Full-automatic winding and conveying device and method
By designing a fully automatic winding conveying device, the servo motor and general motor drive the collection table to move on the guide rail frame, and combining the collection flat module and dust-proof module, the horizontal lines of textile fabrics are solved during collection, and the collection quality of the fabric and the finished product quality are improved.
Patent Information
- Application Number
- CN202510384111.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing knitting large circle machine collects textile fabrics through the winding roller after textile, it will apply pulling force to the fabric, resulting in a strait on the fabric and affecting the quality of the finished product.
A fully automatic winding conveying device is designed, including a rack, a collection table, a collection leveling module and a collection anti-dust module. The eccentric plate and linkage rod are driven by the servo motor and general motor to move the collection table on the guide rail frame, realize stacking and collection of textile fabrics, and the fabric is leveled layer by layer through the flat gas chamber and the flat air port to prevent wrinkles and dust pollution.
It effectively avoids the problem of rampant texture of textile fabrics when collecting, improves the quality of fabric collection and finished product quality, and prevents dust pollution.
Smart Images
Figure CN119976515A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of textile machinery, and in particular to a fully automatic winding and conveying device and method. Background Art
[0002] Circular knitting machines, scientifically known as circular weft knitting machines (or circular weft knitting machines), are mainly used in the field of textile science and technology for weaving clothing, decorative fabrics and general industrial fabrics; circular knitting machines have developed rapidly due to their multiple loop forming systems (called yarn feeding paths or loop forming paths in enterprises, referred to as paths), high speed, high output, fast pattern changes, good fabric quality, fewer processes and strong product adaptability.
[0003] Circular knitting machines are one of the important equipment in the field of textile science and technology, with the characteristics of high efficiency, versatility, automation and intelligence.
[0004] Existing circular knitting machines need to collect textile fabrics after weaving. However, when collecting, the traditional method is to use a winding roller to collect the textile fabrics. During the winding process, the winding roller will exert a certain pulling force on the textile fabric. Therefore, horizontal lines are likely to appear on the textile fabric after winding, thereby affecting the quality of the finished textile fabric. Summary of the invention
[0005] The present invention discloses a fully automatic winding and conveying device and method, aiming to solve the technical problem that the existing circular knitting machine in the background technology needs to collect the textile fabric after weaving, but when collecting, the traditional method mostly adopts a winding roller to wind up and collect the textile fabric, and in the process of winding and collecting, the winding roller will exert a certain pulling force on the textile fabric, so that horizontal lines are easily formed on the textile fabric after winding and collecting, thereby affecting the quality of the finished product of the textile fabric.
[0006] The present invention provides a fully automatic winding and conveying device, comprising a frame and a receiving platform, wherein the receiving platform is located inside the frame, and two side baffles are fixedly connected to the top of the receiving platform, and a receiving and leveling module is arranged on the two side baffles, and a receiving and dustproof module is arranged on the receiving platform, a servo motor is arranged on the frame, and the output shaft of the servo motor is connected to a base frame through a coupling, a guide rail frame is arranged on the top of the base frame, and a universal motor is arranged on the guide rail frame, and the output shaft of the universal motor is connected to an eccentric plate through a coupling, and a linkage rod is arranged on the eccentric plate, and a connecting rod is arranged at one end of the linkage rod, and the top end of the connecting rod is arranged at the bottom of the receiving platform; The collecting and leveling module includes a leveling gas bin, and a plurality of leveling gas ports are provided at equal distances on the leveling gas bin; The dust collecting and anti-dust module includes four movable upright poles; Four limiting wheel frames are fixedly connected to the bottom of the collecting platform, and two guide wheels are arranged on the four limiting wheel frames. The outer walls of the multiple guide wheels are in contact with the outer wall of the guide rail frame, and a weaving system and a rotating hanger are arranged on the frame, and a cloth-straightening system is arranged on the rotating hanger. The inner walls on both sides of the cloth-straightening system are respectively fixedly connected to the two ends of the base frame, and a plurality of protective gate bars are arranged on the frame, and every two protective gate bars form a group. A yarn supply bracket is arranged on the top of the frame, and a yarn supply system is arranged on the yarn supply bracket.
[0007] By arranging a frame, a collecting platform, a side baffle, a collecting and leveling module, a collecting and dust-proof module, a servo motor, a base frame, a guide frame, a universal motor, an eccentric plate, a linkage rod, a connecting rod, a limit wheel frame and a guide wheel, the collecting platform can move back and forth on the guide frame when collecting textile fabrics through the eccentric plate, the universal motor, the linkage rod and the connecting rod, so that the textile fabrics are in a stacked state when collected, avoiding the pulling force applied to the textile fabrics by the traditional winding roller winding method, thereby avoiding the appearance of horizontal lines on the textile fabrics when collecting, so as to increase the collection quality of the textile fabrics when they are produced and collected; the collecting and leveling module can level the surface of the textile fabrics layer by layer during the collection and stacking process, so as to avoid the appearance of wrinkles on the textile fabrics during the stacking and collecting process, thereby increasing the use effect of the device and meeting the collection requirements of the device; the collecting and dust-proof module can fully open the collecting bag used for collecting and placing the textile fabrics when in use, so as to avoid the loose state of the textile fabrics when collecting, thereby avoiding the contamination of dust and other impurities on the textile fabrics.
[0008] In a preferred solution, the collecting and leveling module also includes two linear guide rails, which are respectively arranged on the two side baffles, and both ends of the two linear guide rails are fixedly connected to mounting brackets, and the outer walls of the two mounting brackets on the same linear guide rail are provided with the same linear screw rod, and the outer wall of the linear screw rod and the inner wall of the linear guide rail on the same side are provided with the same movable bracket, and the two mounting brackets are fixedly connected to stepper motors; the output shafts of the two stepper motors are respectively connected to one end of the two linear screw rods through couplings, the tops of the two movable brackets are fixedly connected to fixed brackets, and the two fixed brackets are provided with electric push rods, and the output ends of the two electric push rods are fixedly connected to plug-in rods, and the outer walls of the opposite sides of the two movable brackets are fixedly connected to connecting plate frames, and one end of the two connecting plate frames is fixedly connected to elastic clamping rings Parts, the two plug-in rods pass through the two elastic clamping rings respectively; the outer walls of one side of the two fixed brackets are fixedly connected with a cable guide plate, and the outer walls of one side of the two plug-in rods are fixedly connected with three connecting cables, one end of the multiple connecting cables is respectively fixedly connected to the outer wall of one side of the two elastic clamping rings, the outer walls of the multiple connecting cables are respectively in contact with the outer walls of the two cable guides, and a replacement roller frame is arranged between the two linear guide rails, and connecting grooves are provided at both ends of the replacement roller frame, and one of the plug-in rods is plugged into one of the connecting grooves; the outer wall of the replacement roller frame is provided with two clamping groove groups, one of the elastic clamping rings is clamped with one of the clamping groove groups, and an air purifier is arranged on the replacement roller frame, and the output end of the air purifier is fixedly connected to the air pump body, and the output end of the air pump body is fixedly connected to the connecting pipe, and the output end of the connecting pipe is connected to the interior of the leveling air warehouse.
[0009] By providing a collecting and smoothing module, the collecting and smoothing module can smooth the surface of the textile fabric layer by layer during the collection and stacking process, so as to avoid wrinkles and the like in the textile fabric during the stacking and collecting process, thereby avoiding the increase in the overall weight of the textile fabric after stacking, which causes the bottom layer wrinkles to be stressed, thereby avoiding the deformation caused by the wrinkles being stressed and remaining on the textile fabric, affecting the aesthetics of the textile fabric surface, so as to improve the effect of the textile fabric when being collected and the quality of the textile fabric finished products.
[0010] In a preferred solution, the dust-proof module for collecting further comprises four movable openings, the four movable openings are all opened at the top of the collecting platform, four movable vertical rods are movably connected to the inside of the four movable openings respectively, the bottoms of the four movable openings are fixedly connected to the fixed vertical rods, the four fixed vertical rods are all opened with guide holes, and the inner walls of the four movable openings are all provided with dust-proof pads, the four movable vertical rods and the four fixed vertical rods pass through the four dust-proof pads respectively; the four movable vertical rods are all provided with shaft rod members, the outer walls of the four shaft rod members are all fixedly connected to the pressure plate members, the outer walls of the four pressure plate members are all fixedly connected to the pull rod members, the outer walls of the four movable vertical rods facing the pressure plate members are all provided with anti-slip pads, and the four movable vertical rods are all provided with curvatures Spring, one end of the four curvature springs are respectively fixedly connected to the outer wall of one side of the four pressure plate parts, and the outer wall of one side of each movable vertical rod is fixedly connected to the outer wall of one side of the adjacent fixed vertical rod with the same two telescopic spring rods; the outer wall of one side of the two side baffles is fixedly connected to two mounting frames, and the four mounting frames are movably connected with mounting shafts, and the outer walls of the four mounting shafts are fixedly connected with adjusting reels, and the four adjusting reels are provided with connecting cables, and the four connecting cables pass through four guide holes respectively, and one end of the four connecting cables is respectively fixedly connected to the outer wall of one side of the four movable vertical rods, and the four mounting frames are provided with driving motors, and the output shafts of the four driving motors are respectively connected to one end of the four mounting shafts through couplings.
[0011] By providing a collection dust prevention module, the collection dust prevention module can fully open the collection bag used for collecting and placing textile fabrics when in use, so as to prevent the collection bag from being in a loose state during collection, thereby preventing the textile fabrics from contacting with the surfaces of equipment such as the collection table or side baffles during collection, thereby preventing the textile fabrics from being contaminated by dust and other impurities, thereby increasing the use effect of the device, and by opening the collection bag, the quality of textile fabric collection can be further improved while ensuring that the textile fabrics are not contaminated by dust and other impurities.
[0012] A fully automatic winding and conveying method, using a fully automatic winding and conveying device as described above, comprises the following steps: Step 1: Before weaving, a collection bag for collecting textile fabrics is set on the collection table. At this time, the four corners of the collection bag are clamped by the collection dust-proof module, and the collection bag is pulled to fully open; Step 2: When producing textile fabrics, the yarn supply system provides textile yarns, and the textile yarns pass through the weaving system, so that the weaving system weaves the textile yarns into textile fabrics, and then the textile fabrics are sorted through the fabric finishing system and subsequently collected; Step 3: When collecting, start the universal motor, which drives the eccentric plate to rotate, so that the eccentric plate drives the linkage rod to move, and further drives the collecting platform to run on the guide rail frame through the linkage rod, so that the textile fabrics gradually fall into the collecting bag and are stacked; Step 4. During the collection process, after one layer of textile fabrics is stacked, the collection and leveling module is started, and the top layer of the stacked textile fabrics is blown through the leveling air bin and the leveling air port to make it flat. When the next stacking and leveling operation of the textile fabrics is performed, the replacement roller frame will be replaced and connected with another elastic clamping ring and the plug-in rod, and alternate multiple times during the operation until the collection of the textile fabrics is completed.
[0013] From the above, it can be seen that the fully automatic winding and conveying device provided by the present invention has the function of improving the quality of textile fabric collection. When collecting textile fabrics, the device can make the textile fabrics in a stacked state, avoiding the pulling force applied to the textile fabrics by the traditional winding roller winding method, thereby avoiding the appearance of horizontal lines on the textile fabrics when collecting, and increasing the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a fully automatic winding and conveying device proposed by the present invention; Figure 2 This is a schematic diagram of the overall front view structure of a fully automatic winding and conveying device proposed by the present invention; Figure 3 A schematic diagram of the internal structure of a frame of a fully automatic winding and conveying device proposed by the present invention; Figure 4 This is a schematic diagram of the combined structure of a receiving platform and a guide rail frame of a fully automatic winding and conveying device proposed by the present invention; Figure 5 This is a schematic diagram of the combined structure of a guide rail frame and a limiting wheel frame of a fully automatic winding and conveying device proposed by the present invention; Figure 6 This is a schematic diagram of the combined structure of an eccentric plate and a connecting rod of a fully automatic winding and conveying device proposed by the present invention; Figure 7 This is a schematic diagram of the structure of a receiving and leveling module of a fully automatic winding and conveying device proposed by the present invention; Figure 8 The present invention proposes Figure 7 Schematic diagram of some structures; Fig. 9 This is a schematic diagram of the combined structure of a leveling gas bin and a leveling gas port of a fully automatic winding and conveying device proposed by the present invention; Fig.10 This is a schematic diagram of the structure of a dust-proof module of a fully automatic winding and conveying device proposed by the present invention; Fig.11 The present invention proposes Fig.10 Schematic diagram of partial structural disassembly.
[0015] In the figure: 1, frame; 2, protective door rail; 3, yarn supply bracket; 4, yarn supply system; 5, weaving system; 6, cloth finishing system; 7, dust collection module; 701, mounting frame; 702, dustproof cushion; 703, guide hole; 704, fixed pole; 705, movable opening; 706, connecting cable; 707, adjusting reel; 708, mounting shaft; 709, driving motor; 710, pressing plate; 711, pulling rod; 712, anti-slip cushion; 713, telescopic spring rod; 714, movable pole; 715, curvature spring; 716, shaft; 8, guide rail frame; 9, collecting table; 10, rotating hanger; 11, collecting and leveling module; 1101, stepping motor; 1102, mounting bracket; 1103 , replacement roller frame; 1104, linear screw; 1105, connecting pipe; 1106, air pump body; 1107, air purifier; 1108, linear guide rail; 1109, electric push rod; 1110, plug-in rod; 1111, elastic clamping ring; 1112, connecting cable; 1113, cable guide; 1114, fixed bracket; 1115, movable bracket; 1116, connecting plate frame; 1117, leveling air port; 1118, leveling air chamber; 1119, snap-on groove group; 1120, connecting groove; 12, servo motor; 13, base frame; 14, limit wheel frame; 15, universal motor; 16, eccentric plate; 17, side baffle; 18, connecting rod; 19, linkage rod; 20, guide frame wheel. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0017] The fully automatic winding and conveying device disclosed in the present invention is mainly used in the scenario where, during the winding and collecting process, the winding roller will exert a certain pulling force on the textile fabric, so horizontal lines are likely to appear on the textile fabric after winding and collecting, thereby affecting the quality of the finished product of the textile fabric.
[0018] Reference Figure 1-Figure 11A fully automatic winding and conveying device comprises a frame 1 and a receiving platform 9, wherein the receiving platform 9 is located inside the frame 1, and two side baffles 17 are fixedly connected to the top of the receiving platform 9, and a receiving and leveling module 11 is arranged on the two side baffles 17, and a receiving and dustproof module 7 is arranged on the receiving platform 9, a servo motor 12 is arranged on the frame 1, and the output shaft of the servo motor 12 is connected to a base frame 13 through a coupling, a guide rail frame 8 is arranged on the top of the base frame 13, and a universal motor 15 is arranged on the guide rail frame 8, and the output shaft of the universal motor 15 is connected to an eccentric plate 16 through a coupling, and a linkage rod 19 is arranged on the eccentric plate 16, and a connecting rod 18 is arranged at one end of the linkage rod 19, and the top end of the connecting rod 18 is arranged at the bottom of the receiving platform 9; The collecting and leveling module 11 includes a leveling gas bin 1118, and a plurality of leveling gas ports 1117 are provided at equal distances on the leveling gas bin 1118; The dust collecting module 7 includes four movable upright poles 714; Four limiting wheel frames 14 are fixedly connected to the bottom of the collecting table 9, and two guide wheels 20 are arranged on the four limiting wheel frames 14. The outer walls of the multiple guide wheels 20 are in contact with the outer wall of the guide rail frame 8, and a weaving system 5 and a rotating hanger 10 are arranged on the frame 1, and a cloth straightening system 6 is arranged on the rotating hanger 10. The inner walls on both sides of the cloth straightening system 6 are respectively fixedly connected to the two ends of the base frame 13, and a plurality of protective gate fences 2 are arranged on the frame 1, and every two protective gate fences 2 form a group. A yarn supply bracket 3 is arranged on the top of the frame 1, and a yarn supply system 4 is arranged on the yarn supply bracket 3.
[0019] Specifically, when the textile fabric is produced, the yarn supply system 4 provides the textile yarn, and the textile yarn passes through the weaving system 5, so that the weaving system 5 weaves the textile yarn into the textile fabric, and then the textile fabric is finished by the fabric finishing system 6; When collecting, the universal motor 15 is started, and the universal motor 15 drives the eccentric plate 16 to rotate, so that the eccentric plate 16 drives the linkage rod 19 to move, and further drives the collecting platform 9 to run on the guide rail frame 8 through the linkage rod 19, so that the textile fabrics gradually fall into the collecting bag and are in a stacked state; In a specific application scenario, the eccentric plate 16, the universal motor 15, the linkage rod 19 and the connecting rod 18 can enable the collecting platform 9 to move back and forth on the guide rail frame 8 when collecting textile fabrics, so that the textile fabrics are in a stacked state when collected, avoiding the pulling force exerted on the textile fabrics by the traditional winding roller winding method, thereby avoiding the appearance of horizontal lines on the textile fabrics when collected, so as to increase the collection quality of the textile fabrics during production and collection; the collecting and smoothing module 11 can smooth the surface of the textile fabrics layer by layer during the collection and stacking process, so as to avoid the appearance of wrinkles on the textile fabrics during the stacking and collecting process, thereby increasing the use effect of the device and meeting the collection requirements of the device; the collecting and dust-proof module 7 can fully open the collecting bag used for collecting and placing the textile fabrics when in use, so as to avoid them being in a loose state when collected, thereby preventing the textile fabrics from being contaminated with dust and other impurities.
[0020] Reference Figure 5-Figure 9In a preferred embodiment, the receiving and leveling module 11 further includes two linear guide rails 1108, the two linear guide rails 1108 are respectively arranged on the two side baffles 17, both ends of the two linear guide rails 1108 are fixedly connected with mounting brackets 1102, the outer walls of the two mounting brackets 1102 on the same linear guide rail 1108 on the opposite side are both provided with the same linear lead screw 1104, the outer wall of the linear lead screw 1104 on the same side and the inner wall of the linear guide rail 1108 are both provided with the same movable bracket 1115, and the two mounting brackets 1102 are both fixed The two movable brackets 1115 are connected to a stepper motor 1101; the output shafts of the two stepper motors 1101 are connected to one end of the two linear screw rods 1104 through a coupling, the tops of the two movable brackets 1115 are fixedly connected to the fixed brackets 1114, the two fixed brackets 1114 are provided with electric push rods 1109, the output ends of the two electric push rods 1109 are fixedly connected to the plug-in rod 1110, and the outer walls of the opposite sides of the two movable brackets 1115 are fixedly connected to the connecting plate frames 1116, one end of the two connecting plate frames 1116 is fixedly connected to the elastic clamping ring 1111, and the two plug The connecting rod 1110 passes through two elastic clamping rings 1111 respectively; one side outer wall of the two fixed brackets 1114 is fixedly connected with a cable guide 1113, and one side outer wall of the two plug-in rods 1110 is fixedly connected with three connecting cables 1112, one end of the multiple connecting cables 1112 is fixedly connected to one side outer wall of the two elastic clamping rings 1111, and the outer walls of the multiple connecting cables 1112 are in contact with the outer walls of the two cable guides 1113 respectively, and a replacement roller frame 1103 is provided between the two linear guide rails 1108, and both ends of the replacement roller frame 1103 are provided with There is a connecting slot 1120, one of the plug-in rods 1110 is plugged into one of the connecting slots 1120; the outer wall of the replacement roller frame 1103 is provided with two snap-in groove groups 1119, one of the elastic snap ring members 1111 is snap-fitted into one of the snap-in groove groups 1119, and an air purifier 1107 is arranged on the replacement roller frame 1103, the output end of the air purifier 1107 is fixedly connected to the air pump body 1106, the output end of the air pump body 1106 is fixedly connected to the connecting pipe 1105, and the output end of the connecting pipe 1105 is communicated with the interior of the leveling air bin 1118.
[0021] Specifically, during the collection process, when a layer of textile fabrics is stacked, the stepper motor 1101, the air purifier 1107 and the air pump body 1106 are started, the air pump body 1106 sucks the gas into the air purifier 1107, and the air purifier 1107 purifies and filters the gas (to prevent the dust contained in the air from polluting the textile fabrics), and the pure gas is transported to the inside of the leveling gas bin through the connecting pipe 1105, and further ejected through the leveling gas port. At this time, the stepper motor 1101 can drive the linear screw 1104 to rotate, and then the linear screw 1104 drives the movable bracket 1115 to move on the linear guide rail 1108, so as to drive the electric push rod 1109, the replacement roller frame 1103 and the leveling gas bin to move, so as to perform the leveling operation of the textile fabrics, and when the next step of the textile fabrics is carried out. During the second stacking and leveling operation, the electric push rod 1109 is started, and the electric push rod 1109 drives the plug-in rod 1110 to move, so that the plug-in rod 1110 pushes the replacement roller frame 1103 to move, and during the movement, the plug-in rod 1110 pulls the connecting cable 1112, so that the connecting cable 1112 pulls the elastic clamping ring 1111 to expand outward, so as to cancel the clamping connection between the elastic clamping ring 1111 and the clamping groove group 1119, and then the plug-in rod 1110 continues to push, so that the replacement roller frame 1103 is plugged with another plug-in rod 1110, and is synchronously clamped with another elastic clamping ring 1111, so that the replacement roller frame 1103 is replaced and connected with another elastic clamping ring 1111 and the plug-in rod 1110, and then the original plug-in rod 1110 is reset to perform the leveling operation; In a specific application scenario, the collecting and smoothing module 11 is suitable for the textile fabric collecting link, that is, the collecting and smoothing module 11 can smooth the surface of the textile fabric layer by layer during the collection and stacking process, so as to avoid wrinkles on the textile fabric during the stacking and collecting process, thereby avoiding the increase in the overall weight of the textile fabric after stacking, which causes the bottom layer wrinkles to be stressed, thereby avoiding the deformation caused by the wrinkles being stressed and remaining on the textile fabric, affecting the aesthetics of the textile fabric surface, so as to improve the effect of textile fabric collection and the quality of textile fabric finished products.
[0022] Reference Figure 3 , Figure 4 , Fig.10 and Fig.11In a preferred embodiment, the dust-proof module 7 for collecting further comprises four movable openings 705, the four movable openings 705 are all opened on the top of the collecting platform 9, four movable vertical rods 714 are respectively movably connected to the inside of the four movable openings 705, the bottoms of the four movable openings 705 are all fixedly connected with fixed vertical rods 704, the four fixed vertical rods 704 are all opened with guide holes 703, and the inner walls of the four movable openings 705 are all provided with dust-proof cushions 702, the four movable vertical rods 714 and the four fixed vertical rods 704 pass through the four dust-proof cushions 702 respectively; the four movable vertical rods 714 are all provided with shaft rods 716, the outer walls of the four shaft rods 716 are all fixedly connected with pressure plates 710, the outer walls of the four pressure plates 710 are all fixedly connected with pull rods 711, the outer walls of the four movable vertical rods 714 facing the pressure plates 710 are all provided with anti-slip pads 712, and the four movable vertical rods 714 are all provided with There are curvature springs 715, one end of the four curvature springs 715 is fixedly connected to the outer wall of one side of the four pressure plate members 710, and the outer wall of one side of each movable vertical rod 714 is fixedly connected to the outer wall of one side of the adjacent fixed vertical rod 704 with the same two telescopic spring rods 713; the outer wall of one side of the two side baffles 17 is fixedly connected to two mounting frames 701, and the four mounting frames 701 are movably connected with mounting shafts 708, and the outer walls of the four mounting shafts 708 are fixedly connected with adjusting reels 707, and the four adjusting reels 707 are provided with connecting cables 706, and the four connecting cables 706 pass through the four guide holes 703 respectively, and one end of the four connecting cables 706 is fixedly connected to the outer wall of one side of the four movable vertical rods 714, and the four mounting frames 701 are provided with driving motors 709, and the output shafts of the four driving motors 709 are connected to one end of the four mounting shafts 708 through couplings.
[0023] Specifically, before weaving, the pressure plate 710 is opened by the pull rod 711, and the curvature spring 715 is deformed. At this time, the four corners of the collection bag are set one by one at the anti-slip pad layer 712, and the pull rods 711 are loosened one by one, so that the curvature spring 715 is restored, and the pressure plate 710 is driven to reset and clamp the four corners of the collection bag. Then, the drive motor 709 is started, and the drive motor 709 drives the installation shaft rod 708 and the adjusting reel 707 to rotate, so that the adjusting reel 707 reels the connecting cable 706, thereby compressing the telescopic spring rod 713. At this time, the movable vertical rod 714 moves inside the movable opening 705 until the collection bag is completely opened. After use, the pressure plate 710 is opened again, the collection bag is removed, and the textile fabric is collected and discharged. Then the drive motor 709 is reversed to relax the connecting cable 706, and the telescopic spring rod 713 drives the movable vertical rod 714 to reset, so as to facilitate subsequent use; In a specific application scenario, the collecting dust-proof module 7 is suitable for the opening link of the collecting bag for placing textile fabrics, that is, the collecting dust-proof module 7 can fully open the collecting bag for collecting and placing textile fabrics when in use, to prevent it from being in a loose state during collection, thereby preventing the textile fabrics from contacting the surfaces of equipment such as the collecting table 9 or the side baffle 17 during collection, thereby preventing the textile fabrics from being contaminated with dust and other impurities, thereby increasing the use effect of the device, and by opening the collecting bag, the quality of textile fabric collection can be further improved while ensuring that the textile fabrics are not contaminated with dust and other impurities.
[0024] A fully automatic winding and conveying method, using a fully automatic winding and conveying device as described above, comprises the following steps: Step 1: Before weaving, a collection bag for collecting textile fabrics is set on the collection platform 9. At this time, the pressure plate 710 is opened by the pull rod 711, and the curvature spring 715 is deformed. At this time, the four corners of the collection bag are set one by one on the anti-slip pad 712, and the pull rods 711 are loosened one by one to restore the curvature spring 715 and drive the pressure plate 710 to reset and clamp the four corners of the collection bag. After that, the drive motor 709 is started, and the drive motor 709 drives the installation shaft 708 and the adjustment reel 707 to rotate, so that the adjustment reel 707 reels the connecting cable 706, thereby compressing the telescopic spring rod 713. At this time, the movable vertical rod 714 moves inside the movable opening 705 until the collection bag is completely opened; Step 2: When the textile fabric is produced, the yarn supply system 4 provides the textile yarn, and the textile yarn passes through the weaving system 5, so that the weaving system 5 weaves the textile yarn into the textile fabric, and then the textile fabric passes through the fabric finishing system 6 for finishing and subsequent collection; Step 3: When collecting, start the universal motor 15, which drives the eccentric plate 16 to rotate, so that the eccentric plate 16 drives the linkage rod 19 to move, and further drives the collecting platform 9 to run on the guide rail frame 8 through the linkage rod 19, so that the textile fabrics gradually fall into the collecting bag and are stacked; Step 4. During the collecting process, after one layer of the textile fabric is stacked, the stepper motor 1101, the air purifier 1107 and the air pump body 1106 are started. The air pump body 1106 sucks the gas into the air purifier 1107, and purifies and filters the gas through the air purifier 1107, and transports the pure gas to the inside of the leveling gas bin through the connecting pipe 1105, and further ejects it through the leveling air port. At this time, the stepper motor 1101 can drive the linear screw rod 1104 to rotate, and then the linear screw rod 1104 drives the movable bracket 1115 to move on the linear guide rail 1108, so as to drive the electric push rod 1109, the replacement roller frame 1103 and the leveling gas bin to move, so as to perform the leveling operation of the textile fabric. When the next stacking and leveling operation of the textile fabric is performed, the electric push rod 1109 is started, and the electric The movable push rod 1109 drives the plug-in rod 1110 to move, so that the plug-in rod 1110 pushes the replacement roller frame 1103 to move, and during the movement, the plug-in rod 1110 pulls the connecting cable 1112, so that the connecting cable 1112 pulls the elastic clamping ring 1111 to expand outward to cancel the clamping connection between the elastic clamping ring 1111 and the clamping groove group 1119, and then the plug-in rod 1110 continues to push, so that the replacement roller frame 1103 is plugged with another plug-in rod 1110, and synchronously clamped with another elastic clamping ring 1111, so that the replacement roller frame 1103 is replaced and connected with another elastic clamping ring 1111 and the plug-in rod 1110, and then the original plug-in rod 1110 is reset to perform the leveling operation, and it is alternated several times during the operation until the collection of the textile fabric is completed.
[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fully automatic winding and conveying device, comprising a frame (1) and a receiving platform (9), characterized in that: The collecting platform (9) is located inside the frame (1), and two side baffles (17) are fixedly connected to the top of the collecting platform (9), and the two side baffles (17) are provided with a collecting and leveling module (11), and the collecting platform (9) is provided with a collecting and dustproof module (7), the frame (1) is provided with a servo motor (12), and the output shaft of the servo motor (12) is connected to a base frame (13) through a coupling, a guide rail frame (8) is provided on the top of the base frame (13), and a universal motor (15) is provided on the guide rail frame (8), the output shaft of the universal motor (15) is connected to an eccentric plate (16) through a coupling, and a linkage rod (19) is provided on the eccentric plate (16), and a connecting rod (18) is provided at one end of the linkage rod (19), and the top end of the connecting rod (18) is provided at the bottom of the collecting platform (9); The collecting and leveling module (11) comprises a leveling gas bin (1118), and a plurality of leveling gas ports (1117) are provided on the leveling gas bin (1118) at equal intervals; The dust collecting and anti-dust module (7) comprises four movable upright poles (714).
2. The fully automatic winding and conveying device according to claim 1, characterized in that: The bottom of the collecting platform (9) is fixedly connected to four limiting wheel frames (14), each of which is provided with two guide wheels (20), and the outer walls of the plurality of guide wheels (20) are in contact with the outer wall of the guide rail frame (8); the frame (1) is provided with a weaving system (5) and a rotating hanger (10), and the rotating hanger (10) is provided with a cloth straightening system (6), and the inner walls on both sides of the cloth straightening system (6) are respectively fixedly connected to the two ends of the base frame (13); the frame (1) is provided with a plurality of protective gates (2), and every two protective gates (2) form a group; the top of the frame (1) is provided with a yarn supply bracket (3), and the yarn supply bracket (3) is provided with a yarn supply system (4).
3. The fully automatic winding and conveying device according to claim 2 is characterized in that: The receiving and leveling module (11) further comprises two linear guide rails (1108), the two linear guide rails (1108) are respectively arranged on two side baffles (17), both ends of the two linear guide rails (1108) are fixedly connected with mounting brackets (1102), the outer walls of the two mounting brackets (1102) on the same linear guide rail (1108) on the opposite side are both provided with the same linear lead screw (1104), the outer wall of the linear lead screw (1104) and the inner wall of the linear guide rail (1108) on the same side are both provided with the same movable bracket (1115), and the two mounting brackets (1102) are both fixedly connected with stepping motors (1101).
4. The fully automatic winding and conveying device according to claim 3 is characterized in that: The output shafts of the two stepper motors (1101) are respectively connected to one end of the two linear lead screws (1104) via couplings; the tops of the two movable brackets (1115) are fixedly connected to the fixed brackets (1114); the two fixed brackets (1114) are each provided with an electric push rod (1109); the output ends of the two electric push rods (1109) are fixedly connected to a plug-in rod (1110); the outer walls of the two movable brackets (1115) on opposite sides are fixedly connected to a connecting plate frame (1116); one end of the two connecting plate frames (1116) is fixedly connected to an elastic clamping ring (1111); and the two plug-in rods (1110) pass through the two elastic clamping rings (1111), respectively.
5. The fully automatic winding and conveying device according to claim 4, characterized in that: One side outer wall of the two fixed brackets (1114) is fixedly connected to a cable guide (1113); one side outer wall of the two plug-in rods (1110) is fixedly connected to three connection cables (1112); one end of the plurality of connection cables (1112) is respectively fixedly connected to one side outer wall of the two elastic clamping rings (1111); the outer walls of the plurality of connection cables (1112) are respectively in contact with the outer walls of the two cable guides (1113); and a replacement roller frame (1103) is provided between the two linear guide rails (1108); both ends of the replacement roller frame (1103) are provided with connection slots (1120); one of the plug-in rods (1110) is plugged into one of the connection slots (1120).
6. The fully automatic winding and conveying device according to claim 5, characterized in that: The outer wall of the replacement roller frame (1103) is provided with two engaging groove groups (1119), one of the elastic clamping rings (1111) is engaged with one of the engaging groove groups (1119), and an air purifier (1107) is provided on the replacement roller frame (1103), the output end of the air purifier (1107) is fixedly connected to the air pump body (1106), the output end of the air pump body (1106) is fixedly connected to the connecting pipe (1105), and the output end of the connecting pipe (1105) is connected to the interior of the leveling air bin (1118).
7. The fully automatic winding and conveying device according to claim 6, characterized in that: The collecting dustproof module (7) further comprises four movable openings (705), the four movable openings (705) are all opened at the top of the collecting platform (9), four movable vertical rods (714) are respectively movably connected to the inside of the four movable openings (705), the bottoms of the four movable openings (705) are all fixedly connected to fixed vertical rods (704), the four fixed vertical rods (704) are all provided with guide holes (703), and the inner walls of the four movable openings (705) are all provided with dustproof soft pads (702), and the four movable vertical rods (714) and the four fixed vertical rods (704) respectively pass through the four dustproof soft pads (702).
8. The fully automatic winding and conveying device according to claim 7, characterized in that: The four movable vertical rods (714) are each provided with an axis rod member (716), the outer walls of the four axis rod members (716) are each fixedly connected to a pressure plate member (710), the outer walls of the four pressure plate members (710) are each fixedly connected to a pull rod member (711), the outer walls of the four movable vertical rods (714) on one side facing the pressure plate member (710) are each provided with an anti-slip cushion layer (712), and the four movable vertical rods (714) are each provided with a curvature spring (715), one end of the four curvature springs (715) are respectively fixedly connected to the outer walls of one side of the four pressure plate members (710), and the outer wall of one side of each movable vertical rod (714) is fixedly connected to the outer wall of one side of the adjacent fixed vertical rod (704) by the same two telescopic spring rods (713).
9. The fully automatic winding and conveying device according to claim 8, characterized in that: One side outer wall of the two side baffles (17) is fixedly connected to two mounting frames (701), and the four mounting frames (701) are movably connected to mounting shafts (708), and the outer walls of the four mounting shafts (708) are fixedly connected to adjusting reels (707), and the four adjusting reels (707) are provided with connecting cables (706), and the four connecting cables (706) pass through four guide holes (703) respectively, and one end of the four connecting cables (706) is fixedly connected to the outer wall of one side of four movable vertical poles (714), and the four mounting frames (701) are provided with driving motors (709), and the output shafts of the four driving motors (709) are respectively connected to one end of the four mounting shafts (708) through couplings.
10. A fully automatic winding and conveying method, using the fully automatic winding and conveying device as described in claim 9, characterized in that: The steps include: Step 1: Before weaving, a collection bag for collecting textile fabrics is arranged on the collection platform (9), and at this time, the four corners of the collection bag are clamped by the collection dust prevention module (7), and the collection bag is pulled so that the collection bag is fully opened; Step 2: When producing textile fabrics, a yarn supply system (4) provides textile yarns, and the textile yarns are passed through a weaving system (5), so that the weaving system (5) weaves the textile yarns into textile fabrics, and then the textile fabrics are woven through a weaving system (6) and subsequently collected; Step 3: When collecting, the universal motor (15) is started, and the universal motor (15) drives the eccentric plate (16) to rotate, so that the eccentric plate (16) drives the linkage rod (19) to move, and further drives the collecting platform (9) to run on the guide rail frame (8) through the linkage rod (19), so that the textile fabrics gradually fall into the collecting bag and are stacked; Step 4: During the collection process, after a layer of textile fabrics is stacked, the collection and leveling module (11) is started, and the top layer of the stacked textile fabrics is blown through the leveling air bin (1118) and the leveling air port (1117) to make it level. When the next stacking and leveling operation of the textile fabrics is performed, the replacement roller frame (1103) will be replaced and connected with another elastic clamping ring (1111) and the plug-in rod (1110), and the operation is alternated multiple times until the collection of the textile fabrics is completed.