rods slides through the second support arm and the first support arm, the bottom end of the first support arm is rotatably connected to the top of one of the movable disks, a plurality of magnet blocks are fixedly embedded on one side of the fixed plate, an iron sheet layer is fixed on the side of the second support arm away from the first support arm, the magnet block and the iron sheet layer generate magnetic attraction for stably placing the fixed plate on one side of the second support arm, a plurality of positioning grooves are provided on the tops of the two positioning rods, and the side of the first support arm away from the second support arm is slidably connected to a The insert plate is engaged with the positioning grooves on the two positioning rods for positioning the positioning rod; the positioning rod is pulled outward by the fixing plate, and the positioning rod is disengaged from the first support arm, and then the fixing arm on one side of the first support arm is stored in the first storage groove, the first support arm is rotated 180°, the positioning rod is re-through the first support arm, and the first support arm and the second support arm are limited by the cooperation of the insert plate and the positioning groove, so that the three-jaw chuck and the fixing arm are coaxial, one end of the shaft accessory is clamped by the three-jaw chuck, the bidirectional screw drives the first support arm and the second support arm to approach, and the fixing arm on one side of the second support arm contacts the other end of the accessory, so that the accessory can be clamped and fixed, and then the three-jaw chuck is driven to rotate by the motor, so that the accessory can be inspected and repaired.
[0025] In the present application, a method for using an electric vehicle parts maintenance operation table comprises the following steps:
[0026] S1. When inspecting the wheel hub, lift up the arc-shaped latch to unlock the fixed arm, which will automatically lock after flattening; place the wheel hub on the arc-shaped support plate, adjust the height to be coaxial, and drive the first support arm and the second support arm to move closer together. The fixed arm clamps the wheel hub; the maintenance personnel can rotate the wheel hub and monitor it with a camera and ultrasonic flaw detector, and the data is directly displayed on the display screen; if necessary, the welding gun can be used for repair;
[0027] S2, small accessories inspection, insert the placement plate between the two horizontal fixed arms and lock it, place the accessories; the bidirectional screw adjusts the support arm spacing, the clamping plate adaptively clamps, and the rotating sleeve is rotated to fine-tune the strength and adapt to small parts;
[0028] S3. During maintenance work, the tool rack is unfolded to a vertical position, and the damping bearing is firmly positioned; the tool rack slides along the second storage slot, so that the tools in the tool bag can be easily accessed;
[0029] S4. For inspection and repair of shaft accessories, remove the positioning rod and rotate the first support arm 180°, reset and lock it; use the three-jaw chuck to clamp one end of the accessory, and the two-way screw drives the first support arm and the second support arm to move closer, and fix the other end to form a stable clamp; the motor drives the three-jaw chuck to rotate for easy comprehensive inspection and maintenance.
[0030] Beneficial effects:
[0031] In the present invention, a fixing rod is fixed in each of the two movable grooves, and a clamping plate is slidably sleeved on the outer walls of the two fixing rods, and a rotating sleeve is rotatably connected to the side of the two clamping plates that are close to each other, and a screw is threadedly connected in each of the two rotating sleeves, and a clamping plate is fixed to the end of the two screws that are close to each other; the placement plate is inserted into the two slots, and the accessory is placed on the placement plate, and the first support arm and the second support arm are controlled to approach each other by the bidirectional screw rod, and the clamping plate can clamp the accessory under the action of the spring, and the rotating sleeve can control the distance between the clamping plate and the clamping plate, so as to further control the clamping force of the clamping plate on the accessory and can clamp smaller accessories;
[0032] In the present invention, a three-jaw chuck is rotatably arranged on one side of the first support arm away from the second support arm, two positioning rods are fixed on one side of the fixed plate, and the tops of the two positioning rods are provided with a plurality of positioning grooves, and one side of the first support arm is slidably connected with an insert plate engaged with the positioning groove; the first support arm drives the three-jaw chuck to rotate 180°, the positioning rod re-penetrates the first support arm, and the first support arm and the second support arm are limited by the cooperation of the insert plate and the positioning groove, so that the three-jaw chuck and the fixed arm are coaxial, and the shaft is clamped and fixed by the cooperation of the electric push rod and the fixed arm on one side of the second support arm, and then the three-jaw chuck is driven to rotate by the motor, so that the accessories can be inspected and repaired;
[0033] In the present invention, the adjustment structure includes two track grooves arranged on the inner walls of both sides of the second storage groove away from each other, the same fixed shaft is slidably provided in the two track grooves, the outer wall of the fixed shaft is fixedly sleeved with a damping bearing, and the tool holder is sleeved on the outer wall of the damping bearing; the tool holder is rotated out of the second storage groove, and the tool holder is in a vertical state. In addition, under the action of the damping bearing, the tool holder can stably maintain a vertical state, and the tool holder can slide in the second storage groove through the cooperation of the fixed shaft and the track groove, which allows maintenance personnel to easily control the distance of the tool holder, so that the maintenance personnel can take out the tools from the tool bag without moving, which greatly facilitates the work of the maintenance personnel.
[0034] In the present invention, through the cooperation of the fixed arm, the placement plate and the clamping plate, not only the wheel hub can be clamped and fixed, but also small accessories can be clamped and fixed. In addition, through the cooperation of the three-jaw chuck and the corresponding fixed arm, shaft accessories can also be clamped, which greatly increases the functionality of the maintenance workbench. In addition, the distance of the tool rack can be adjusted so that maintenance personnel can take out tools from the tool bag without moving. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 A three-dimensional structural schematic diagram of an electric vehicle parts maintenance operation platform provided in Example 1 of the present invention;
[0036] Figure 2 A partial cross-sectional structural schematic diagram of an electric vehicle parts maintenance operating table provided in Example 1 of the present invention;
[0037] Figure 3 A schematic diagram of a three-dimensional exploded structure of a first support arm, a fixing plate and a gear of an electric vehicle parts maintenance operating table provided in Example 1 of the present invention;
[0038] Figure 4 A schematic diagram of a three-dimensional exploded structure of a fixed arm and a placement plate of an electric vehicle parts maintenance operating table provided in Example 1 of the present invention;
[0039] Figure 5 A schematic diagram of a three-dimensional exploded structure of a clamping plate, a clamping plate and a fixed arm of an electric vehicle parts maintenance operating table provided in Example 1 of the present invention;
[0040] Figure 6 A schematic diagram of a three-dimensional exploded structure of a tool rack and a fixed shaft of an electric vehicle parts maintenance operating table provided in Example 1 of the present invention;
[0041] Figure 7 A schematic diagram of a three-dimensional explosion structure of a U-shaped frame, a display screen and an ultrasonic flaw detector of an electric vehicle parts maintenance operating table provided in Example 1 of the present invention;
[0042] Figure 8 A schematic diagram of a three-dimensional structure of a first support arm and an electric push rod of an electric vehicle parts maintenance operation table provided in Example 2 of the present invention;
[0043] Fig. 9 This is a schematic diagram of the three-dimensional exploded structure of a plug plate, a positioning rod and a fixing plate of an electric vehicle parts maintenance operating table provided in Example 2 of the present invention.
[0044] In the figure: 1, operating table; 2, transmission slot; 3, two-way screw rod; 4, nut block; 5, moving plate; 6, first support arm; 7, first receiving slot; 8, second support arm; 9, rotating shaft; 10, gear; 11, fixed arm; 12, rotating ring; 13, slot; 14, arc-shaped tooth; 15, slide rod; 16, tension spring; 17, holder; 18, welding gun; 19, placement plate; 20, moving slot; 21, fixed rod; 22, holder; 23, spring; 24, slot; 25, rotating sleeve; 26, screw rod; 2 7. Clamp; 28. Rubber pad; 29. Second storage slot; 30. Track slot; 31. Fixed shaft; 32. Damping bearing; 33. Tool rack; 34. Tool bag; 35. U-shaped rack; 36. U-shaped slider; 37. Ultrasonic flaw detector; 38. Sliding seat; 39. Display screen; 40. Mounting plate; 41. Lighting lamp; 42. Three-jaw chuck; 43. Electric push rod; 44. Fixed plate; 45. Magnet block; 46. Positioning rod; 47. Positioning slot; 48. Insert plate; 49. Arc support plate; 50. Camera. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0046] Example 1
[0047] Reference Figure 1 , Figure 2 and Figure 4 The operating table is used in the field of automobile parts maintenance equipment, and mainly includes an operating table 1. The top of the operating table 1 is designed with a first support arm 6 and a second support arm 8, and both of them are provided with a fixed arm 11 inside for clamping and fixing the wheel hub. In addition, a placing plate 19 is also provided on the operating table, and the placing plate 19 cooperates with the two fixed arms 11 to clamp small accessories.
[0048] Reference Figure 1 and Figure 7A slidable U-shaped frame 35 is provided on the top of the operating table 1. An ultrasonic flaw detector 37 and a display screen 39 are installed at the bottom of the U-shaped frame 35. The ultrasonic flaw detector 37 is used to detect the accessories, and the display screen 39 is used to display the relevant information of the accessories, which is convenient for maintenance personnel to analyze and judge.
[0049] Reference Figure 1 and Figure 6 Two second storage slots 29 are provided on the top of the operating table 1, and a tool rack 33 is installed in each second storage slot 29. A plurality of tool bags 34 are provided on the side close to each other of the tool racks 33 for placing various maintenance tools. In order to facilitate maintenance personnel to easily take tools, the present invention also designs an adjustment structure, which is located in the second storage slot 29, and the position or angle of the tool bag 34 can be adjusted by mechanical or pneumatic means, thereby simplifying the access process.
[0050] Reference Figure 1-Figure 3 The first clamping structure includes a transmission groove 2 arranged on the top of the operating table 1, and a bidirectional screw rod 3 is rotatably connected in the groove. Two nut blocks 4 are respectively threadedly connected to the positive and negative thread sections of the bidirectional screw rod 3, and a movable disk 5 is fixed on the top of the two nut blocks 4, and the movable disk 5 slides on the top of the operating table 1. The first support arm 6 is fixed on one of the movable disks 5, and the second support arm 8 is fixed on the other movable disk 5. By driving the bidirectional screw rod 3 to rotate by a motor, the two movable disks 5 and the first support arm 6 and the second support arm 8 can be controlled to move toward or away from each other. The first support arm 6 and the second support arm 8 are both provided with a first receiving groove 7 inside, and a rotating shaft 9 is rotatably connected in the receiving groove, and a gear 10 is fixedly sleeved on the rotating shaft 9, and a fixed arm 11 is sleeved on the rotating shaft 9. A slide rod 15 is also slidably penetrated through the top of each support arm, and an arc-shaped clamping tooth 14 is provided at the bottom end of the slide rod 15, which is engaged with the gear 10. A tension spring 16 is sleeved on the outer wall of the slide bar 15 , and two ends of the tension spring 16 are fixedly connected to the top of the first support arm 6 and the second support arm 8 and the corresponding slide bar 15 , respectively.
[0051] Specifically, when in use, first pull the arc-shaped latching teeth 14 upward to release the engagement, rotate the fixed arm 11 out of the storage slot and place it horizontally, and then, under the action of the tension spring 16, the arc-shaped latching teeth 14 engage with the gear 10 again to position the fixed arm 11. After that, place the wheel hub on the arc-shaped support plate 49 on the operating table, and adjust the height of the wheel hub by the electric push rod 43 so that it is coaxial with the fixed arm 11. Next, drive the bidirectional screw rod 3 to move the first support arm 6 and the second support arm 8 toward the middle, insert the fixed arm 11 into the wheel hub, and the rotating ring 12 abuts against both sides of the wheel hub for clamping.
[0052] Reference Figure 2-Figure 5The second clamping structure includes two movable grooves 20 arranged at the top of the placement plate 19, each movable groove 20 is fixed with a fixed rod 21, and a clamping plate 22 is slidably sleeved on the fixed rod 21. The clamping plate 22 contacts one end of the fixed arm 11 and is used to transmit the clamping force. A spring 23 is sleeved on the outer wall of the fixed rod 21, one end of which is fixed to the fixed rod 21, and the other end is fixed to the inner wall of the movable groove 20, so as to provide elastic force for the clamping plate 22 to move outward. The two clamping plates 22 are rotatably connected to a rotating sleeve 25 on one side close to each other, and a screw 26 is connected to the inner thread of the rotating sleeve 25. A clamping plate 27 is fixed to the end of the screw 26, and the clamping plate 27 slides on the top of the placement plate 19.
[0053] Specifically, the placement plate 19 is inserted into the slots 13 of the two fixed arms 11, and the clamping plate 22 is engaged with the clamping slot 24 under the action of the spring 23 to position the placement plate 19. Then, the accessory is placed on the placement plate 19, and the first support arm 6 and the second support arm 8 are brought closer to each other by adjusting the bidirectional screw rod 3, and the spring 23 pushes the clamping plate 22 and the clamping plate 27 to initially clamp the accessory. In addition, by rotating the rotating sleeve 25, the distance between the clamping plate 27 and the clamping plate 22 can be adjusted, thereby controlling the clamping force and adapting to accessories of different sizes.
[0054] Reference Figure 1 and Figure 6 In order to achieve flexible adjustment of the tool rack 33 so that maintenance personnel can easily access tools without moving, an adjustment structure is provided in the application.
[0055] Reference Figure 1 and Figure 6 The adjustment structure specifically includes two parallel track grooves 30 respectively arranged on the inner walls of the second receiving groove 29 on both sides away from each other. The two track grooves 30 are used to guide and limit the sliding path of a fixed shaft 31. The fixed shaft 31 is designed to be able to slide freely in the track groove 30, and a damping bearing 32 is fixedly sleeved on its outer wall. The introduction of the damping bearing 32 is intended to provide a certain damping effect, so that when the tool holder 33 is rotated to a vertical state, it can be stably maintained in this position and will not easily change its position due to slight touch or vibration. The tool holder 33 is sleeved on the outer wall of the damping bearing 32. Through the indirect connection between the damping bearing 32 and the fixed shaft 31, the tool holder 33 can not only rotate around the fixed shaft 31 to realize the function of rotating out of the second receiving groove 29 and assuming a vertical state, but also can perform horizontal sliding adjustment in the second receiving groove 29.
[0056] This design allows maintenance personnel to easily adjust the distance between the tool rack 33 and themselves according to their work needs, so that they can conveniently take out the required tools from the tool bag 34 without moving their positions, greatly improving work efficiency and convenience of operation.
[0057] Reference Figure 3 and Figure 5 In order to further improve the stability and safety of electric vehicle accessories during maintenance, this embodiment introduces a matching mechanism of a card slot 24 and a card plate 22 between the fixed arm 11 and the placement plate 19, and adds a design of a rubber pad 28.
[0058] Specifically, the ends of the two fixed arms 11 close to each other are each provided with a slot 24, and the shape and size of these slots 24 match the card plate 22. When the placement plate 19 is matched with the slot 24 through the card plate 22, the placement plate 19 can be accurately limited to prevent it from unnecessary movement or shaking during the maintenance process.
[0059] Reference Figure 1 and Figure 6 In addition, in order to increase the friction between the clamping plate 27 and the accessory and prevent the clamping plate 27 from damaging the accessory surface, the present embodiment also fixes a rubber pad 28 on the side of the clamping plate 27 away from the clamping plate 22. The introduction of the rubber pad 28 not only improves the stability of the clamping, but also ensures the safety of the accessory during the maintenance process.
[0060] Reference Figure 1 and Figure 2 In order to realize convenient lifting and fixing of the wheel hub of the electric vehicle, the electric push rod 43 is fixed on the top of the operating table 1 in this embodiment, and its position is set between the first support arm 6 and the second support arm 8. An arc-shaped support plate 49 is fixedly connected to the output shaft of the electric push rod 43. The shape and size of the arc-shaped support plate 49 match the wheel hub and can stably support the wheel hub.
[0061] Specifically, during the maintenance process, the lifting and lowering movement of the arc-shaped support plate 49 and the wheel hub thereon can be conveniently realized by controlling the extension and retraction of the electric push rod 43. When the wheel hub needs to be raised to a position that matches the fixed arm 11, the lifting function of the electric push rod 43 only needs to be activated; conversely, when the wheel hub needs to be lowered after the maintenance is completed, the lowering function of the electric push rod 43 is activated. This design not only improves the efficiency and convenience of wheel hub maintenance, but also reduces the labor intensity of maintenance personnel.
[0062] Reference Figure 7 First, a slide rail is designed on the outer wall of the U-shaped frame 35 so that the U-shaped slider 36 can slide smoothly on it. Then, the ultrasonic flaw detector 37 is fixed to the bottom of the U-shaped slider 36 by bolts or other fastening methods to ensure that the ultrasonic flaw detector 37 can move freely on the U-shaped frame 35 with the U-shaped slider 36 to meet the detection needs of accessories of different sizes.
[0063] Reference Figure 7A slide groove matching the slide seat 38 is designed on the top inner wall of the U-shaped frame 35, so that the slide seat 38 can slide smoothly along the slide groove. Next, the display screen 39 is installed at the bottom of the slide seat 38 through a rotating shaft, so that the display screen 39 can not only move with the slide seat 38, but also adjust the angle, so that the maintenance personnel can view the detection information more clearly.
[0064] Reference Figure 7 , fix the mounting plate 40 on the side of the U-shaped frame 35 close to the first support arm 6, and then fix the lighting lamp 41 to the bottom of the mounting plate 40 by bolts or other means. The lighting lamp 41 should be a high-brightness, angle-adjustable LED lamp to ensure that sufficient lighting is provided for maintenance personnel to facilitate delicate maintenance operations.
[0065] Reference Figure 7 , the ultrasonic flaw detector 37 and the cameras 50 on both sides are electrically connected to the display screen 39 through data cables. In this way, the image detected by the ultrasonic flaw detector 37 and the images on both sides of the accessory taken by the camera 50 can be displayed on the display screen 39 in real time, which is convenient for maintenance personnel to understand the condition of the accessory in detail.
[0066] Reference Figure 3 , the holder 17 is fixed on one side of the first support arm 6 and the second support arm 8, respectively, to ensure that the holder 17 is stable and reliable. Then, the welding gun 18 is placed in the holder 17. Through the design of the holder 17, the welding gun 18 can be easily taken and is not easy to fall.
[0067] Example 2
[0068] refer to Figure 8 and Fig. 9 , improved on the basis of Example 1: on the side of the first support arm 6 away from the second support arm 8, the three-jaw chuck 42 is rotatably connected by a bearing or a similar mechanism to ensure that the three-jaw chuck 42 can rotate freely. On the side of the second support arm 8 away from the first support arm 6, a fixed plate 44 is provided, and two positioning rods 46 are fixed on the fixed plate 44. One end of the positioning rod 46 is designed with a sliding structure, which can smoothly pass through the second support arm 8 and the first support arm 6. A plurality of magnet blocks 45 are installed on the fixed plate 44, and an iron layer is covered on the side of the second support arm 8 away from the first support arm 6. The magnetic attraction between the magnet block 45 and the iron layer is utilized to enable the fixed plate 44 to be stably placed on one side of the second support arm 8.
[0069] A plurality of positioning grooves 47 are designed on the top of the two positioning rods 46 for positioning with the insert plate 48. The insert plate 48 is slidably connected on the side of the first support arm 6 away from the second support arm 8 so that the insert plate 48 can be engaged with the positioning grooves 47, thereby fixing the position of the positioning rod 46.
[0070] Specifically, when it is necessary to clamp shaft accessories, first pull the positioning rod 46 outward through the fixing plate 44 to disengage the positioning rod 46 from the first support arm 6. Next, store the fixed arm 11 on one side of the first support arm 6 into the first storage groove 7, and rotate the first support arm 6 180° so that the three-jaw chuck 42 is in a coaxial position with the fixed arm 11 on the second support arm 8. Then, re-insert the positioning rod 46 into the first support arm 6, and define the first support arm 6 and the second support arm 8 by the cooperation of the insert plate 48 and the positioning groove 47 to ensure that the three-jaw chuck 42 is coaxial with the fixed arm 11. Use the three-jaw chuck 42 to clamp one end of the shaft accessory, and at the same time start the bidirectional screw 3 to drive the first support arm 6 and the second support arm 8 closer, so that the fixed arm 11 on the second support arm 8 side contacts the other end of the accessory, thereby achieving a stable clamping of the accessory.
[0071] Finally, the three-jaw chuck 42 is driven by a motor to rotate, and the accessories are inspected and repaired. In this process, the position of the ultrasonic flaw detector 37 and the illuminator 41 can be adjusted as required to obtain the best detection and repair effect.
[0072] A method for using an electric vehicle parts maintenance operating table comprises the following steps:
[0073] S1. When the wheel hub needs to be inspected and repaired, the arc-shaped latching tooth 14 is pulled upward to release the engagement between the gear 10 and the arc-shaped latching tooth 14, and the fixed arm 11 is rotated out of the first receiving groove 7 to place the fixed arm 11 horizontally. Then, under the action of the tension spring 16, the gear 10 and the arc-shaped latching tooth 14 are engaged again to position the fixed arm 11. Then, the wheel hub is placed on the arc support plate 49, and the height of the wheel hub is controlled by the electric push rod 43 until the wheel hub is coaxial with the fixed arm 11. The bidirectional screw rod 3 is driven by the motor to rotate, and the bidirectional screw rod 3 drives the first support arm 6 and the second support arm 8 to move upward. During the intermediate movement, the two fixed arms 11 are inserted into the wheel hub, and the two rotating rings 12 respectively contact the two sides of the wheel hub and clamp the wheel hub. Then the maintenance personnel can turn the wheel hub to rotate and shoot the two sides of the wheel hub through the camera 50. At the same time, the U-shaped frame 35 can be pushed to slide and the ultrasonic flaw detector 37 can be moved to the top of the wheel hub. The ultrasonic flaw detector 37 can detect the situation inside the wheel hub, and the ultrasonic flaw detector 37 and the camera 50 display the data through the display screen 39, which is convenient for the staff to understand the situation of the wheel hub in detail, and the welding gun 18 can perform welding work according to the situation;
[0074] S2. When it is necessary to inspect and repair small accessories, the two fixed arms 11 are placed horizontally, the placement plate 19 is inserted into the two slots 13, and the clamping plate 22 is engaged with the clamping slot 24 under the elastic force of the spring 23 to position the placement plate 19. Then, the accessory is placed on the placement plate 19, and the first support arm 6 and the second support arm 8 are controlled to approach each other by the bidirectional screw rod 3. The clamping plate 27 can clamp the accessory under the action of the spring 23. In addition, rotating the rotating sleeve 25 can control the distance between the clamping plate 27 and the clamping plate 22, so as to further control the clamping force of the clamping plate 27 on the accessory and can clamp smaller accessories;
[0075] S3. When the maintenance personnel are performing maintenance, the tool rack 33 is rotated out of the second storage groove 29, and the tool rack 33 is in a vertical state. In addition, the tool rack 33 can be stably maintained in a vertical state under the action of the damping bearing 32, and the tool rack 33 can slide in the second storage groove 29 through the cooperation between the fixed shaft 31 and the track groove 30, so that the maintenance personnel can easily control the distance of the tool rack 33, so that the maintenance personnel can take out the tools from the tool bag 34 without moving, which greatly facilitates the work of the maintenance personnel;
[0076] S4. When shaft accessories need to be repaired, the positioning rod 46 is pulled outward through the fixing plate 44, and the positioning rod 46 is disengaged from the first support arm 6. Then, the fixing arm 11 on one side of the first support arm 6 is stored in the first storage groove 7. The first support arm 6 is rotated 180°, and the positioning rod 46 is re-through the first support arm 6. The first support arm 6 and the second support arm 8 are limited by the cooperation of the insert plate 48 and the positioning groove 47, so that the three-jaw chuck 42 and the fixing arm 11 are coaxial. One end of the shaft accessory is clamped by the three-jaw chuck 42, and the bidirectional screw 3 drives the first support arm 6 and the second support arm 8 to approach, while the fixing arm 11 on one side of the second support arm 8 contacts the other end of the accessory, so that the accessory can be clamped and fixed. Then, the three-jaw chuck 42 is driven to rotate by the motor, and the accessory can be inspected and repaired.
[0077] However, as is well known to those skilled in the art, the working principles and wiring methods of the camera 50, ultrasonic flaw detector 37, display screen 39 and lighting 41 are commonplace, and are all conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0078] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An electric vehicle parts maintenance operation platform, characterized in that: The invention comprises an operating table (1), wherein a first supporting arm (6) and a second supporting arm (8) are provided on the top of the operating table (1), and a fixing arm (11) is provided inside each of the first supporting arm (6) and the second supporting arm (8) for clamping and fixing the wheel hub; It also includes a placement plate (19), wherein the placement plate (19) cooperates with the two fixed arms (11) to clamp small accessories; A U-shaped frame (35) is slidably arranged on the top of the operating table (1), and an ultrasonic flaw detector (37) and a display screen (39) are arranged at the bottom of the U-shaped frame (35), which are used to detect accessories and display accessory information respectively; It also includes two second storage grooves (29) arranged on the top of the operating table (1), wherein the two second storage grooves (29) are each provided with a tool rack (33), and a plurality of tool bags (34) for placing tools are each provided on one side of the two tool racks (33) close to each other; A first clamping structure, arranged in the operating table (1), used for controlling two fixed arms (11) to clamp the wheel hub; A second clamping structure, arranged in the placement plate (19), for clamping small accessories; The adjustment structure is arranged in the second storage groove (29) and is used to enable maintenance personnel to easily take tools from the tool bag (34).
2. The electric vehicle parts maintenance operation platform according to claim 1, characterized in that: The first clamping structure comprises a transmission groove (2) arranged on the top of the operating table (1), a bidirectional screw rod (3) being rotatably connected in the transmission groove (2), two nut blocks (4) being threadedly connected to the bidirectional screw rod (3) being slidably connected in the transmission groove (2), the two nut blocks (4) being respectively located at the positive and negative thread sections of the bidirectional screw rod (3), a movable disk (5) being fixed on the top of the two nut blocks (4), and the movable disk (5) sliding on the top of the operating table (1), a first support arm (6) being arranged on the top of one of the movable disks (5), the second support arm (8) being fixedly arranged on the top of the other movable disk (5), the cooperation between the bidirectional screw rod (3) and the nut block (4) controlling the first support arm (6) and the second support arm (8) to move towards each other, a first receiving groove (7) being arranged on the side where the second support arm (8) and the first support arm (6) are close to each other, a rotating shaft (9) being rotatably connected in the two first receiving grooves (7), and the two rotating shafts (9) The outer walls of the two support arms (6) and the second support arm (8) are fixedly sleeved with gears (10), the two fixed arms (11) are respectively fixedly sleeved on the outer walls of the two rotating shafts (9), and the gears (10) are located in adjacent fixed arms (11), the tops of the first support arm (6) and the second support arm (8) are slidably penetrated by sliding rods (15), the bottom ends of the two sliding rods (15) are slidably extended into the first receiving groove (7) and are fixed with arc-shaped teeth (14), the arc-shaped teeth (14) are engaged with the gears (10), and the two The outer walls of the slide bars (15) are sleeved with tension springs (16); the bottom ends of the two tension springs (16) are fixedly connected to the tops of the first support arm (6) and the second support arm (8), respectively; the top ends of the two tension springs (16) are fixedly connected to the outer walls of the corresponding slide bars (15); the slide bars (15), the tension springs (16) and the arc-shaped latch teeth (14) cooperate to position the fixed arms (11); the outer walls of the two fixed arms (11) are rotatably sleeved with rotating rings (12).
3. The electric vehicle parts maintenance operation platform according to claim 1, characterized in that: The second clamping structure comprises two movable grooves (20) arranged at the top of the placement plate (19), and the two movable grooves (20) are both fixed with fixed rods (21), and the outer walls of the two fixed rods (21) are both slidably sleeved with a clamping plate (22), and the clamping plate (22) is slidably arranged in the movable groove (20), and the clamping plate (22) contacts one end of the fixed arm (11), and the outer walls of the two fixed rods (21) are both sleeved with a spring (23), one end of the spring (23) is fixedly connected to the fixed rod (21), and the other end of the spring (23) is fixedly connected to one side inner wall of the movable groove (20), and the cooperation between the spring (23) and the fixed rod (21) is used to drive the clamping plate (22) to move outward. The two clamping plates (22) are movable, and the sides close to each other are rotatably connected with a rotating sleeve (25), and the two rotating sleeves (25) are threadedly connected with a screw rod (26), and the ends close to each other of the two screw rods (26) are fixed with a clamping plate (27), and the clamping plate (27) is slidably arranged on the top of the placement plate (19). The cooperation between the rotating sleeve (25) and the screw rod (26) is used to control the distance between the clamping plate (27) and the clamping plate (22). The ends close to each other of the two fixed arms (11) are provided with a slot (13), and the two sides of the placement plate (19) extend into the two slots (13) respectively, and the clamping plate (22) is pushed by the fixed arm (11) to complete the clamping of the accessory by the clamping plate (27).
4. The electric vehicle parts maintenance operation platform according to claim 3, characterized in that: The adjustment structure comprises two track grooves (30) arranged in the second receiving groove (29) and away from the inner walls on both sides. The same fixed shaft (31) is slidably arranged in the two track grooves (30). The outer wall of the fixed shaft (31) is fixedly sleeved with a damping bearing (32), and the tool holder (33) is sleeved on the outer wall of the damping bearing (32).
5. The electric vehicle parts maintenance operation platform according to claim 4, characterized in that: A clamping groove (24) is provided at one end of the two fixed arms (11) close to each other, and the clamping groove (24) cooperates with the clamping plate (22) to limit the placement plate (19), and a rubber pad (28) is fixed on the side of the clamping plate (27) away from the clamping plate (22).
6. The electric vehicle parts maintenance operation platform according to claim 1, characterized in that: An electric push rod (43) is fixed on the top of the operating table (1), and the electric push rod (43) is located between the first support arm (6) and the second support arm (8), and an arc-shaped support plate (49) is fixed to the output shaft of the electric push rod (43).
7. The electric vehicle parts maintenance operation platform according to claim 1, characterized in that: The outer wall sliding sleeve of the U-shaped frame (35) is provided with a U-shaped slider (36), the ultrasonic flaw detector (37) is fixed at the bottom of the U-shaped slider (36), the top inner wall of the U-shaped frame (35) is slidably connected with a sliding seat (38), the display screen (39) rotates at the bottom of the sliding seat (38), a mounting plate (40) is fixed on the side of the U-shaped frame (35) close to the first support arm (6), a lighting lamp (41) is fixed at the bottom of the mounting plate (40) for providing lighting for maintenance personnel, a camera (50) is fixed on the side of the first support arm (6) and the second support arm (8) close to each other for photographing both sides of the wheel hub, the ultrasonic flaw detector (37) and the camera (50) are both electrically connected to the display screen (39) for displaying pictures and information photographed by the ultrasonic flaw detector (37) and the camera (50) on the display screen (39).
8. The electric vehicle parts maintenance operation platform according to claim 3, characterized in that: A holder (17) is fixed to one side of the first support arm (6) and the second support arm (8), and welding guns (18) are placed in the two holders (17) for welding accessories.
9. The electric vehicle parts maintenance operation platform according to claim 8, characterized in that: The side of the first support arm (6) away from the second support arm (8) is rotatably connected to a three-jaw chuck (42); the side of the second support arm (8) away from the first support arm (6) is provided with a fixing plate (44); one side of the fixing plate (44) is fixed with two positioning rods (46); one end of the two positioning rods (46) slides through the second support arm (8) and the first support arm (6); the bottom end of the first support arm (6) is rotatably connected to the top of one of the movable plates (5); one side of the fixing plate (44) is fixedly embedded with a plurality of magnet blocks (45); An iron sheet is fixed on the side of the second support arm (8) away from the first support arm (6), and the magnet block (45) generates magnetic attraction with the iron sheet to stably place the fixing plate (44) on the side of the second support arm (8). The tops of the two positioning rods (46) are each provided with a plurality of positioning grooves (47). The side of the first support arm (6) away from the second support arm (8) is slidably connected with an insert plate (48) located below the three-jaw chuck (42), and the insert plate (48) is engaged with the positioning grooves (47) on the two positioning rods (46) to position the positioning rods (46).
10. The method for using the electric vehicle parts maintenance operation table according to claim 9, characterized in that: The following steps are involved: S1. When inspecting the wheel hub, lift up the arc-shaped latch (14) to unlock the fixed arm (11), and then flatten it to lock it automatically; place the wheel hub on the arc-shaped support plate (49), adjust the height to be coaxial, and use the bidirectional screw rod (3) to drive the first support arm (6) and the second support arm (8) to move closer, so that the fixed arm (11) clamps the wheel hub; the maintenance personnel can rotate the wheel hub and monitor it with the camera (50) and the ultrasonic flaw detector (37), and the data is directly displayed on the display screen (39); if necessary, the welding gun (18) can be used for repair; S2, small accessories inspection, insert the placement plate (19) between the two horizontal fixed arms (11) and lock it, and place the accessories; the bidirectional screw (3) adjusts the support arm spacing, the clamping plate (27) adaptively clamps, and the rotating sleeve (25) is rotated to fine-tune the strength and adapt to small parts; S3, during maintenance work, the tool rack (33) is unfolded to a vertical position, and the damping bearing (32) is firmly positioned; the tool rack (33) slides along the second receiving groove (29), so that the tools in the tool bag (34) can be easily accessed; S4. Inspection of shaft accessories: remove the positioning rod (46), rotate the first support arm (6) 180°, reset and lock; use the three-jaw chuck (42) to clamp one end of the accessory, and use the bidirectional screw (3) to drive the first support arm (6) and the second support arm (8) to approach each other, fix the other end, and form a stable clamp; the motor drives the three-jaw chuck (42) to rotate, which is convenient for comprehensive inspection and maintenance.
Citation Information
Patent Citations
Automobile parts maintenance operating table
CN221019461U