Automatic bundling machine for paper shoe-shaped gold ingot

By designing the automatic baling machine for paper ingots, the full automation from feeding, folding and bundling of paper ingots is achieved, and the problems of low efficiency, high cost and unstable quality of traditional hand-made baling are solved, and the production efficiency and stability of product quality are improved. It is adapted to paper ingots of different sizes and shapes, and has strong versatility.

CN119975936APending Publication Date: 2025-05-13赵志刚
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Patent Information

Application Number
CN202510434281.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

Traditional paper ingots are inefficient in baling, expensive, unstable in quality, and existing equipment is difficult to adapt to paper ingots of different sizes and shapes, and are less versatile.

Method used

An automatic baling machine for paper ingots is designed, including a ingot folding device, a clamping and traversing mechanism, a blocking mechanism and a baling mechanism. Through an automated process, it realizes full automation from feeding, folding to bundling of paper ingots. It adopts adjustable straight-treasure strips and clamping and traversing mechanism to adapt to paper ingots of different sizes and shapes.

Benefits of technology

It has achieved a significant improvement in production efficiency, reduced production costs, ensured the stability of baling quality, ensured the consistency of tightness and strong versatility of each paper ingot bundle, and could meet diversified needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic paper shoe-shaped gold ingot bundling machine, and relates to the technical field of shoe-shaped gold ingot production, the automatic paper shoe-shaped gold ingot bundling machine comprises a shoe-shaped gold ingot folding device, a clamping and transverse moving mechanism, a blocking mechanism and a bundling mechanism which are sequentially arranged, a supporting plate is arranged at one end, outputting a paper shoe-shaped gold ingot, of the shoe-shaped gold ingot folding device, a pushing hole is formed in the supporting plate, and a lead screw air cylinder is connected to the bottom of the supporting plate; an L-shaped top plate is assembled at the output end of the lead screw air cylinder, the top plate penetrates through the pushing hole, strip-shaped adjusting holes are formed in the two sides of the pushing hole, and detachable smooth strips are arranged on the adjusting holes; according to the automatic bundling machine for the paper shoe-shaped gold ingot, full-process automation is achieved, and the production efficiency is greatly improved; due to automatic operation, fatigue and errors caused by manual operation are avoided, the production efficiency and the stability of the product quality are guaranteed, it can be guaranteed that the tightness degree of each paper shoe-shaped gold ingot bundle is consistent, and the problem that the manual bundling quality is unstable is effectively solved; by arranging the adjusting holes, the distance between the two shoe-shaped gold ingot smoothing strips can be adjusted according to the sizes of the paper shoe-shaped gold ingots, and the paper shoe-shaped gold ingots with different sizes and shapes can be smoothed.
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Description

Technical Field

[0001] The invention relates to the technical field of paper ingot production, in particular to an automatic paper ingot bundling machine. Background Art

[0002] As a traditional sacrificial item, paper ingots have a relatively simple production process, but in the process of mass production, the bundling process faces problems such as low efficiency and high cost. Traditional paper ingot bundling mainly relies on manual operation. Workers need to sort and stack the folded paper ingots one by one, and use rubber bands or ropes to tie them up. However, this manual bundling method has the following disadvantages: low production efficiency, slow manual operation speed, and it is difficult to meet the needs of mass production. Especially during the peak period of sacrifice, it is easy to be in short supply. Manual bundling requires a lot of manpower and time, which increases production costs; the bundling quality is unstable, and manual operation is difficult to ensure that the tightness of each paper ingot bundle is consistent, which is prone to looseness or over-tightness, affecting the appearance and transportation; the existing equipment is difficult to adapt to paper ingots of different sizes and shapes, and the versatility is low, and it is difficult to meet diversified needs. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an automatic paper ingot baling machine in view of the above shortcomings, which overcomes the existing defects of low production efficiency, increased production cost, unstable baling quality and low versatility; and achieves the purpose of high production efficiency, low production cost, stable baling quality and high versatility.

[0004] In order to solve the above technical problems, the technical solution of the present invention is: an automatic paper ingot bundling machine, comprising an ingot folding device, a clamping and transverse moving mechanism, a blocking mechanism and a bundling mechanism which are arranged in sequence, a pallet is provided at one end of the ingot folding device for outputting paper ingots, a pushing hole is provided on the pallet, a screw cylinder is connected to the bottom of the pallet, an L-shaped top plate is installed at the output end of the screw cylinder, the top plate passes through the pushing hole, strip adjustment holes are provided on both sides of the pushing hole, and a detachable Shunbao strip is provided on the adjustment hole.

[0005] Furthermore, a blocking mechanism is arranged below the support plate, and the blocking mechanism includes a support frame, on which a first slide rail and a material pushing cylinder are arranged, a first cylinder sliding plate and a second cylinder sliding plate are slidingly arranged on the first slide rail, a blocking cylinder is arranged on the first cylinder sliding plate, an output end of the blocking cylinder is connected to the second cylinder sliding plate, a first material insertion cylinder is arranged on the side of the first cylinder sliding plate close to the second cylinder sliding plate, and a first gear rod is arranged at the output end of the first material insertion cylinder.

[0006] Furthermore, the output end of the pushing cylinder is connected to the second cylinder sliding plate, a second inserting cylinder is arranged on the side of the second cylinder sliding plate close to the first cylinder sliding plate, and a second gear rod is arranged at the output end of the second inserting cylinder. In the initial state, the first gear rod and the second gear rod are on the same vertical plane and are located below the support plate.

[0007] Furthermore, the baling mechanism includes a frame, on which a conveying mechanism, a first pneumatic clamp, a second pneumatic clamp, a rubber band stretching mechanism and a vibration plate are arranged. The first pneumatic clamp and the second pneumatic clamp are arranged opposite to each other, and the first pneumatic clamp is connected to a rotating cylinder, which can drive the first pneumatic clamp to rotate.

[0008] Furthermore, the conveying mechanism is arranged between the vibration plate and the first pneumatic clamp and the second pneumatic clamp, and the rubber band stretching mechanism is arranged below the first pneumatic clamp and the second pneumatic clamp.

[0009] Furthermore, the conveying mechanism includes a rubber band clamp, a sliding cylinder and a second slide rail. A first fixed plate is arranged on the frame. The sliding cylinder is slidably connected to the second slide rail. The rubber band clamp is arranged at the output end of the sliding cylinder. A groove is arranged on the side of the vibration plate close to the conveying mechanism. Under the drive of the sliding cylinder, the rubber band passes through the groove and extends into the vibration plate to clamp the rubber band.

[0010] Furthermore, the clamping and transverse movement mechanism includes a guide rail, a material lifting cylinder, a clamp and a second fixed plate, the second fixed plate is fixedly arranged on the frame, the guide rail is vertically arranged on the second fixed plate, and the material lifting cylinder is vertically arranged on the guide rail and slides on the guide rail.

[0011] Furthermore, the clamping claws are arranged at the front and rear ends of the lower part of the material taking lifting cylinder, and the lower two sides of the material taking lifting cylinder are provided with adjustment plates, and the adjustment plates align the two sides of the paper ingot.

[0012] Furthermore, the adjustment hole is arranged vertically to the Shunbao strip.

[0013] Furthermore, the clamping claw is vertically arranged to the adjusting piece.

[0014] The present invention adopts the above technical solution, and compared with the prior art, has the following advantages: the automatic paper ingot baling machine realizes the automation of the whole process from paper ingot feeding, folding to baling, without manual intervention, greatly improves the production efficiency, can meet the needs of mass production, and effectively solves the problem of low efficiency of traditional manual baling. Automated operation avoids the fatigue and errors caused by manual operation, ensures the stability of production efficiency and product quality, can ensure that the tightness of each paper ingot bundle is consistent, the bundle is firm, and not easy to loosen, effectively solving the problem of unstable quality of manual baling.

[0015] When the set number of paper ingots is reached, the first gear rod and the second gear rod rise under the drive of the first insertion cylinder and the second insertion cylinder to separate the set number of paper ingots. The blocking cylinder drives the first gear rod to move toward the top plate, leaving a certain distance between the paper ingots and subsequent paper ingots to facilitate subsequent clamping.

[0016] By setting the adjustment hole, the distance between the two paper ingot strips can be adjusted according to the size of the paper ingots, and paper ingots of different sizes and shapes can be flattened; the clamping and transverse movement mechanism clamps the paper ingots and presses them down on the rubber band clamped by the first pneumatic clamp and the second pneumatic clamp, so that the paper ingots can be bundled. It can adapt to paper ingots of different sizes and shapes, has strong versatility, and can meet diverse needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The structure of the automatic paper ingot bundling machine in the embodiment of the present invention is shown in FIG. Figure 1 ; Figure 2 The structure of the automatic paper ingot bundling machine in the embodiment of the present invention is shown in FIG. Figure 2 ; Figure 3 The structure of the automatic paper ingot bundling machine in the embodiment of the present invention is shown in FIG. Figure 3 ; Figure 4 It is a structural schematic diagram of a blocking mechanism in an embodiment of the present invention; Figure 5 It is a structural schematic diagram of a clamping and transverse movement mechanism in an embodiment of the present invention; Figure 6 for Figure 1 A schematic diagram of the enlarged structure at A in the middle; Figure 7 for Figure 3 Schematic diagram of the enlarged structure at D in the middle; Figure 8 for Figure 7 Schematic diagram of the enlarged structure at E in the middle; Fig. 9 for Figure 1 A schematic diagram of the enlarged structure at B in the middle; Fig.10 for Figure 2 Schematic diagram of the enlarged structure at point C in the middle.

[0018] In the figure: 1-Yuanbao folding device; 101-paper tape feeding mechanism; 102-paper tape parallel folding mechanism; 103-paper tape cutting mechanism; 104-Yuanbao paper conveying mechanism; 105-angle folding mechanism; 106-folding mechanism; 2-bundling mechanism; 3-vibrating plate; 4-screw cylinder; 5-blocking mechanism; 501-blocking cylinder; 502-first cylinder sliding plate; 503-first inserting cylinder; 504-second inserting cylinder; 505-first gear lever; 506-second gear lever; 507-second cylinder sliding plate; 508-first slide rail; 509-feeding cylinder; 510-support frame; 6-support plate; 7-frame; 8-conveying mechanism; 801-rubber band clamp; 802-sliding cylinder; 803-first fixed plate; 804-second slide rail; 9-gripping and transverse movement mechanism; 901-second fixed plate; 902-clamp; 903-adjusting plate; 904-feeding lifting cylinder; 905-guide rail; 10-first pneumatic clamp; 11-second pneumatic clamp; 12-rubber band stretching mechanism; 13-shunbao strip, 14-top plate, 15-rotating cylinder, 16-pushing hole, 17-adjusting hole. DETAILED DESCRIPTION

[0019] The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0020] Examples, such as Figure 1-10 As shown, the automatic paper ingot baling machine comprises an ingot folding device 1, a clamping and transverse moving mechanism 9, a blocking mechanism 5 and a baling mechanism 2 which are arranged in sequence. The ingot folding device 1 comprises a paper tape feeding mechanism 101, a paper tape parallel folding mechanism 102, a paper tape cutting mechanism 103, an ingot paper conveying mechanism 104, a corner folding mechanism 105 and a folding mechanism 106. The structure of the ingot folding device 1 is prior art and will not be described in detail herein.

[0021] The folding mechanism 106 completes the folding of the paper ingots. A support plate 6 is provided at one end of the folding mechanism 106 for outputting the paper ingots. The blocking mechanism 5 is provided below the support plate 6. A push hole 16 is provided on the support plate 6. A lead screw cylinder 4 is connected to the bottom of the support plate 6. An L-shaped top plate 14 is provided at the output end of the lead screw cylinder 4. The top plate 14 passes through the push hole 16 to block and position the paper ingots output from the ingot folding device 1. Bar-shaped adjustment holes 17 are provided on both sides of the push hole 16. A detachable Shunbao strip 13 is provided on the adjustment hole 17, and its position can be flexibly adjusted on the adjustment hole 17 according to the specific size of the paper ingots. The adjustment hole 17 is vertically arranged with the Shunbao strip 13. The Shunbao strip 13 is used to smooth the paper ingots output from the ingot folding device 1. The paper ingots lean against the top plate 14 along the Shunbao strip 13, thereby completing the folding and output process of the paper ingots.

[0022] The blocking mechanism 5 includes a support frame 510, on which a first slide rail 508 and a material pushing cylinder 509 are arranged, on which a first cylinder sliding plate 502 and a second cylinder sliding plate 507 are slidingly arranged, on which the first slide rail 508 a material blocking cylinder 501 is arranged, and the output end of the material blocking cylinder 501 is connected to the second cylinder sliding plate 507, and a first material inserting cylinder 503 is arranged on the side of the first cylinder sliding plate 502 close to the second cylinder sliding plate 507, and at the output end of the first material inserting cylinder 503 two first gear rods 505 are arranged.

[0023] The output end of the pushing cylinder 509 is connected to the second cylinder sliding plate 507. A second inserting cylinder 504 is arranged on the side of the second cylinder sliding plate 507 close to the first cylinder sliding plate 502. Two second gear rods 506 are arranged at the output end of the second inserting cylinder 504. After the ingot folding device 1 folds the paper ingots, they fall onto the support plate 6. In the initial state, the two first gear rods 505 and the two second gear rods 506 are on the same vertical plane and are located below the support plate 6. The first gear rod 505 and the second gear rod 506 pass through the pushing hole 16 to block the paper ingots output from the ingot folding device 1.

[0024] The baling mechanism 2 includes a frame 7, on which a conveying mechanism 8, a first pneumatic clamp 10, a second pneumatic clamp 11, a rubber band stretching mechanism 12 and a vibration plate 3 are arranged. The vibration plate 3 is used to hold rubber bands. The first pneumatic clamp 10 and the second pneumatic clamp 11 are arranged opposite to each other. The first pneumatic clamp 10 is connected to a rotating cylinder 15, which can drive the first pneumatic clamp 10 to rotate. The conveying mechanism 8 is arranged between the vibration plate 3 and the first pneumatic clamp 10 and the second pneumatic clamp 11. The rubber band stretching mechanism 12 is arranged below the first pneumatic clamp 10 and the second pneumatic clamp 11. The rubber band stretching mechanism 12 is a prior art and will not be described in detail here.

[0025] The conveying mechanism 8 includes a rubber band clamp 801, a sliding cylinder 802 and a second slide rail 804. A first fixed plate 803 is provided on the frame 7 for fixedly connecting the second slide rail 804. The sliding cylinder 802 is slidably connected on the second slide rail 804. The rubber band clamp 801 is provided at the output end of the sliding cylinder 802. A groove is provided on the side of the vibration plate 3 close to the conveying mechanism 8. Under the drive of the sliding cylinder 802, the rubber band passes through the groove and extends into the vibration plate 3 to clamp the rubber band.

[0026] The clamping and transverse movement mechanism 9 is arranged on the frame 7, and the clamping and transverse movement mechanism 9 includes a guide rail 905, a material lifting cylinder 904, a clamping claw 902 and a second fixed plate 901. The second fixed plate 901 is fixedly arranged on the frame 7, the guide rail 905 is vertically arranged on the second fixed plate 901, the material lifting cylinder 904 is vertically arranged on the guide rail 905, and slides on the guide rail 905, the clamping claw 902 is arranged at the front and rear ends of the lower part of the material lifting cylinder 904, and the lower sides of the material lifting cylinder 904 are provided with adjustment pieces 903, and the adjustment pieces 903 align the two sides of the paper ingots, so that the clamping claw 902 can clamp and move to the top of the first pneumatic clamping claw 10 and the second pneumatic clamping claw 11. The clamping claw 902 is arranged vertically with the adjustment piece 903, and the clamping claw 902 is used to clamp the paper ingots.

[0027] Working principle: After the paper ingots are folded, the ingot folding device 1 drops them on the support plate 6. In the initial state, the two first gear rods 505 and the two second gear rods 506 are on the same vertical plane and are located below the support plate 6. The folded paper ingots are placed on the top plate 14 in sequence. When the paper ingots reach the set number, the first gear rod 505 and the second gear rod 506 rise under the drive of the first inserting cylinder 503 and the second inserting cylinder 504 to space the set number of paper ingots. The blocking cylinder 501 drives the first gear rod 505 to move toward the top plate 14, leaving a certain distance between the paper ingots and the subsequent paper ingots for subsequent clamping. At this time, the subsequent paper ingots are folded. After completion, it leans on the second gear rod 506, and the clamp 902 clamps the paper ingots between the first gear rod 505 and the top plate 14 and moves horizontally to the top of the first pneumatic clamp 10 and the second pneumatic clamp 11. At the same time, the rubber band clamp 801 clamps the rubber band in the vibration plate 3, puts the rubber band on the rubber band stretching mechanism 12, and stretches the rubber band. The first pneumatic clamp 10 and the second pneumatic clamp 11 clamp the two ends of the rubber band, and the rotating cylinder 15 drives the first pneumatic clamp 10 to rotate and twist the rubber band. The clamp 902 clamps the paper ingots and presses down on the rubber band, so that the set number of paper ingots can be bundled. After bundling, the clamp 902 resets and waits for the subsequent paper ingots to be clamped.

[0028] After the paper ingots are clamped by the clamping claws 902, the first gear rod 505 is reset and is on the same vertical plane with the second gear rod 506. The first gear rod 505 and the second gear rod 506 move downward to the bottom of the support plate 6 at the same time, and the folded paper ingots continue to lean on the top plate 14. When the subsequent ingots reach the set number, the first gear rod 505 and the second gear rod 506 rise again to separate the set number of paper ingots, and the cycle repeats.

[0029] The automatic paper ingot baling machine realizes the automation of the whole process from feeding, folding to baling of paper ingots, without manual intervention, greatly improving production efficiency, meeting the needs of mass production, and effectively solving the problem of low efficiency of traditional manual baling. Automated operation avoids the fatigue and errors caused by manual operation, ensures the stability of production efficiency and product quality, and can ensure that the tightness of each paper ingot bundle is consistent, firmly tied, and not easy to loosen, effectively solving the problem of unstable quality of manual baling.

[0030] By setting the adjustment hole 17, the distance between the two paper ingot strips 13 can be adjusted according to the size of the paper ingots, so that paper ingots of different sizes and shapes can be flattened; the clamping and transverse movement mechanism 9 clamps the paper ingots and presses them down on the rubber bands clamped by the first pneumatic clamp 10 and the second pneumatic clamp 11, so that the paper ingots can be bundled. It can adapt to paper ingots of different sizes and shapes, has strong versatility, and can meet diverse needs.

[0031] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. Paper ingot automatic baling machine, characterized by: The invention comprises a paper ingot folding device (1), a clamping and transverse movement mechanism (9), a blocking mechanism (5) and a bundling mechanism (2) which are arranged in sequence. A support plate (6) is arranged at one end of the paper ingot outputting device (1), a pushing hole (16) is provided on the support plate (6), a screw cylinder (4) is connected to the bottom of the support plate (6), an L-shaped top plate (14) is installed at the output end of the screw cylinder (4), the top plate (14) passes through the pushing hole (16), strip-shaped adjustment holes (17) are arranged on both sides of the pushing hole (16), and a detachable Shunbao strip (13) is arranged on the adjustment hole (17).

2. The automatic paper ingot bundling machine according to claim 1 is characterized by: The blocking mechanism (5) is arranged below the support plate (6), and comprises a support frame (510). The support frame (510) is provided with a first slide rail (508) and a material pushing cylinder (509). A first cylinder sliding plate (502) and a second cylinder sliding plate (507) are slidably arranged on the first slide rail (508). A blocking cylinder (501) is arranged on the first cylinder sliding plate (502). The output end of the blocking cylinder (501) is connected to the second cylinder sliding plate (507). A first material inserting cylinder (503) is arranged on one side of the first cylinder sliding plate (502) close to the second cylinder sliding plate (507). A first shift rod (505) is arranged at the output end of the first material inserting cylinder (503).

3. The automatic paper ingot bundling machine according to claim 2 is characterized by: The output end of the ejecting cylinder (509) is connected to the second cylinder sliding plate (507); a second inserting cylinder (504) is arranged on one side of the second cylinder sliding plate (507) close to the first cylinder sliding plate (502); a second gear rod (506) is arranged at the output end of the second inserting cylinder (504); in an initial state, the first gear rod (505) and the second gear rod (506) are on the same vertical plane and are located below the support plate (6).

4. The automatic paper ingot bundling machine according to claim 1 is characterized by: The baling mechanism (2) comprises a frame (7), on which a conveying mechanism (8), a first pneumatic clamp (10), a second pneumatic clamp (11), a rubber band stretching mechanism (12) and a vibration plate (3) are arranged, the first pneumatic clamp (10) and the second pneumatic clamp (11) are arranged opposite to each other, the first pneumatic clamp (10) is connected to a rotating cylinder (15), and the rotating cylinder (15) can drive the first pneumatic clamp (10) to rotate.

5. The automatic paper ingot bundling machine according to claim 4 is characterized by: The conveying mechanism (8) is arranged between the vibration plate (3) and the first pneumatic clamp (10) and the second pneumatic clamp (11); and the rubber band stretching mechanism (12) is arranged below the first pneumatic clamp (10) and the second pneumatic clamp (11).

6. The automatic paper ingot bundling machine according to claim 4, characterized in that: The conveying mechanism (8) comprises a rubber band clamp (801), a sliding cylinder (802) and a second slide rail (804); a first fixing plate (803) is arranged on the frame (7); the sliding cylinder (802) is slidably connected to the second slide rail (804); the rubber band clamp (801) is arranged at the output end of the sliding cylinder (802); a groove is arranged on one side of the vibration plate (3) close to the conveying mechanism (8); and under the drive of the sliding cylinder (802), the rubber band passes through the groove and extends into the vibration plate (3) to clamp the rubber band.

7. The automatic paper ingot bundling machine according to claim 6, characterized in that: The gripping and transverse movement mechanism (9) comprises a guide rail (905), a material picking and lifting cylinder (904), a clamping claw (902) and a second fixed plate (901); the second fixed plate (901) is fixedly arranged on the frame (7); the guide rail (905) is vertically arranged on the second fixed plate (901); and the material picking and lifting cylinder (904) is vertically arranged on the guide rail (905) and slides on the guide rail (905).

8. The automatic paper ingot bundling machine according to claim 7, characterized in that: The clamping claws (902) are arranged at the front and rear ends of the lower part of the material taking lifting cylinder (904), and the lower two sides of the material taking lifting cylinder (904) are provided with adjustment plates (903), and the adjustment plates (903) align the two sides of the paper ingot.

9. The automatic paper ingot bundling machine according to claim 1, characterized in that: The adjustment hole (17) is arranged vertically with the Shunbao strip (13).

10. The automatic paper ingot bundling machine according to claim 8, characterized in that: The clamping jaw (902) and the adjusting piece (903) are arranged vertically.