Fabricated prestressed steel pipe supporting device
By designing a prefabricated prestressed steel pipe support device including support base plate, support mechanism, spherical movable head assembly and pre-embedded assembly, the problem of difficult installation and dismantling of steel braces in foundation pit construction is solved, high stability and flexibility of steel braces are achieved, construction progress is accelerated, resources are saved and the demolition process is simplified.
Patent Information
- Application Number
- CN202410756529.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-05-13
AI Technical Summary
The concrete support of some foundation pits affects the use of lifting equipment for steel brace replacement. After the steel brace replacement is installed, the concrete support removal progress affects the construction of the main structure, and after the roof plate construction, it affects the entry of large equipment. It is difficult to install and dismantle the steel brace replacement, and the process is linked, making it difficult to construct.
A prefabricated prestressed steel pipe support device is provided, including a support base plate, a support mechanism, a spherical movable head assembly and a pre-embedded assembly. The support mechanism includes a support assembly, a transverse fixing assembly and a spherical movable head assembly. The steel pipe is fixed by high-strength bolts and fixing discs. The support angle is adjusted using a hoop support rib and a connecting shaft. The spherical movable head device has adaptive angular displacement and axial force gauge measurement functions.
It improves the stability and flexibility of steel support, simplifies the construction and demolition process, reduces the cutting and welding of non-standard parts, saves resources, protects the environment, and realizes the convenience of steel support axial force testing.
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Figure CN119981074A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of steel pipe support, in particular to an assembled prestressed steel pipe support device. Background Art
[0002] With the increasing shortage of urban land resources, the scale of foundation pit projects is constantly developing towards the trend of "deep, large, close and difficult". In some foundation pits, concrete supports affect the use of lifting equipment for steel replacement supports. After the steel replacement supports are installed, they affect the removal of concrete supports. The progress of concrete support removal affects the construction of the main structure. After the top plate construction, it affects the entry of large equipment. The installation and removal of steel replacement supports is difficult, the processes are closely linked, and the construction is difficult. Therefore, it is necessary to develop new functional assembled prestressed steel pipe support devices. Summary of the invention
[0003] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0004] Therefore, the technical problem to be solved by the present invention is: some foundation pit concrete supports affect the use of steel replacement support hoisting equipment, the installation of steel replacement supports affects the removal of concrete supports, the progress of concrete support removal affects the construction of the main structure, and the top plate construction affects the entry of large equipment. The installation and removal of steel replacement supports is difficult, the processes are closely linked, and the construction is difficult.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an assembled prestressed steel pipe support device, comprising a support base plate and a support mechanism installed above the support base plate, wherein the support mechanism comprises a support assembly, a transverse fixing assembly, a spherical movable head assembly and an embedded assembly; The support assembly includes embedded steel bars, a connecting tail plate, a top steering shaft, a mounting steering plate, a fixing plate and high-strength bolts. The left side of the support base plate is evenly installed with embedded steel bars. A connecting tail plate is welded and installed in the middle of the front of the support base plate. The left and right sides of the connecting tail plate are both installed with mounting steering plates symmetrical to the connecting tail plate. The top steering shaft runs through the interior of the mounting steering plate and the connecting tail plate. A fixing plate is welded and installed in front of the mounting steering plate. High-strength bolts are evenly installed on the sides of the fixing plate. The transverse fixing assembly comprises a supporting steel pipe, a connecting part, a hoop body, a reinforcing steel plate, a side mounting plate, a connecting plate, a connecting shaft and a hoop supporting rib, a supporting steel pipe is fixedly installed in front of the fixing plate, a hoop body is sleevedly installed on the outer side of the middle part of the supporting steel pipe, a reinforcing steel plate is installed in an array on the outer side of the hoop body, a side mounting plate is welded and installed on the side of the hoop body, a connecting plate is installed in the middle of the side mounting plate, the connecting shaft passes through the inside of the side mounting plate and the connecting plate, and a hoop supporting rib is welded and installed on the outer side of the connecting plate; The spherical movable head assembly includes an axial force gauge, a threaded rod, a lower shell, a sand mouth, a side support plate, an installation cavity and a ball head. The bottom of the supporting steel pipe is installed with an upper shell through a fixing plate. The upper and lower sides of the upper shell are both installed with an axial force gauge. The bottom of the upper shell is installed with a threaded rod, and the other end of the threaded rod is fixedly installed with a ball head. The ball head is installed inside the installation cavity. The installation cavity is opened inside the lower shell, and the installation cavity coincides with the center line of the lower shell. The surface of the lower shell is opened with a sand mouth, and the side array of the lower shell is installed with side support plates. The embedded component includes a triangular support plate, a fixed mounting plate, an embedded base plate, nuts, steel bar sleeves and embedded steel bars. The bottom of the spherical movable head component is welded to the fixed mounting plate, and a triangular support plate is welded and installed on the other side of the fixed mounting plate. The fixed mounting plate and the triangular support plate are both welded to the embedded base plate. Steel bar sleeves are evenly installed inside the embedded base plate, and embedded steel bars are welded and installed inside the steel bar sleeves, and nuts are installed on the tops of the embedded steel bars.
[0006] Preferably, the anchor bars are evenly installed inside the support base plate, and the support base plate is fixed inside the wall by the anchor bars.
[0007] Preferably, the support steel pipe forms a rotating structure with the connected tail plate through the cooperation between the installed steering plate and the top steering shaft, and forms a detachable structure with the installed steering plate through the cooperation between the support steel pipe and the fixed plate through the cooperation between the high-strength bolts.
[0008] Preferably, the sizes of the hoop body and the supporting steel pipe match each other, and the reinforcing steel plates are evenly distributed outside the hoop body.
[0009] Preferably, the hoop support rib forms a rotating structure with the side mounting plate through the cooperation between the connecting shaft and the connecting plate, and the side mounting plate and the supporting steel pipe are perpendicular to each other.
[0010] Preferably, the axial force meter is symmetrically installed on the outside of the upper shell, the center point of the upper shell and the center line between the supporting steel pipe coincide with each other, and the axial force meter and the upper shell are smoothly installed.
[0011] Preferably, the threaded rod forms a rotating structure through a ball head and the installation cavity, the ball head has high finish, and the diameter of the ball head is larger than the port diameter of the installation cavity.
[0012] Preferably, the triangular support plate and the fixed installation plate are welded to each other, the triangular support plate is in a triangular plate structure, and the triangular support plate is installed in an array at the bottom of the fixed installation plate.
[0013] Preferably, the embedded steel bars are installed in an internal array of the embedded base plate.
[0014] The present invention has the following beneficial effects: During the use of the present invention, the supporting steel pipe is fixed together with the mounting steering plate through the high-strength bolts and the fixing plate on the top. The fixing plate is made of high-strength material to improve the stability of the supporting steel pipe during installation, and the mounting steering plate can be rotated between the top steering shaft and the connecting tail plate, so that the device can be suitable for oblique steel pipe supports and horizontal steel pipe angle braces with larger angles, avoiding tedious operations such as cutting, welding, and installation of non-standard parts on the construction site, which is beneficial to improving the overall stability of the steel support, accelerating the construction progress, and effectively saving resources and protecting the environment.
[0015] The present invention uses a hoop support rib and a connecting shaft. During use, the hoop support rib that supports the supporting steel pipe can adjust the angle with the side mounting plate through the connecting shaft. The side mounting plate and the hoop body are fixed to each other. Therefore, the hoop support rib can adjust the angle with the supporting steel pipe. During use, the angles between different supporting devices are different, so the positions and angles supported by the hoop support rib are also different. The hoop support rib can adjust the angle with the side mounting plate, which can improve the flexibility of the device during the supporting process and is also simpler during the subsequent dismantling process. The device is installed and disassembled mechanically, so that the accessories can be recycled, which is conducive to accelerating the construction progress.
[0016] The present invention uses an axial force gauge, one of which is placed on each side of the interior of the upper shell body. The center points of the two axial force gauges and the supporting steel pipe are in a straight line, and the contact surfaces are flat, ensuring that the stress state of the supporting steel pipe is normally transmitted to the supporting structure through the axial force gauge, thereby realizing the axial force test of the steel support. When the tested support body is subjected to stress, the axial force gauge will be compressed and deformed, and the upper shell body will deform synchronously, which is transmitted to the steel string and converted into a change in the stress of the steel string, thereby changing the vibration frequency of the steel string. The electromagnetic coil excites the steel string and measures its vibration frequency. The frequency signal is transmitted to the frequency meter via a cable, and the axial force of the tested pile body can be measured. The axial force gauge is placed inside the upper shell body, and no special welding construction is required, and no special mounting frame is required for fixing. It is convenient, fast, safe and efficient, and has significant economic effects in the project.
[0017] During use, the steel pipe replacement support system of the present invention adopts a spherical movable head device, which has adaptive angular displacement, built-in axial force meter, signal acquisition and remote transmission, and non-re-top disassembly functions. The assembled device is powerful, easy and quick to install, green and environmentally friendly, ensuring the safety of the foundation pit and the surrounding environment. The device adopts a new assembled node, recyclable embedded parts assembly, recyclable support assembly, recyclable horizontal fixing assembly, and recyclable spherical movable head assembly. The new assembled node can be recycled, which is conducive to improving the overall stability of the steel support, accelerating the construction progress, and effectively saving resources and protecting the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.
[0019] Figure 1 It is a schematic diagram of the overall installation structure of the assembled prestressed steel pipe support device of the present invention.
[0020] Figure 2 It is a schematic diagram of the support device structure of the assembled prestressed steel pipe support device of the present invention.
[0021] Figure 3 It is a schematic diagram of the support assembly structure of the assembled prestressed steel pipe support device of the present invention.
[0022] Figure 4 It is a schematic diagram of the structure of the transverse fixing assembly of the assembled prestressed steel pipe support device of the present invention.
[0023] Figure 5 It is a schematic structural diagram of the spherical movable head assembly of the assembled prestressed steel pipe support device of the present invention.
[0024] Figure 6 It is a schematic cross-sectional structure diagram of the spherical movable head assembly of the assembled prestressed steel pipe support device of the present invention.
[0025] Figure 7 It is a schematic diagram of the structure of the embedded components of the assembled prestressed steel pipe support device of the present invention.
[0026] In the figure: 1. Support base plate; 2. Embedded reinforcement; 3. Connecting tail plate; 4. Top steering shaft; 5. Installing steering plate; 6. Fixed plate; 7. High-strength bolts; 8. Support steel pipe; 9. Connecting part; 10. Hoop body; 11. Reinforced steel plate; 12. Side mounting plate; 13. Connecting plate; 14. Connecting rotating shaft; 15. Hoop supporting ribs; 16. Upper shell; 17. Axis force meter; 18. Threaded rod; 19. Lower shell; 20. Sand mouth; 21. Side support plate; 22. Installation cavity; 23. Ball head; 24. Triangular support plate; 25. Fixed mounting plate; 26. Embedded base plate; 27. Nut; 28. Steel sleeve; 29. Embedded steel bars. DETAILED DESCRIPTION
[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings. Example 1
[0028] Please refer to Figure 1-Figure 7 The first embodiment of the present invention provides an assembled prestressed steel pipe support device, comprising a support base plate 1 and a support mechanism installed above the support base plate 1, wherein the support mechanism comprises a support assembly, a transverse fixing assembly, a spherical movable head assembly and an embedded assembly; The support assembly includes a reinforcing bar 2, a connecting tail plate 3, a top steering shaft 4, a mounting steering plate 5, a fixing plate 6 and a high-strength bolt 7. The reinforcing bar 2 is evenly installed on the left side of the support base plate 1. The connecting tail plate 3 is welded and installed in the middle of the front of the support base plate 1. The left and right sides of the connecting tail plate 3 are both installed with a mounting steering plate 5 symmetrical to the connecting tail plate 3. The top steering shaft 4 runs through the interior of the mounting steering plate 5 and the connecting tail plate 3. The front of the mounting steering plate 5 is welded and installed with a fixing plate 6, and the side of the fixing plate 6 is evenly installed with high-strength bolts 7. The transverse fixing assembly includes a supporting steel pipe 8, a connecting portion 9, a hoop body 10, a reinforcing steel plate 11, a side mounting plate 12, a connecting plate 13, a connecting shaft 14 and a hoop supporting rib 15. The supporting steel pipe 8 is fixedly installed in front of the fixing plate 6, the hoop body 10 is installed on the outer side of the middle part of the supporting steel pipe 8, the reinforcing steel plate 11 is installed on the outer side of the hoop body 10, the side mounting plate 12 is welded and installed on the side of the hoop body 10, the connecting plate 13 is installed in the middle of the side mounting plate 12, the connecting shaft 14 runs through the inside of the side mounting plate 12 and the connecting plate 13, and the hoop supporting rib 15 is welded and installed on the outer side of the connecting plate 13; The spherical movable head assembly includes an axial force meter 17, a threaded rod 18, a lower shell 19, a sand mouth 20, a side support plate 21, an installation cavity 22 and a ball head 23. The bottom of the supporting steel pipe 8 is installed with an upper shell 16 through a fixed plate 6. The axial force meter 17 is installed on both the upper and lower sides of the upper shell 16. The bottom of the upper shell 16 is installed with a threaded rod 18. The other end of the threaded rod 18 is fixedly installed with a ball head 23. The ball head 23 is installed inside the installation cavity 22. The installation cavity 22 is opened inside the lower shell 19. The installation cavity 22 coincides with the center line of the lower shell 19. The surface of the lower shell 19 is opened with a sand mouth 20. The side array of the lower shell 19 is installed with a side support plate 21. The embedded components include a triangular support plate 24, a fixed mounting plate 25, an embedded base plate 26, a nut 27, a steel sleeve 28 and embedded steel bars 29. The bottom of the spherical movable head component is welded to the fixed mounting plate 25, and the triangular support plate 24 is welded and installed on the other side of the fixed mounting plate 25. The fixed mounting plate 25 and the triangular support plate 24 are both welded to the embedded base plate 26. The inside of the embedded base plate 26 is evenly installed with steel sleeves 28, and the inside of the steel sleeves 28 is welded and installed with embedded steel bars 29, and nuts 27 are installed on the tops of the embedded steel bars 29. Example 2
[0029] Please refer to Figure 1-Figure 3 This embodiment is based on the previous embodiment, and is different from the previous embodiment in that this embodiment provides an assembled prestressed steel pipe support device, specifically.
[0030] The embedded bars 2 are evenly installed inside the support base plate 1, and the support base plate 1 is fixed in the wall through the embedded bars 2. During use, the support base plate 1 is pre-embedded and installed inside the wall through the embedded bars 2, which improves the stability of the support base plate 1 during installation and avoids the reduction of stability of the support base plate 1 during the support process, thereby improving the overall strength of the device, and also facilitating the installation and disassembly of the device, and being able to adapt to different environments, thereby improving the flexibility of the device.
[0031] The supporting steel pipe 8 forms a rotating structure with the connecting tail plate 3 through the cooperation between the installing steering plate 5 and the top steering shaft 4, and forms a detachable structure with the installing steering plate 5 through the cooperation between the high-strength bolts 7 and the fixed plate 6. During use, the supporting steel pipe 8 is fixed together with the installing steering plate 5 through the high-strength bolts 7 and the fixed plate 6 on the top. The fixed plate 6 is made of high-strength material to improve the stability of the supporting steel pipe 8 during installation, and the installing steering plate 5 can be rotated between the top steering shaft 4 and the connecting tail plate 3, so that the device can be suitable for oblique steel pipe supports and horizontal steel pipe angle braces with larger angles, avoiding tedious operations such as cutting, welding, and installation of non-standard parts on the construction site, which is beneficial to improving the overall stability of the steel support, accelerating the construction progress, and effectively saving resources and protecting the environment. Example 3
[0032] Please refer to Figure 1 , Figure 2 and Figure 4 This embodiment is based on the previous embodiment, and is different from the previous embodiment in that this embodiment provides an assembled prestressed steel pipe support device, specifically.
[0033] The sizes of the hoop body 10 and the supporting steel pipe 8 match each other, and the reinforcing steel plates 11 are evenly distributed on the outside of the hoop body 10. After the device is installed during use, if the installation distance of the devices is uneven or the distance between the devices is too long, the hoop body 10 is installed on the outside of the supporting steel pipe 8, and then different supporting steel pipes 8 are supported and connected through hoop support ribs 15 to improve the structural stability and bearing capacity of the installation device.
[0034] The hoop support rib 15 forms a rotating structure with the side mounting plate 12 through the cooperation between the connecting shaft 14 and the connecting plate 13. The side mounting plate 12 and the supporting steel pipe 8 are perpendicular to each other. During use, the hoop support rib 15 that supports the supporting steel pipe 8 can adjust the angle with the side mounting plate 12 through the connecting shaft 14. The side mounting plate 12 and the hoop body 10 are fixed to each other, so the hoop support rib 15 can adjust the angle with the supporting steel pipe 8. During use, the angles between different supporting devices are different, so the position and angle supported by the hoop support rib 15 are also different. The hoop support rib 15 can adjust the angle with the side mounting plate 12, which can improve the flexibility of the device during the support process, and is also simpler during the subsequent dismantling process. The device is installed and disassembled mechanically, so that the accessories can be recycled, which is conducive to speeding up the construction progress. Example 4
[0035] Please refer to Figure 5 and Figure 6 This embodiment is based on the previous embodiment, and is different from the previous embodiment in that this embodiment provides an assembled prestressed steel pipe support device, specifically.
[0036] The axial force gauge 17 is symmetrically installed on the outside of the upper shell 16, and the center line between the center point of the upper shell 16 and the supporting steel pipe 8 coincides with each other. The axial force gauge 17 and the upper shell 16 are smoothly installed, and an axial force gauge 17 is placed on each side of the interior of the upper shell 16. The center points of the two axial force gauges 17 and the supporting steel pipe 8 are in a straight line, and each contact surface is flat, ensuring that the stress state of the supporting steel pipe 8 is normally transmitted to the supporting structure through the axial force gauge 17, so as to realize the axial force test of the steel support. When the tested support body is subjected to stress, the axial force gauge 17 will be compressed and deformed, and the upper shell 16 will deform synchronously, which is transmitted to the steel string and converted into a change in the stress of the steel string, thereby changing the vibration frequency of the steel string. The electromagnetic coil excites the steel string and measures its vibration frequency. The frequency signal is transmitted to the frequency meter via the cable, and the axial force of the tested pile body can be measured. The axial force gauge 17 is placed inside the upper shell 16, and no special welding construction is required, and no special mounting frame is required for fixing. It is convenient, fast, safe and efficient, and has significant economic effects in the project.
[0037] The threaded rod 18 forms a rotating structure between the ball head 23 and the installation cavity 22. The ball head 23 has high smoothness, and the diameter of the ball head 23 is larger than the port diameter of the installation cavity 22. During use, the ball head 23 is finely processed by a CNC lathe, and the surface finish is high. The sealing performance of the ball head 23 and the installation cavity 22 is good. Before installing the device, sand is filled around the ball head 23 inside the installation cavity 22, and the sand mouth 20 is sealed and tightened. After loading the prestress, the ball head 23 adapts to the angle according to the axial force direction of the supporting steel pipe 8. The device is in a compressed state. After unloading the prestress, the sand mouth 20 is opened, and a gap appears around the ball head 23. There is no need to re-jack the supporting steel pipe 8, and the steel support removal work can be easily completed. The device is simple and easy to operate, avoiding the risk of cutting the parent material due to difficulty in re-jacking. It is green, environmentally friendly, efficient and energy-saving. The application of the ball head 23 enables the horizontal force transmission system in the process of removing the concrete support of the foundation pit to be smoothly, quickly and safely converted to the steel support system, ensuring the safety of the foundation pit and the surrounding environment, and has overwhelming advantages. Example 5
[0038] Please refer to Figure 7 This embodiment is based on the previous embodiment, and is different from the previous embodiment in that this embodiment provides an assembled prestressed steel pipe support device, specifically.
[0039] The triangular support plate 24 and the fixed mounting plate 25 are welded to each other. The triangular support plate 24 has a triangular plate structure. The triangular support plate 24 is installed in an array at the bottom of the fixed mounting plate 25. The triangular support plate 24 has a triangular structure, so that the triangular support plate 24 and the fixed mounting plate 25 have stronger support for the supporting steel pipe 8, and the triangular support plate 24 is cross-installed on the right side of the fixed mounting plate 25, which makes the triangular support plate 24 stronger.
[0040] The embedded steel bars 29 are installed in an array inside the embedded base plate 26. The embedded steel bars 29 are evenly distributed inside the embedded base plate 26, which can increase the structural strength and provide a strong connection force, thereby increasing the overall strength and stability of the structure. In the installation process, the embedded steel bars 29 and the steel bar sleeves 28 are arranged on the wooden board through the pre-set holes to avoid direct lifting of the steel plate and reduce the overall lifting weight. After the strength reaches the design requirements, the steel plate is lifted and the nuts 27 are tightened to complete the pre-embedded and post-embedded construction of the steel plate, thereby solving the problem that the embedded parts cannot be reused, resulting in waste of materials.
[0041] Working principle: First, during use, the support steel pipe 8 is fixed together with the installation steering plate 5 through the high-strength bolts 7 and the fixing plate 6 at the top. The fixing plate 6 is made of high-strength material to improve the stability of the support steel pipe 8 during installation, and the installation steering plate 5 can be rotated between the top steering shaft 4 and the connecting tail plate 3, so that the device can be applied to oblique steel pipe supports and horizontal steel pipe angle braces with larger angles, avoiding the tedious operations of cutting, welding, and installation of non-standard parts on the construction site, which is conducive to improving the overall stability of the steel support, speeding up the construction progress, and effectively In order to save resources and protect the environment, an axial force gauge 17 is placed on each side of the inner part of the upper shell 16 at the bottom of the supporting steel pipe 8. The center points of the two axial force gauges 17 and the supporting steel pipe 8 are in a straight line, and each contact surface is flat, ensuring that the stress state of the supporting steel pipe 8 is normally transmitted to the supporting structure through the axial force gauge 17, so as to realize the axial force test of the steel support. When the tested support body is subjected to stress, the axial force gauge 17 will be compressed and deformed, and the upper shell 16 will deform synchronously, which will be transmitted to the steel string and converted into a change in the stress of the steel string, thereby changing the vibration frequency of the steel string, and the electromagnetic coil excites the steel string and The vibration frequency is measured, and the frequency signal is transmitted to the frequency meter via the cable, so that the axial force of the pile body under test can be measured. The axial force meter 17 is placed inside the upper shell 16, and no special welding construction is required, and no special mounting frame is required for fixing. It is convenient, fast, safe and efficient, and has significant economic effects in the project. The ball head 23 is finely processed by a CNC lathe, and the surface finish is high. The sealing performance of the ball head 23 and the installation cavity 22 is good. Before installing the device, fill the surrounding of the ball head 23 inside the installation cavity 22 with sand, and seal the sand mouth 20 tightly. After loading the prestress, the ball The head 23 adapts its angle according to the axial force direction of the supporting steel pipe 8. The device is in a compressed state. After unloading the prestress, the sand mouth 20 is opened, and a gap appears around the ball head 23. There is no need to re-jack the supporting steel pipe 8, and the steel support removal work can be easily completed. The device is simple and easy to operate, avoiding the risk of cutting the parent material due to the difficulty of re-jacking. It is green, environmentally friendly, and energy-efficient. The application of the ball head 23 enables the horizontal force transmission system in the process of removing the concrete support of the foundation pit to be smoothly, quickly, and safely converted to the steel support system, ensuring the safety of the foundation pit and the surrounding environment, and has an overwhelming advantage. Afterwards, the ends of the side support plates 21 are fixedly welded to the fixed mounting plates 25, and the triangular support plates 24 and the fixed mounting plates 25 have stronger support for the supporting steel pipes 8, and the triangular support plates 24 on the right side of the fixed mounting plates 25 are cross-mounted, so that the strength of the triangular support plates 24 is higher, and the embedded steel bars 29 are evenly distributed inside the embedded bottom plate 26, which can increase the structural strength and provide a strong connection force, thereby increasing the overall strength and stability of the structure, and during the installation process, the embedded steel bars 29 and the steel bar sleeves 28 are arranged on the wooden board through the pre-set holes to avoid direct lifting of the steel plate and reduce the overall lifting weight. After the strength reaches the design requirements, the steel plate is lifted and the nuts 27 are tightened to complete the pre-embedded and post-planted construction of the steel plate, thereby solving the problem that the embedded parts cannot be reused and cause waste of materials; Finally, when the installation distance of the devices is uneven or the distance between the devices is too long, the clamp body 10 is installed on the outside of the supporting steel pipe 8, and then different supporting steel pipes 8 are supported and connected by clamp support ribs 15 to improve the structural stability and bearing capacity of the installation device.
Claims
1. An assembled prestressed steel pipe support device, comprising a support base plate (1) and a support mechanism installed above the support base plate (1), characterized in that: The support mechanism includes a support assembly, a transverse fixing assembly, a spherical movable head assembly and an embedded assembly; The support assembly comprises embedded steel bars (2), a connecting tail plate (3), a top steering shaft (4), a mounting steering plate (5), a fixing plate (6) and high-strength bolts (7); the left side of the support base plate (1) is evenly installed with embedded steel bars (2); the front middle part of the support base plate (1) is welded with a connecting tail plate (3); the left and right sides of the connecting tail plate (3) are both installed with mounting steering plates (5) symmetrical to the connecting tail plate (3); the top steering shaft (4) passes through the interior of the mounting steering plate (5) and the connecting tail plate (3); the front of the mounting steering plate (5) is welded with a fixing plate (6); and the sides of the fixing plate (6) are evenly installed with high-strength bolts (7); The transverse fixing assembly comprises a supporting steel pipe (8), a connecting portion (9), a hoop body (10), a reinforcing steel plate (11), a side mounting plate (12), a connecting plate (13), a connecting shaft (14) and a hoop supporting rib (15); the supporting steel pipe (8) is fixedly mounted in front of the fixing plate (6); the hoop body (10) is sleevedly mounted on the outer side of the middle portion of the supporting steel pipe (8); the reinforcing steel plates (11) are mounted in an array on the outer side of the hoop body (10); the side mounting plate (12) is weldedly mounted on the side of the hoop body (10); the connecting plate (13) is mounted in the middle of the side mounting plate (12); the connecting shaft (14) passes through the inside of the side mounting plate (12) and the connecting plate (13); and the hoop supporting rib (15) is weldedly mounted on the outer side of the connecting plate (13); The spherical movable head assembly comprises an axial force meter (17), a threaded rod (18), a lower shell (19), a sand mouth (20), a side support plate (21), an installation cavity (22) and a ball head (23); the bottom of the support steel pipe (8) is mounted with an upper shell (16) via a fixing plate (6); the upper and lower sides of the upper shell (16) are both mounted with an axial force meter (17); the bottom of the upper shell (16) is mounted with a threaded rod (18); the other end of the threaded rod (18) is fixedly mounted with a ball head (23); the ball head (23) is mounted inside the installation cavity (22); the installation cavity (22) is opened inside the lower shell (19); the installation cavity (22) coincides with the center line of the lower shell (19); the surface of the lower shell (19) is provided with a sand mouth (20); and the side array of the lower shell (19) is mounted with a side support plate (21); The embedded component comprises a triangular support plate (24), a fixed installation plate (25), an embedded bottom plate (26), a nut (27), a steel bar sleeve (28) and embedded steel bars (29); the bottom of the spherical movable head component is welded to the fixed installation plate (25); the other side of the fixed installation plate (25) is welded with a triangular support plate (24); the fixed installation plate (25) and the triangular support plate (24) are both welded to the embedded bottom plate (26); the interior of the embedded bottom plate (26) is evenly installed with steel bar sleeves (28); the interior of the steel bar sleeves (28) is welded with embedded steel bars (29); and the tops of the embedded steel bars (29) are each installed with a nut (27).
2. The assembled prestressed steel pipe support device according to claim 1, characterized in that: The embedded steel bars (2) are evenly installed inside the support base plate (1), and the support base plate (1) is fixed inside the wall via the embedded steel bars (2).
3. The assembled prestressed steel pipe support device according to claim 1, characterized in that: The support steel pipe (8) forms a rotating structure with the connected tail plate (3) through the cooperation between the installed steering plate (5) and the top steering shaft (4), and the support steel pipe (8) forms a detachable structure with the installed steering plate (5) through the cooperation between the high-strength bolts (7) and the fixed plate (6).
4. The assembled prestressed steel pipe support device according to claim 1, characterized in that: The dimensions of the hoop body (10) and the supporting steel pipe (8) match each other, and the reinforcing steel plates (11) are evenly distributed outside the hoop body (10).
5. The assembled prestressed steel pipe support device according to claim 1, characterized in that: The hoop support rib (15) forms a rotating structure with the side mounting plate (12) by cooperating between the connecting shaft (14) and the connecting plate (13); the side mounting plate (12) and the supporting steel pipe (8) are perpendicular to each other.
6. The assembled prestressed steel pipe support device according to claim 1, characterized in that: The axial force meter (17) is symmetrically mounted on the outside of the upper shell (16); the center point of the upper shell (16) and the center line of the supporting steel pipe (8) coincide with each other; and the axial force meter (17) and the upper shell (16) are smoothly mounted.
7. The assembled prestressed steel pipe support device according to claim 1, characterized in that: The threaded rod (18) forms a rotating structure with the installation cavity (22) through the ball head (23); the ball head (23) has a high degree of finish; and the diameter of the ball head (23) is greater than the port diameter of the installation cavity (22).
8. The assembled prestressed steel pipe support device according to claim 1, characterized in that: The triangular support plate (24) and the fixed installation plate (25) are welded to each other, the triangular support plate (24) is a triangular plate structure, and the triangular support plates (24) are installed in an array at the bottom of the fixed installation plate (25).
9. The assembled prestressed steel pipe support device according to claim 1, characterized in that: The embedded steel bars (29) are installed in an array inside the embedded base plate (26).