Plate soaking device for cabin furniture processing

Abstract

The invention provides a plate soaking device for cabin furniture processing, and relates to the technical field of plate soaking processing, the plate soaking device comprises a soaking box and a furniture plate, and the parts, located between a plate tray on the bottommost side and a bottom plate of the soaking box, of four vertical supporting columns are all sleeved with springs; the head end of a telescopic rod of the multi-stage hydraulic cylinder is fixedly connected with the jacking frame shaped like the Chinese character'ri '. The furniture plate is inserted into the top end of the plate tray in a sliding manner, and the jacking frame shaped like the Chinese character'ri 'is used for compressing and positioning the furniture plate; four lifting ropes are connected between the jacking frame shaped like the Chinese character'ri 'and the plate tray at the topmost end, and four lifting ropes are connected between every two plate trays. According to the plate soaking device, the furniture plate can be jacked and positioned in advance before entering a soaking solution, jacking and positioning of the furniture plate can be kept before the furniture plate is extracted from the soaking solution, and compared with the prior art, operation and use are easy and convenient, and the production and use efficiency of the plate soaking device can be indirectly improved.

Description

Technical Field

[0001] The present invention relates to the technical field of sheet soaking processing, and particularly to a sheet soaking device for processing cabin furniture. Background Art

[0002] During the processing of cabin furniture, the pretreatment of sheets (such as soaking) is an important step to ensure the quality and performance of the final product. A sheet soaking device is used to immerse sheets in a specific solution to achieve functions such as anti-corrosion, moisture-proof, fire-proof, or perform surface treatments such as dyeing and coating.

[0003] In the existing sheet soaking devices, although the lifting driving force for the sheets to move up and down in the soaking solution can be used to tighten the sheets, it cannot pre-tighten and position the sheets before they enter the soaking solution, nor can it maintain the tight positioning of the sheets before they are extracted from the soaking solution. This causes the sheets to be in a loose state during the process of entering and exiting the soaking solution, and is easily detached from the carrier for loading the sheets under the action of the buoyancy of the soaking solution, resulting in the need to fish out the sheets that have fallen into the soaking solution additionally in the subsequent process. The operation is relatively troublesome and inconvenient, and may indirectly reduce the production and use efficiency of the device. Summary of the Invention

[0004] In view of this, the present invention provides a sheet soaking device for processing cabin furniture to solve the problem that the existing sheet soaking devices cannot pre-tighten and position the sheets before they enter the soaking solution, nor can they maintain the tight positioning of the sheets before they are extracted from the soaking solution, resulting in the sheets being in a loose state during the process of entering and exiting the soaking solution and being easily detached from the carrier for loading the sheets under the action of the buoyancy of the soaking solution.

[0005] The technical solution proposed by the present invention is: a sheet soaking device for processing cabin furniture, specifically including: a soaking tank and furniture sheets, and the soaking tank is internally filled with a solution for soaking the furniture sheets; Four vertical columns are symmetrically welded on the bottom plate of the soaking tank. The upper half of the four vertical columns protrudes from the soaking tank, and a multi-stage hydraulic cylinder is fixedly arranged between them in an inverted and vertically supported manner; a square top pressure frame and a row of sheet trays are slidably installed on the four vertical columns together, and the square top pressure frame is located above the topmost sheet tray; Springs are sleeved on the parts of the four vertical columns between the bottommost sheet tray and the bottom plate of the soaking tank; the first end of the telescopic rod of the multi-stage hydraulic cylinder is fixedly connected to the square top pressure frame; the furniture sheets are slidably inserted at the top of the sheet trays, and the square top pressure frame is used to press and position the furniture sheets; Four suspension ropes are connected between the square top pressure frame and the topmost sheet tray, and four suspension ropes are connected between every two sheet trays.

[0006] Furthermore, two slip rings are symmetrically welded on the two short side rods of the "S"-shaped top pressure frame.

[0007] Furthermore, the plate tray is composed of a rectangular holding frame welded to longitudinally arranged round tubes inside the rectangular holding frame, and two slip rings are symmetrically welded on two short side rods of the rectangular holding frame.

[0008] Furthermore, the slip ring is slidably matched with the vertical pillar at the corresponding position, and the suspension rope is connected between two adjacent slip rings above and below.

[0009] Furthermore, two U-shaped push rods are symmetrically welded to the bottom of the "S"-shaped top pressure frame, and when the "S"-shaped top pressure frame slides downward, it comes into contact with the topmost furniture plate.

[0010] Furthermore, an I-shaped mounting frame is welded between the top portions of the four vertical pillars, and the tail end of the multi-stage hydraulic cylinder is fixedly connected to the center position of the I-shaped mounting frame.

[0011] Furthermore, a vertically arranged water removal mechanism is welded to one end portion of the top side of the soaking box. The water removal mechanism as a whole is composed of an outer rectangular frame and longitudinal support rods welded and arranged inside the rectangular frame. Sponge water-absorbing strips are fixed to the opposite sides of the upper and lower side rods of the rectangular frame and the upper and lower sides of the longitudinal support rods by Velcro.

[0012] Furthermore, the end of the plate tray facing the water removal mechanism is the input end; A strip slot is formed between each two corresponding sponge water-absorbing strips, and the strip slots are arranged in an up-and-down arrangement, and when a row of plate trays is placed in an initial state above the soaking box, they are aligned with the row of strip slots at the same height; The furniture board passes through the strip slot of corresponding height when inserted to the top of the board tray through the board tray input end, and the upper and lower sides are in frictional contact with two sponge water-absorbing strips at the upper and lower sides of the strip slot.

[0013] Furthermore, the distance between two vertical pillars near the dewatering mechanism is greater than the distance between the other two vertical pillars, and the space between the two vertical pillars with large distances forms an input end on the plate tray.

[0014] The board soaking device for cabin furniture processing provided by the present invention has the following beneficial effects: 1. The present invention can pre-tighten and position the furniture board before the furniture board enters the soaking solution, and can keep the furniture board tightly positioned before the furniture board is extracted from the soaking solution. Compared with the prior art, it can prevent the furniture board from being in a relaxed state during the process of entering and exiting the soaking solution, and from easily falling off the board tray under the action of the buoyancy of the soaking solution, causing the trouble of additionally retrieving the board tray that has fallen off the soaking solution in the subsequent process. The operation and use are relatively simple, which helps to indirectly improve the production and use efficiency of the board soaking device.

[0015] 2. When the furniture boards are pulled out and unloaded from the top of the board tray after soaking, they will pass through the strip slots of corresponding height and rub against the two sponge water-absorbing strips on the upper and lower sides of the strip slots. The two sponge water-absorbing strips can wipe and absorb the soaking solution attached to the upper and lower surfaces of the furniture boards after soaking to avoid a large amount of soaking solution attached to the upper and lower surfaces of the furniture boards without dehydration treatment. This will cause a large amount of soaking solution to drip and wet the ground around the device during extraction and disassembly, making the ground slippery and prone to falling accidents for staff. Dehydrating the furniture boards after soaking will also help improve the subsequent drying efficiency of the furniture boards. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0017] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.

[0018] In the attached picture: Figure 1 The overall structural schematic diagram of the present invention is shown; Figure 2 A schematic diagram showing the installation position of the water discharge pipe of the present invention is shown; Figure 3 A schematic diagram of the inner structure of the soaking box of the present invention is shown; Figure 4 A schematic diagram showing the relative positions of the water removal mechanism and the plate tray of the present invention is shown; Figure 5 A schematic diagram of the structure of a plate tray of the present invention is shown; Figure 6 The schematic diagram of the structure of the water removal mechanism of the present invention is shown; Figure 7 A schematic diagram of the structure of the Japanese-shaped top pressure frame of the present invention is shown; Figure 8 A schematic structural diagram of a plate tray of the present invention is shown.

[0019] List of reference numerals: 1. Soaking box; 101. Drain pipe; 2. Erect pillars; 201. I-shaped mounting frame; 3. Multi-stage hydraulic cylinder; 4. Furniture panels; 5. Drainage mechanism; 501. Sponge water absorption strip; 6. Japanese-shaped top pressure frame; 601. U-shaped top rod; 7. Slip ring; 8. Lifting rope; 9. Plate tray; 901. Rectangular holding frame; 902. Longitudinally placed round tube. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.

[0021] Please refer to Figures 1 to 8 ; Embodiment 1: The present invention provides a board soaking device for cabin furniture processing, comprising: a soaking box 1 and a furniture board 4, wherein the soaking box 1 contains a solution for soaking the furniture board 4; Four vertical pillars 2 are symmetrically welded on the bottom plate of the soaking box 1, and the upper half of the four vertical pillars 2 protrude from the soaking box 1, and an inverted and vertically supported multi-stage hydraulic cylinder 3 is fixedly arranged between them; the four vertical pillars 2 are slidably installed with a Japanese-shaped top pressure frame 6 and a row of plate trays 9, wherein the Japanese-shaped top pressure frame 6 is located above the topmost plate tray 9; the parts of the four vertical pillars 2 located between the bottommost plate tray 9 and the bottom plate of the soaking box 1 are all equipped with springs; the head end of the telescopic rod of the multi-stage hydraulic cylinder 3 is fixedly connected to the Japanese-shaped top pressure frame 6; the furniture plate 4 is slidably inserted on the top of the plate tray 9, and the Japanese-shaped top pressure frame 6 is used to press and position the furniture plate 4; four suspension ropes 8 are connected between the Japanese-shaped top pressure frame 6 and the topmost plate tray 9, and four suspension ropes 8 are connected between every two plate trays 9; Through the power transmission of the Japanese-shaped top pressure frame 6 and the hanging rope 8, the multi-stage hydraulic cylinder 3 can be telescopically driven to drive a row of plate trays 9 and a row of furniture plates 4 inserted on the top thereof to slide up and down, drive a row of furniture plates 4 to descend and immerse in the soaking solution in the soaking box 1 for soaking treatment, and drive a row of furniture plates 4 to rise and be extracted from the soaking box 1 and the soaking solution after soaking for a period of time, so as to perform soaking processing on the furniture plates 4; During the process of the multi-stage hydraulic cylinder 3 pushing a row of furniture boards 4 downward for immersion, due to the reverse pushing effect of the springs on the four upright struts 2, at the beginning of this process, a row of furniture boards 4 is reversely pushed and maintained in the initial static state above the immersion tank 1, and the rectangular top pressing frame 6 is first pushed downward and abuts against the topmost furniture board 4. As the multi-stage hydraulic cylinder 3 continues to extend and push, the rectangular top pressing frame 6 begins to apply downward pushing force on the topmost furniture board 4, and successively presses all the furniture boards 4 and the board trays 9 against each other in a stacked form to press and position the furniture boards 4. Due to the rebound and pushing of the above four springs, the pressing and positioning action of the furniture boards 4 is completed when they are pushed into the immersion tank 1. When the furniture boards 4 are pressed and positioned, they and the board trays 9 are pushed into the immersion solution inside the immersion tank 1 by the multi-stage hydraulic cylinder 3 for immersion treatment. When the immersion time arrives and the multi-stage hydraulic cylinder 3 contracts to drive the furniture boards 4 to rise and be extracted, due to the reverse pushing effect generated after the above four springs are compressed, a row of board trays 9 will be reversely pushed and slide upward together with the telescopic rod of the multi-stage hydraulic cylinder 3, continuously reversely pushing and maintaining a row of furniture boards 4 in the pressed and positioned state. When the furniture boards 4 are completely extracted from the immersion solution and slide upward out of the immersion tank 1, the above four springs are fully extended and lose the effect of pushing and maintaining a row of furniture boards 4. At this time, a row of furniture boards 4 and a row of board trays 9 stop sliding upward with the telescopic rod of the multi-stage hydraulic cylinder 3, and the multi-stage hydraulic cylinder 3 begins to contract to drive the rectangular top pressing frame 6 to slide upward away from the topmost furniture board 4. In this working condition, the rectangular top pressing frame 6 can successively pull a row of furniture boards 4 upward through the suspension ropes 8, control a row of furniture boards 4 to separate from the furniture boards 4 at the bottom, and release a row of furniture boards 4; It should be noted that during the above process, when all the furniture boards 4 and all the board trays 9 are pressed and abutted against each other in a stacked form, all the suspension ropes 8 are in a bent and slack state; Based on the above, before the furniture boards 4 enter the immersion solution, the present invention pre-tightens and positions the furniture boards 4, and can maintain the tight positioning of the furniture boards 4 before the furniture boards 4 are extracted from the immersion solution. Compared with the prior art, it can avoid the furniture boards 4 being in a slack state during the process of entering and exiting the immersion solution, and being easily detached from the board trays 9 under the action of the buoyancy of the immersion solution, resulting in the trouble of having to fish out the board trays 9 that have fallen into the immersion solution in the subsequent process. The operation and use are relatively simple, which helps to indirectly improve the production and use efficiency of the board immersion device.

[0022] Preferably, two sliding rings 7 are symmetrically welded on both short side rods of the rectangular top pressing frame 6.

[0023] Preferably, the plate tray 9 is composed of a rectangular holding frame 901 welded to a longitudinally arranged circular tube 902 inside the rectangular holding frame 901 , and two slip rings 7 are symmetrically welded on both short side rods of the rectangular holding frame 901 .

[0024] Preferably, the slip ring 7 is slidably matched with the vertical support pillar 2 at the corresponding position, and the suspension rope 8 is connected between two adjacent slip rings 7 above and below.

[0025] Preferably, two U-shaped push rods 601 are symmetrically welded to the bottom of the "S"-shaped push frame 6, and the "S"-shaped push frame 6 comes into contact with the topmost furniture plate 4 when sliding downward.

[0026] Preferably, an I-shaped mounting frame 201 is welded between the top portions of the four vertical pillars 2, and the tail end of the multi-stage hydraulic cylinder 3 is fixedly connected to the center position of the I-shaped mounting frame 201; A drain pipe 101 is welded to the bottom side of the side wall of the soaking box 1. The drain pipe 101 is used to discharge the spent soaking solution in the soaking box 1 when the soaking solution is replaced.

[0027] Based on the first embodiment, the second embodiment: A vertically arranged water removal mechanism 5 is welded to one end of the top side of the soaking box 1. The water removal mechanism 5 as a whole is composed of an outer rectangular frame and longitudinal support rods welded and arranged inside the rectangular frame. Sponge absorbent strips 501 are fixed to the opposite sides of the upper and lower side rods of the rectangular frame and the upper and lower sides of the longitudinal support rods by Velcro.

[0028] The end of the sheet tray 9 facing the water removal mechanism 5 is the input end; a strip slot is formed between each two corresponding sponge water-absorbing strips 501, and the strip slots are arranged in an up-and-down manner, and when a row of sheet trays 9 is placed in the initial state above the soaking box 1, it is aligned with a row of strip slots at the same height; when the furniture sheet 4 is inserted from the input end of the sheet tray 9 to the top of the sheet tray 9, it passes through the strip slot of the corresponding height, and the upper and lower sides correspond to the two sponge water-absorbing strips 501 on the upper and lower sides of the strip slot. When the furniture board 4 is pulled out and unloaded from the top of the board tray 9 after soaking, it will also pass through the corresponding high strip slot and rub against the two sponge water-absorbing strips 501 on the upper and lower sides of the strip slot. The two sponge water-absorbing strips 501 can wipe and absorb the soaking solution attached to the upper and lower surfaces of the furniture board 4 after soaking to remove it, so as to avoid a large amount of soaking solution attached to the upper and lower surfaces of the furniture board 4 without dehydration treatment, causing a large amount of soaking solution attached to drip and wet the ground around the device during extraction and disassembly, making the ground slippery and prone to falling accidents for the staff. In addition, dehydrating the furniture board 4 after soaking is also beneficial to improving the subsequent drying efficiency of the furniture board 4.

[0029] Preferably, the distance between the two vertical columns 2 close to the water removal mechanism 5 is greater than the distance between the other two vertical columns 2. The space between the two vertical columns 2 with a large distance forms an input end on the plate tray 9.

[0030] The working principle of this embodiment: The soaking tank 1 is filled with a solution for soaking furniture plates 4. Through the power transmission of the "day"-shaped pressing frame 6 and the suspension ropes 8, the multi-stage hydraulic cylinder 3 can be telescoped to drive a row of plate trays 9 and a row of furniture plates 4 inserted at the top thereof to slide up and down, drive a row of furniture plates 4 to descend and immerse in the soaking solution in the soaking tank 1 for soaking treatment, and drive a row of furniture plates 4 to rise and be extracted from the soaking tank 1 and the soaking solution after soaking for a period of time to perform soaking processing on the furniture plates 4. During the process of the multi-stage hydraulic cylinder 3 pushing a row of furniture plates 4 downward for soaking, due to the reverse pushing effect of the springs on the four vertical columns 2, at the beginning of this process, a row of furniture plates 4 is reversely pushed and maintained in the initial static state above the soaking tank 1, and the "day"-shaped pressing frame 6 is first pushed downward and abuts against the topmost furniture plate 4. As the multi-stage hydraulic cylinder 3 continues to extend and push, the "day"-shaped pressing frame 6 starts to press and push the topmost furniture plate 4 downward, and sequentially presses all the furniture plates 4 and the plate trays 9 against each other in a stacked form to press and position the furniture plates 4. Due to the rebound pushing of the above four springs, the pressing and positioning action of the furniture plates 4 is completed when they are pushed into the soaking tank 1. When the furniture plates 4 are pressed and positioned, they and the plate trays 9 are pushed into the soaking solution inside the soaking tank 1 by the multi-stage hydraulic cylinder 3 together for soaking treatment. When the soaking time arrives and the multi-stage hydraulic cylinder 3 contracts to drive the furniture plates 4 to rise and be extracted, due to the reverse pushing effect generated after the above four springs are compressed, a row of plate trays 9 will be reversely pushed and slide up together with the telescopic rod of the multi-stage hydraulic cylinder 3, continuously reversely pushing and maintaining a row of furniture plates 4 in the pressed and positioned state. When the furniture plates 4 are completely extracted from the soaking solution and slide out above the soaking tank 1, the above four springs are fully stretched and lose the effect of pushing and maintaining a row of furniture plates 4. At this time, a row of furniture plates 4 and a row of plate trays 9 stop sliding up with the telescopic rod of the multi-stage hydraulic cylinder 3, and the multi-stage hydraulic cylinder 3 starts to contract to drive the "day"-shaped pressing frame 6 to slide upward away from the topmost furniture plate 4. In this working condition, the "day"-shaped pressing frame 6 can sequentially pull a row of furniture plates 4 to slide up through the suspension ropes 8, control a row of furniture plates 4 to separate from the furniture plates 4 at the bottom thereof, and release a row of furniture plates 4. Note: During the above process, when all the furniture plates 4 and all the plate trays 9 are pressed and abutted against each other in a stacked form, all the suspension ropes 8 are in a bent and relaxed state. When the furniture board 4 is pulled out and unloaded from the top of the board tray 9 after soaking, it will pass through the corresponding high strip slot and frictionally contact with the two sponge water-absorbing strips 501 on the upper and lower sides of the strip slot. The two sponge water-absorbing strips 501 can wipe and absorb the soaking solution attached to the upper and lower surfaces of the furniture board 4 after soaking. The drain pipe 101 is used to discharge the spent soaking solution in the soaking box 1 when replacing the soaking solution.

[0031] In this article, there are a few points to note: 1. The drawings of the embodiments of the present invention only involve structures related to the embodiments of the present invention, and other structures can refer to the general design.

[0032] 2. In the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other to obtain new embodiments.

[0033] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A board soaking device for cabin furniture processing, comprising: Soaking tank (1) and furniture board (4), wherein the inside of the soaking tank (1) is filled with a solution for soaking the furniture board (4); It is characterized in that four vertical columns (2) are symmetrically welded on the bottom plate of the soaking tank (1), the upper half of the four vertical columns (2) protrudes from the soaking tank (1), and a multi-stage hydraulic cylinder (3) which is inverted and vertically supported is fixedly arranged between them; a square-shaped pressing frame (6) and a row of board trays (9) are jointly and slidably installed on the four vertical columns (2), wherein the square-shaped pressing frame (6) is located above the topmost board tray (9); springs are sleeved on the parts of the four vertical columns (2) between the bottommost board tray (9) and the bottom plate of the soaking tank (1); the head end of the telescopic rod of the multi-stage hydraulic cylinder (3) is fixedly connected with the square-shaped pressing frame (6); the furniture board (4) is slidably inserted at the top of the board tray (9), and the square-shaped pressing frame (6) is used for pressing and positioning the furniture board (4); four suspension ropes (8) are connected between the square-shaped pressing frame (6) and the topmost board tray (9), and four suspension ropes (8) are connected between every two board trays (9).

2. The board soaking device for cabin furniture processing according to claim 1, characterized in that Two sliding rings (7) are symmetrically welded on each of the two short side rods of the square-shaped pressing frame (6).

3. The board soaking device for cabin furniture processing according to claim 2, characterized in that The board tray (9) is jointly composed of a rectangular holding frame (901) and longitudinal round tubes (902) welded and arranged inside the rectangular holding frame (901), and two sliding rings (7) are symmetrically welded on each of the two short side rods of the rectangular holding frame (901).

4. The board soaking device for cabin furniture processing according to claim 3, characterized in that The sliding ring (7) is in sliding fit with the corresponding vertical column (2), and the suspension rope (8) is connected between two adjacent sliding rings (7) up and down.

5. The board soaking device for cabin furniture processing according to claim 1, characterized in that Two U-shaped ejector rods (601) are symmetrically welded on the bottom of the square-shaped pressing frame (6), and when the square-shaped pressing frame (6) slides downwards, it abuts against and contacts the topmost furniture board (4).

6. The board soaking device for cabin furniture processing according to claim 1, characterized in that An I-shaped mounting frame (201) is welded between the top parts of the four vertical columns (2), and the tail end of the multi-stage hydraulic cylinder (3) is fixedly connected with the central position of the I-shaped mounting frame (201).

7. The board soaking device for cabin furniture processing according to claim 1, characterized in that A vertical water removing mechanism (5) is welded on one end part of the top side of the soaking tank (1), the water removing mechanism (5) is wholly composed of an outer rectangular frame and longitudinal support rods welded and arranged inside the rectangular frame, and sponge water absorbing strips (501) are fixed on the opposite sides of the upper and lower side rods of the rectangular frame and on the upper and lower sides of the longitudinal support rods through magic tapes.

8. The board soaking device for cabin furniture processing according to claim 7, characterized in that: One end of the plate tray (9) facing the water removal mechanism (5) is an input end; A strip-shaped slot is formed between each two upper and lower corresponding sponge water-absorbing strips (501), the strip-shaped slots are arranged in an upper and lower arrangement, and when a row of plate trays (9) are placed in an initial state above the soaking box (1), they are aligned at the same height with the row of strip-shaped slots; When the furniture board (4) is inserted from the input end of the board tray (9) to the top of the board tray (9), it passes through the strip slot of corresponding height, and the upper and lower sides are in frictional contact with the two sponge water-absorbing strips (501) at the upper and lower sides of the strip slot.

9. A board soaking device for cabin furniture processing according to claim 8, characterized in that: The distance between two vertical pillars (2) close to the dewatering mechanism (5) is greater than the distance between the other two vertical pillars (2), and the space between the two vertical pillars (2) with large distances forms an input end on the plate tray (9).

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