Interchange type high-efficiency bamboo tube transferring and conveying production line and method
By designing an overpass high-efficiency bamboo tube transfer and transportation production line in bamboo and wood processing machinery, using the crisscrossing overpass structure and lifting steering mechanism, the problem of low bamboo tube transfer efficiency in the existing technology is solved, and the effect of automated continuous processing and refined and intelligentization is achieved.
Patent Information
- Application Number
- CN202510449305.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-13
AI Technical Summary
The existing bamboo tube transfer connection method relies on manual handling by workers, resulting in low work efficiency, high labor intensity and inability to achieve automated continuous processing.
An overpass type high-efficiency bamboo tube transfer and transportation production line is designed, and a crisscrossing overpass structure is adopted. The bamboo section is selectively transferred from the first conveying line to the second conveying line by lifting the steering mechanism, and the identification element is used to automatically sort and convey according to the specifications of the bamboo tube.
It improves the working efficiency of bamboo tube transfer and transportation, realizes automatic continuous processing, reduces workers' labor intensity, saves costs, and improves the refinement and intelligence of products.
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Figure CN119976242A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bamboo and wood processing machinery, and in particular to an overpass type high-efficiency bamboo tube transfer and conveying production line and method. Background Art
[0002] Bamboo is widely used. When mature, it is quite long, usually more than 10 meters. Bamboo has thin walls, is hollow, and has a sharp taper. In the primary processing of bamboo, the raw bamboo must first be cut into a set length according to the needs. Generally, the raw bamboo is cut into bamboo tubes (i.e. bamboo segments) of the required length by a bamboo sawing machine. This sawing operation is called raw bamboo segmentation or raw bamboo length determination. Then the piles of bamboo tubes are manually sorted (according to the diameter, Wall thickness size, surface defects and other parameters required for specification classification), the same cylinder wall Bamboo tubes of corresponding specifications are sent to the corresponding bamboo splitting machine (also known as bamboo breaking machine) for splitting to obtain bamboo strips of set width. This splitting operation process is called bamboo tube splitting.
[0003] Take the bamboo tube transfer connection between the bamboo sawing machine and the bamboo splitting machine as an example. In the existing bamboo tube transfer process, workers transfer the same tube to the bamboo tube. wall The piles of bamboo tubes (i.e. bamboo segments) of the specified specifications are transported to the bamboo splitting machine by a wheelbarrow, and then split. The existing bamboo tube transfer and connection methods are all carried out by workers manually, which has low work efficiency, high labor intensity, and insufficient continuous operation capacity, resulting in very low efficiency in bamboo tube transfer and connection. Summary of the invention
[0004] The present invention provides an overpass-type high-efficiency bamboo tube transfer and conveying production line and method, so as to overcome the problem that the existing bamboo tube transfer and connection methods are all carried out by workers manually, the workers have high labor intensity, and automatic continuous processing cannot be realized, resulting in very low efficiency of bamboo tube transfer and connection work.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: The invention discloses an overpass type high-efficiency bamboo tube transfer and conveying production line, comprising a first conveying line and a second conveying line which are crisscrossed to form an overpass structure, wherein the first conveying line is located below the second conveying line and the conveying direction of the first conveying line is perpendicular to the conveying direction of the second conveying line; and also comprising a lifting and steering mechanism which selectively lifts and transfers the bamboo segments (i.e. bamboo tubes) on the first conveying line to the corresponding conveyor belt of the second conveying line according to the specification and size requirements; the starting end of the first conveying line is located at the discharge end of a bamboo sawing machine and is used for receiving the bamboo segments (i.e. bamboo tubes) on the bamboo sawing machine, and the terminal end of the second conveying line is located at the feeding end of a bamboo chipping machine and is used for supplying the bamboo segments (i.e. bamboo tubes) on the corresponding conveyor belt to the feeding end of the corresponding bamboo chipping machine.
[0006] Furthermore, the first conveyor line and the second conveyor line are in a double-layer overpass structure that is crisscrossed; the first conveyor line includes a plurality of first conveyor belts arranged in sequence, and the second conveyor line includes a plurality of second conveyor belts arranged in sequence, and the end of each second conveyor belt is matched with the feeding end of a corresponding bamboo splitting machine; the starting end of each first conveyor belt receives the bamboo segment (i.e., bamboo tube) on the bamboo sawing machine; the lifting and steering mechanism is located at the intersection between the first conveyor belt and the second conveyor belt, and the bamboo segment (i.e., bamboo tube) on the first conveyor belt is arranged according to the specification size requirements (such as diameter, Wall thickness The bamboo strips (such as bamboo slices, size, surface defect requirements, etc.) are selectively lifted and transferred to the corresponding second conveyor belt through the lifting and steering mechanism, and the second conveyor belt continues to transport them to the feeding end of a corresponding bamboo splitting machine for splitting processing.
[0007] Furthermore, the multiple first conveyor lines are arranged in a straight line or in an L-shape; the bamboo segments (i.e. bamboo tubes) on each L-shaped first conveyor line are transmitted in a right-angle turn through a turning transmission mechanism.
[0008] Furthermore, the bamboo sawing machine is a multi-station bamboo sawing machine, a starting end of a conveyor belt of the first conveyor line is located below a cutting frame of the bamboo sawing machine, the starting end of the conveyor belt is used to receive the bamboo segments (i.e. bamboo tubes) formed by the corresponding cutting blades, and each cutting frame is provided with an identification element (i.e. an industrial camera such as a CCD camera, which is communicatively connected to the control center of the bamboo sawing machine), the identification element is used to obtain an image of the bamboo cross section to obtain the diameter and wall thickness information at the cross section of the bamboo segment.
[0009] Furthermore, the bamboo sawing machine is a single-station bamboo sawing machine, and a starting end of a conveyor belt of the first conveyor line is located below the pulling component of the bamboo sawing machine. The starting end of the conveyor belt is used to receive the bamboo segments (i.e., bamboo tubes) formed by the sawing of the cutting component, and to obtain the bamboo cross-section image through the identification element on the pulling component (i.e., an industrial camera such as a CCD camera, which is communicatively connected to the control center of the bamboo sawing machine) to obtain the diameter and wall thickness information at the cross-section of the bamboo segment.
[0010] Furthermore, a second identification element (such as an industrial camera such as a CCD camera, which is communicatively connected to the control center of the bamboo saw) is also provided at the rear of the bamboo sawing machine for acquiring the image of the bamboo body of the bamboo tube to obtain surface defects and curvature information of the bamboo segment.
[0011] Furthermore, each lifting and steering mechanism is also equipped with a feeding device that acts as a buffer, and the feeding device includes at least two groups of lifting mechanisms and at least one group of transition beams. A group of transition beams is arranged between two adjacent lifting mechanisms, and the transition beams are arranged at an angle. The purpose of arranging the feeding device is to receive the bamboo tubes on the lifting and steering mechanism and feed them step by step to the corresponding conveyor belt of the second conveyor line.
[0012] An overpass-type high-efficiency bamboo tube transfer and transportation method, which includes the following steps performed in sequence: 1) Feeding: Cutting the raw bamboo into bamboo tubes (i.e. bamboo segments) of required length by a bamboo sawing machine and conveying them forward through the various conveyor belts of a first conveyor line. The identification element on the bamboo sawing machine collects the diameter and wall thickness information of each bamboo tube (i.e. bamboo segment) at the cross section and transmits it to the control center of the bamboo sawing machine; 2) Material selection: According to the diameter, wall thickness and wall thickness of the bamboo tubes set in advance by each bamboo splitting machine, the identification element on the bamboo sawing machine collects the diameter and wall thickness information of the bamboo tubes set in advance by the bamboo splitting machine, and transmits the information to the control center of the bamboo sawing machine; 3) Material selection: Wall thickness The control center of the bamboo sawing machine can obtain the real-time data parameters of each bamboo tube (such as the diameter, Wall thickness size, surface defects and curvature), select and start the corresponding lifting and steering mechanism set beside the conveyor belt of the first conveyor line, so that it can grab the corresponding bamboo tube and turn it to place it on the corresponding conveyor belt of the second conveyor line; 3) Slicing: the bamboo tubes on each conveyor belt of the second conveyor line are transported forward to the feeding end of the corresponding bamboo slicer, and the bamboo tubes are sliced by the bamboo slicer.
[0013] From the above description of the structure of the present invention, it can be seen that compared with the prior art, the present invention has the following advantages: the structural design of the bamboo tube transfer and conveying production line and method is ideal, and the overpass type high-efficiency bamboo tube transfer and conveying method is adopted, so that the bamboo tube transfer connection is smoother, which greatly improves the connection work efficiency of the bamboo tube transfer and conveying; according to the pre-set bamboo tube diameter, Wall thickness The bamboo tube transportation and delivery can be carried out smoothly, orderly and efficiently without any parameter requirements such as size, surface defects and whether the curvature is too large. It is more refined, highly intelligent, and has low labor intensity for workers. It greatly saves the cost of bamboo tube transportation and realizes the continuous operation of bamboo tube transportation and delivery. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the present invention.
[0015] Figure 2 for Figure 1 A partial enlarged view of point A in the middle.
[0016] Figure 3 It is a schematic diagram of the transmission mechanism with turning in the present invention.
[0017] Figure 4 It is a schematic diagram of the bogie in the present invention.
[0018] Figure 5 It is a schematic diagram of the lifting frame in the present invention.
[0019] Figure 6 It is a schematic diagram of the lifting frame of the present invention from another angle.
[0020] Figure 7 It is a schematic diagram of the turning transmission mechanism in the present invention.
[0021] Figure 8 It is a schematic diagram of the turning transmission mechanism of the present invention from another angle.
[0022] Fig. 9 for Figure 8 A partial enlarged view of point B in the middle.
[0023] Fig.10 for Figure 8 A partial enlarged view of point C in the middle. DETAILED DESCRIPTION
[0024] The specific embodiments of the present invention will be described below with reference to the accompanying drawings.
[0025] See attached Figure 1 and Figure 2 An overpass-type high-efficiency bamboo tube transfer and conveying production line comprises a first conveying line and a second conveying line which are crisscrossed and form an overpass structure, the first conveying line is located below the second conveying line and the conveying direction of the first conveying line is perpendicular to the conveying direction of the second conveying line; it also comprises a lifting and steering mechanism 3 which selectively lifts and transfers the bamboo segments (i.e. bamboo tubes) on the first conveying line to the corresponding conveyor belt of the second conveying line according to the specification and size requirements (such as length and diameter, etc.); the starting end of the first conveying line is located at the discharge end of the bamboo sawing machine 4 and is used to receive the bamboo segments (i.e. bamboo tubes) on the bamboo sawing machine 4, and the terminal end of the second conveying line is located at the feeding end of the bamboo splitting machine 5 and is used to supply the bamboo segments (i.e. bamboo tubes) on the corresponding conveyor belt to the feeding end of the corresponding bamboo splitting machine 5. Specifically, the first conveyor line and the second conveyor line are in a crisscross double-layer overpass structure, the first conveyor line includes a plurality of first conveyor belts 1 arranged in sequence, and the plurality of first conveyor belts 1 are arranged in a straight line; the second conveyor line includes a plurality of second conveyor belts 2 arranged in sequence, and the end of each second conveyor belt 2 is matched with the feeding end of a corresponding bamboo splitting machine 5; the starting end of each first conveyor belt 1 receives the bamboo segment (i.e. bamboo tube) on the bamboo sawing machine 4; the lifting and steering mechanism 3 is located at the intersection between the first conveyor belt 1 and the second conveyor belt 2, and the bamboo segment (i.e. bamboo tube) on the first conveyor belt 1 is arranged according to the specification size requirements (such as diameter, Wall thicknessThe bamboo strips (such as size, surface defects, and whether the curvature is too large) are selectively lifted and transferred to the corresponding second conveyor belt 2 through the lifting and steering mechanism 3, and the second conveyor belt 2 continues to transport them to the feeding end of the corresponding bamboo splitting machine 5 for splitting processing.
[0026] See attached Figure 1 The bamboo sawing machine 4 is a multi-station bamboo sawing machine, and the starting end of a first conveyor belt 1 of the first conveyor line is located below a cutting attachment 41 of the bamboo sawing machine 4. The starting end of the first conveyor belt 1 is used to receive the bamboo segment (i.e., bamboo tube) formed by the corresponding cutting blade, and each cutting attachment 41 is provided with an identification element (i.e., an industrial camera such as a CCD camera, which is communicatively connected to the control center of the bamboo sawing machine 4). The identification element is used to obtain the bamboo cross-section image to obtain the diameter and wall thickness information at the cross-section of the bamboo segment. The specific structure and working principle of the multi-station bamboo sawing machine are common structures in this field, such as a bamboo sawing machine disclosed in the China Patent Library (patent number: ZL202223459964.1, authorization date: 2023.09.26). The specific structure and working principle of the bamboo sawing machine 4 of this application are basically the same as the specific structure and working principle of the bamboo sawing machine, and adding an identification element to the bamboo sawing machine is also a common technology in this field, such as the second identification element 32 mentioned in a bamboo sawing machine disclosed in the China Patent Library (patent number: ZL 202320814326.2, authorization date: 2023.09.15). Therefore, the specific structure and working principle of the bamboo sawing machine 4 in this application will not be described in detail. Information data obtained by the identification element Transfer to Control Center Processing, and the obtained Information Data Storage management (such as sending to a cloud server) In the future, large amounts of data will be used for recognition training.
[0027] In addition, the bamboo sawing machine can also be a single-station bamboo sawing machine, and the starting end of a first conveyor belt 1 of the first conveyor line is located below the pulling assembly of the bamboo sawing machine. The starting end of the first conveyor belt 1 is used to receive the bamboo segment (i.e., bamboo tube) formed by the sawing of the cutting assembly, and obtain the bamboo cross-section image through the identification element on the pulling assembly (i.e., an industrial camera such as a CCD camera, which is connected to the control center of the bamboo sawing machine) to obtain the diameter and wall thickness information at the cross section of the bamboo segment. The single-station bamboo sawing machine can be a bamboo sawing machine disclosed in the Chinese Patent Library (patent number: ZL 202320814326.2, authorization date: 2023.09.15).
[0028] See attached Figure 1. The rear of the bamboo sawing machine 4 is also provided with a second identification element 6 for obtaining the image of the bamboo body of the bamboo tube. The second identification element 6 is an industrial camera (such as a CCD camera), which is connected to the control center of the bamboo sawing machine 4 in communication. The second identification element 6 can be placed in the center of the gate-shaped bracket 61, and the camera of the second identification element 6 is located directly above the first conveyor belt 1 (it can be at a height of 2.5 meters from the conveying plane of the first conveyor belt 1), and the camera can be at a 45-degree angle to the conveying plane of the first conveyor belt 1. The design of the second identification element 6 can effectively identify whether the bamboo tubes on the first conveyor line are rotten, cracked, cut by a knife, wormholes and other surface defects and bamboo tubes with excessive curvature, thereby avoiding the lifting and steering mechanism 3 from transferring the bamboo tubes with surface defects or excessive curvature to the corresponding conveyor belt of the second conveyor line, effectively improving the qualified rate of bamboo chips obtained after the bamboo tubes are sliced by the bamboo splitting machine 5. The information data obtained by the second identification element 6 Transfer to Control Center Processing, and the obtained Information Data Storage management (such as sending to the cloud server), It is convenient to use large amounts of data for identification training in the future 。
[0029] See attached Figure 1 and Figure 2 . Each lifting and steering mechanism 3 is also equipped with a feeding device 7 that acts as a buffer. The feeding device 7 includes a storage rack and at least two groups of lifting mechanisms and at least one group of transition beams. A group of transition beams is arranged between two adjacent lifting mechanisms, and the transition beams are arranged obliquely. The purpose of arranging the feeding device 7 is to receive the bamboo tubes on the lifting and steering mechanism 3 and feed them step by step to the corresponding second conveyor belt 2 of the second conveyor line. The design of the feeding device 7 can serve as a buffer for the bamboo tubes supplied to the second conveyor line, avoiding the accumulation of bamboo tubes on the second conveyor line and affecting the progress of the entire bamboo tube transfer and transportation. The bamboo tube transfer connection work is efficient and Strong continuous operation capability. The specific structure and working principle of the feeding device 7 and the storage rack 10 and the first feeding device 20 in an automated bamboo breaking production line disclosed in the Chinese Patent Library (patent number: ZL 202122662424.2, authorization date: 2022.04.26) are basically the same, and the specific structure and working principle of the feeding device 7 in this application will not be described in detail here.
[0030] In addition, refer to the attached Figure 3According to the size of the plant and the need for placing equipment (such as bamboo splitting machines and bamboo sawing machines), the multiple first conveyor belts 1 can also be arranged in an L shape, and the bamboo segments (i.e. bamboo tubes) on each L-shaped first conveyor belt 1 can be turned and transmitted at right angles through the turning transmission mechanism 8. In addition, the bamboo tubes cut by the bamboo sawing machine 4 can be directly transported to the bamboo splitting machine 5 for splitting or collection and discharge in combination with the climbing conveyor belt 9.
[0031] See attached Figure 3 , Figure 7 and Figure 8 The turning transmission mechanism 8 includes a third conveyor belt 81 and a fourth conveyor belt 82 arranged horizontally, and the conveying directions of the third conveyor belt 81 and the fourth conveyor belt 82 are perpendicular to each other. The outer side wall of the fourth conveyor belt 82 is provided with a vertically arranged guide conveyor belt 80, and the conveying direction of the guide conveyor belt 80 is consistent with the conveying direction of the fourth conveyor belt 82. One end of the bamboo tube on the third conveyor belt 81 abuts against the guide conveyor belt 80 and is turned to the fourth conveyor belt 82 for continued conveyance by the traction conveying of the guide conveyor belt 80.
[0032] See attached Figure 7 and Figure 8 The third conveyor belt 81 includes a conveyor platform 811 for conveying bamboo tubes and left and right baffles 812 and 813 located on both sides of the conveyor platform 811. The length direction of the bamboo tubes is consistent with the conveying direction of the conveyor platform 811. The fourth conveyor belt 82 includes a conveyor platform 821 for receiving the bamboo tubes on the conveyor platform 811 and an inner baffle 822 located inside the conveyor platform 821. The guide conveyor belt 80 is located outside the conveyor platform 821. A guide notch 83 is provided at the turning point between the right baffle 813 and the inner baffle 822 to facilitate the bamboo tubes on the conveyor platform 811 to turn to the conveyor platform 821. The right baffle 813 has a first strip notch 814 at one end, and the inner baffle 822 opposite to the right baffle 813 has a second strip notch 823. The guide notch 83 is formed between the first and second strip notches 814 and 823.
[0033] See attached Figure 8 , Fig. 9 and Fig.10The guide conveyor belt 80 includes a vertically arranged driving wheel 1 801, a driven wheel 1 802, and a belt 1 803 wound around the driving and driven wheels 1 801 and 802; the conveying platform 2 821 includes a conveying frame 824, a conveying motor 825 installed on the conveying frame 824, a reducer 826, a driving wheel 2 827, a driven wheel 2 828, and a belt 2 829 wound around the driving and driven wheels 2 827 and 828, and the output shaft of the conveying motor 825 is connected to the shaft of the driving wheel 2 827 through the reducer 826; the driving wheel 801 is connected to the shaft of the driving wheel 2 827 through a bevel gear assembly. The bevel gear assembly includes a first driven bevel gear 84 mounted on the conveying shaft of the driving wheel 1 801, a rotating shaft 85 rotatably connected to the conveying frame 824 and located below the first driven bevel gear 84, and a first transmission gear 86 mounted on the conveying shaft of the driving wheel 2 827; the rotating shaft 85 is mounted with a second driven bevel gear 87 meshingly connected to the first driven bevel gear 84 and a transmission gear 88 connected to the first transmission gear 86 via a zipper (not shown in the figure).
[0034] See attached Figure 1 , Figure 2 , Figure 5 and Figure 6The lifting and steering mechanism 3 includes a lifting frame 31 for lifting the bamboo tube upward and a steering frame 32 for grabbing the bamboo tube on the lifting frame 31 and steering it to place. The lifting frame 31 includes a frame body 311 in the shape of a door and a lifting rod that can slide up and down. The outer side wall of the frame body 311 is provided with a strip guide rail 312, and the length direction of the strip guide rail 312 is consistent with the height direction of the frame body 311; the lifting rod includes a V-shaped lifting arm 313, a vertical base 314 fixedly connected to the tail of the lifting arm 313, a driving motor 315 fixed on the vertical base 314, and a driving gear 316 sleeved on the output shaft of the driving motor 315, and the inner surface of the vertical base 314 is provided with a guide slider 317 that slides on the strip guide rail 312 and along its length direction; the rear side wall of the frame body 311 is provided with a strip rack 318 that meshes with the driving gear 316, and the lifting arm 313 drives the driving gear 316 to move on the strip rack 318 through the conveying shaft of the driving motor 315. Each first conveyor belt 1 is a segmented conveyor belt, and the V-shaped lifting arm 313 of the lifting frame 31 is placed in each gap of the segmented conveyor belt. The number of the bar guide rails 312 is two, and the two bar guide rails 312 are respectively located on the left and right outer side walls of the frame body 311; the number of the bar racks 318 is two, and the two bar racks 318 are respectively located on the left and right rear side walls of the frame body 311, the number of the driving gears 316 is also two, and the two driving gears 316 are respectively matched with the two bar racks 318 in a one-to-one correspondence, and the output shaft of the driving motor 315 is connected to a horizontally arranged transmission rod 319, and the two driving gears 316 are sleeved on the transmission rod 319 and are arranged at intervals on the left and right.
[0035] Reference Figure 1 , Figure 2 and Figure 4 The bogie 32 includes a column 321, a gripper located at the top of the column 321, and a rotating assembly for driving the gripper to turn horizontally. The rotating assembly includes a turntable bearing 322 (such as a turntable bearing with external teeth), a mounting seat 323 fixedly connected to the column 321, and a rotating motor 324 mounted on the mounting seat 323. The inner ring of the turntable bearing 322 is fixedly sleeved on the top of the column 321. The rear part of the gripper is fixedly connected to the top surface of the outer ring of the turntable bearing 322. The conveying shaft sleeve of the rotating motor 324 is provided with a driving gear 325 meshing with the external teeth of the outer ring of the turntable bearing 322. The gripper rotates by driving the driving gear 325 through the conveying shaft of the rotating motor 324 to drive the external teeth to rotate.
[0036] Reference Figure 1 , Figure 2 and Figure 4The gripper includes a gripper support rod and a first opening and closing gripper and a second opening and closing gripper located on both sides of the front of the gripper support rod. The first and second opening and closing grippers each include a vertical plate 326 and two grab hooks 237 and 238 movably connected at one end to the front and rear sides of the vertical plate 326. The rear of the two grab hooks 237 and 238 are connected to a vertical cylinder 239. One end of each vertical cylinder 239 is connected to the vertical plate 326, and the other end is connected to the rear end of the corresponding grab hook. The first and second opening and closing grippers drive the two grab hooks 237 and 238 to loosen and grasp the bamboo tube through the corresponding vertical cylinder 239. The gripper support rod includes a horizontal straight rod, a horizontal cross rod and a horizontal oblique rod that are fixedly connected head to tail in sequence. The horizontal straight rod, the horizontal cross rod and the horizontal oblique rod form a triangular structure. The tail of the horizontal straight rod is fixedly connected to the top surface of the outer ring of the turntable bearing 322 through a disc 320.
[0037] See attached Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 8 The above-mentioned conveying method of the overpass type high-efficiency bamboo tube transfer and conveying production line includes the following steps performed in sequence: 1) Feeding: Cutting the raw bamboo D into bamboo tubes (i.e., bamboo segments) of required length by the bamboo sawing machine 4 and conveying them forward through each first conveyor belt 1 of the first conveying line. The identification element on the bamboo sawing machine 4 collects the diameter and wall thickness information of each bamboo tube (i.e., bamboo segment) at the cross section and transmits it to the control center of the bamboo sawing machine 4; the tailings formed by the bamboo sawing machine 4 after cutting the raw bamboo D are conveyed, discharged and collected by the tailing conveyor belt E; the first conveying line is arranged in a straight line or in an L shape; if the first conveying line is arranged in an L shape, the bamboo segments (i.e., bamboo tubes) on each L-shaped first conveying line are transmitted through the turning transmission mechanism 8 to realize the right-angle turning transmission of the bamboo segments (i.e., bamboo tubes). A second identification element 6 for acquiring the image of the bamboo body of the bamboo tube is also provided at the rear of the bamboo sawing machine 4. The second identification element 6 is an industrial camera (such as a CCD camera), which is communicated with the control center of the bamboo sawing machine 4; each lifting and steering mechanism 3 is also equipped with a feeding device 7 that serves as a buffer; the purpose of providing the feeding device 7 is to receive the bamboo tube on the lifting and steering mechanism 3 and feed it step by step to the corresponding second conveyor belt 2 of the second conveyor line.
[0038] 2) Material selection: According to the 5 pairs of pre-set bamboo tube diameters for each bamboo splitting machine, Wall thickness The control center of the bamboo sawing machine 4 obtains the real-time data parameters of each bamboo tube (such as the diameter, Wall thicknessThe lifting and steering mechanism 3 comprises a lifting frame 31 for lifting the bamboo tube upwards and a steering frame 32 for grabbing the bamboo tube on the lifting frame 31 and steering it to place it. Each first conveyor belt 1 is a segmented conveyor belt, and the V-shaped lifting arm of the lifting frame 31 is placed in each gap of the segmented conveyor belt.
[0039] 3) Splitting: The bamboo tubes on each second conveyor belt 2 of the second conveyor line are conveyed forward to the feeding end of the corresponding bamboo splitting machine 5, and the bamboo tubes are split by the bamboo splitting machine. The use of an overpass-type high-efficiency bamboo tube transfer and transportation method makes the bamboo tube transfer connection smoother, and can be transported and delivered steadily, orderly and efficiently. It is more detailed, highly intelligent, and has low labor intensity for workers, which greatly saves the cost of bamboo tube transfer and realizes the continuous operation of bamboo tube transfer and transportation.
[0040] The above is only a specific implementation of the present invention, but the design concept of the present invention is not limited thereto. Any non-substantial changes to the present invention using this concept shall be deemed as an infringement of the protection scope of the present invention.
Claims
1. An overpass type high-efficiency bamboo tube transfer and conveying production line, characterized by: It comprises a first conveyor line and a second conveyor line which are crisscrossed and form an overpass structure, wherein the first conveyor line is located below the second conveyor line and the conveying direction of the first conveyor line is perpendicular to the conveying direction of the second conveyor line; it also comprises a lifting and steering mechanism which selectively lifts and transfers the bamboo segments on the first conveyor line to the corresponding conveyor belt of the second conveyor line according to the specification and size requirements; the starting end of the first conveyor line is located at the discharge end of the bamboo sawing machine and is used to receive the bamboo segments on the bamboo sawing machine, and the terminal end of the second conveyor line is located at the feeding end of the bamboo splitting machine and is used to supply the bamboo segments on the corresponding conveyor belt to the feeding end of the corresponding bamboo splitting machine.
2. The high-efficiency bamboo tube transfer and conveying production line according to claim 1, characterized in that: The first conveyor line and the second conveyor line are in a double-layer overpass structure that is crisscrossed; the first conveyor line includes a plurality of first conveyor belts arranged in sequence, and the second conveyor line includes a plurality of second conveyor belts arranged in sequence, and the end of each second conveyor belt is matched with the feeding end of a corresponding bamboo chipping machine; the starting end of each first conveyor belt receives the bamboo segments on the bamboo sawing machine; the lifting and steering mechanism is located at the intersection between the first conveyor belt and the second conveyor belt, and the bamboo segments on the first conveyor belt are arranged according to the specification size requirements (such as diameter, Wall thickness The bamboo strips (such as bamboo slices, size, surface defect requirements, etc.) are selectively lifted and transferred to the corresponding second conveyor belt through the lifting and steering mechanism, and the second conveyor belt continues to transport them to the feeding end of a corresponding bamboo splitting machine for splitting processing.
3. The high-efficiency bamboo tube transfer and conveying production line according to claim 1 is characterized in that: The multiple first conveyor lines are arranged in a straight line or in an L-shape; the bamboo segments on each L-shaped first conveyor line are transmitted by a right-angle turn through a turning transmission mechanism.
4. The high-efficiency bamboo tube transfer and conveying production line according to claim 1, characterized in that: The bamboo sawing machine is a multi-station bamboo sawing machine. The starting end of a conveyor belt of the first conveyor line is located below a cutting frame of the bamboo sawing machine. The starting end of the conveyor belt is used to receive the bamboo segments formed by sawing of the corresponding cutting blades, and each cutting frame is provided with an identification element. The identification element is used to obtain an image of the bamboo cross section to obtain the diameter and wall thickness information of the bamboo segment cross section.
5. The high-efficiency bamboo tube transfer and conveying production line according to claim 1, characterized in that: The bamboo sawing machine is a single-station bamboo sawing machine. The starting end of a conveyor belt of the first conveyor line is located below the pulling component of the bamboo sawing machine. The starting end of the conveyor belt is used to receive the bamboo segments formed by sawing of the cutting component, and to obtain the bamboo cross-section image through the identification element on the pulling component to obtain the diameter and wall thickness information of the bamboo segment cross-section.
6. An overpass type high-efficiency bamboo tube transfer and conveying production line as claimed in claim 4 or 5, characterized in that: A second recognition element for acquiring the image of the bamboo body of the bamboo tube is also provided at the rear of the bamboo sawing machine to obtain the surface defects and curvature information of the bamboo segment.
7. The high-efficiency bamboo tube transfer and conveying production line according to claim 1, characterized in that: Each lifting and steering mechanism is also equipped with a feeding device that acts as a buffer. The feeding device includes a storage rack and at least two sets of lifting mechanisms and at least one set of transition beams. A set of transition beams is arranged between two adjacent lifting mechanisms, and the transition beams are arranged at an angle. The purpose of arranging the feeding device is to receive the bamboo tubes on the lifting and steering mechanism and feed them step by step to the corresponding conveyor belt of the second conveyor line.
8. An overpass type high-efficiency bamboo tube transport method, characterized in that: The method comprises the following steps: 1) feeding: cutting the raw bamboo into bamboo tubes (i.e. bamboo segments) of required length by a bamboo sawing machine and conveying them forward through the conveyor belts of the first conveyor line; the identification element on the bamboo sawing machine collects the diameter and wall thickness information of each bamboo tube (i.e. bamboo segment) at the cross section and transmits it to the control center of the bamboo sawing machine; 2) material selection: according to the preset diameter and wall thickness of the bamboo tube by each bamboo splitting machine, Wall thickness The control center of the bamboo sawing machine obtains the real-time data parameters of each bamboo tube according to the parameter requirements such as size, and selects to start the corresponding lifting and steering mechanism set beside the conveyor belt of the first conveyor line, so that it can grab the corresponding bamboo tube and turn it to be placed on the corresponding conveyor belt of the second conveyor line; 3) Splitting: the bamboo tubes on each conveyor belt of the second conveyor line are transported forward to the feeding end of the corresponding bamboo splitting machine, and the bamboo tubes are split by the bamboo splitting machine.
Citation Information
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