Fabric flanging and punching equipment

By designing fabric flip punching equipment, using five sets of hole punching machines and automated material guide devices and other technical means, the problems of uniformity, accuracy and efficiency of hole punching after folding the edge of the truck tarpaulin are solved, and more efficient automated processing is achieved.

CN119974114APending Publication Date: 2025-05-13SUZHOU TRANSPARENT TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510246138.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

In the prior art, the drilling equipment after the edge of the truck tarp has problems of insufficient uniformity, accuracy and efficiency when drilling.

Method used

A fabric flange punching equipment is designed, including a feeding module, a material guide device, a fabric processing device and a feeding module. The equipment simultaneously drills the sides of the truck tarpaulin through five sets of punching machines, and combines the automated design of the guide device and the fabric processing device to realize automatic folding, bonding and drilling of the truck tarpaulin.

Benefits of technology

The drilling synchronization, accuracy and efficiency of the truck tarpaulin after folding edges is improved, and the automation level of the equipment and the assembly line processing efficiency are enhanced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119974114A_ABST
    Figure CN119974114A_ABST
Patent Text Reader

Abstract

The invention relates to the field of fabric processing equipment, in particular to fabric flanging and punching equipment which comprises a feeding module used for feeding, and a truck tarpaulin fabric is slidably arranged on the inner end face of the feeding module. By arranging the fabric processing device, when the truck tarpaulin fabric subjected to edge folding is subjected to punching operation, five groups of punching machines are arranged, so that the five groups of punching machines can synchronously punch the side edges of the truck tarpaulin fabric through punching heads, the punching synchronism of the truck tarpaulin fabric subjected to edge folding is effectively improved, and the punching efficiency of the truck tarpaulin fabric subjected to edge folding is improved. And therefore, the perforating accuracy of the truck tarpaulin fabric is improved, and meanwhile, the efficiency of processing the truck tarpaulin fabric by the equipment is also improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of fabric processing equipment, in particular to a fabric flanging and punching equipment. Background Art

[0002] Truck tarpaulins are usually made of materials with excellent waterproof properties, such as PVC, PE or specially treated canvas. These materials can effectively prevent rainwater from penetrating, ensuring that the goods remain dry even on rainy days. At the same time, truck tarpaulins have excellent wear resistance, tear resistance and aging resistance. When processing truck tarpaulins, it is necessary to perform equidistant steps such as loading, cutting, folding, bonding and punching.

[0003] However, after the equipment completes the folding of the truck tarpaulin, it gradually transports the truck tarpaulin, and then cooperates with the punching mechanism to complete the punching operation of the folded truck tarpaulin. This punching method makes the punching of the truck tarpaulin after the folding of the truck tarpaulin lack of uniformity, and the accuracy and efficiency of the punching are also insufficient. Therefore, a fabric flanging punching device is needed to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide a fabric flanging and punching device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a fabric flanging and punching device, comprising a feeding module for feeding materials, a truck tarpaulin fabric is slidably arranged on the inner end surface of the feeding module,

[0006] A material guiding device, the material guiding device is fixedly arranged at the center of the side end surface of the feeding module, a fabric folding module is fixedly arranged at the center of the front end surface of the material guiding device, and two groups of ultrasonic fabric bonding machines for bonding are arranged near the rear of the inner end surface of the fabric folding module;

[0007] A fabric processing device is arranged at the front end opening of the fabric folding module, and a material discharge module is arranged at the front end of the fabric processing device.

[0008] Preferably, the material guiding device includes a supporting bracket for support, a pressing device is fixedly arranged at the center of the front end face of the supporting bracket, two groups of synchronous belt guide modules are arranged at the upper part of the inner end face of the supporting bracket, and a motor transmission module for driving is arranged at the rear end face of the supporting bracket close to the synchronous belt guide module, and the inner end face of the supporting bracket is slidably connected to the material moving device through the two groups of synchronous belt guide modules.

[0009] Preferably, the pressing device includes a driving module for transmission, and both side ends of the driving module are provided with synchronous belt transfer modules for guiding, a second fabric pressing module is provided in front of the upper end surfaces of the two groups of synchronous belt transfer modules, and a first fabric pressing module for material transfer is provided on the upper end surfaces of the synchronous belt transfer modules, and an external cutting module is also provided between the first fabric pressing module and the second fabric pressing module, which can facilitate the rapid cutting of the pressed truck tarpaulin fabric, thereby improving the guiding efficiency of the truck tarpaulin fabric.

[0010] Preferably, the material moving device includes an aluminum profile bracket for support, the upper end face of the aluminum profile bracket is provided with two groups of double-axis cylinders for guiding, a fixed clamping plate is provided at the bottom of the front end face of the aluminum profile bracket, and mini cylinders are equidistantly provided at the upper part of the front end face of the aluminum profile bracket, and a fabric pressing plate is hinged on the front end face of the aluminum profile bracket near the fixed clamping plate, and the output end of the mini cylinder is rotatably connected to the rear part of the fabric pressing plate through a fisheye joint.

[0011] Preferably, the fabric processing device includes two groups of support frames for support, the two groups of support frames are fixedly connected by a connecting bracket, punching devices are provided near the sides of the upper end surfaces of the two groups of support frames, and material guiding devices are provided near the middle of the upper end surfaces of the two groups of support frames.

[0012] Preferably, the material guiding device includes a limiting card frame, a stepper motor drive module is arranged on the front end face of the limiting card frame near the side, three groups of transmission pulleys are equidistantly arranged on the inner end face of the limiting card frame, three rows of spring pressure rollers are equidistantly arranged at the bottom of the side end face of the limiting card frame, the three groups of transmission pulleys and the spring pressure rollers are elastically connected to the conveyor belt through the conveyor belt, the spring pressure roller can provide sufficient elastic force for the conveyor belt, so that the conveyor belt can be pressed by the spring pressure roller to facilitate the subsequent displacement of the truck tarpaulin fabric.

[0013] Preferably, the punching device includes a positioning card frame, the lower end surface of the positioning card frame is equidistantly provided with three groups of supporting feet, and the upper end surface of the positioning card frame is equidistantly provided with five groups of punching machines, and the inner end surface of the punching machine is provided with a punching head. The multiple groups of punching machines can synchronously punch holes in the truck tarpaulin fabric through the punching heads, thereby improving the efficiency and uniformity of punching holes in the truck tarpaulin fabric.

[0014] Preferably, the fabric pressing plate and the fixed clamping plate are fixedly clamped with the truck tarpaulin fabric, and the spring pressure roller is elastically pressed with the upper end surface of the truck tarpaulin fabric through the conveyor belt. When the truck tarpaulin fabric is locked and limited, multiple groups of mini cylinders can drive the fabric pressing plate and the fixed clamping plate to merge, thereby clamping the end of the truck tarpaulin fabric, thereby facilitating the subsequent traction and guiding of the truck tarpaulin fabric.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The present invention provides a fabric processing device. When punching the truck tarpaulin fabric after folding, five sets of punching machines are provided so that the five sets of punching machines can synchronously punch holes on the sides of the truck tarpaulin fabric through the punching heads, thereby effectively improving the synchronization of the equipment in punching holes on the truck tarpaulin fabric after folding, thereby improving the accuracy of the punching of the truck tarpaulin fabric, and also improving the efficiency of the equipment in processing the truck tarpaulin fabric.

[0017] 2. The present invention is provided with a material guiding device, a fabric processing device, a material unloading module, an ultrasonic fabric bonding machine and a fabric folding module. When processing the truck tarpaulin fabric, the material guiding device can automatically guide the truck tarpaulin fabric after cutting. At the same time, the fabric folding module and the ultrasonic fabric bonding machine can automatically fold and bond the truck tarpaulin fabric, and the fabric processing device can synchronously punch holes in the truck tarpaulin fabric after bonding, which effectively improves the degree of automation of the equipment in processing the truck tarpaulin fabric, and also improves the efficiency of the equipment in assembly line processing of the truck tarpaulin fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of the main body of the present invention;

[0020] Figure 2 It is a structural schematic diagram of the material guiding device of the present invention;

[0021] Figure 3 It is a structural schematic diagram of the pressing device of the present invention;

[0022] Figure 4 It is a structural schematic diagram of the material moving device of the present invention;

[0023] Figure 5It is a structural schematic diagram of the fabric processing device of the present invention;

[0024] Figure 6 It is a structural schematic diagram of the material introduction device of the present invention;

[0025] Figure 7 It is a schematic structural diagram of the punching device of the present invention.

[0026] In the figure: 1-truck tarpaulin fabric, 2-feeding module, 3-material guiding device, 4-fabric processing device, 5-unloading module, 6-ultrasonic fabric bonding machine, 7-fabric folding module, 31-pressing device, 32-material moving device, 33-supporting bracket, 34-synchronous belt guiding module, 35-motor transmission module, 311-driving module, 312-first fabric pressing module, 313-synchronous belt transfer module, 314-second fabric pressing module, 321-double-axis air Cylinder, 322-aluminum profile holder, 323-mini cylinder, 324-fixed splint, 325-fabric pressure plate, 326-fisheye joint, 41-support frame, 42-feeding device, 43-punching device, 44-connecting holder, 421-drive pulley, 422-stepping motor drive module, 423-spring pressure roller, 424-limiting holder, 425-conveyor belt, 431-punching machine, 432-punching head, 433-positioning holder, 434-support foot. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0028] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0029] The present invention is further described below in conjunction with the accompanying drawings.

[0030] Example 1

[0031] See also Figure 1-7 The present invention provides an embodiment: a fabric flanging punching device, comprising a feeding module 2 for feeding materials, a truck tarpaulin fabric 1 is slidably arranged on the inner end surface of the feeding module 2,

[0032] A material guiding device 3, the material guiding device 3 is fixedly arranged at the center of the side end surface of the feeding module 2, a fabric folding module 7 is fixedly arranged at the center of the front end surface of the material guiding device 3, and two sets of ultrasonic fabric bonding machines 6 for bonding are arranged near the rear of the inner end surface of the fabric folding module 7;

[0033] The fabric processing device 4 is arranged at the front end opening of the fabric folding module 7 , and a material discharge module 5 is arranged at the front end of the fabric processing device 4 .

[0034] The material guiding device 3 includes a supporting bracket 33 for support, a pressing device 31 is fixedly arranged at the center of the front end surface of the supporting bracket 33, two sets of synchronous belt guide modules 34 are arranged at the upper part of the inner end surface of the supporting bracket 33, and a motor transmission module 35 for driving is arranged at the rear end surface of the supporting bracket 33 near the synchronous belt guide module 34, and the inner end surface of the supporting bracket 33 is slidably connected to the material moving device 32 through the two sets of synchronous belt guide modules 34.

[0035] The pressing device 31 includes a driving module 311 for transmission, and both side ends of the driving module 311 are provided with synchronous belt transfer modules 313 for guiding. A second fabric pressing module 314 is provided in front of the upper end surfaces of the two sets of synchronous belt transfer modules 313, and a first fabric pressing module 312 for material transfer is provided on the upper end surfaces of the synchronous belt transfer modules 313. An external cutting module is also provided between the first fabric pressing module 312 and the second fabric pressing module 314, which can facilitate the rapid cutting of the pressed truck tarpaulin fabric 1, thereby improving the guiding efficiency of the truck tarpaulin fabric 1.

[0036] The material moving device 32 includes an aluminum profile bracket 322 for support, and two groups of dual-axis cylinders 321 for guiding are arranged on the upper end face of the aluminum profile bracket 322, a fixed clamping plate 324 is arranged at the bottom of the front end face of the aluminum profile bracket 322, and mini cylinders 323 are arranged equidistantly at the upper part of the front end face of the aluminum profile bracket 322, and a fabric pressing plate 325 is hinged on the front end face of the aluminum profile bracket 322 near the fixed clamping plate 324, and the output end of the mini cylinder 323 is rotatably clamped with the rear part of the fabric pressing plate 325 through a fisheye joint 326.

[0037] The fabric processing device 4 includes two groups of support frames 41 for support, and the two groups of support frames 41 are fixedly connected by a connecting bracket 44. Punching devices 43 are arranged near the sides of the upper end surfaces of the two groups of support frames 41, and material guiding devices 42 are arranged near the middle of the upper end surfaces of the two groups of support frames 41.

[0038] The material guiding device 42 includes a limiting card frame 424, a stepper motor driving module 422 is arranged at the front end surface of the limiting card frame 424 near the side, three groups of transmission pulleys 421 are equidistantly arranged on the inner end surface of the limiting card frame 424, and three rows of spring pressure rollers 423 are equidistantly arranged at the bottom of the side end surface of the limiting card frame 424. The three groups of transmission pulleys 421 and the spring pressure rollers 423 are elastically connected through a conveyor belt 425. The spring pressure rollers 423 can provide sufficient elastic force for the conveyor belt 425, so that the conveyor belt 425 can be pressed by the spring pressure rollers 423 to facilitate the subsequent displacement of the truck tarpaulin fabric 1.

[0039] The punching device 43 includes a positioning bracket 433, and three groups of supporting feet 434 are equidistantly arranged on the lower end surface of the positioning bracket 433, and five groups of punching machines 431 are equidistantly arranged on the upper end surface of the positioning bracket 433, and a punching head 432 is arranged on the inner end surface of the punching machine 431. Multiple groups of punching machines 431 can synchronously punch holes in the truck tarpaulin fabric 1 through the punching head 432, thereby improving the efficiency and uniformity of punching holes in the truck tarpaulin fabric 1.

[0040] The fabric pressing plate 325 and the fixed clamping plate 324 are fixedly clamped with the truck tarpaulin fabric 1, and the spring pressure roller 423 is elastically pressed with the upper end surface of the truck tarpaulin fabric 1 through the conveyor belt 425. When the truck tarpaulin fabric 1 is locked and limited, multiple groups of mini cylinders 323 can drive the fabric pressing plate 325 and the fixed clamping plate 324 to merge, thereby clamping the end of the truck tarpaulin fabric 1, thereby facilitating the subsequent traction and guidance of the truck tarpaulin fabric 1.

[0041] Working principle: Before use, the staff can position the material roll and feeding module of the external truck tarpaulin fabric 1 to the front of the loading module 2, so as to facilitate the subsequent continuous supply of truck tarpaulin fabric 1 to the equipment for processing. At the same time, the external cutting module can be set up on the upper part of the supporting bracket 33 at the pressing device 31, so as to facilitate the equidistant cutting of the imported truck tarpaulin fabric 1. When the truck tarpaulin fabric 1 is processed, the loading module 2 can first convey the truck tarpaulin fabric 1. When the truck tarpaulin fabric 1 is conveyed to the pressing device 31, the 3111 at the rear can drive the two sets of synchronous belt transfer modules 313 to rotate, and at the same time the first fabric pressing module 312 can lock the rear of the truck tarpaulin fabric 1. Afterwards, the synchronous belt transfer module 313 can position the conveying end of the truck tarpaulin fabric 1 to the fixed clamp 324 through the first fabric pressing module 312, and then the fixed clamp 324 can limit the end of the truck tarpaulin fabric 1 and lift it, and the mini cylinder 323 can press the truck tarpaulin fabric 1 on the fixed clamp 324 through the fabric pressing plate 325. After the truck tarpaulin fabric 1 is pressed and locked, the two sets of double-axis cylinders 321 can drive the aluminum profile bracket 322 to lift, and at the same time, the motor transmission module 35 can provide power for the two sets of synchronous belt guide modules 34 at this time, and the two sets of synchronous belt guide modules 34 can drive the aluminum profile bracket 322 to move inward, so that the fabric pressing plate 325 and the fixed clamp 324 can drive the truck tarpaulin The fabric 1 moves inwards to the designated position, at which time the motor transmission module 35 stops running, and at the same time the driving module 311 drives the first fabric pressing module 312 to reset through the synchronous belt transfer module 313, and then the second fabric pressing module 314 and the first fabric pressing module 312 can synchronously press the truck tarpaulin fabric 1, and the external cutting module can cut the tail of the truck tarpaulin fabric 1. After cutting, the motor transmission module 35 continues to start until the truck tarpaulin fabric 1 is driven to the conveying position of the next group of workstations through the aluminum profile bracket 322. After the cutting and guiding process is completed, the fabric folding module 7 can guide the cut truck tarpaulin fabric 1 and fold the two sides of the truck tarpaulin fabric 1. During the operation, the folded truck tarpaulin fabric 1 is transported to the ultrasonic fabric bonding machine 6, and then the ultrasonic fabric bonding machine 6 can perform ultrasonic bonding and shaping on the folded truck tarpaulin fabric 1. After the positioning is completed, the truck tarpaulin fabric 1 is transported to the loading station of the fabric processing device 4 under the guidance of the fabric folding module 7, and then the two groups of stepper motor drive modules 422 are started. The stepper motor drive module 422 can directly guide the folded and welded truck tarpaulin fabric 1 to the lower part of the five groups of punching machines 431 through the transmission belt wheel 421 and the conveyor belt 425, and then the five groups of punching machines 431 can perform synchronous punching operations on the truck tarpaulin fabric 1 at the folded edge, and the truck tarpaulin fabric 1 after punching is completed is unloaded by the unloading module 5.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fabric flanging and punching device, comprising a feeding module (2) for feeding materials, a truck tarpaulin fabric (1) being slidably arranged on the inner end surface of the feeding module (2), characterized in that: A material guiding device (3), the material guiding device (3) being fixedly arranged at the center of the side end surface of the feeding module (2), a fabric folding module (7) being fixedly arranged at the center of the front end surface of the material guiding device (3), and two groups of ultrasonic fabric bonding machines (6) for bonding are arranged at the inner end surface of the fabric folding module (7) near the rear; A fabric processing device (4) is provided at the front end opening of the fabric folding module (7), and a material discharge module (5) is provided at the front end of the fabric processing device (4).

2. The fabric flanging punching device according to claim 1, characterized in that: The material guiding device (3) comprises a supporting bracket (33) for supporting, a pressing device (31) is fixedly arranged at the center of the front end surface of the supporting bracket (33), two groups of synchronous belt guide modules (34) are arranged at the upper part of the inner end surface of the supporting bracket (33), and a motor transmission module (35) for driving is arranged at the rear end surface of the supporting bracket (33) near the synchronous belt guide modules (34), and the inner end surface of the supporting bracket (33) is slidably connected to the material moving device (32) through the two groups of synchronous belt guide modules (34).

3. The fabric flanging punching device according to claim 2, characterized in that: The pressing device (31) comprises a driving module (311) for transmission, both side ends of the driving module (311) are provided with synchronous belt transfer modules (313) for guiding, a second fabric pressing module (314) is provided at the front of the upper end faces of the two groups of synchronous belt transfer modules (313), and a first fabric pressing module (312) for material transfer is provided at the upper end faces of the synchronous belt transfer modules (313).

4. The fabric flanging punching device according to claim 3, characterized in that: The material moving device (32) comprises an aluminum profile bracket (322) for supporting, the upper end surface of the aluminum profile bracket (322) is provided with two groups of double-axis cylinders (321) for guiding, a fixed clamping plate (324) is provided at the bottom of the front end surface of the aluminum profile bracket (322), and mini cylinders (323) are equidistantly provided at the upper part of the front end surface of the aluminum profile bracket (322), a fabric pressing plate (325) is hingedly connected to the front end surface of the aluminum profile bracket (322) near the fixed clamping plate (324), and the output end of the mini cylinder (323) is rotatably clamped with the rear part of the fabric pressing plate (325) through a fisheye joint (326).

5. The fabric flanging punching device according to claim 4, characterized in that: The fabric processing device (4) comprises two groups of supporting frames (41) for supporting, the two groups of supporting frames (41) are fixedly connected via a connecting bracket (44), punching devices (43) are arranged near the side of the upper end surfaces of the two groups of supporting frames (41), and material guiding devices (42) are arranged near the middle of the upper end surfaces of the two groups of supporting frames (41).

6. The fabric flanging punching device according to claim 5, characterized in that: The material guiding device (42) comprises a limiting card frame (424), a stepping motor driving module (422) is arranged at the front end surface of the limiting card frame (424) near the side, three groups of transmission belt wheels (421) are arranged at equal intervals on the inner end surface of the limiting card frame (424), and three rows of spring pressure rollers (423) are arranged at equal intervals at the bottom of the side end surface of the limiting card frame (424), and the three groups of transmission belt wheels (421) and the spring pressure rollers (423) are elastically connected through a conveyor belt (425).

7. The fabric flanging punching device according to claim 5, characterized in that: The punching device (43) comprises a positioning bracket (433), the lower end surface of the positioning bracket (433) is provided with three groups of supporting feet (434) at equal intervals, and the upper end surface of the positioning bracket (433) is provided with five groups of punching machines (431) at equal intervals, and the inner end surface of the punching machine (431) is provided with a punching head (432).

8. The fabric flanging punching device according to claim 6, characterized in that: The fabric pressing plate (325) and the fixing clamp (324) are fixedly clamped with the truck tarpaulin fabric (1), and the spring pressure roller (423) is elastically pressed with the upper end surface of the truck tarpaulin fabric (1) through the conveyor belt (425).