An automatic and efficient unloading device for a skid loader
By designing an automatic unloading device for a skid loader with a scraping and conveying mechanism, a vibrating unloading mechanism and a unloading control mechanism, the problems of wet sand adhesion and low unloading efficiency are solved, efficient and quantitative sand and soil unloading is achieved, and construction quality and efficiency are improved.
Patent Information
- Application Number
- CN202510098977.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-01-22
AI Technical Summary
During the unloading process, existing skid loaders have problems such as wet sand sticking to the bucket and being difficult to remove, low unloading efficiency, difficulty in quantitative unloading, and high labor intensity, which cannot meet actual usage needs.
An automated and efficient unloading device was designed, which included a scraper conveying mechanism, a vibrating unloading mechanism, and an unloading control mechanism. The scraper conveying steel belt was heated and dried, quantitatively conveyed, and the bucket side vibrated to unload the material. Combined with the bucket flipping and quantitative unloading control, the automated and efficient unloading was achieved.
It significantly improves unloading efficiency, reduces manual operation time and costs, ensures the dryness and density of sand, is suitable for high-intensity application scenarios, reduces construction difficulty and cost, and improves construction quality and efficiency.
Smart Images

Figure CN119976431B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of skid steer loader unloading, in particular to an automatic and efficient unloading device for a skid steer loader. Background Art
[0002] A skid steer loader, also known as a skid loader, multi-purpose engineering vehicle, or multi-purpose engineering machine, is a wheeled, special-purpose chassis equipment that uses the linear speed difference of the wheels on both sides to achieve vehicle steering. It is mainly used in situations where the work site is small, the ground is uneven, and the work content changes frequently. It is suitable for infrastructure construction, industrial applications, dock loading and unloading, urban streets, residences, barns, livestock houses, airport runways, etc. It can also be used as auxiliary equipment for large-scale engineering construction machinery.
[0003] At present, the existing skid steer loaders are mainly used in the construction industry to dig sand and soil, and then load it into trucks or spread it flat on uneven ground for foundation consolidation. However, since the sand and soil have a certain humidity after rain or due to the humidity of the surrounding environment, the wet sand and soil are easily adhered to the bucket during the process of digging and dumping the sand and soil, which makes it difficult to remove the sand and soil on the bucket. It requires manual cleaning many times, which is labor-intensive. At the same time, the bucket mainly discharges the material by relying on the flipping of the bucket and the gravity of the sand itself, and the unloading efficiency is low. In addition, when paving the road surface to consolidate the foundation, quantitative unloading cannot be achieved well, resulting in the need for manual material leveling by tools many times in the later stage. The applicability is poor and cannot meet the actual use requirements.
[0004] Therefore, it is necessary to provide an automatic and efficient unloading device for a skid steer loader to solve the above problems. Summary of the Invention
[0005] In view of the shortcomings of the prior art, the embodiment of the present invention aims to provide an automatic and efficient unloading device for a skid loader, aiming to solve the technical problems raised in the background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] An automated, efficient unloading device for a skid steer loader comprises a loader body, a bucket movably mounted on the loader body, a first telescopic cylinder and a second telescopic cylinder for controlling the bucket's flipping and lifting being provided at the connection between the bucket and the loader body, a feed seat for quantitative feeding being provided within the bucket, a discharge pipe for quantitative discharge being fixedly connected to the feed seat, and further comprising:
[0008] A scraper conveying mechanism is installed in the bucket and is used for conveying materials in the bucket and heating the scraped materials. The scraper conveying mechanism includes a conveyor belt for conveying materials, the conveyor belt is connected to the inside of the bucket, a heating rod for heating is provided inside the conveyor belt, a first scraper plate for scraping materials is provided on one side of the conveyor belt, and a second scraper plate for scraping materials is provided on the other side of the conveyor belt;
[0009] A vibration unloading mechanism is mounted on the side of the bucket and is used to control unloading of the bucket by vibration. The vibration unloading mechanism includes a rotating rod and a second impact ball connected for the vibration unloading control. The second impact balls are multiple and fixedly mounted on the side of the bucket. The rotating rod is rotatably mounted on the side of the bucket via a second connecting shaft. The rotating rod is provided with a first impact ball for impacting the second impact ball.
[0010] A material discharge control mechanism is installed at the connection between the feed seat and the bucket, and is used to control the quantitative discharge of the discharge pipe connected to the feed seat and synchronously control the operation of the scraper conveying mechanism and the vibration feed mechanism. The material discharge control mechanism includes an inner shaft and an outer shaft for material discharge control. The inner shaft is rotatably installed on the bucket, and the outer shaft is rotatably installed inside the feed seat. The outer shaft is provided with a first auger blade and a second auger blade for feeding. The first auger blade and the second auger blade have opposite directions, and the inner shaft is used to control the rotation connection of the outer shaft.
[0011] As a further solution of the present invention, the unloading control mechanism also includes a ratchet ring, an elastic pawl and a reset spring for driving the outer shaft to rotate. The ratchet ring is fixedly installed on the inner ring of the outer shaft. The number of the elastic pawls is several and evenly distributed and installed on the inner shaft. The elastic pawl is slidably connected to the inner shaft through a limiting slide rod. A reset spring is provided at the connection between the elastic pawl and the inner shaft. The elastic pawl is adapted to be movably connected to one side of the ratchet ring.
[0012] As a further solution of the present invention, the unloading control mechanism also includes a worm wheel, a worm and a motor for driving the inner shaft to rotate. The middle part of the inner shaft is fixedly connected with a worm wheel, and the worm is meshed with the worm wheel. The worm is rotatably installed on the bucket, and the worm is fixedly connected to the output shaft of the motor. The motor is fixedly installed on the outside of the bucket through a motor mounting box.
[0013] As a further solution of the present invention, the material discharge control mechanism also includes a dividing knife for material dividing connection, and the dividing knife is fixedly installed inside the material conveying seat through a fixed plate. The material conveying seat is provided with a feed port for feeding and a material guiding slope for guiding the material, and the material guiding slope is inclined toward the feed port.
[0014] As a further solution of the present invention, the vibration unloading mechanism also includes a movable tooth plate and a rotating gear for driving the first impact ball to rotate. The second connecting shaft is rotatably connected to the first connecting shaft through a second synchronous belt. The first connecting shaft is rotatably installed on the outside of the bucket. The first connecting shaft is fixedly connected to the rotating gear, and the rotating gear is meshed and connected to the movable tooth plate. The movable tooth plate is slidingly connected to the loader body through a guide slide. A sound insulation cover for sound insulation protection connection is provided on the outside of the movable tooth plate.
[0015] As a further solution of the present invention, the vibrating blanking mechanism also includes a turntable and a moving frame for driving the movable tooth plate to move back and forth. The turntable is fixedly connected to both ends of the inner shaft, and the moving frame is fixedly connected to one end of the movable tooth plate. The turntable is provided with a guide column adapted for sliding connection with the moving frame.
[0016] As a further solution of the present invention, the scraper conveying mechanism also includes a driven roller and an active roller for driving the conveyor steel belt to perform material transmission. The driven roller and the active roller are both rotatably installed inside the bucket. The conveyor steel belt is driven and connected to the driven roller and the active roller. The active roller is rotatably connected to the inner shaft through a first synchronous belt.
[0017] As a further solution of the present invention, the scraper conveying mechanism also includes a material guide slope for connecting to the front end of the bucket to guide the material. The material guide slope is fixedly connected to the bucket. The first scraper plate is fixedly connected to the material guide slope and is arranged close to the upper plane of the conveyor steel belt. The second scraper plate is fixedly connected to the material conveying seat and is arranged close to the upper plane of the conveyor steel belt. The bucket is also provided with a number of bucket teeth for shoveling materials.
[0018] As a further solution of the present invention, the first telescopic cylinder is hingedly mounted on the loader body, the piston rod of the first telescopic cylinder is rotatably mounted on the second connecting arm, the second connecting arm is movably mounted at one end of the first connecting arm, the other end of the first connecting arm is rotatably mounted on the loader body, and the second connecting arm is rotatably mounted on the bucket through a third connecting seat.
[0019] As a further solution of the present invention, the second telescopic cylinder is rotatably mounted on the second connecting arm through the first connecting seat, the piston rod of the second telescopic cylinder is rotatably mounted on the second connecting seat, and the second connecting seat is fixedly mounted on the outside of the bucket.
[0020] In summary, the embodiments of the present invention have the following beneficial effects compared with the prior art:
[0021] The present invention can synchronously drive the scraper conveying mechanism to operate through the provided material discharge control mechanism. When the bucket flips to discharge the material, the sand and soil unloading operation can be better realized, the operation time and labor cost are reduced, and the problem of sand retention or spillage that may occur in the traditional bucket during the unloading process is avoided, thereby significantly improving the working efficiency. In addition, the scraper and other components provided can well remove the sand residue on the conveyor belt, making the surface of the conveyor belt cleaner and smoother, which is convenient for the subsequent material feeding processing. In addition, through the heating and drying treatment of the provided heating rod, the excess water in the wet sand is effectively removed, so that the density and strength of the sand are improved. The optimized sand is more suitable for application scenarios that require high strength and stability, such as building foundation backfill, road paving, etc. At the same time, dry sand is easier to handle and transport, which reduces the construction difficulty and cost, and improves the overall construction quality and efficiency.
[0022] The set unloading control mechanism can realize quantitative unloading operations, reduce the number and errors of subsequent manual operations, realize a fast and continuous unloading process, facilitate paving and consolidating the foundation to meet the needs of different construction, further shorten the construction period, and thus improve construction efficiency.
[0023] The set unloading control mechanism can synchronously drive the vibrating unloading mechanism to operate, realizing reciprocating vibration operation on the side of the bucket. This synchronous reciprocating vibration method can more effectively break the adhesion and accumulation of sand and soil, and also help to reduce sand residue, improve the fluidity of sand, and make it more smoothly discharged from the bucket, which significantly improves the unloading efficiency. In addition, a corresponding sound insulation cover is set on the outside of the bucket to further reduce noise pollution and facilitate work use.
[0024] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural diagram of an embodiment of the invention.
[0026] Figure 2 It is a side structural schematic diagram of an embodiment of the invention.
[0027] Figure 3 Schematic diagram of the connection structure of the bucket bottom in an embodiment of the invention.
[0028] Figure 4 Schematic diagram of the connection structure inside the bucket in an embodiment of the invention.
[0029] Figure 5 It is a schematic cross-sectional structural diagram of the bucket in an embodiment of the invention.
[0030] Figure 6 for Figure 5 Schematic diagram of the enlarged structure of A in the middle.
[0031] Figure 7 for Figure 5 Schematic diagram of the enlarged structure of B.
[0032] Figure 8 for Figure 5 Schematic diagram of the enlarged structure of C in the middle.
[0033] Figure 9 This is a schematic diagram of the bottom view of the connection structure of the material feeding seat in the embodiment of the invention.
[0034] Figure 10 It is a schematic diagram of the connection structure inside the material feeding seat in the embodiment of the invention.
[0035] Figure 11 for Figure 10 Schematic diagram of the enlarged structure of D in the middle.
[0036] Figure 12 Schematic diagram of the connection structure of the movable tooth plate in an embodiment of the invention.
[0037] Figure 13 Schematic diagram of the connection structure inside the soundproof cover in an embodiment of the invention.
[0038] Figure 14 for Figure 13 Schematic diagram of the enlarged structure of E in the middle.
[0039] Figure 15 Schematic diagram of the connection structure between the inner shaft and the outer shaft in an embodiment of the invention.
[0040] Figure 16 It is a front view schematic diagram of the connection between the inner shaft and the outer shaft in an embodiment of the invention.
[0041] Figure 17 for Figure 16 Schematic diagram of the enlarged structure of F in the middle.
[0042] Figure numerals: 1, loader body; 2, bucket; 3, first telescopic cylinder; 4, first connecting arm; 5, second connecting arm; 6, second telescopic cylinder; 7, first connecting seat; 8, second connecting seat; 9, bucket teeth; 10, motor mounting box; 11, guide slope; 12, first scraper; 13, conveyor belt; 14, driven roller; 15, driving roller; 16, heating rod; 17, second scraper; 18, feed seat; 19, feed port; 20, guide slope; 21, fixed plate; 22, dividing knife; 23, inner shaft; 24, outer shaft; 25, ratchet ring ; 26. Elastic pawl; 27. First auger blade; 28. Second auger blade; 29. Worm gear; 30. Worm; 31. Motor; 32. Turntable; 33. Guide column; 34. Moving frame; 35. First synchronous belt; 36. Moving gear plate; 37. Guide slide; 38. Rotating gear; 39. First connecting shaft; 40. Second synchronous belt; 41. Second connecting shaft; 42. Rotating rod; 43. First impact ball; 44. Second impact ball; 45. Sound insulation cover; 46. Discharge pipe; 47. Limit slide; 48. Return spring; 49. Third connecting seat. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0044] The specific implementation of the present invention is described in detail below with reference to specific embodiments.
[0045] Example 1
[0046] See also Figures 1 to 17 An automated, efficient unloading device for a skid steer loader includes a loader body 1, a bucket 2 movably mounted on the loader body 1, a first telescopic cylinder 3 and a second telescopic cylinder 6 for controlling the flipping and lifting of the bucket 2 provided at the connection between the bucket 2 and the loader body 1, a feed seat 18 for quantitative feeding provided within the bucket 2, a discharge pipe 46 for quantitative unloading fixedly connected to the feed seat 18, and further comprising:
[0047] The scraper conveying mechanism is installed in the bucket 2 and is used for conveying materials in the bucket 2 and heating the scraped materials. The scraper conveying mechanism includes a conveying steel belt 13 for conveying materials. The conveying steel belt 13 is connected to the inside of the bucket 2 in a driving manner. A heating rod 16 for heating is provided inside the conveying steel belt 13. A first scraper plate 12 for scraping materials is provided on one side of the conveying steel belt 13, and a second scraper plate 17 for scraping materials is provided on the other side of the conveying steel belt 13;
[0048] The material discharge control mechanism is installed at the connection between the material feeding seat 18 and the bucket 2, and is used to control the quantitative material discharge of the discharge pipe 46 connected to the material feeding seat 18 and synchronously control the operation of the scraper conveying mechanism and the vibration material discharge mechanism. The material discharge control mechanism includes an inner shaft 23 and an outer shaft 24 for material discharge control. The inner shaft 23 is rotatably installed on the bucket 2, and the outer shaft 24 is rotatably installed inside the material feeding seat 18. The outer shaft 24 is provided with a first auger blade 27 and a second auger blade 28 for feeding. The directions of the first auger blade 27 and the second auger blade 28 are opposite, and the inner shaft 23 is used to control the rotation connection of the outer shaft 24.
[0049] Furthermore, the unloading control mechanism also includes a ratchet ring 25, an elastic pawl 26 and a reset spring 48 for driving the outer shaft 24 to rotate. The ratchet ring 25 is fixedly installed on the inner ring of the outer shaft 24. There are several elastic pawls 26 that are evenly distributed and installed on the inner shaft 23. The elastic pawl 26 is slidably connected to the inner shaft 23 through a limiting slide rod 47. A reset spring 48 is provided at the connection between the elastic pawl 26 and the inner shaft 23. The elastic pawl 26 is adapted to be movably connected to one side of the ratchet ring 25.
[0050] Furthermore, the unloading control mechanism also includes a worm gear 29, a worm 30 and a motor 31 for driving the inner shaft 23 to rotate. The middle part of the inner shaft 23 is fixedly connected to the worm gear 29, and the worm 30 is meshedly connected to the worm gear 29. The worm 30 is rotatably installed on the bucket 2. The worm 30 is fixedly connected to the output shaft of the motor 31, and the motor 31 is fixedly installed on the outside of the bucket 2 through the motor mounting box 10.
[0051] Furthermore, the material discharge control mechanism also includes a dividing knife 22 for dividing the material. The dividing knife 22 is fixedly installed inside the feed seat 18 through a fixed plate 21. The feed seat 18 is provided with a feed port 19 for feeding and a material guide slope 20 for guiding the material. The material guide slope 20 is inclined toward the feed port 19.
[0052] Furthermore, the scraper conveying mechanism also includes a driven roller 14 and an active roller 15 for driving the conveying steel belt 13 to perform material transmission. The driven roller 14 and the active roller 15 are both rotatably installed inside the bucket 2. The conveying steel belt 13 is transmission-connected to the driven roller 14 and the active roller 15. The active roller 15 is rotationally connected to the inner shaft 23 through the first synchronous belt 35.
[0053] Furthermore, the scraper conveying mechanism also includes a material guide slope 11 for connecting the material guide at the front end of the bucket 2. The material guide slope 11 is fixedly connected to the bucket 2. The first scraper plate 12 is fixedly connected to the material guide slope 11 and is arranged close to the upper plane of the conveyor steel belt 13. The second scraper plate 17 is fixedly connected to the material conveying seat 18 and is arranged close to the upper plane of the conveyor steel belt 13. The bucket 2 is also provided with a number of bucket teeth 9 for shoveling materials.
[0054] Furthermore, the first telescopic cylinder 3 is hingedly mounted on the loader body 1, the piston rod of the first telescopic cylinder 3 is rotatably mounted on the second connecting arm 5, the second connecting arm 5 is movably mounted at one end of the first connecting arm 4, the other end of the first connecting arm 4 is rotatably mounted on the loader body 1, and the second connecting arm 5 is rotatably mounted on the bucket 2 through the third connecting seat 49.
[0055] Furthermore, the second telescopic cylinder 6 is rotatably mounted on the second connecting arm 5 through the first connecting seat 7 , the piston rod of the second telescopic cylinder 6 is rotatably mounted on the second connecting seat 8 , and the second connecting seat 8 is fixedly mounted on the outer side of the bucket 2 .
[0056] Preferably, when the loader body 1 is performing the sand excavation operation, the bucket 2 is lifted and flipped by the movement of the loader body 1 and the control of the first telescopic cylinder 3 and the second telescopic cylinder 6, and the excavated sand enters the interior of the bucket 2. When the excavated sand needs to be dumped onto the truck, the first telescopic cylinder 3 and the second telescopic cylinder 6 are used for flipping control. In order to better unload and clean the material, the output shaft of the motor 31 drives the worm 30 to rotate, and the inner shaft 23 in the outer shaft 24 is driven to rotate counterclockwise under the relationship of the meshing connection between the worm 30 and the worm gear 29. Under the relationship of the elastic pawl 26 contacting and connecting with the ratchet ring 25, the elastic pawl 26 on the inner shaft 23 is pressed down and moved under the elastic action of the return spring 48. Since the outer shaft 24 is rotatably installed in the feed seat 18, the inner shaft 23 is rotatably installed on the bucket 2, so that the rotation of the inner shaft 23 cannot drive the outer shaft 24 to rotate. At this time, the first auger blade 27 and the second auger blade 28 are in a stationary state.
[0057] The rotation drive of the inner shaft 23 drives the active roller 15 to rotate under the synchronous driving action of the first synchronous belt 35, thereby driving the conveyor steel belt 13 to rotate counterclockwise under the transmission connection relationship between the driven roller 14, the active roller 15 and the conveyor steel belt 13, thereby facilitating the further transportation of the sand and soil in the bucket 2, realizing better unloading processing of the bucket 2, and while the conveyor steel belt 13 is conveying, the first scraper 12 on one side can well complete the scraping operation on the conveyor steel belt 13, and a heating rod 16 for heating is provided inside the conveyor steel belt 13, so that the wet sand and soil remaining on the conveyor steel belt 13 can be dried, which greatly reduces the wet sand and soil remaining inside the bucket 2, and does not require manual cleaning multiple times, with good cleaning effect and high degree of automation.
[0058] The continuous feeding method of the conveyor steel belt 13 in the bucket 2 can quickly complete the unloading task of sand and soil, reduce operation time and labor costs, avoid the problem of sand retention or spillage that may occur in the unloading process of the traditional bucket 2, thereby significantly improving the working efficiency, and the scraper and other components set can well remove the sand residue on the conveyor steel belt 13, so that the surface of the conveyor steel belt 13 is cleaner and smoother, which is convenient for subsequent feeding processing, and through the heating and drying treatment of the set heating rod 16, the excess water in the wet sand is effectively removed, so that the density and strength of the sand are improved. This optimized sand is more suitable for application scenarios that require high strength and stability, such as building foundation backfill, road paving, etc. At the same time, dry sand is easier to handle and transport, reducing construction difficulty and cost, and improving the overall construction quality and efficiency.
[0059] When it is necessary to perform quantitative unloading and paving operations on uneven roads, the output shaft of the motor 31 is driven in the reverse direction. At this time, the inner shaft 23 rotates clockwise to be connected to the inside of the outer shaft 24, so that the outer shaft 24 is driven to rotate clockwise under the relationship between the elastic pawl 26 and the ratchet ring 25, thereby driving the first auger blade 27 and the second auger blade 28 on the outer shaft 24 to rotate and drive, so as to facilitate the quantitative unloading of the sand and soil entering the feeding seat 18. Correspondingly, since the inner shaft 23 is in the clockwise rotation at this time, state, thereby correspondingly driving the conveyor belt 13 in the bucket 2 to transmit in a clockwise direction, so as to facilitate the continuous transmission of the sand in the bucket 2 to the feed port 19 on the feed seat 18, and the second scraper 17 can correspondingly clean the conveyor belt 13, so as to facilitate better unloading operation at the discharge pipe 46 on the feed seat 18. This quantitative unloading method can greatly reduce the number and error of manual operations in the later stage, realize a fast and continuous unloading process, so as to meet the needs of different construction, further shorten the construction period, and thus improve construction efficiency.
[0060] It should be noted that the number of the elastic pawls 26 is between 3 and 6, and the active roller 15 and the inner shaft 23 are both provided with pulleys that are synchronously connected to the first synchronous belt 35 .
[0061] Example 2
[0062] like Figures 1 to 14 As shown, based on Example 1, this embodiment further includes a vibration unloading mechanism, which is installed on the side of the bucket 2 and is used to perform vibration unloading control on the bucket 2. The vibration unloading mechanism includes a rotating rod 42 and a second impact ball 44 for vibration unloading control connection. The number of the second impact balls 44 is several and they are all fixedly installed on the side of the bucket 2. The rotating rod 42 is rotatably installed on the side of the bucket 2 through the second connecting shaft 41. The rotating rod 42 is provided with a first impact ball 43 for impacting the second impact ball 44.
[0063] Furthermore, the vibration unloading mechanism also includes a movable tooth plate 36 and a rotating gear 38 for driving the first impact ball 43 to rotate. The second connecting shaft 41 is rotatably connected to the first connecting shaft 39 through the second synchronous belt 40. The first connecting shaft 39 is rotatably installed on the outside of the bucket 2. The first connecting shaft 39 is fixedly connected to the rotating gear 38. The rotating gear 38 is meshed and connected to the movable tooth plate 36. The movable tooth plate 36 is slidingly connected to the loader body 1 through the guide slide 37. A sound insulation cover 45 for sound insulation protection connection is provided on the outside of the movable tooth plate 36.
[0064] Furthermore, the vibration unloading mechanism also includes a turntable 32 and a moving frame 34 for driving the moving tooth plate 36 to move back and forth. The turntable 32 is fixedly connected to both ends of the inner shaft 23, and the moving frame 34 is fixedly connected to one end of the moving tooth plate 36. The turntable 32 is provided with a guide column 33 that is adapted to be slidably connected to the moving frame 34.
[0065] Preferably, in this embodiment, no matter the motor 31 is driven to rotate forward or reverse, it will correspondingly drive the turntable 32 on the inner shaft 23 to rotate forward and reverse, thereby driving the movable tooth plate 36 to move back and forth on the guide slide 37 under the relationship of adaptive sliding connection between the guide column 33 and the movable frame 34 on the turntable 32. Due to the reciprocating movement of the movable tooth plate 36, the first connecting shaft 39 on the rotating gear 38 is driven to rotate. The first connecting shaft 39 drives the rotating rod 42 on the second connecting shaft 41 to rotate reciprocatingly under the synchronous driving action of the second synchronous belt 40. At this time, under the relationship of contact connection between the first impact ball 43 and the second impact ball 44 on the rotating rod 42, the side of the bucket 2 can be driven to perform reciprocating vibration operation, thereby further improving the unloading operation in the bucket 2.
[0066] This synchronous reciprocating vibration of the side of the bucket 2 can more effectively break the adhesion and accumulation of sand and soil, especially when dealing with sticky soil, wet sand or materials containing a large amount of water. This vibration can significantly enhance the thoroughness and efficiency of unloading. It also helps to reduce sand residue, improve the fluidity of sand, and make it more smoothly discharged from the bucket 2, which significantly improves the work efficiency of unloading. In addition, a corresponding sound insulation cover 45 is provided on the outside of the bucket 2, which further reduces noise pollution and facilitates work use.
[0067] It should be noted that both the first connecting shaft 39 and the second connecting shaft 41 are provided with pulleys that are synchronously connected to the second synchronous belt 40 .
[0068] It should be noted that the components in this application are all universal standard parts or components well known to those skilled in the art, which effectively solve the technical problems raised in the background technology.
[0069] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automated and efficient unloading device for a skid steer loader, comprising a loader body (1), characterized in that: A bucket (2) is movably mounted on the loader body (1), and a first telescopic cylinder (3) and a second telescopic cylinder (6) for controlling the bucket (2) to flip and lift are provided at the connection between the bucket (2) and the loader body (1). A feeding seat (18) for quantitative feeding is provided in the bucket (2), and a discharge pipe (46) for quantitative discharge is fixedly connected to the feeding seat (18), and further comprises: A scraper conveying mechanism is installed in the bucket (2) and is used for conveying materials in the bucket (2) and heating the scraped materials. The scraper conveying mechanism includes a conveying steel belt (13) for conveying materials. The conveying steel belt (13) is connected to the inside of the bucket (2) in a transmission manner. A heating rod (16) for heating is provided inside the conveying steel belt (13). A first scraper plate (12) for scraping materials is provided on one side of the conveying steel belt (13), and a second scraper plate (17) for scraping materials is provided on the other side of the conveying steel belt (13); A vibration unloading mechanism is installed on the side of a bucket (2) and is used for performing vibration unloading control processing on the bucket (2). The vibration unloading mechanism includes a rotating rod (42) and a second impact ball (44) for vibration unloading control connection. The number of the second impact balls (44) is several and all are fixedly installed on the side of the bucket (2). The rotating rod (42) is rotatably installed on the side of the bucket (2) through a second connecting shaft (41). The rotating rod (42) is provided with a first impact ball (43) for impacting the second impact ball (44) connected thereto. The vibration unloading mechanism also includes a movable tooth plate (36) and a rotating gear (38) for driving the first impact ball (43) to rotate. The second connecting shaft (41) is rotatably connected to the first connecting shaft (39) through a second synchronous belt (40). The first connecting shaft (39) is rotatably mounted on the outside of the bucket (2), and a rotating gear (38) is fixedly connected to the first connecting shaft (39), and the rotating gear (38) is meshedly connected to the moving tooth plate (36), and the moving tooth plate (36) is limitedly slidably connected to the loader body (1) through the guide slide (37). A soundproof cover (45) for sound insulation protection is provided on the outside of the moving tooth plate (36), and the vibration unloading mechanism also includes a turntable (32) and a moving frame (34) for driving the moving tooth plate (36) to move back and forth, the turntable (32) is fixedly connected to both ends of the inner shaft (23), and the moving frame (34) is fixedly connected to one end of the moving tooth plate (36), and a guide column (33) adapted for sliding connection with the moving frame (34) is provided on the turntable (32); A material discharge control mechanism is installed at the connection between the material feeding seat (18) and the bucket (2), and is used to control the quantitative discharge of the discharge pipe (46) connected to the material feeding seat (18) and synchronously control the operation of the scraper conveying mechanism and the vibration discharge mechanism. The material discharge control mechanism includes an inner shaft (23) and an outer shaft (24) for material discharge control. The inner shaft (23) is rotatably installed on the bucket (2), and the outer shaft (24) is rotatably installed inside the material feeding seat (18). The outer shaft (24) is provided with a first auger blade (27) and a second auger blade (28) for feeding. The first auger blade (27) and the second auger blade (28) have opposite directions of rotation. The inner shaft (23) is used to control the rotation connection of the outer shaft (24). The feeding control mechanism also includes a ratchet ring (25), an elastic pawl (26) and a reset spring (48) for driving the rotation connection of the outer shaft (24). The ratchet ring (25) is fixedly installed on the inner ring of the outer shaft (24). The number of the elastic pawls (26) is several and evenly distributed and installed on the inner shaft (23). The elastic pawls (26) are fixedly installed on the inner shaft (23). The rod (47) is slidably connected to the inner shaft (23), and a return spring (48) is provided at the connection between the elastic pawl (26) and the inner shaft (23). The elastic pawl (26) is adapted to be movably connected to one side of the ratchet ring (25). The feeding control mechanism further includes a worm wheel (29), a worm (30) and a motor (31) for driving the inner shaft (23) to rotate. The middle part of the inner shaft (23) is fixedly connected to the worm wheel (29), and the worm (30) is meshedly connected to the worm wheel (29). The worm (30) is rotatably mounted on the bucket (2 ), the worm (30) is fixedly connected to the output shaft of the motor (31), and the motor (31) is fixedly installed on the outside of the bucket (2) through the motor mounting box (10). The material discharge control mechanism also includes a dividing knife (22) for dividing the material, and the dividing knife (22) is fixedly installed inside the feed seat (18) through the fixing plate (21). The feed seat (18) is provided with a feed port (19) for feeding and a material guide slope (20) for guiding the material, and the material guide slope (20) is inclined toward the feed port (19).
2. The automatic high-efficiency unloading device for a skid steer loader according to claim 1, characterized in that: The scraper conveying mechanism further includes a driven roller (14) and a driving roller (15) for driving a conveying steel belt (13) for conveying transmission. The driven roller (14) and the driving roller (15) are both rotatably mounted inside the bucket (2). The conveying steel belt (13) is transmission-connected to the driven roller (14) and the driving roller (15). The driving roller (15) is rotationally connected to an inner shaft (23) via a first synchronous belt (35).
3. The automatic high-efficiency unloading device for a skid steer loader according to claim 2, characterized in that: The scraper conveying mechanism further includes a guide slope (11) for connecting to the front end of the bucket (2) for guiding materials. The guide slope (11) is fixedly connected to the bucket (2). The first scraper plate (12) is fixedly connected to the guide slope (11) and is arranged close to the upper plane of the conveying steel belt (13). The second scraper plate (17) is fixedly connected to the conveying seat (18) and is arranged close to the upper plane of the conveying steel belt (13). The bucket (2) is also provided with a plurality of bucket teeth (9) for shoveling materials.
4. The automatic high-efficiency unloading device for a skid steer loader according to claim 1, characterized in that: The first telescopic cylinder (3) is hingedly mounted on the loader body (1), the piston rod of the first telescopic cylinder (3) is rotatably mounted on the second connecting arm (5), the second connecting arm (5) is movably mounted at one end of the first connecting arm (4), the other end of the first connecting arm (4) is rotatably mounted on the loader body (1), and the second connecting arm (5) is rotatably mounted on the bucket (2) through a third connecting seat (49).
5. The automatic high-efficiency unloading device for a skid steer loader according to claim 4, characterized in that: The second telescopic cylinder (6) is rotatably mounted on the second connecting arm (5) via the first connecting seat (7), the piston rod of the second telescopic cylinder (6) is rotatably mounted on the second connecting seat (8), and the second connecting seat (8) is fixedly mounted on the outside of the bucket (2).
Citation Information
Patent Citations
Discharging device used on loader bucket
CN217870671U
Skid steer loader
US20230018044A1