Environment-friendly concrete locking block and preparation method thereof
By adopting environmentally friendly concrete forming equipment and multi-stage process in the production of concrete lock blocks, the problems of low automation and unstable quality in the existing technology are solved, and efficient and environmentally friendly concrete lock block production is achieved.
Patent Information
- Application Number
- CN202510425469.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-04-07
AI Technical Summary
The existing concrete lock block processing has low degree of automation, high labor costs, unstable quality, and difficult to achieve strong protection and environmentally friendly production.
Environmentally friendly concrete forming equipment is adopted to prepare environmentally friendly concrete lock blocks with strong protection capabilities and stable quality through multi-stage crushing and decomposition removal, mixing ingredients, automatic input, limit intermittent vibration, quantitative material separation, stable adsorption and handling, press molding and steam maintenance process flow.
It realizes high automation production of concrete lock blocks, improves molding effect and quality stability, reduces labor costs, and enhances the protection ability and environmental performance of the product.
Smart Images

Figure CN119974182A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of concrete processing and relates to a concrete locking block, in particular to an environmentally friendly concrete locking block and a preparation method thereof. Background Art
[0002] With the development and application of the concrete industry, concrete is used in various forms in different fields. In water conservancy projects, such as river bank protection and embankments, it is necessary to prevent water from scouring the slope and soil loss. Traditional slope protection methods are often ineffective when facing high water flow speeds and wave scouring. Concrete lock blocks are laid in an interlocking manner to enhance the stability of the slope, and reduce soil loss by planting grass, etc. At the same time, pollution is reduced by recycling and reusing construction solid waste.
[0003] The existing concrete lock block processing has a low degree of automation and high labor costs, and the quality is unstable due to manual processing.
[0004] Therefore, we propose an environmentally friendly concrete locking block and a preparation method thereof. The environmentally friendly concrete locking block is easy to assemble, easy to install, has a fast drainage speed and a strong protective ability. The preparation method has a high degree of automation, good molding effect and stable quality. The environmentally friendly concrete molding equipment used in the preparation method of the present invention can perform stable and automated production of concrete locking blocks through automatic input, limited intermittent vibration, quantitative material distribution, stable adsorption and transportation, pressing and molding, and stable output. Summary of the invention
[0005] The purpose of the present invention is to address the above-mentioned problems in the existing technology and to propose an environmentally friendly concrete lock block and a preparation method thereof. The technical problem to be solved by the invention is: how to prepare environmentally friendly concrete lock blocks with strong protection ability and stable quality through the process of construction waste entry, multi-stage crushing and impurity removal, batching and mixing, automatic input, limited intermittent vibration, quantitative material distribution, stable adsorption and transportation, pressing and molding, stable output and steam curing.
[0006] The purpose of the present invention can be achieved by the following technical solutions: An environmentally friendly concrete lock block comprises a lock block body, wherein a rectangular grass-planting hole is provided at the upper end of the lock block body, an arc-shaped water passage and a wedge-shaped water collecting channel are provided at the upper end of the lock block body, the wedge-shaped water collecting channel is connected with the arc-shaped water passage and is arranged perpendicularly to each other, and the wedge-shaped water collecting channel and the arc-shaped water passage are respectively located on the sides of the rectangular grass-planting hole, an overlapping groove is provided at one side of the upper end of the lock block body, the overlapping groove is arranged perpendicularly to the wedge-shaped water collecting channel, an overlapping block is provided at the other side of the upper end of the lock block body, the overlapping block matches the shape and size of the overlapping groove, two adjacent lower ends of the lock block body are provided with T-blocks, and two other adjacent lower ends of the lock block body are provided with T-slots, and the T-block matches the shape and size of the T-slots.
[0007] The working principle of the present invention is: when the concrete lock blocks are used for slope protection to prevent soil erosion, the concrete lock blocks are assembled, the T-shaped blocks are embedded in the T-shaped grooves of the adjacent concrete lock blocks, the overlapping blocks are pressed on the overlapping grooves, and the arc-shaped water passages of the front and rear adjacent concrete lock blocks are connected; After the concrete lock block is installed, slope protection plants are planted in the rectangular grass planting holes to protect water and soil. When it rains, the wedge-shaped water collection channel collects water and transports it to the arc-shaped water channel. Rainwater passes quickly through the arc-shaped water channel and is discharged, reducing soil expansion caused by rainwater infiltration, thereby inhibiting slope deformation and enhancing protection capabilities.
[0008] A method for preparing an environmentally friendly concrete lock block, the preparation method steps are as follows: Step 1: Construction waste enters the site; after being collected, the construction waste is transported into the factory and stored and sorted in the factory yard; Step 2: Multi-stage crushing and impurity removal: qualified raw materials are crushed in multiple stages, and the slag, light impurities and metals in the construction waste are removed at each stage of crushing; Step 3: batching and mixing; the obtained recycled aggregate, fly ash, cement and water are mixed according to weight proportions, and the weight proportions of each component are: 310 parts of cement, 165 parts of water, 589 parts of sand, 80 parts of fly ash and 1044 parts of recycled aggregate, and are sequentially fed into a mixer for mixing and stirring to obtain environmentally friendly concrete; Step 4: molding; placing the obtained environmentally friendly concrete into a molding device, vibrating and pressing it into a semi-finished locking block in a molding mold, and conveying the locking block mold and the semi-finished locking block therein out; Step 5: Steam curing: sending the mold and the semi-finished locking block therein into a curing kiln for steam curing.
[0009] The environmentally friendly concrete forming equipment used in step 4 includes conveyor 2, a vibration mechanism, a quantitative material distribution mechanism, conveyor 1, a transport and output mechanism, a pressing mechanism, an adsorption and transport mechanism, a plurality of locking block upper molds and a plurality of locking block lower molds. An electric rotating table is provided at the upper end of the vibration mechanism, and a plurality of groups of blocking mechanisms distributed in a circle are provided on the electric rotating table. The two blocking mechanisms of each group are symmetrically arranged on the electric rotating table. The quantitative material distribution mechanism, conveyor 1, the transport and output mechanism, the pressing mechanism and the adsorption and transport mechanism are arranged in sequence around the vibration mechanism, and the positions of the quantitative material distribution mechanism, conveyor 1, the transport and output mechanism, the pressing mechanism and the adsorption and transport mechanism are distributed in a circle. Conveyor 2 is arranged below the adsorption and transport mechanism, a plurality of locking block upper molds are arranged on conveyor 2 in sequence, and a plurality of locking block lower molds are arranged on conveyor 1 in sequence. The adsorption and transport mechanism is connected to an external vacuum pump through a pipeline.
[0010] With the above structure, the conveyor 1 conveys a locking block lower mold to the electric rotating table, and is limited on the electric rotating table by a group of blocking mechanisms. Then the electric rotating table drives the locking block lower mold to move to the bottom of the quantitative material distribution mechanism, and the electric rotating table stops moving. At this time, a new locking block lower mold is conveyed to the electric rotating table by the conveyor 1, and is limited on the electric rotating table by another group of blocking mechanisms. Then the staff puts the environmentally friendly concrete in the quantitative material distribution mechanism, and the quantitative material distribution mechanism quantitatively transports the environmentally friendly concrete to the locking block lower mold. The vibration mechanism vibrates intermittently to oscillate and level the environmentally friendly concrete that falls into the locking block lower mold, thereby reducing the gap of the environmentally friendly concrete. The electric rotating table continues to move, driving the lock block lower die to move to the bottom of the adsorption and transportation mechanism. The electric rotating table stops moving. At this time, a new lock block lower die moves to the bottom of the quantitative material distribution mechanism. The above operation is repeated. The adsorption and transportation mechanism adsorbs a lock block upper die on the conveyor 2, and transports the lock block upper die to the top of the lock block lower die, and places the lock block upper die on the lock block lower die. The electric rotating table continues to move, driving the locking block lower mold and the locking block upper mold to move to the bottom of the pressing mechanism, and the electric rotating table stops moving. At this time, a new locking block lower mold moves to the bottom of the adsorption and transportation mechanism, and the above operation is repeated. The pressing mechanism moves to contact the locking block upper mold, and cooperates with the vibration mechanism to oscillate and press the environmentally friendly concrete between the locking block lower mold and the locking block upper mold, so that it can completely fill the mold cavity formed between the locking block lower mold and the locking block upper mold, and make the locking block upper mold clamped on the locking block lower mold; The electric rotating table continues to move, driving the locking block mold formed by the locking block lower mold and the locking block upper mold to move to the position of the conveying and outputting mechanism. At this time, a new locking block lower mold moves to the bottom of the pressing mechanism, and the above operation is repeated. The movement of the conveying and outputting mechanism drives the locking block mold to break through the limit of a set of blocking mechanisms, and moves the locking block mold to the conveying and outputting mechanism, and the locking block mold is transported out; The electric rotary table continues to move to the position of conveyor 1, and the above operation is repeated. At this time, a new locking block lower mold moves to the position of the transport output mechanism, and the above operation is repeated.
[0011] The vibration mechanism includes a vibration frame and a vibration plate. The vibration plate is located directly above the vibration frame. Vibration springs are arranged between the four corners of the lower end of the vibration plate and the four corners of the upper end of the vibration frame. A vibration motor is fixed at the middle position of the lower end of the vibration plate.
[0012] With the above structure, the vibration motor drives the vibration plate to vibrate intermittently at the upper ends of the four vibration springs.
[0013] The electric rotating platform is arranged in the middle position of the upper end of the vibration plate, and a rotating plate is arranged at the upper end of the electric rotating platform. Five supporting plates 1 evenly distributed in a circle are arranged on the rotating plate. The supporting plates 1 all extend out of the rotating plate, and a U-shaped limiting plate is arranged on the supporting plate 1. The limiting plate is located on the side of the supporting plate 1, and two symmetrically arranged blocking limiting holes are opened on the front side of the upper end of the supporting plate 1.
[0014] With the above structure, the intermittent rotation of the electric rotating table drives the rotating plate to rotate, and the rotation of the rotating plate drives the five supporting plates to rotate. The blocking limit hole facilitates the movement of the blocking mechanism, and the limit plate is used to limit the lower mold of the locking block.
[0015] The blocking mechanism includes a U-shaped mounting plate and a blocking limit block, the blocking limit block is slidably arranged in the blocking limit hole, the upper end of the U-shaped mounting plate is fixed to the front side of the lower end of the supporting plate, two hinged seats are arranged on the U-shaped mounting plate, and a return spring is hinged between the blocking limit block and the two hinged seats.
[0016] With the above structure, when the locking block lower die passes, the locking block lower die squeezes the blocking limit block, and the blocking limit block slides in the blocking limit hole. At the same time, the blocking limit block squeezes two reset springs. After the locking block lower die passes, the two reset springs act and drive the blocking limit block back to the initial position. The blocking limit block cooperates with the U-shaped mounting plate to limit the locking block lower die.
[0017] The quantitative material distributing mechanism comprises a distributing frame, a distributing hopper is fixed in the distributing frame, two vibration motors are provided at the lower ends of both sides of the distributing hopper, a distributing pipe is provided at the lower end of the distributing hopper, the distributing pipe is communicated with the distributing hopper, one end of the distributing pipe is provided with a discharging slope, an electric push rod is fixed to the other end of the distributing pipe, a pushing plate is fixed to the telescopic end of the electric push rod, the size and shape of the pushing plate match the distributing pipe, a blocking plate is fixed to the upper end of the pushing plate, connecting plates are fixed on both sides of the pushing plate, blocking plates two are fixed at the ends of the two connecting plates, blocking plate two, blocking plate one and the two connecting plates are all located in the distributing pipe, the size and shape of the blocking plate two match the distributing pipe, a blocking port is opened at the other end of the distributing pipe, and the other end of the pushing plate is slidably arranged in the blocking port.
[0018] With the above structure, in the initial state, blocking plate 1 blocks the connection between the distribution pipe and the distribution hopper, and blocking plate 2 blocks the connection between the distribution pipe and the discharge slope. The staff places the environmentally friendly concrete in the distribution hopper, and then the two vibration motors 2 move. At the same time, the telescopic end of the electric push rod 1 drives the pushing plate and blocking plate 1 to move. Blocking plate 1 no longer blocks the connection between the distribution pipe and the distribution hopper, and the environmentally friendly concrete falls into the distribution pipe under the action of the two vibration motors 2. After filling the distribution pipe, the telescopic end of the electric push rod 1 drives the pushing plate to move, and the pushing plate pushes the environmentally friendly concrete in the distribution pipe to move. During the movement, blocking plate 2 no longer blocks the connection between the distribution pipe and the discharge slope, and then the pushing plate pushes the environmentally friendly concrete into the discharge slope, and the environmentally friendly concrete is transported out from the discharge slope.
[0019] The adsorption and transporting mechanism includes a transporting frame, on which an electric screw member is provided, on which a mounting seat is provided on a screw slide seat of the electric screw member, on which an electric push rod is fixed, on which a suction cup fixing plate is fixed the telescopic end of the electric push rod, an exhaust pipe is provided inside the suction cup fixing plate, the exhaust pipe is connected to an external vacuum pump through a pipeline, and a plurality of suction cups are provided under the suction cup fixing plate, and the plurality of suction cups are connected to the exhaust pipe through pipelines.
[0020] With the above structure, the electric screw rod part 1 drives the screw rod slide 1 to move, the screw rod slide 1 drives the mounting seat to move, the mounting seat drives the electric push rod 2 and the suction cup fixing plate to move above a locking block upper mold on the conveyor 2, the telescopic end of the electric push rod 2 drives the suction cup fixing plate and a number of suction cups to move downward, the several suction cups abut against the locking block upper mold, and then the external vacuum pump sucks the air between the several suction cups and the locking block upper mold through the exhaust pipe, the several suction cups adsorb the locking block upper mold, and then moves upward driven by the telescopic end of the electric push rod 2, and is transported to the top of the electric rotating table driven by the electric screw rod part 1, and moves downward again driven by the telescopic end of the electric push rod 2, and then the external vacuum pump stops working, the locking block upper mold is placed on the locking block lower mold, and then returns to the initial position.
[0021] The pressing mechanism comprises an electric lifting screw rod, a lifting seat is arranged on the screw slide seat 3 of the electric lifting screw rod, an electric push rod 3 is fixed below the lifting seat, a pressing plate is fixed below the telescopic end of the electric push rod 3, and the size of the pressing plate matches the upper mold of the locking block.
[0022] With the above structure, the electric lifting screw rod drives the screw slide three to move, the screw slide three drives the lifting seat to move, the lifting seat drives the electric push rod three and the pressure plate to move, and the telescopic end of the electric push rod three drives the pressure plate to move, so that the pressure plate contacts the upper mold of the locking block, squeezes the upper mold of the locking block, and cooperates with the vibration mechanism to level the environmentally friendly concrete between the upper mold of the locking block and the lower mold of the locking block, so that the environmentally friendly concrete fills the mold cavity, and continues to press so that the upper mold of the locking block is engaged with the lower mold of the locking block.
[0023] The transport and output mechanism includes a conveyor three, on which a supporting plate two is provided, and symmetrically arranged electric screw rods two are provided on both sides of the upper end of the conveyor three, a connecting plate is provided between the screw slides two of the two electric screw rods two, an electric push rod four is fixed at the middle position of the upper end of the connecting plate, and a push plate is fixed below the telescopic end of the electric push rod four.
[0024] With the above structure, when the locking block mold is output, the two electric screw rods move synchronously, driving the connecting plate and the electric push rod four thereon to move above the end of the locking block mold, and the telescopic end of the electric push rod four drives the push plate to move, and the push plate is inserted between the limit plate and the locking block mold. Then, the two electric screw rods move synchronously to drive the push plate to move, pushing the locking block mold to move, so that the locking block mold breaks through the limit and moves to the conveyor three, and the locking block mold is transported out by the conveyor three.
[0025] The locking block upper mold comprises an upper mold body, the lower ends of the upper mold body are all provided with engaging grooves, and the lower end of the upper mold body is provided with a convex mold, and the shape and size of the convex mold match the upper end of the concrete locking block; The locking block lower mold includes a lower mold body, a concave mold is arranged inside the lower mold body, and the concave mold matches the shape and size of the lower end of the concrete locking block. Two locking pin units are arranged on the four sides of the upper end of the lower mold body. The locking pin unit includes a guide limit seat, and two symmetrically arranged sliding tubes are arranged on the guide limit seat. The two sliding tubes are slidably provided with locking pins. The end of the locking pin is truncated cone-shaped and matches the shape and size of the locking groove. A stop rod and a locking spring are arranged on the locking pin, and the stop rod and the locking spring are both located between the two sliding tubes.
[0026] With the above structure, when the upper die of the locking block is engaged with the lower die of the locking block, the upper die body squeezes the engaging pin to slide in the two sliding tubes. After the upper die body descends to the moving position, the end of the engaging pin faces the engaging groove. At this time, the engaging pin returns to the initial position under the action of the engaging spring and engages in the engaging groove, playing a role of limiting. The mold cavity formed by the punch and the die matches the shape and size of the concrete lock block, and the stop rod is used for limiting the movement stroke of the locking pin.
[0027] Compared with the prior art, the environmentally friendly concrete lock block and its preparation method have the following advantages: This environmentally friendly concrete lock block is easy to assemble, easy to install, has a fast drainage speed and strong protective ability.
[0028] The environmentally friendly concrete forming equipment used in the preparation method of the present invention can perform stable and automated production of concrete lock blocks through automatic input, position-limited intermittent vibration, quantitative material distribution, stable adsorption and transportation, pressing and mold forming, and stable output.
[0029] The preparation method has high automation degree, good molding effect and stable quality.
[0030] The lower die of the locking block is conveyed to the electric rotating table through the cooperation of the conveyor 1 and the electric rotating table to realize automatic input.
[0031] The electric rotary table cooperates with the blocking mechanism to limit the lower die of the locking block, which is convenient for subsequent processing, and cooperates with the vibration mechanism to perform intermittent vibration to reduce gaps and ensure quality.
[0032] The quantitative material dispensing mechanism cooperates with the electric rotating table to carry out quantitative material dispensing to ensure stable quality.
[0033] The adsorption and transport mechanism cooperates with the electric rotating table to accurately and stably adsorb and transport the locking block upper mold, making it easier to close the mold.
[0034] The pressing mechanism cooperates with the electric rotating table to press and oscillate to form the lock block upper mold and the lock block lower mold to ensure the structural strength.
[0035] By carrying the output mechanism and the electric rotating table, the locking block mold is pushed out of the electric rotating table, breaking through the limit of the electric rotating table and outputting stably. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a schematic diagram of the upper three-dimensional structure of the concrete locking block in the present invention.
[0037] Figure 2 It is a schematic diagram of the bottom three-dimensional structure of the concrete locking block in the present invention.
[0038] Figure 3 It is a schematic diagram of the assembly structure of the concrete locking block in the present invention.
[0039] Figure 4 It is a three-dimensional structural schematic diagram of the concrete lock block preparation equipment in the present invention.
[0040] Figure 5 It is a schematic diagram of the top view of the concrete lock block preparation equipment in the present invention.
[0041] Figure 6 It is a structural schematic diagram of the vibration mechanism in the present invention.
[0042] Figure 7 It is a structural schematic diagram of the electric rotating table in the present invention.
[0043] Figure 8 It is a structural schematic diagram of the blocking mechanism in the present invention.
[0044] Fig. 9 It is a structural schematic diagram of the quantitative material distribution mechanism in the present invention.
[0045] Fig.10 It is a structural schematic diagram of the adsorption and transport mechanism in the present invention.
[0046] Fig.11 It is a structural schematic diagram of the pressing mechanism in the present invention.
[0047] Fig.12 It is a structural schematic diagram of the transport and output mechanism in the present invention.
[0048] Fig.13 It is a structural schematic diagram of the upper die of the locking block in the present invention.
[0049] Fig.14 It is a structural schematic diagram of the lower die of the locking block in the present invention.
[0050] Fig.15 It is a structural schematic diagram of the locking pin unit in the present invention.
[0051] Fig.16 It is a schematic diagram of the preparation method of the present invention.
[0052] Fig.17 It is a table of water conduction time test results and compressive strength test results of Examples 1-11 and Comparative Examples 1-2 in the present invention.
[0053] In the figure, 1, locking block body; 2, T-block; 3, rectangular grass planting hole; 4, overlapping groove; 5, arc water channel; 6, wedge-shaped water collection channel; 7, overlapping block; 8, T-slot; 9, vibration mechanism; 10, conveyor 1; 11, blocking mechanism; 12, electric rotating table; 13, handling and output mechanism; 14, pressing mechanism; 15, adsorption and handling mechanism; 16, locking block upper mold; 17, conveyor 2; 18, quantitative material distribution mechanism; 19, locking block lower mold; 20, vibration plate; 21, vibration spring; 22, vibration frame; 23, blocking limit hole; 24, limit plate; 25, rotating plate; 26, supporting plate 1; 27, reset spring; 28, hinged seat; 29, blocking limit block; 30, U-shaped mounting plate; 31, material distribution hopper; 32, push plate; 33, electric push Rod one; 34, blocking port; 35, distribution pipe; 36, discharge slope; 37, vibration motor; 38, distribution rack; 39, electric screw rod one; 40, suction cup fixing plate; 41, suction cup; 42, electric push rod two; 43, mounting seat; 44, exhaust pipe; 45, transport rack; 46, electric lifting screw rod; 47, pressure plate; 48, electric push rod three; 49, lifting seat; 50, conveyor three; 51, push plate; 52, electric push rod four; 53, connecting plate; 54, supporting plate two; 55, electric screw rod two; 56, punch; 57, engaging groove; 58, upper mold body; 59, lower mold body; 60, engaging pin unit; 61, die; 62, sliding tube; 63, guide limit seat; 64, engaging pin; 65, stop rod; 66, engaging spring. DETAILED DESCRIPTION
[0054] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0055] like Figure 1-Figure 3 As shown, the environmentally friendly concrete locking block includes a locking block body 1, a rectangular grass-planting hole 3 is opened at the upper end of the locking block body 1, an arc-shaped water passage 5 and a wedge-shaped water collection channel 6 are arranged at the upper end of the locking block body 1, the wedge-shaped water collection channel 6 is connected to the arc-shaped water passage 5 and is arranged perpendicular to each other, and the wedge-shaped water collection channel 6 and the arc-shaped water passage 5 are respectively located on the sides of the rectangular grass-planting hole 3, a superimposed groove 4 is arranged on one side of the upper end of the locking block body 1, and the superimposed groove 4 is arranged perpendicular to the wedge-shaped water collection channel 6, a superimposed block 7 is arranged on the other side of the upper end of the locking block body 1, and the shape and size of the superimposed block 7 match those of the superimposed groove 4, two adjacent lower ends of the locking block body 1 are provided with T-blocks 2, and the other adjacent lower ends of the two sides of the locking block body 1 are provided with T-slots 8, and the shapes and sizes of the T-blocks 2 match those of the T-slots 8.
[0056] When the concrete lock blocks are used for slope protection to prevent soil erosion, the concrete lock blocks are assembled, the T-block 2 is embedded in the T-slot 8 of the adjacent concrete lock blocks, the superposition block 7 is pressed on the superposition slot 4, and the arc-shaped water passages 5 of the front and rear adjacent concrete lock blocks are connected; After the concrete lock block is installed, slope protection plants are planted in the rectangular grass planting hole 3 to protect water and soil. When it rains, the wedge-shaped water collection channel 6 collects water and transports it to the arc-shaped water channel 5. Rainwater quickly passes through the arc-shaped water channel 5 and is discharged, reducing soil expansion caused by rainwater infiltration, thereby inhibiting slope deformation and enhancing protection capabilities.
[0057] This environmentally friendly concrete lock block is easy to assemble, easy to install, has a fast drainage speed and strong protective ability.
[0058] like Figure 4-Figure 16 As shown, the preparation method of the environmentally friendly concrete lock block, the preparation method steps are as follows: Step 1: Construction waste enters the site; after being collected, the construction waste is transported into the factory and stored and sorted in the factory yard; Step 2: Multi-stage crushing and impurity removal: qualified raw materials are crushed in multiple stages, and the slag, light impurities and metals in the construction waste are removed at each stage of crushing; Step 3: batching and mixing; the obtained recycled aggregate, fly ash, cement and water are mixed according to weight proportions, and the weight proportions of each component are: 310 parts of cement, 165 parts of water, 589 parts of sand, 80 parts of fly ash and 1044 parts of recycled aggregate, and are sequentially fed into a mixer for mixing and stirring to obtain environmentally friendly concrete; Step 4: molding; placing the obtained environmentally friendly concrete into a molding device, vibrating and pressing it into a semi-finished locking block in a molding mold, and conveying the locking block mold and the semi-finished locking block therein out; Step 5: Steam curing: sending the mold and the semi-finished locking block therein into a curing kiln for steam curing.
[0059] The environmentally friendly concrete forming equipment used in step 4 includes a conveyor 2 17, a vibration mechanism 9, a quantitative material distribution mechanism 18, a conveyor 10, a transport and output mechanism 13, a pressing mechanism 14, an adsorption and transport mechanism 15, a plurality of locking block upper molds 16 and a plurality of locking block lower molds 19. An electric rotating table 12 is provided at the upper end of the vibration mechanism 9, and a plurality of groups of blocking mechanisms 11 distributed in a circular pattern are provided on the electric rotating table 12. The two blocking mechanisms 11 of each group are symmetrically arranged on the electric rotating table 12. The quantitative material distribution mechanism 18, the conveyor 10, the transport and output mechanism 13, the pressing mechanism 14 and the adsorption and transport mechanism 15 are arranged in sequence around the vibration mechanism 9, and the positions of the quantitative material distribution mechanism 18, the conveyor 10, the transport and output mechanism 13, the pressing mechanism 14 and the adsorption and transport mechanism 15 are distributed in a circular pattern. The conveyor 2 17 is arranged below the adsorption and transport mechanism 15, and a plurality of locking block upper molds 16 are arranged in sequence on the conveyor 2 17, and a plurality of locking block lower molds 19 are arranged in sequence on the conveyor 10. The adsorption and transport mechanism 15 is connected to an external vacuum pump through a pipeline.
[0060] The conveyor 10 conveys a locking block lower mold 19 to the electric rotating table 12, and is limited on the electric rotating table 12 by a group of blocking mechanisms 11. Then the electric rotating table 12 drives the locking block lower mold 19 to move below the quantitative material distribution mechanism 18, and the electric rotating table 12 stops moving. At this time, a new locking block lower mold 19 is conveyed to the electric rotating table 12 by the conveyor 10, and is limited on the electric rotating table 12 by another group of blocking mechanisms 11. Then the staff puts the environmentally friendly concrete in the quantitative material distribution mechanism 18, and the quantitative material distribution mechanism 18 quantitatively transports the environmentally friendly concrete to the locking block lower mold 19, and the vibration mechanism 9 vibrates intermittently to vibrate and level the environmentally friendly concrete falling into the locking block lower mold 19, thereby reducing the gap between the environmentally friendly concrete; The electric rotating table 12 continues to move, driving the locking block lower mold 19 to move to the bottom of the adsorption and transportation mechanism 15, and the electric rotating table 12 stops moving. At this time, a new locking block lower mold 19 moves to the bottom of the quantitative material distribution mechanism 18, and the above operation is repeated. The adsorption and transportation mechanism 15 adsorbs a locking block upper mold 16 on the conveyor 2 17, and transports the locking block upper mold 16 to the top of the locking block lower mold 19, and puts the locking block upper mold 16 on the locking block lower mold 19; The electric rotating table 12 continues to move, driving the locking block lower mold 19 and the locking block upper mold 16 to move to the bottom of the pressing mechanism 14, and the electric rotating table 12 stops moving. At this time, a new locking block lower mold 19 moves to the bottom of the adsorption and transportation mechanism 15, and the above operation is repeated. The pressing mechanism 14 moves to contact the locking block upper mold 16, and cooperates with the vibration mechanism 9 to oscillate and press the environmentally friendly concrete between the locking block lower mold 19 and the locking block upper mold 16, so that it can completely fill the mold cavity formed between the locking block lower mold 19 and the locking block upper mold 16, and make the locking block upper mold 16 engage with the locking block lower mold 19; The electric rotating table 12 continues to move, driving the locking block mold formed by the locking block lower mold 19 and the locking block upper mold 16 to move to the position of the conveying and outputting mechanism 13. At this time, a new locking block lower mold 19 moves to the bottom of the pressing mechanism 14, and the above operation is repeated. The conveying and outputting mechanism 13 moves to drive the locking block mold to break through the limit of a set of blocking mechanisms 11, and moves the locking block mold to the conveying and outputting mechanism 13, and the locking block mold is transported out; The electric rotating table 12 continues to move to the position of the conveyor 10, and the above operation is repeated. At this time, a new locking block lower mold 19 moves to the position of the transport output mechanism 13, and the above operation is repeated.
[0061] The vibration mechanism 9 includes a vibration frame 22 and a vibration plate 20. The vibration plate 20 is located directly above the vibration frame 22. Vibration springs 21 are provided between the four corners of the lower end of the vibration plate 20 and the four corners of the upper end of the vibration frame 22. A vibration motor 1 is fixed at the middle position of the lower end of the vibration plate 20.
[0062] The vibration motor drives the vibration plate 20 to intermittently vibrate on the upper ends of the four vibration springs 21 .
[0063] The electric rotating table 12 is arranged in the middle position of the upper end of the vibration plate 20. A rotating plate 25 is arranged on the upper end of the electric rotating table 12. Five supporting plates 26 are evenly distributed in a circle on the rotating plate 25. The supporting plates 26 all extend out of the rotating plate 25. A U-shaped limiting plate 24 is arranged on the supporting plates 26. The limiting plate 24 is located on the side of the supporting plate 26. Two symmetrically arranged blocking limiting holes 23 are opened on the front side of the upper end of the supporting plate 26.
[0064] The electric rotating table 12 rotates intermittently to drive the rotating plate 25 to rotate, and the rotating plate 25 rotates to drive the five supporting plates 26 to rotate, and the blocking limit hole 23 facilitates the movement of the blocking mechanism 11, and the limit plate 24 is used to limit the lower mold 19 of the locking block.
[0065] The blocking mechanism 11 includes a U-shaped mounting plate 30 and a blocking limit block 29. The blocking limit block 29 is slidably arranged in the blocking limit hole 23. The upper end of the U-shaped mounting plate 30 is fixed to the front side of the lower end of the supporting plate 26. Two hinge seats 28 are provided on the U-shaped mounting plate 30. A return spring 27 is hinged between the blocking limit block 29 and the two hinge seats 28.
[0066] When the locking block lower die 19 passes by, the locking block lower die 19 squeezes the blocking limit block 29, and the blocking limit block 29 slides in the blocking limit hole 23. At the same time, the blocking limit block 29 squeezes the two return springs 27. After the locking block lower die 19 passes, the two return springs 27 act and drive the blocking limit block 29 back to the initial position. The blocking limit block 29 cooperates with the U-shaped mounting plate 30 to limit the locking block lower die 19.
[0067] The quantitative material distribution mechanism 18 includes a distribution frame 38, a distribution hopper 31 is fixed in the distribution frame 38, and a vibration motor 37 is provided at the lower ends of both sides of the distribution hopper 31. A distribution pipe 35 is provided at the lower end of the distribution hopper 31, and the distribution pipe 35 is connected to the distribution hopper 31. A discharge slope 36 is provided at one end of the distribution pipe 35, and an electric push rod 33 is fixed at the other end of the distribution pipe 35. A push plate 32 is fixed on the telescopic end of the electric push rod 33, and the push plate 33 is fixed on the telescopic end of the push plate 33. 2 matches the size and shape of the material distribution pipe 35, a blocking plate 1 is fixed to the upper end of the push plate 32, connecting plates are fixed on both sides of the push plate 32, and blocking plates 2 are fixed to the ends of the two connecting plates. Blocking plate 2, blocking plate 1 and the two connecting plates are all located in the material distribution pipe 35, and the size and shape of blocking plate 2 matches the material distribution pipe 35. A blocking port 34 is opened at the other end of the material distribution pipe 35, and the other end of the push plate 32 is slidably set in the blocking port 34.
[0068] In the initial state, blocking plate 1 blocks the connection between the distribution pipe 35 and the distribution hopper 31, and blocking plate 2 blocks the connection between the distribution pipe 35 and the discharge slope 36. The staff places the environmentally friendly concrete in the distribution hopper 31, and then the two vibration motors 2 37 move. At the same time, the telescopic end of the electric push rod 1 33 drives the push plate 32 and the blocking plate 1 to move. The blocking plate 1 no longer blocks the connection between the distribution pipe 35 and the distribution hopper 31, and the environmentally friendly concrete falls into the distribution pipe 35 under the action of the two vibration motors 2 37. After filling the distribution pipe 35, the telescopic end of the electric push rod 1 33 drives the push plate 32 to move, and the push plate 32 pushes the environmentally friendly concrete in the distribution pipe 35 to move. During the movement, blocking plate 2 no longer blocks the connection between the distribution pipe 35 and the discharge slope 36, and then the push plate 32 pushes the environmentally friendly concrete into the discharge slope 36, and the environmentally friendly concrete is transported out from the discharge slope 36.
[0069] The adsorption and transport mechanism 15 includes a transport frame 45, on which an electric screw member 39 is provided, on which a mounting seat 43 is provided on a screw slide seat 1 of the electric screw member 39, on which an electric push rod 2 42 is fixed, on which a suction cup fixing plate 40 is fixed at the telescopic end of the electric push rod 2 42, inside of which an exhaust pipe 44 is provided, and the exhaust pipe 44 is connected to an external vacuum pump through a pipeline, and a plurality of suction cups 41 are provided under the suction cup fixing plate 40, and the plurality of suction cups 41 are connected to the exhaust pipe 44 through pipelines.
[0070] The electric screw rod part 39 drives the screw rod slide 1 to move, and the screw rod slide 1 drives the mounting seat 43 to move. The mounting seat 43 drives the electric push rod 2 42 and the suction cup fixing plate 40 to move above a locking block upper mold 16 on the conveyor 2 17, and the telescopic end of the electric push rod 2 42 drives the suction cup fixing plate 40 and a plurality of suction cups 41 to move downward, and a plurality of suction cups 41 abut against the locking block upper mold 16, and then the external vacuum pump sucks the air between the plurality of suction cups 41 and the locking block upper mold 16 through the exhaust pipe 44, and the plurality of suction cups 41 adsorb the locking block upper mold 16, and then moves upward driven by the telescopic end of the electric push rod 2 42, and is transported to the top of the electric rotating table 12 driven by the electric screw rod part 1 39, and moves downward again driven by the telescopic end of the electric push rod 2 42, and then the external vacuum pump stops working, and the locking block upper mold 16 is placed on the locking block lower mold 19, and then returns to the initial position.
[0071] The pressing mechanism 14 includes an electric lifting screw rod 46, a lifting seat 49 is provided on the screw slide seat 3 of the electric lifting screw rod 46, an electric push rod 3 48 is fixed below the lifting seat 49, and a pressing plate 47 is fixed below the telescopic end of the electric push rod 3 48, and the pressing plate 47 matches the size of the upper mold of the locking block.
[0072] The electric lifting screw rod 46 drives the screw slide three to move, the screw slide three drives the lifting seat 49 to move, the lifting seat 49 drives the electric push rod three 48 and the pressure plate 47 to move, and the telescopic end of the electric push rod three 48 drives the pressure plate 47 to move, so that the pressure plate 47 contacts the locking block upper mold 16, squeezes the locking block upper mold 16, and cooperates with the vibration mechanism 9 to level the environmentally friendly concrete between the locking block upper mold 16 and the locking block lower mold 19, so that the environmentally friendly concrete fills the mold cavity, and continues to press so that the locking block upper mold 16 is engaged with the locking block lower mold 19.
[0073] The transport and output mechanism 13 includes a conveyor 3 50, on which a supporting plate 2 54 is provided. Both sides of the upper end of the conveyor 3 50 are provided with symmetrically arranged electric screw rods 2 55, and a connecting plate 53 is provided between the screw slides 2 of the two electric screw rods 2 55. An electric push rod 4 52 is fixed at the middle position of the upper end of the connecting plate 53, and a push plate 51 is fixed below the telescopic end of the electric push rod 4 52.
[0074] When the locking block mold is output, the two electric screw rod parts 2 55 move synchronously, driving the connecting plate 53 and the electric push rod 4 52 thereon to move above the end of the locking block mold, and the telescopic end of the electric push rod 4 52 drives the push plate 51 to move, and the push plate 51 is inserted between the limit plate 24 and the locking block mold. Then, the two electric screw rod parts 2 55 move synchronously to drive the push plate 51 to move, pushing the locking block mold to move, so that the locking block mold breaks through the limit and moves to the conveyor 3 50, and the locking block mold is transported out by the conveyor 3 50.
[0075] The locking block upper mold 16 includes an upper mold body 58, and the lower ends of the upper mold body 58 are all provided with engaging grooves 57. The lower end of the upper mold body 58 is provided with a convex mold 56, and the convex mold 56 matches the shape and size of the upper end of the concrete locking block; The locking block lower mold 19 includes a lower mold body 59, and a concave mold 61 is provided inside the lower mold body 59. The concave mold 61 matches the shape and size of the lower end of the concrete locking block. Two locking pin units 60 are provided on the four sides of the upper end of the lower mold body 59. The locking pin unit 60 includes a guide limit seat 63, and two symmetrically arranged sliding tubes 62 are provided on the guide limit seat 63. A locking pin 64 is slidably provided in the two sliding tubes 62. The end of the locking pin 64 is frustum-conical and matches the shape and size of the locking groove 57. A stop rod 65 and a locking spring 66 are provided on the locking pin 64, and the stop rod 65 and the locking spring 66 are both located between the two sliding tubes 62.
[0076] When the upper die 16 of the locking block is engaged with the lower die 19 of the locking block, the upper die body 58 squeezes the engaging pin 64 to slide in the two sliding tubes 62. After the upper die body 58 is lowered to the moving position, the end of the engaging pin 64 faces the engaging groove 57. At this time, the engaging pin 64 returns to the initial position under the action of the engaging spring 66 and engages in the engaging groove 57, playing a role of limiting. The mold cavity formed by the male mold 56 and the female mold 61 matches the shape and size of the concrete locking block, and the stop rod 65 is used to limit the movement stroke of the locking pin 64.
[0077] Example 1 An environmentally friendly concrete lock block is made of the following raw materials in parts by weight: 310 parts of cement, 165 parts of water, 589 parts of sand, 80 parts of fly ash and 1044 parts of recycled aggregate; Construction waste enters the site; after being collected, the construction waste is transported into the factory and stored and sorted in the factory yard; Multi-stage crushing and impurity removal: qualified raw materials are crushed in multiple stages, and the slag, light impurities and metals in the construction waste are removed at each stage of crushing; Batching and mixing: the recycled aggregate, fly ash, cement and water are mixed in proportion and sent into a mixer in sequence for mixing and stirring to obtain environmentally friendly concrete; Molding; the conveyor 10 conveys a locking block lower mold 19 to the electric rotating table 12, and is limited on the electric rotating table 12 by a group of blocking mechanisms 11, that is, when the locking block lower mold 19 passes, the locking block lower mold 19 squeezes the blocking limit block 29, and the blocking limit block 29 slides in the blocking limit hole 23. At the same time, the blocking limit block 29 squeezes two return springs 27. After the locking block lower mold 19 passes, the two return springs 27 act and drive the blocking limit block 29 back to the initial position. The blocking limit block 29 cooperates with the U-shaped mounting plate 30 to limit the locking block lower mold 19. Then the electric rotating table 12 drives the locking block lower mold 19 to move to the bottom of the quantitative feeding mechanism 18, and the electric rotating table 12 stops moving. At this time, a new locking block lower mold 19 is conveyed to the electric rotating table 12 by the conveyor 10, and is limited on the electric rotating table 12 by another group of blocking mechanisms 11. Then the staff puts the environmentally friendly concrete in the quantitative feeding mechanism 18. The quantitative feeding mechanism 18 The environmentally friendly concrete is quantitatively conveyed to the locking block lower mold 19, that is, the staff places the environmentally friendly concrete in the distribution hopper 31, and then the two vibration motors 37 move, and at the same time, the telescopic end of the electric push rod 33 drives the push plate 32 and the blocking plate 1 to move, and the blocking plate 1 no longer blocks the connection between the distribution pipe 35 and the distribution hopper 31. The environmentally friendly concrete falls into the distribution pipe 35 under the action of the two vibration motors 37. After the distribution pipe 35 is fully filled, the telescopic end of the electric push rod 33 drives the push plate 32 to move, and the push plate 32 pushes the environmentally friendly concrete in the distribution pipe 35 to move. During the movement, the blocking plate 2 no longer blocks the connection between the distribution pipe 35 and the discharge slope 36, and then the push plate 32 pushes the environmentally friendly concrete into the discharge slope 36, and the environmentally friendly concrete is transported out from the discharge slope 36. The vibration mechanism 9 vibrates intermittently, that is, the vibration motor drives the vibration plate 20 to vibrate intermittently, and the environmentally friendly concrete falling into the locking block lower mold 19 is oscillated and leveled, thereby reducing the gap of the environmentally friendly concrete; The electric rotating table 12 continues to move and drives the locking block lower mold 19 to move to the bottom of the adsorption and transportation mechanism 15. The electric rotating table 12 stops moving. At this time, a new locking block lower mold 19 moves to the bottom of the quantitative material distribution mechanism 18. Repeat the above operation. The adsorption and transportation mechanism 15 adsorbs a locking block upper mold 16 on the conveyor 2 17, and transports the locking block upper mold 16 to the top of the locking block lower mold 19, and places the locking block upper mold 16 on the locking block lower mold 19, that is, the electric screw rod 1 39 drives the screw rod slide 1 to move, the screw rod slide 1 drives the mounting seat 43 to move, and the mounting seat 43 drives the electric push rod 2 42 and the suction cup fixing plate 40 to move to a locking block on the conveyor 2 17 Above the upper mold 16, the telescopic end of the second electric push rod 42 drives the suction cup fixing plate 40 and the plurality of suction cups 41 to move downward, and the plurality of suction cups 41 abut against the upper mold 16 of the locking block, and then the external vacuum pump sucks the air between the plurality of suction cups 41 and the upper mold 16 of the locking block through the exhaust pipe 44, and the plurality of suction cups 41 adsorb the upper mold 16 of the locking block, and then moves upward driven by the telescopic end of the second electric push rod 42, and is transported to the upper part of the electric rotating table 12 driven by the electric screw rod 1 39, and moves downward again driven by the telescopic end of the second electric push rod 42, and then the external vacuum pump stops working, and the upper mold 16 of the locking block is placed on the lower mold 19 of the locking block, and then returns to the initial position; The electric rotating table 12 continues to move, driving the locking block lower mold 19 and the locking block upper mold 16 to move to the bottom of the pressing mechanism 14, and the electric rotating table 12 stops moving. At this time, a new locking block lower mold 19 moves to the bottom of the adsorption and transportation mechanism 15, and the above operation is repeated. The pressing mechanism 14 moves to contact the locking block upper mold 16, and cooperates with the vibration mechanism 9 to oscillate and press the environmentally friendly concrete between the locking block lower mold 19 and the locking block upper mold 16, so that it can completely fill the mold cavity formed between the locking block lower mold 19 and the locking block upper mold 16, and make the locking block upper mold 16 engage with the locking block lower mold 19, that is, the electric lifting screw rod 46 drives the screw rod slide seat 3 to move, and the screw rod slide seat 3 drives the lifting seat 49 to move , the lifting seat 49 drives the electric push rod 3 48 and the pressure plate 47 to move, and the telescopic end of the electric push rod 3 48 drives the pressure plate 47 to move, so that the pressure plate 47 contacts the upper mold 16 of the locking block, squeezes the upper mold 16 of the locking block, and cooperates with the vibration mechanism 9 to level the environmentally friendly concrete between the upper mold 16 of the locking block and the lower mold 19 of the locking block, so that the environmentally friendly concrete fills the mold cavity and continues to be pressed. The upper mold body 58 squeezes the locking pin 64 to slide in the two sliding tubes 62. After the upper mold body 58 drops to the moving position, the end of the locking pin 64 is opposite to the locking groove 57. At this time, the locking pin 64 returns to the initial position under the action of the locking spring 66, and is locked in the locking groove 57, which plays a role of limiting. The electric rotating table 12 continues to move, driving the locking block mold formed by the locking block lower mold 19 and the locking block upper mold 16 to move to the position of the conveying and outputting mechanism 13. At this time, a new locking block lower mold 19 moves to the bottom of the pressing mechanism 14, and the above operation is repeated. The conveying and outputting mechanism 13 moves to drive the locking block mold to break through the limit of a group of blocking mechanisms 11, and move the locking block mold to the conveying and outputting mechanism 13, and the locking block mold is transported out, that is, the two electric screw rods 55 move synchronously, driving the connecting plate 53 and the electric push rod 4 52 thereon to move above the end of the locking block mold, and the telescopic end of the electric push rod 4 52 drives the push plate 51 to move, and the push plate 51 is inserted between the limit plate 24 and the locking block mold. Then, the two electric screw rods 55 move synchronously to drive the push plate 51 to move, push the locking block mold to move, so that the locking block mold breaks through the limit and moves to the conveyor 3 50, and the locking block mold is transported out by the conveyor 3 50; The electric rotating table 12 continues to move to the position of the conveyor 10, and the above operation is repeated. At this time, a new locking block lower mold 19 moves to the position of the transport output mechanism 13, and the above operation is repeated; Steam curing: the mold and the semi-finished locking block inside it are sent to the curing kiln for steam curing.
[0078] Example 2 An environmentally friendly concrete lock block is made of the following raw materials in parts by weight: 300 parts of cement, 165 parts of water, 589 parts of sand, 80 parts of fly ash and 1044 parts of recycled aggregate; The other categories are the same as those in Example 1.
[0079] Example 3 An environmentally friendly concrete lock block is made of the following raw materials in parts by weight: 320 parts of cement, 165 parts of water, 589 parts of sand, 80 parts of fly ash and 1044 parts of recycled aggregate; The other categories are the same as those in Example 1.
[0080] Example 4 An environmentally friendly concrete lock block is made of the following raw materials in parts by weight: 310 parts of cement, 160 parts of water, 589 parts of sand, 80 parts of fly ash and 1044 parts of recycled aggregate; The other categories are the same as those in Example 1.
[0081] Example 5 An environmentally friendly concrete lock block is made of the following raw materials in parts by weight: 310 parts of cement, 170 parts of water, 589 parts of sand, 80 parts of fly ash and 1044 parts of recycled aggregate; The other categories are the same as those in Example 1.
[0082] Example 6 An environmentally friendly concrete lock block is made of the following raw materials in parts by weight: 310 parts of cement, 165 parts of water, 599 parts of sand, 80 parts of fly ash and 1044 parts of recycled aggregate; The other categories are the same as those in Example 1.
[0083] Example 7 An environmentally friendly concrete lock block is made of the following raw materials in parts by weight: 310 parts of cement, 165 parts of water, 579 parts of sand, 80 parts of fly ash and 1044 parts of recycled aggregate; The other categories are the same as those in Example 1.
[0084] Example 8 An environmentally friendly concrete lock block is made of the following raw materials in parts by weight: 310 parts of cement, 165 parts of water, 589 parts of sand, 70 parts of fly ash and 1044 parts of recycled aggregate; The other categories are the same as those in Example 1.
[0085] Example 9 An environmentally friendly concrete lock block is made of the following raw materials in parts by weight: 310 parts of cement, 165 parts of water, 589 parts of sand, 90 parts of fly ash and 1044 parts of recycled aggregate; The other categories are the same as those in Example 1.
[0086] Example 10 An environmentally friendly concrete lock block is made of the following raw materials in parts by weight: 310 parts of cement, 165 parts of water, 589 parts of sand, 90 parts of fly ash and 1024 parts of recycled aggregate; The other categories are the same as those in Example 1.
[0087] Embodiment 11 An environmentally friendly concrete lock block is made of the following raw materials in parts by weight: 310 parts of cement, 165 parts of water, 589 parts of sand, 90 parts of fly ash and 1064 parts of recycled aggregate; The other categories are the same as those in Example 1.
[0088] Comparative Example 1 Ordinary concrete lock block: recycled aggregate is replaced by ordinary concrete stone; The other categories are the same as those in Example 1.
[0089] Comparative Example 2 The surface of the concrete lock block is flattened, and the wedge-shaped water collection channel 6 and the arc-shaped water passage 5 on the surface of the concrete lock block are changed into a flat surface; The other categories are the same as those in Example 1.
[0090] Performance Testing To better illustrate the present invention, the performance of the construction solid waste recycled bricks obtained in each embodiment is tested below. The water permeability and compressive strength of the products are tested using standard testing methods in the industry, and comparison is made with comparative examples.
[0091] The specific test method for water conduction time test is as follows: (1) Randomly select a sufficient number of concrete lock blocks; (2) The selected concrete lock blocks are assembled and placed on the slope to form a specimen slope protection. A certain amount of water is then sprayed from the upper side of the specimen slope protection to simulate a rainy day and test the drainage time of the concrete lock block specimens.
[0092] The specific test method for compressive strength test is as follows: (1) Randomly select a sufficient number of concrete lock blocks; (2) Place the prepared concrete lock block specimen steadily under the pressure testing machine, slowly apply pressure, and record the pressure value when the concrete lock block specimen is damaged.
[0093] The water conduction time test and compressive strength test results of the embodiments and comparative examples are as follows: Fig.17 shown.
[0094] From the comparison of the compressive strength test results of the comparative example 1 and the examples 1-9, it can be seen that the concrete lock block made by the mix ratio adopted in the example 1 has better compressive strength and more stable structural strength; From the comparison of the water conduction time test results of Example 1 and Comparative Example 2, it can be seen that the water conduction time of the concrete lock block used in Example 1 is shorter and the drainage speed is faster.
[0095] The environmentally friendly concrete forming equipment used in the preparation method of the present invention can perform stable and automated production of concrete lock blocks through automatic input, position-limited intermittent vibration, quantitative material distribution, stable adsorption and transportation, pressing and mold forming, and stable output.
[0096] In summary, the conveyor 10 cooperates with the electric rotating table 12 to convey the locking block lower mold 19 to the electric rotating table 12 to achieve automatic input; The electric rotating table 12 cooperates with the blocking mechanism 11 to limit the lower die 19 of the locking block, which is convenient for subsequent processing, and cooperates with the vibration mechanism 9 to perform intermittent vibration to reduce the gap and ensure quality; The quantitative material distribution mechanism 18 cooperates with the electric rotating table 12 to carry out quantitative material distribution to ensure stable quality; The suction and transport mechanism 15 cooperates with the electric rotating table 12 to accurately and stably suck and transport the upper mold 16 of the locking block, which is convenient for mold closing; The pressing mechanism 14 cooperates with the electric rotating table 12 to press and oscillate the mold and close the locking block upper mold 16 and the locking block lower mold 19 to ensure the structural strength; Through the transport output mechanism 13 and the electric rotating table 12, the locking block mold is pushed out of the electric rotating table 12, breaking through the limit of the electric rotating table 12, and outputting stably.
[0097] The preparation method has high automation degree, good molding effect and stable quality.
[0098] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. An environmentally friendly concrete lock block, comprising a lock block body (1), characterized in that: The upper end of the locking block body (1) is provided with a rectangular grass-planting hole (3), and the upper end of the locking block body (1) is provided with an arc-shaped water passage (5) and a wedge-shaped water collection channel (6). The wedge-shaped water collection channel (6) is connected with the arc-shaped water passage (5) and is arranged perpendicular to each other, and the wedge-shaped water collection channel (6) and the arc-shaped water passage (5) are respectively located on the side of the rectangular grass-planting hole (3). One side of the upper end of the locking block body (1) is provided with a superimposed groove (4), and the superimposed groove (4) is arranged perpendicular to the wedge-shaped water collection channel (6). The other side of the upper end of the locking block body (1) is provided with a superimposed block (7), and the shape and size of the superimposed block (7) match those of the superimposed groove (4). The lower ends of two adjacent sides of the locking block body (1) are both provided with T-shaped blocks (2), and the lower ends of the other adjacent sides of the locking block body (1) are both provided with T-shaped grooves (8), and the shapes and sizes of the T-shaped blocks (2) and the T-shaped grooves (8) match each other.
2. A method for preparing the environmentally friendly concrete lock block according to claim 1, characterized in that: The preparation method steps are as follows: Step 1: Construction waste enters the site; after being collected, the construction waste is transported into the factory and stored and sorted in the factory yard; Step 2: Multi-stage crushing and impurity removal: Qualified raw materials are crushed in multiple stages, and the slag, light impurities and metals in the construction waste are removed at each stage of crushing; Step 3: batching and mixing; the obtained recycled aggregate, fly ash, cement and water are mixed according to weight proportions, and the weight proportions of each component are: 310 parts of cement, 165 parts of water, 589 parts of sand, 80 parts of fly ash and 1044 parts of recycled aggregate, and are sequentially fed into a mixer for mixing and stirring to obtain environmentally friendly concrete; Step 4: molding; placing the obtained environmentally friendly concrete into a molding device, vibrating and pressing it into a semi-finished locking block in a molding mold, and conveying the locking block mold and the semi-finished locking block therein out; Step 5: Steam curing: sending the mold and the semi-finished locking block therein into a curing kiln for steam curing.
3. The method for preparing an environmentally friendly concrete lock block according to claim 2, characterized in that: The environmentally friendly concrete forming equipment used in step 4 comprises a conveyor 2 (17), a vibrating mechanism (9), a quantitative material distribution mechanism (18), a conveyor 1 (10), a transport and output mechanism (13), a pressing mechanism (14), an adsorption and transport mechanism (15), a plurality of locking block upper molds (16) and a plurality of locking block lower molds (19), an electric rotating table (12) is provided at the upper end of the vibrating mechanism (9), a plurality of groups of blocking mechanisms (11) distributed in a circumferential manner are provided on the electric rotating table (12), and two blocking mechanisms (11) of each group are symmetrically arranged on the electric rotating table (12), the quantitative material distribution mechanism (18), the conveyor 1 ( 10), a transporting and outputting mechanism (13), a pressing mechanism (14) and an adsorption transporting mechanism (15) are sequentially arranged around the vibration mechanism (9), and the positions of the quantitative material distribution mechanism (18), the conveyor 1 (10), the transporting and outputting mechanism (13), the pressing mechanism (14) and the adsorption transporting mechanism (15) are distributed in a circular pattern, the conveyor 2 (17) is arranged below the adsorption transporting mechanism (15), a plurality of locking block upper molds (16) are sequentially arranged on the conveyor 2 (17), a plurality of locking block lower molds (19) are sequentially arranged on the conveyor 1 (10), and the adsorption transporting mechanism (15) is connected to an external vacuum pump through a pipeline.
4. The method for preparing an environmentally friendly concrete lock block according to claim 3, characterized in that: The vibration mechanism (9) comprises a vibration frame (22) and a vibration plate (20), wherein the vibration plate (20) is located directly above the vibration frame (22), vibration springs (21) are provided between the four corners of the lower end of the vibration plate (20) and the four corners of the upper end of the vibration frame (22), and a vibration motor is fixed at the middle position of the lower end of the vibration plate (20); The electric rotating platform (12) is arranged at the middle position of the upper end of the vibration plate (20), and a rotating plate (25) is arranged at the upper end of the electric rotating platform (12). Five supporting plates (26) are arranged on the rotating plate (25) and are evenly distributed in a circumference. The supporting plates (26) all extend out of the rotating plate (25), and a U-shaped limiting plate (24) is arranged on the supporting plate (26). The limiting plate (24) is located on the side of the supporting plate (26), and two symmetrically arranged blocking limiting holes (23) are arranged on the front side of the upper end of the supporting plate (26).
5. The method for preparing an environmentally friendly concrete lock block according to claim 4, characterized in that: The blocking mechanism (11) comprises a U-shaped mounting plate (30) and a blocking limit block (29), wherein the blocking limit block (29) is slidably arranged in the blocking limit hole (23), the upper end of the U-shaped mounting plate (30) is fixed to the front side of the lower end of the supporting plate (26), and two hinge seats (28) are arranged on the U-shaped mounting plate (30), and a return spring (27) is hinged between the blocking limit block (29) and the two hinge seats (28).
6. The method for preparing an environmentally friendly concrete lock block according to claim 5, characterized in that: The quantitative material distribution mechanism (18) comprises a material distribution frame (38), a material distribution hopper (31) is fixed in the material distribution frame (38), a vibration motor (37) is provided at the lower ends of both sides of the material distribution hopper (31), a material distribution pipe (35) is provided at the lower end of the material distribution hopper (31), the material distribution pipe (35) is connected to the material distribution hopper (31), a material discharge slope (36) is provided at one end of the material distribution pipe (35), an electric push rod (33) is fixed at the other end of the material distribution pipe (35), and a push plate (36) is fixed on the telescopic end of the electric push rod (33). 2), the size and shape of the push plate (32) match the material distribution tube (35), a blocking plate 1 is fixed to the upper end of the push plate (32), connecting plates are fixed on both sides of the push plate (32), and blocking plates 2 are fixed to the ends of the two connecting plates. Blocking plate 2, blocking plate 1 and the two connecting plates are all located in the material distribution tube (35), the size and shape of blocking plate 2 match the material distribution tube (35), a blocking port (34) is opened at the other end of the material distribution tube (35), and the other end of the push plate (32) is slidably arranged in the blocking port (34).
7. The method for preparing an environmentally friendly concrete lock block according to claim 6, characterized in that: The adsorption transport mechanism (15) comprises a transport frame (45), on which an electric screw rod (39) is arranged, on which a screw slide seat (43) of the electric screw rod (39) is arranged, on which an electric push rod (42) is fixed, on which a suction cup fixing plate (40) is fixed the telescopic end of the electric push rod (42), inside which an exhaust pipe (44) is arranged, the exhaust pipe (44) is connected to an external vacuum pump via a pipeline, and below which a plurality of suction cups (41) are arranged, and the plurality of suction cups (41) are connected to the exhaust pipe (44) via pipelines.
8. The method for preparing an environmentally friendly concrete lock block according to claim 7, characterized in that: The pressing mechanism (14) comprises an electric lifting screw rod (46), a lifting seat (49) is arranged on the screw slide seat 3 of the electric lifting screw rod (46), an electric push rod 3 (48) is fixed below the lifting seat (49), a pressing plate (47) is fixed below the telescopic end of the electric push rod 3 (48), and the size of the pressing plate (47) matches that of the upper die of the locking block.
9. The method for preparing an environmentally friendly concrete lock block according to claim 8, characterized in that: The transport and output mechanism (13) comprises a conveyor 3 (50), on which a supporting plate 2 (54) is arranged, and on both sides of the upper end of the conveyor 3 (50), symmetrically arranged electric screw rods 2 (55) are arranged, and between the screw rod slides 2 of the two electric screw rods 2 (55) there is a connecting plate (53), and an electric push rod 4 (52) is fixed at the middle position of the upper end of the connecting plate (53), and a push plate (51) is fixed below the telescopic end of the electric push rod 4 (52).
10. The method for preparing an environmentally friendly concrete lock block according to claim 9, characterized in that: The locking block upper mold (16) comprises an upper mold body (58), the lower ends of which are all provided with engaging grooves (57), and the lower end of the upper mold body (58) is provided with a convex mold (56), which matches the shape and size of the upper end of the concrete locking block; The locking block lower mold (19) comprises a lower mold body (59), a concave mold (61) is arranged inside the lower mold body (59), and the concave mold (61) matches the shape and size of the lower end of the concrete locking block. Two engaging pin units (60) are arranged on four sides of the upper end of the lower mold body (59), and the engaging pin unit (60) comprises a guide limit seat (63), and two symmetrically arranged sliding tubes (62) are arranged on the guide limit seat (63). Engaging pins (64) are slidably arranged in the two sliding tubes (62), and the end of the engaging pin (64) is truncated cone-shaped and matches the shape and size of the engaging groove (57). A stop rod (65) and an engaging spring (66) are arranged on the engaging pin (64), and the stop rod (65) and the engaging spring (66) are both located between the two sliding tubes (62).
Citation Information
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