Foamed glass processing production device and use method thereof

Abstract

The invention discloses a foamed glass processing production device which comprises a rack and a right supporting frame, the right supporting frame is arranged outside the rack, a supporting frame is installed on the outer wall of the top end of the rack, a left supporting frame is arranged outside the portion, away from the right supporting frame, of the rack, and a cooling machine is arranged outside the left supporting frame. A smelting furnace is arranged outside the right supporting frame, a rotating disc is arranged outside the smelting furnace, a servo motor is installed on the side wall of the smelting furnace, a rotating shaft is installed at the output end of the servo motor and connected with the rotating disc, and four sets of supporting plates are installed at the top end of the rotating disc at equal intervals. According to the invention, the glass processing production device can conveniently switch and convey various raw materials, the switching time of multiple groups of raw materials is shortened, cooling of products which are annularly moved and sequentially conveyed is facilitated, the discharging and conveying time of each group of foamed glass is shortened, and the working efficiency of the glass processing production device is improved.

Description

Technical Field

[0001] The invention relates to the technical field of glass processing production equipment, in particular to a foamed glass processing production equipment and a use method thereof. Background Art

[0002] Foamed glass, also known as porous glass or foam glass, is an insulating glass with a porosity of more than 90% and composed of uniform pores. Its pore structure has the physical properties of borosilicate. Foamed glass is widely used in thermal insulation of building exterior walls and roofs due to its low thermal conductivity and good thermal insulation performance. As an excellent thermal insulation, heat preservation and fireproof material, foamed glass has broad application prospects in construction, industry and other fields. With the continuous advancement of technology and the reduction of costs, its application is also gradually increasing.

[0003] For example, a foamed glass plate production device disclosed in the authorization announcement number CN212315939U includes a furnace, a calendering roller, a cooling box and a cutting and grinding device arranged in sequence, wherein the furnace is used to melt the foamed glass powder, the calendering roller is used to press the foamed melt flowing out of the furnace into a foamed glass plate, the cooling box is used to cool and transport the foamed glass plate, and the cutting and grinding device is used to cut and grind the cooled foamed glass plate;

[0004] Although it realizes a simple equipment structure and is easy to implement, it eliminates the need for saggers and kiln cars, solves the defects of existing production such as high energy consumption and high cost, realizes low-cost and rapid production of products, and has significant economic benefits, it does not solve the problem that the existing glass processing production equipment of this type is generally not conducive to the convenient switching and transportation of various raw materials during use, affects the switching time between multiple groups of raw materials, is not convenient for conveying products in a circular motion in sequence for cooling, affects the discharge and transportation time of each group of foamed glass, affects the working efficiency of the glass processing production equipment, affects the efficiency of clamping, placing and collecting the glass processing production equipment, and affects the convenience of discharging raw materials from the glass processing production equipment. Summary of the invention

[0005] The object of the present invention is to provide a foamed glass processing and production device and a method of using the same, so as to solve the problems raised in the above background technology that the glass processing and production device is not convenient for convenient switching and conveying of a variety of raw materials, which affects the switching time between multiple groups of raw materials, is not convenient for conveying products in a circular motion in sequence for cooling, affects the discharge and conveying time of each group of foamed glass, affects the working efficiency of the glass processing and production device, affects the efficiency of clamping, placing and collecting the glass processing and production device, and affects the convenience of discharging raw materials from the glass processing and production device.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a foamed glass processing and production device, comprising a frame and a right support frame, a right support frame is arranged on the outside of the frame, a support frame is installed on the top outer wall of the frame, a left support frame is arranged on the outside of the frame away from the right support frame, a cooler is arranged on the outside of the left support frame, a furnace is arranged on the outside of the right support frame, a rotating disk is arranged on the outside of the furnace, a servo motor is installed on the side wall of the furnace, a rotating shaft is installed at the output end of the servo motor, the rotating shaft is connected to the rotating disk, four groups of support plates with equal intervals are installed on the top of the rotating disk, storage barrels are installed on the side walls of the support plates, the storage barrels all penetrate the rotating disk and extend to the outside of the rotating disk, a conveying pipe is installed on the top of the furnace, an electromagnetic valve is installed on the surface of the conveying pipe, and a first conveying device is installed on the top of the frame.

[0007] Preferably, a second conveying device is installed on a side of the top of the frame away from the first conveying device, and a first cylinder is provided on the top of the right support frame.

[0008] Preferably, a right conveying device is installed at the output end of the first cylinder, and a second cylinder is installed at the top end of the left support frame.

[0009] Preferably, a left conveying device is installed at the output end of the second cylinder, and multiple groups of molds are arranged on the surfaces of the first conveying device, the second conveying device, the right conveying device and the left conveying device.

[0010] Preferably, a transverse screw moving assembly is installed on the top end of the support frame, and the transverse screw moving assembly is fixedly connected to the support frame.

[0011] Preferably, a longitudinal screw moving assembly is installed at the bottom end of the transverse screw moving assembly, and a third cylinder is installed at the bottom end of the longitudinal screw moving assembly.

[0012] Preferably, a double-axis cylinder is installed at the output end of the third cylinder, and clamps are installed at the output ends of the double-axis cylinders.

[0013] Preferably, a stepper motor is installed at the top of each storage barrel, and a spiral extrusion rod is installed at the output end of each stepper motor.

[0014] Preferably, the spiral extrusion rods all penetrate the material storage barrel, and the spiral extrusion rods all extend to the bottom end of the material storage barrel.

[0015] Preferably, a scraper is installed on the surface of the spiral extrusion rod close to the stepping motor, and the scraper is slidably connected to the inside of the storage barrel.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the glass processing production device not only realizes the convenient switching and conveying of multiple raw materials by the glass processing production device, shortens the switching time between multiple groups of raw materials, facilitates the cooling of the products conveyed in a circular motion in sequence, but also shortens the time for discharging and conveying each group of foamed glass, improves the working efficiency of the glass processing production device, improves the efficiency of clamping, placing and collecting the glass processing production device, and improves the convenience of discharging raw materials by the glass processing production device;

[0017] (1) When producing foamed glass, the servo motor drives the rotating shaft to rotate, and the rotating shaft drives the rotating disk, the supporting plate, and the storage barrel to rotate in a circle around the rotating shaft, so as to facilitate the raw materials in multiple groups of storage barrels to be rotated and discharged into the furnace in sequence, so as to facilitate the conversion and adjustment of different types of raw materials. After being melted at high temperature in the furnace, the first cylinder drives the right conveying device to move, and the right conveying device drives a group of molds to move to the bottom end of the conveying pipe, opens the solenoid valve, and discharges the melted foamed glass into the mold through the conveying pipe. The right conveying device and the first conveying device are opened, and the right conveying device conveys the surface of the mold to the surface of the first conveying device. The first conveying device The conveying device drives the mold to move to the surface of the left conveying device, and is cooled under the action of the cooling machine. After the cooling is completed, the second cylinder drives the left conveying device to drive the mold to move to the surface of the second conveying device, and the left conveying device and the second conveying device are opened, so that the mold moves to the surface of the second conveying device for conveying, and the conveying is carried out in a cycle in sequence, which facilitates the convenient conveying of finished products for cooling, realizes the convenient switching and conveying of multiple raw materials by the glass processing production device, shortens the switching time between multiple groups of raw materials, facilitates the circular movement to convey the products in sequence for cooling, shortens the time for discharging and conveying each group of foamed glass, and improves the working efficiency of the glass processing production device;

[0018] (2) When it is necessary to collect the product, the transverse screw moving assembly drives the longitudinal screw moving assembly to move, and the longitudinal screw moving assembly drives the third cylinder, the double-axis cylinder, and the clamping claw to move to the top of the foamed glass, and the third cylinder drives the double-axis cylinder to move downward, and the double-axis cylinder drives the clamping claw to move in the opposite direction to clamp and move the foamed glass, which is convenient for clamping and realizes the convenient clamping, placement and collection of the processed glass by the glass processing production device, thereby improving the efficiency of clamping, placement and collection of the glass processing production device;

[0019] (3) The stepper motor drives the spiral extruder rod to rotate, and the spiral extruder rod drives the scraper to slide inside the storage barrel. The scraper scrapes the residue inside the storage barrel and transports it to the inside of the furnace through the spiral extruder rod. When the transportation is completed, the stepper motor is turned off to stop the spiral extruder rod from rotating to control the discharge of the raw materials, which facilitates the convenient control of the amount of raw materials discharged, realizes the convenient discharge of raw materials for melting by the glass processing production device, and improves the convenience of the glass processing production device in discharging raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0021] Figure 2 It is a front view structural schematic diagram of the present invention;

[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the melting furnace of the present invention;

[0023] Figure 4 It is a schematic diagram of the front cross-sectional structure of the material storage barrel of the present invention;

[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the double-axis cylinder of the present invention;

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the support frame of the present invention;

[0026] Figure 7 It is a schematic diagram of the three-dimensional structure of the first conveying device of the present invention.

[0027] In the figure: 1. frame; 2. right support frame; 3. left support frame; 4. cooler; 5. furnace; 6. rotating disk; 7. support frame; 8. first conveying device; 9. storage barrel; 10. servo motor; 11. rotating shaft; 12. support plate; 13. scraper; 14. screw extruder rod; 15. stepper motor; 16. conveying pipe; 17. solenoid valve; 18. first cylinder; 19. second cylinder; 20. right conveying device; 21. left conveying device; 22. second conveying device; 23. mold; 24. horizontal screw moving assembly; 25. longitudinal screw moving assembly; 26. third cylinder; 27. double-axis cylinder; 28. clamping claw. DETAILED DESCRIPTION

[0028] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0029] See also Figure 1-7, an embodiment of the present invention: a foamed glass processing and production device, including a frame 1 and a right support frame 2, the right support frame 2 is arranged outside the frame 1, a support frame 7 is installed on the top outer wall of the frame 1, a left support frame 3 is arranged outside the frame 1 away from the right support frame 2, a cooler 4 is arranged outside the left support frame 3, a furnace 5 is arranged outside the right support frame 2, a rotating disk 6 is arranged outside the furnace 5, a servo motor 10 is installed on the side wall of the furnace 5, the servo motor 10 plays a role of power drive, a rotating shaft 11 is installed at the output end of the servo motor 10, the rotating shaft 11 is connected to the rotating disk 6, and an equal-spaced plate is installed on the top of the rotating disk 6 There are four groups of support plates 12 at a distance of 1 / 4, and storage barrels 9 are installed on the side walls of the support plates 12. The storage barrels 9 all penetrate the rotating disk 6 and extend to the outside of the rotating disk 6. A conveying pipe 16 is installed at the top of the melting furnace 5, and a solenoid valve 17 is installed on the surface of the conveying pipe 16. A first conveying device 8 is installed at the top of the frame 1, and a second conveying device 22 is installed on the side of the top of the frame 1 away from the first conveying device 8. A first cylinder 18 is arranged on the top of the right support frame 2, and the first cylinder 18 plays a role of power drive. A right conveying device 20 is installed on the output end of the first cylinder 18, and a second cylinder 19 is installed on the top of the left support frame 3, and the second cylinder 19 plays a role of power drive;

[0030] The output end of the second cylinder 19 is provided with a left conveying device 21, and the surfaces of the first conveying device 8, the second conveying device 22, the right conveying device 20, and the left conveying device 21 are provided with a plurality of groups of molds 23;

[0031] When producing foamed glass, the servo motor 10 is turned on. Under the support of the melting furnace 5, the servo motor 10 drives the rotating shaft 11 to rotate. The rotating shaft 11 drives the rotating disk 6, the supporting plate 12, and the storage barrel 9 to rotate in a circle around the rotating shaft 11, so as to facilitate the raw materials in multiple groups of storage barrels 9 to be rotated and discharged into the melting furnace 5 in sequence, so as to facilitate the conversion and adjustment of different types of raw materials. After high-temperature melting in the melting furnace 5, the first cylinder 18 is turned on. Under the support of the right support frame 2, the first cylinder 18 drives the right conveying device 20 to move. The right conveying device 20 drives a group of molds 23 to move to the bottom end of the conveying pipe 16, and the solenoid valve 17 is opened to discharge the melted foamed glass into the mold 23 through the conveying pipe 16. The right conveying device 20 and the first conveying device 8 are turned on. The right conveying device 20 conveys the surface of the mold 23 to the bottom end of the conveying pipe 16. The mold 23 is sent to the surface of the first conveying device 8, and the first conveying device 8 drives the mold 23 to move to the surface of the left conveying device 21, and is cooled under the action of the cooler 4. After the cooling is completed, the second cylinder 19 is turned on. Under the support of the left support frame 3, the second cylinder 19 drives the left conveying device 21 to drive the mold 23 to move to the surface of the second conveying device 22, and the left conveying device 21 and the second conveying device 22 are turned on, so that the mold 23 moves to the surface of the second conveying device 22 for conveying, and the conveying is carried out in a cycle in sequence, which facilitates the convenient conveying of finished products for cooling, realizes the convenient switching and conveying of multiple raw materials by the glass processing production device, shortens the switching time between multiple groups of raw materials, facilitates the circular movement to convey the products in sequence for cooling, shortens the time for discharging and conveying each group of foamed glass, and improves the working efficiency of the glass processing production device;

[0032] A transverse screw moving assembly 24 is installed on the top of the support frame 7, and the transverse screw moving assembly 24 is fixedly connected to the support frame 7;

[0033] A longitudinal screw moving assembly 25 is installed at the bottom end of the transverse screw moving assembly 24, and a third cylinder 26 is installed at the bottom end of the longitudinal screw moving assembly 25. The third cylinder 26 plays a role of power drive, and a double-axis cylinder 27 is installed at the output end of the third cylinder 26. The double-axis cylinder 27 plays a role of power drive, and the output ends of the double-axis cylinder 27 are both installed with clamps 28;

[0034] When it is necessary to collect products, open the transverse screw moving assembly 24, and under the support of the supporting frame 7, the transverse screw moving assembly 24 drives the longitudinal screw moving assembly 25 to move, open the longitudinal screw moving assembly 25, and under the support of the transverse screw moving assembly 24, the longitudinal screw moving assembly 25 drives the third cylinder 26, the double-axis cylinder 27, and the clamping claw 28 to move, so that the third cylinder 26, the double-axis cylinder 27, and the clamping claw 28 move to the top of the foamed glass, open the third cylinder 26, and under the support of the longitudinal screw moving assembly 25, the third cylinder 26 drives the double-axis cylinder 27 to move downward, open the double-axis cylinder 27, and under the support of the third cylinder 26, the double-axis cylinder 27 drives the clamping claw 28 to move in opposite directions to clamp and move the foamed glass, which is convenient for clamping, realizes the convenient clamping, placement and collection of the processed glass by the glass processing production device, and improves the efficiency of clamping, placement and collection of the glass processing production device;

[0035] The top of the storage barrel 9 is equipped with a stepper motor 15, which plays a role of power drive, and the output end of the stepper motor 15 is equipped with a spiral extrusion rod 14;

[0036] The spiral extrusion rods 14 all penetrate the material storage barrel 9, and the spiral extrusion rods 14 all extend to the bottom end of the material storage barrel 9. The surface of the spiral extrusion rods 14 close to the stepping motor 15 is installed with a scraper 13, and the scraper 13 is slidably connected to the inside of the material storage barrel 9;

[0037] When it is necessary to discharge the raw materials in the storage barrel 9, the stepper motor 15 is turned on. With the support of the storage barrel 9, the stepper motor 15 drives the spiral extrusion rod 14 to rotate. The spiral extrusion rod 14 drives the scraper 13 to slide inside the storage barrel 9. The scraper 13 scrapes the residue inside the storage barrel 9 and transports it to the inside of the melting furnace 5 through the spiral extrusion rod 14. When the transportation is completed, the stepper motor 15 is turned off to stop the spiral extrusion rod 14 from rotating to control the discharge of the raw materials, which facilitates the convenient control of the amount of raw materials discharged, realizes the convenient discharge of raw materials for melting by the glass processing production device, and improves the convenience of discharging raw materials by the glass processing production device.

[0038] A method for using a foamed glass processing and production device:

[0039] Step 1: The servo motor 10 drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the rotating disk 6, the supporting plate 12, and the storage barrel 9 to rotate in a circle around the rotating shaft 11, so as to facilitate the raw materials in the multiple groups of storage barrels 9 to be rotated and discharged into the furnace 5 in sequence, so as to facilitate the conversion and adjustment of different types of raw materials;

[0040] Step 2: After being melted at high temperature inside the furnace 5, the first cylinder 18 drives the right conveying device 20 to move, and the right conveying device 20 drives a group of molds 23 to move to the bottom end of the conveying pipe 16, and the solenoid valve 17 is opened, and the melted foamed glass is discharged into the mold 23 through the conveying pipe 16, and the right conveying device 20 and the first conveying device 8 are opened, and the right conveying device 20 conveys the mold 23 on the surface to the surface of the first conveying device 8, and the first conveying device 8 drives the mold 23 to move to the surface of the left conveying device 21, and is cooled under the action of the cooler 4;

[0041] Step 3: After cooling is completed, the second cylinder 19 drives the left conveying device 21 to drive the mold 23 to move to the surface of the second conveying device 22, and the left conveying device 21 and the second conveying device 22 are opened, so that the mold 23 moves to the surface of the second conveying device 22 for conveying, and the conveying is carried out in a cycle in sequence, which facilitates the convenient conveying of the finished product for cooling;

[0042] When it is necessary to collect the product, the transverse screw moving assembly 24 drives the longitudinal screw moving assembly 25 to move, and the longitudinal screw moving assembly 25 drives the third cylinder 26, the double-axis cylinder 27, and the clamping claw 28 to move to the top of the foamed glass, and the third cylinder 26 drives the double-axis cylinder 27 to move downward, and the double-axis cylinder 27 drives the clamping claw 28 to move in opposite directions to clamp and move the foamed glass, which is convenient for clamping;

[0043] When the raw materials in the storage barrel 9 need to be discharged, the stepper motor 15 drives the spiral extrusion rod 14 to rotate, and the spiral extrusion rod 14 drives the scraper 13 to slide inside the storage barrel 9. The scraper 13 scrapes off the residue inside the storage barrel 9 and transports it to the inside of the melting furnace 5 through the spiral extrusion rod 14. When the transportation is completed, the stepper motor 15 is turned off to stop the spiral extrusion rod 14 from rotating to control the discharge of the raw materials, which facilitates the convenient control of the amount of raw materials discharged to complete the use of the glass processing production device.

[0044] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any indirect modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A foamed glass processing and production device, characterized in that: The invention comprises a frame (1) and a right support frame (2), wherein the right support frame (2) is arranged outside the frame (1), a support frame (7) is installed on the top outer wall of the frame (1), a left support frame (3) is arranged outside the frame (1) away from the right support frame (2), a cooler (4) is arranged outside the left support frame (3), a furnace (5) is arranged outside the right support frame (2), a rotating disk (6) is arranged outside the furnace (5), a servo motor (10) is installed on the side wall of the furnace (5), and the servo motor (10) is arranged outside the right support frame (2). A rotating shaft (11) is installed at the output end of the furnace (5), the rotating shaft (11) is connected to the rotating disk (6), four groups of support plates (12) with equal spacing are installed at the top of the rotating disk (6), storage barrels (9) are installed on the side walls of the support plates (12), and the storage barrels (9) penetrate the rotating disk (6) and extend to the outside of the rotating disk (6), a conveying pipe (16) is installed at the top of the melting furnace (5), a solenoid valve (17) is installed on the surface of the conveying pipe (16), and a first conveying device (8) is installed at the top of the frame (1).

2. A foamed glass processing and production device according to claim 1, characterized in that: A second conveying device (22) is installed on the side of the top of the frame (1) away from the first conveying device (8), and a first cylinder (18) is arranged on the top of the right support frame (2).

3. A foamed glass processing and production device according to claim 2, characterized in that: A right conveying device (20) is installed at the output end of the first cylinder (18), and a second cylinder (19) is installed at the top end of the left support frame (3).

4. The foamed glass processing and production device according to claim 3, characterized in that: A left conveying device (21) is installed at the output end of the second cylinder (19), and multiple groups of molds (23) are arranged on the surfaces of the first conveying device (8), the second conveying device (22), the right conveying device (20), and the left conveying device (21).

5. The foamed glass processing and production device according to claim 1, characterized in that: A transverse screw moving assembly (24) is installed at the top end of the support frame (7), and the transverse screw moving assembly (24) is fixedly connected to the support frame (7).

6. The foamed glass processing and production device according to claim 5, characterized in that: A longitudinal screw moving assembly (25) is installed at the bottom end of the transverse screw moving assembly (24), and a third cylinder (26) is installed at the bottom end of the longitudinal screw moving assembly (25).

7. The foamed glass processing and production device according to claim 6, characterized in that: A double-shaft cylinder (27) is installed at the output end of the third cylinder (26), and clamping claws (28) are installed at the output ends of the double-shaft cylinder (27).

8. The foamed glass processing and production device according to claim 1, characterized in that: The top of each material storage barrel (9) is equipped with a stepping motor (15), and the output end of each stepping motor (15) is equipped with a spiral extrusion rod (14).

9. The foamed glass processing and production device according to claim 8, characterized in that: The spiral extrusion rods (14) all penetrate the material storage barrel (9), and the spiral extrusion rods (14) all extend to the bottom end of the material storage barrel (9).

10. The foamed glass processing and production device according to claim 9, characterized in that: The surface of the spiral extrusion rod (14) close to the stepping motor (15) is equipped with a scraper (13), and the scraper (13) is slidably connected to the inside of the material storage barrel (9).

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