Particle processing device for recycling and reproducing waste plastic

By designing a particle processing device for recycling waste plastics, the problem of resource waste in the plastic bottle recycling process is solved, efficient classification and cutting of plastics is achieved, and recycling efficiency and economical reuse are improved.

CN119974318AInactive Publication Date: 2025-05-13NANJING HANSHUZHU TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510230661.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The uniform melting of waste plastic bottles during recycling will cause waste of resources and affect the efficiency of reuse.

Method used

A particle processing device for recycling and reproduction of waste plastics was designed. Through the conveying mechanism, limiting mechanism, cutting mechanism and guiding mechanism, the plastic bottle is divided into the bottle mouth, the bottle bottom and the bottle body, and they are classified and cut separately to form particles suitable for regeneration and melting.

Benefits of technology

Through effective classification and cutting, the efficiency of plastic recycling is improved, energy saving, and resource waste is reduced, and the reuse of plastic is promoted.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a particle processing device for waste plastic recovery and reproduction, and relates to the technical field of plastic recovery processing, the particle processing device comprises a conveying mechanism, a puncture head is arranged above the conveying mechanism, a collecting box is arranged below the conveying mechanism, and limiting mechanisms are arranged on two sides of the conveying mechanism and are also arranged above the collecting box; a loading mechanism is arranged on one side of the limiting mechanism, a rack is arranged above the loading mechanism, a cutting mechanism is arranged between the rack and the loading mechanism, and a guiding mechanism is arranged on one side of the rack; an allocating mechanism is arranged at one end of the conveying mechanism; the device has the beneficial effects that waste plastic bottles are divided into two types, one type is medium bottles in the market, for example, the volume of the large bottles is about 500 milliliters, and the other type is large bottles with the volume of about 2000 milliliters; and the bottle openings, the bottle bottoms and the bottle bodies of the plastic bottles can be effectively segmented and classified, so that convenience is brought to follow-up recycling for targeted melting, and energy is greatly saved.
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Description

Technical Field

[0001] The invention relates to the technical field of plastic recycling and processing, in particular to a particle processing device for recycling and reproducing waste plastics. Background Art

[0002] Plastic bottles are a common type of plastic waste. Due to their non-degradable nature, the traditional landfill and incineration methods are gradually being abandoned and replaced by reuse, degradation or decomposition processes. The recycling of discarded plastic bottles can not only protect the environment and save energy, but also has good economic benefits.

[0003] A plastic bottle generally consists of a bottle body, a bottle cap and wrapping paper. The wrapping paper is wrapped around the outer surface of the bottle body, and the bottle cap is screwed onto the opening of the bottle body. Due to the functions, processes and cost considerations of each part of the plastic bottle, the materials of these three parts of the plastic bottle are also very different. If they are melted uniformly, different parts of the plastic bottle will melt at different temperatures, which will lead to a waste of resources and will be detrimental to the reuse and recycling of plastics. Therefore, plastic recycling equipment has been derived. The staff will place the plastic bottle into the plastic recycling equipment, separate it from the bottle body by twisting the bottle cap and cutting the packaging bag, and the next plastic bottle can only be separated after the current plastic bottle is separated. This makes the entire plastic recycling process discontinuous, resulting in low plastic recycling efficiency. Summary of the invention

[0004] Some simplifications or omissions may be made in this section and the abstract and title of the present application to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0005] In view of the above problems or problems existing in the prior art, the present invention is proposed.

[0006] Therefore, the purpose of the present invention is to provide a particle processing device for recycling and reproducing waste plastics, which solves the problem that the unified melting of waste plastic bottles will cause waste of resources.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a particle processing device for recycling and reproducing waste plastics, comprising a conveying mechanism, a piercing head is provided above the conveying mechanism, a collecting box is provided below the conveying mechanism, limiting mechanisms are provided on both sides of the conveying mechanism, the limiting mechanisms are also placed above the collecting box, a loading mechanism is provided on one side of the limiting mechanism, a rack is provided above the loading mechanism, a cutting mechanism is provided between the rack and the loading mechanism, and a guiding mechanism is provided on one side of the rack; a distribution mechanism is provided at one end of the conveying mechanism; The conveying mechanism comprises a frame, rollers are arranged between the frames, the bottom surface of the frame is mounted on the collecting box through a support plate, and a feeding port is arranged at the input end of the conveying mechanism; The distribution mechanism comprises a first motor, the output end of the first motor is connected to a roller, the roller is placed at one end of the stand, a transmission belt is arranged on the outer side of the roller, and the outer side of the transmission belt is connected to one end of the shifting rod; The limiting mechanism comprises a bottom plate, the bottom plate is placed on one side of the frame, one side of one of the bottom plates is provided with a first limiting sliding groove, one side of the other bottom plate is provided with a second limiting sliding groove, one end of the bottom plate is mounted on the upper end surface of the collection box through a side connecting bracket, and the other end of the bottom plate is provided with a second motor; The loading mechanism comprises a back plate, a lower loading plate is provided on one side of the lower end of the back plate, a clamping plate is provided on one side of the upper end of the back plate, and both ends of the back plate are supported on the ground through side supporting legs; a plurality of loading ports are provided on the lower loading plate.

[0008] As a preferred solution of the particle processing device for recycling and reproducing waste plastics described in the present invention, the upper end of the piercing head is fixed to the bottom surface of the mounting plate, and an electric push rod is provided on the upper end surface of the mounting plate.

[0009] As a preferred solution of the particle processing device for recycling and reproducing waste plastics described in the present invention, the collecting box includes a water collecting box, a first side collecting box and a second side collecting box, the water collecting box is placed under the drum, the first side collecting box is placed under the second limiting sliding groove, and the second side collecting box is placed under the first limiting sliding groove.

[0010] As a preferred solution of the particle processing device for recycling and reproducing waste plastics described in the present invention, the movable opening passes through the back plate, and a limiting groove is provided on the inner wall of the movable opening.

[0011] As a preferred solution of the particle processing device for recycling and reproducing waste plastics described in the present invention, the cutting mechanism includes a third motor, the output end of the third motor is provided with a gear, the output end of the third motor is also connected to a movable head, a fourth motor is provided inside the lower end of the movable head, the output end of the fourth motor is connected to a connecting rod, the connecting rod is provided with a first cutting saw blade, a second cutting saw blade and a clamping head, the connecting rod passes through the movable opening inside the back plate, and the side of the clamping head is slidably placed in the limiting groove; the first cutting saw blade is placed on the outer side of the upper end of the back plate, and the second cutting saw blade is placed on the outer side of the lower end of the back plate.

[0012] As a preferred solution of the particle processing device for recycling and reproducing waste plastics described in the present invention, the rack is placed on one side of the mounting bar.

[0013] As a preferred solution of the particle processing device for recycling and reproducing waste plastics described in the present invention, the guiding mechanism includes a baffle, which is placed at the lower end of the top frame and is movably connected therebetween, and one end of the baffle is connected to the output end of the fifth motor.

[0014] As a preferred solution of the particle processing device for recycling and reproducing waste plastics described in the present invention, the length of the first limiting sliding groove is greater than the length of the second limiting sliding groove, and at the same time, the distance between the lower loading plate and the card plate on the same side of the first limiting sliding groove is greater than the distance between the lower loading plate and the card plate on the same side of the second limiting sliding groove.

[0015] Beneficial effects of the present invention: the present invention divides discarded plastic bottles into two categories, one is the medium-sized bottle type on the market, such as the bottle type with a capacity of about 500 ml, and the other is the large-sized bottle type with a capacity of about 2000 ml; the two have a large difference in bottle body diameter, and the two types of plastic bottles are respectively transferred to the grooves of the first limiting sliding groove and the second limiting sliding groove by using a lever, and the bottom plate is rotated at the same time, and the bottle body is limited by using a loading mechanism, and finally the bottle mouth and the bottle bottom of the plastic bottle are cut off from the bottle body by a cutting mechanism, and the cut parts are collected into a collection box by a guiding mechanism, so as to complete the classification of the bottle mouth, bottle bottom and bottle body of the plastic bottle; The device can effectively separate and classify the mouth, bottom and body of plastic bottles, making it easier for subsequent recycling and targeted melting, greatly saving energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them: Figure 1 An overall schematic diagram of a pellet processing device for recycling waste plastics.

[0017] Figure 2 This is one of the partial structural schematic diagrams of a particle processing device for recycling and reproducing waste plastics.

[0018] Figure 3 The second partial structural diagram of a particle processing device for recycling and reproducing waste plastics.

[0019] Figure 4 Schematic diagram of the limiting mechanism of a particle processing device for recycling and reproducing waste plastics.

[0020] Figure 5Schematic diagram of the distribution mechanism of a particle processing device for recycling and reproducing waste plastics.

[0021] Figure 6 Schematic diagram of the usage status of the limiting mechanism of a particle processing device for recycling and reproducing waste plastics.

[0022] Figure 7 Schematic diagram of the cutting mechanism of a pellet processing device for recycling waste plastics.

[0023] Markings in the figure: 100, conveying mechanism; 101, roller; 102, feeding port; 103, frame; 104, support plate; 200, piercing head; 201, mounting plate; 202, electric push rod; 300, distribution mechanism; 301, first motor; 302, transmission belt; 303, lever; 304, stand; 305, roller; 400, limit mechanism; 401, first limit sliding groove; 402, second limit sliding groove; 403, side connecting bracket; 404, bottom plate; 405, second motor; 500, collection box; 501, water collection box; 502, first side collection box; 503 , second side collecting box; 600, loading mechanism; 601, back plate; 602, lower loading plate; 603, loading port; 604, upper clamping plate; 605, side supporting leg; 606, movable port; 607, limiting groove; 700, cutting mechanism; 701, third motor; 702; gear; 703, movable head; 704, fourth motor; 705, first cutting saw blade; 706, connecting rod; 707, second cutting saw blade; 708, clamping head; 800, rack; 801, mounting strip; 900, guiding mechanism; 901, baffle; 902, top frame; 903, fifth motor. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

[0027] Example: Refer to Figure 1 to Figure 7 This embodiment provides a particle processing device for recycling and reproducing waste plastics, which includes a conveying mechanism 100, a piercing head 200 is provided above the conveying mechanism 100, a collecting box 500 is provided below the conveying mechanism 100, limiting mechanisms 400 are provided on both sides of the conveying mechanism 100, and the limiting mechanisms 400 are also placed above the collecting box 500. A loading mechanism 600 is provided on one side of the limiting mechanism 400, a rack 800 is provided above the loading mechanism 600, a cutting mechanism 700 is provided between the rack 800 and the loading mechanism 600, and a guiding mechanism 900 is provided on one side of the rack 800; a distribution mechanism 300 is provided at one end of the conveying mechanism 100; The conveying mechanism 100 includes a frame 103, a roller 101 is arranged between the frames 103, the bottom surface of the frame 103 is mounted on the collection box 500 through a support plate 104, and a feeding port 102 is arranged at the input end of the conveying mechanism 100; Preferably, the spacing between the rollers 101 shall not be less than the diameter of the smallest volume plastic bottle; the roller 101 is in the shape of a long roller, and transmission mechanisms can be set at both ends of the roller 101 for transmission, or the plastic bottles can be manually laid on the roller 101. It should be noted that only one plastic bottle can be placed between every two rollers 101.

[0028] The distribution mechanism 300 includes a first motor 301, the output end of the first motor 301 is connected to a roller 305, the roller 305 is placed at one end of a stand 304, a transmission belt 302 is arranged on the outer side of the roller 305, and the outer side of the transmission belt 302 is connected to one end of a lever 303; Preferably, when the plastic bottles are not laid on the drum 101, the lever 303 is placed on one side of the drum 101, and the first motor 301 drives the transmission belt 302 to rotate clockwise, and the lever 303 is Figure 5 As shown, when moving horizontally to the right, the larger plastic bottles are transferred to the first limiting sliding groove 401, and when moving horizontally to the left, the smaller plastic bottles are transferred to the second limiting sliding groove 402; it should be noted that the lever 303 will not touch the smaller plastic bottles when it is translated at a higher position.

[0029] The limiting mechanism 400 includes a bottom plate 404, which is placed on one side of the frame 103, wherein a first limiting sliding groove 401 is provided on one side of one bottom plate 404, and a second limiting sliding groove 402 is provided on one side of the other bottom plate 404, one end of the bottom plate 404 is mounted on the upper end surface of the collection box 500 through a side connecting bracket 403, and a second motor 405 is provided on the other end of the bottom plate 404; Preferably, the first limiting sliding groove 401 and the second limiting sliding groove 402 are deflected by 45 degrees under the action of the second motor 405 .

[0030] The loading mechanism 600 includes a back plate 601 , a lower loading plate 602 is provided on one side of the lower end of the back plate 601 , a clamping plate 604 is provided on one side of the upper end of the back plate 601 , and both ends of the back plate 601 are erected on the ground through side support legs 605 ; a plurality of loading ports 603 are provided on the lower loading plate 602 .

[0031] Preferably, the upper end surface of the clamping plate 604 is flush with the upper end surface of the back plate 601 , and a semicircular groove is provided on the clamping plate 604 corresponding to the loading port 603 one by one.

[0032] It should be noted that the diameter of the loading port 603 corresponding to the first limiting sliding groove 401 and the second limiting sliding groove 402 shall not be larger than the minimum diameter of the plastic bottle body there.

[0033] The upper end of the puncture head 200 is fixed to the bottom surface of the mounting plate 201 , and an electric push rod 202 is provided on the upper end surface of the mounting plate 201 .

[0034] Preferably, the puncture heads 200 are divided into several rows, and each row of puncture heads 200 is placed above between two rollers 101 .

[0035] The collecting box 500 includes a water collecting box 501, a first side collecting box 502 and a second side collecting box 503. The water collecting box 501 is placed on the lower side of the drum 101, the first side collecting box 502 is placed below the second limiting sliding groove 402, and the second side collecting box 503 is placed below the first limiting sliding groove 401.

[0036] Preferably, the water collecting box 501 is used to receive the liquid that may flow down after the piercing head 200 pierces the plastic bottle; the first side collecting box 502 and the second side collecting box 503 are wider, and the part cut off from the first cutting saw blade 705 can fall from one side of the back panel 601 into the first side collecting box 502 or the second side collecting box 503.

[0037] The movable opening 606 passes through the back plate 601 , and a limiting groove 607 is provided on the inner wall of the movable opening 606 .

[0038] The cutting mechanism 700 includes a third motor 701, and a gear 702 is provided at the output end of the third motor 701. The output end of the third motor 701 is also connected to a movable head 703. A fourth motor 704 is provided inside the lower end of the movable head 703. The output end of the fourth motor 704 is connected to a connecting rod 706. The connecting rod 706 is provided with a first cutting saw blade 705, a second cutting saw blade 707 and a clamping head 708. The connecting rod 706 passes through the movable opening 606 inside the back plate 601, and the clamping head 708 is slid sideways and placed in the limiting groove 607; the first cutting saw blade 705 is placed on the outer side of the upper end of the back plate 601, and the second cutting saw blade 707 is placed on the outer side of the lower end of the back plate 601.

[0039] The rack 800 is placed on one side of the mounting bar 801 .

[0040] The guiding mechanism 900 includes a baffle 901 , which is disposed at the lower end of the top frame 902 , and the two are movably connected therebetween. One end of the baffle 901 is connected to the output end of the fifth motor 903 .

[0041] Preferably, the baffle 901 blocks the cut portion during the cutting process of the first cutting saw blade 705 to prevent the cut portion from flying; at the same time, after the cutting is completed, the baffle 901 is deflected at a certain angle under the action of the fifth motor 903, and the plastic bottles cut at the card plate 604 are transferred to the first side collection box 502 or the second side collection box 503 during the deflection process.

[0042] The length of the first limiting sliding groove 401 is greater than that of the second limiting sliding groove 402. At the same time, the distance between the lower loading plate 602 and the card plate 604 on the same side as the first limiting sliding groove 401 is greater than the distance between the lower loading plate 602 and the card plate 604 on the same side as the second limiting sliding groove 402.

[0043] Preferably, both the second limiting sliding groove 402 and the first limiting sliding groove 401 are provided with a semicircular groove, and the center axis of the groove is coplanar with the center axis of the loading port 603 corresponding to the second limiting sliding groove 402 or the first limiting sliding groove 401 .

[0044] When in use, pour the plastic bottles from the feeding port 102, and properly lay the plastic bottles on the drum 101 by machine or manually, start the first motor 301, and transfer the plastic bottles to the first limiting sliding groove 401 and the second limiting sliding groove 402 respectively through the lever 303, and the second motor 405 drives the first limiting sliding groove 401 and the second limiting sliding groove 402 to deflect, and the plastic bottles are then stuck in the corresponding loading port 603; thereafter, the cutting mechanism 700 will complete the cutting of the plastic bottles, and the part cut off from the lower end of the back plate 601 will directly fall into the first side collection box 502 and the second side collection box 503, and the part cut off from the upper end of the back plate 601 will be transferred to the first side collection box 502 and the second side collection box 503 through the guiding mechanism 900, and the above operation is repeated.

[0045] It should be noted that the lever 303 rotates one circle each time, and the operation will not start until the next plastic bottle is laid.

[0046] In summary, the discarded plastic bottles are divided into two categories, one is the medium-sized bottle type on the market, such as the bottle type with a capacity of about 500 ml, and the other is the large bottle type with a capacity of about 2000 ml; there is a large difference in the diameter of the bottle body between the two. The lever 303 is used to transfer the plastic bottles of the two types to the grooves of the first limiting sliding groove 401 and the second limiting sliding groove 402 respectively, and the bottom plate 404 is rotated at the same time, and the bottle body is limited by the loading mechanism 600, and finally the mouth and bottom of the plastic bottle are cut off from the bottle body by the cutting mechanism 700, and the cut parts are collected in the collection box 500 by the guiding mechanism 900, so as to complete the classification of the mouth, bottom and body of the plastic bottle; The device can effectively separate and classify the mouth, bottom and body of plastic bottles, making it easier for subsequent recycling and targeted melting, greatly saving energy.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A particle processing device for recycling and reproducing waste plastics, characterized by: include, A conveying mechanism (100), wherein a puncture head (200) is provided above the conveying mechanism (100), and a collection box (500) is provided below the conveying mechanism (100); limiting mechanisms (400) are provided on both sides of the conveying mechanism (100); the limiting mechanisms (400) are also placed above the collection box (500); a loading mechanism (600) is provided on one side of the limiting mechanism (400); a rack (800) is provided above the loading mechanism (600); a cutting mechanism (700) is provided between the rack (800) and the loading mechanism (600); and a guiding mechanism (900) is provided on one side of the rack (800); and a distribution mechanism (300) is provided at one end of the conveying mechanism (100); The conveying mechanism (100) comprises a frame (103), rollers (101) are arranged between the frames (103), the bottom surface of the frame (103) is mounted on the collection box (500) via a support plate (104), and a feeding port (102) is arranged at the input end of the conveying mechanism (100); The distribution mechanism (300) comprises a first motor (301), the output end of the first motor (301) is connected to a roller (305), the roller (305) is placed at one end of the stand (304), a transmission belt (302) is provided on the outside of the roller (305), and the outside of the transmission belt (302) is connected to one end of a distribution rod (303); The limiting mechanism (400) comprises a bottom plate (404), the bottom plate (404) being placed on one side of the frame (103), one side of one of the bottom plates (404) being provided with a first limiting sliding groove (401), and one side of the other bottom plate (404) being provided with a second limiting sliding groove (402), one end of the bottom plate (404) being mounted on the upper end surface of the collection box (500) via a side connecting bracket (403), and the other end of the bottom plate (404) being provided with a second motor (405); The loading mechanism (600) comprises a back plate (601), a lower loading plate (602) is provided on one side of the lower end of the back plate (601), a clamping plate (604) is provided on one side of the upper end of the back plate (601), and both ends of the back plate (601) are erected on the ground via side support legs (605); and a plurality of loading ports (603) are provided on the lower loading plate (602).

2. The particle processing device for recycling and reproducing waste plastics as claimed in claim 1, characterized in that: The upper end of the puncture head (200) is fixed to the bottom surface of the mounting plate (201), and the upper end surface of the mounting plate (201) is provided with an electric push rod (202).

3. The particle processing device for recycling waste plastics as claimed in claim 1, characterized in that: The collection box (500) comprises a water collection box (501), a first side collection box (502) and a second side collection box (503); the water collection box (501) is placed on the lower side of the drum (101); the first side collection box (502) is placed below the second limiting sliding groove (402); and the second side collection box (503) is placed below the first limiting sliding groove (401).

4. The particle processing device for recycling waste plastics as claimed in claim 1, characterized in that: The movable opening (606) passes through the back plate (601), and a limiting groove (607) is provided on the inner wall of the movable opening (606).

5. The particle processing device for recycling waste plastics as claimed in claim 4, characterized in that: The cutting mechanism (700) comprises a third motor (701), an output end of the third motor (701) is provided with a gear (702), the output end of the third motor (701) is also connected to a movable head (703), a fourth motor (704) is provided inside the lower end of the movable head (703), the output end of the fourth motor (704) is connected to a connecting rod (706), a first cutting saw blade (705), a second cutting saw blade (707) and a clamping head (708) are provided on the connecting rod (706), the connecting rod (706) passes through the movable opening (606) inside the back plate (601), and the clamping head (708) is slidably placed in the limiting groove (607) at the side; the first cutting saw blade (705) is placed on the outer side of the upper end of the back plate (601), and the second cutting saw blade (707) is placed on the outer side of the lower end of the back plate (601).

6. The particle processing device for recycling waste plastics as claimed in claim 1, characterized in that: The rack (800) is placed on one side of the mounting bar (801).

7. The particle processing device for recycling waste plastics as claimed in claim 1, characterized in that: The guiding mechanism (900) comprises a baffle (901), the baffle (901) being disposed at the lower end of the top frame (902), the two being movably connected, and one end of the baffle (901) being connected to the output end of the fifth motor (903).

8. The particle processing device for recycling waste plastics as claimed in claim 1, characterized in that: The length of the first limiting sliding groove (401) is greater than the length of the second limiting sliding groove (402); at the same time, the distance between the lower loading plate (602) and the clamping plate (604) on the same side as the first limiting sliding groove (401) is greater than the distance between the lower loading plate (602) and the clamping plate (604) on the same side as the second limiting sliding groove (402).