Hydraulic support coal collecting device
By designing side extension arm, protective frame, storage assembly and circulating coal crushing assembly in the hydraulic support coal collection device, the problem of coal block clamping machine is solved, and an efficient coal collection process and long life of the equipment is achieved.
Patent Information
- Application Number
- CN202510228420.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-02-28
AI Technical Summary
During the coal collection process of existing hydraulic support, the coal block is easily stuck on the scraper conveyor due to its large size, resulting in the scraper being unable to move forward, affecting the coal collection speed and efficiency.
A hydraulic support coal collection device is designed, including a side extension arm, a protective frame, a storage assembly and a circulating coal crushing assembly. With the cooperation of these components, the hydraulic support can crush the coal in the rear scraper conveyor after withdrawing the side extension arm to avoid stacking the jig.
Through crushing treatment, the normal coal collection speed and efficiency of the hydraulic support is ensured, the failure rate is reduced, and the design of the storage component is avoided from affecting the normal operation of the support and improving its service life.
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Figure CN119982015A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hydraulic supports, in particular to a hydraulic support coal collecting device. Background Art
[0002] Is the hydraulic support a structure used to control the mine pressure at the coal mining face? When the hydraulic support is working, its front and rear sides are connected to the scraper conveyor. The scraper conveyor at the rear is used to transport the coal roof fragments that collapse from the top behind the hydraulic support as it moves forward.
[0003] When collecting the coal top at the rear, the existing hydraulic support only withdraws the rear support arm, causing the coal top to fall completely onto the scraper conveyor at the rear under the action of gravity. However, when the coal blocks are not completely crushed, they are large in size and easily get stuck on the scraper conveyor, causing the scraper to be unable to move forward. Manual or external machine cooperation is required for cleaning, which affects the coal collection speed and efficiency of the hydraulic support when in use.
[0004] Therefore, we propose a hydraulic support coal collecting device to solve the above problems. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a hydraulic support coal collecting device to solve the problems raised in the above background technology.
[0006] The object of the present invention can be achieved by the following technical solution: comprising a hydraulic support body, the hydraulic support body is provided with a side extension barrier arm, one end of the side extension barrier arm is fixedly connected to a protective frame;
[0007] The storage component comprises two guide seats fixed on the front and rear sides of the bottom inner wall of the protection frame, a fixed frame is also fixedly connected to the middle of the bottom inner wall of the protection frame, a screw rod is rotatably connected in the fixed frame, a slider is externally threaded on the screw rod, the slider is slidably connected between the inner walls of the fixed frame, a moving frame is fixedly connected to the top of the slider, and guide blocks are respectively fixedly connected to the front and rear sides of the bottom of the moving frame, the guide blocks are slidably connected in adjacent guide seats, a moving motor is fixedly connected to one side of the fixed frame, a bevel gear is fixedly connected to the output end of the moving motor and the outer end of the screw rod, adjacent bevel gears are meshed with each other, and one side of the protection frame The front and rear sides of the top of the movable frame are respectively fixedly connected with horizontal push rods, and the front and rear sides of the top inner wall of the protective frame are respectively slidably connected with a swivel seat, and the swivel seat is rotatably connected with a connecting rod, one end of the connecting rod is rotatably connected to the adjacent side of the baffle door, and the bottom of the swivel seat is fixedly connected with a first rack, and a spring is fixedly connected between one end of the first rack and the adjacent side inner wall of the protective frame, and the front and rear inner walls of the protective frame are respectively fixedly connected with mounting plates, and a flip gear is fixedly connected to the mounting plate, and a lifting rack is also slidably connected to the mounting plate and on one side of the flip gear, and the lifting rack, the first rack and the adjacent flip gear are all meshed.
[0008] Preferably, a circulating coal crushing assembly comprises a slide groove opened on the front and rear sides of the movable frame, a movable seat is slidably connected in the slide groove, one side of the movable seat is fixedly connected to a crushing motor, the other side of the movable seat is rotatably connected to a coal crushing rod, one end of the coal crushing rod is fixedly connected to the output end of an adjacent crushing motor, one side of the movable seat is also fixedly connected to a second rack, a bracket is fixedly connected to the middle of the same side of the movable frame as the second rack, one side of the bracket is fixedly connected to a reciprocating motor, the output end of the reciprocating motor is fixedly connected to a reciprocating gear, and the reciprocating gear is meshed with the adjacent second rack.
[0009] Preferably, one end of the transverse push rod close to the lifting rack is arranged as an inclined surface, and the front cross-sectional shape of the lifting rack is a right-angled trapezoid.
[0010] Preferably, at the rear flip gear, the adjacent lateral push rod is located in front of it, and the adjacent first rack is located behind the lateral push rod and the lifting rack.
[0011] Preferably, the two second racks are staggeredly arranged about the same reciprocating gear, and are symmetrical about the center axis of the reciprocating gear.
[0012] Preferably, the transmission ratios of the flip gear meshing with the first rack and the lifting rack are consistent.
[0013] Preferably, a through hole is provided on the rotating seat, and an insertion shaft is fixedly connected to one side of the connecting rod, and the insertion shaft is movably connected in the through hole on the adjacent rotating seat.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. By setting up a circulating coal crushing component, the coal blocks in the rear scraper conveyor can be crushed after the hydraulic support retracts the side extension arm during operation, avoiding the problem of accumulation and jamming of the machine due to its large volume, ensuring the normal coal collection speed and efficiency of the hydraulic support during use and reducing the failure rate.
[0016] 2. By setting up the storage component, the circulating coal crushing component can be hidden when not in use to prevent it from affecting the normal coal roof supporting function of the hydraulic support. At the same time, it can also be extended for work when needed and retracted for protection when not needed, thereby increasing the service life of the circulating coal crushing component. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0019] Figure 2 It is a three-dimensional structural schematic diagram of the present invention;
[0020] Figure 3 It is a partially enlarged structural schematic diagram of the present invention;
[0021] Figure 4 yes Figure 1 The enlarged structural diagram at A in the middle;
[0022] Figure 5 yes Figure 3 Enlarged structural diagram at B in the middle.
[0023] In the figure: 1. hydraulic support body; 2. side extension arm; 3. protection frame; 4. slide; 5. guide seat; 6. fixed frame; 7. screw rod; 8. slider; 9. mobile frame; 10. guide block; 11. mobile motor; 12. bevel gear; 13. baffle door; 14. push rod; 15. swivel seat; 16. connecting rod; 17. first rack; 18. spring; 19. mounting plate; 20. flip gear; 21. lifting rack; 22. movable seat; 23. crushing motor; 24. coal crushing rod; 25. second rack; 26. support; 27. reciprocating motor; 28. reciprocating gear. DETAILED DESCRIPTION
[0024] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-Figure 5 As shown, a hydraulic support coal collecting device comprises a hydraulic support body 1, a side extension barrier arm 2 is arranged on the hydraulic support body 1, and a protective frame 3 is fixedly connected to one end of the side extension barrier arm 2;
[0026] A storage component, the storage component includes two guide seats 5 fixed on the front and rear sides of the bottom inner wall of the protective frame 3, a fixed frame 6 is also fixedly connected in the middle of the bottom inner wall of the protective frame 3, a screw rod 7 is rotatably connected in the fixed frame 6, a slider 8 is externally threadedly connected to the screw rod 7, the slider 8 is slidably connected between the inner walls of the fixed frame 6, a mobile frame 9 is fixedly connected to the top of the slider 8, and guide blocks 10 are respectively fixedly connected to the front and rear sides of the bottom of the mobile frame 9, and the guide blocks 10 are slidably connected in adjacent guide seats 5, a mobile motor 11 is fixedly connected to one side of the fixed frame 6, and a bevel gear 12 is fixedly connected to the output end of the mobile motor 11 and the outer end of the screw rod 7, and the adjacent bevel gears 12 are meshed with each other, and a baffle door is rotatably connected to one side of the protective frame 3 13, the front and rear sides of the top of the moving frame 9 are respectively fixedly connected with a horizontal push rod 14, the front and rear sides of the top inner wall of the protective frame 3 are respectively slidably connected with a swivel seat 15, the swivel seat 15 is rotatably connected with a connecting rod 16, one end of the connecting rod 16 is rotatably connected to the adjacent side of the baffle door 13, the bottom of the swivel seat 15 is fixedly connected with a first rack 17, one end of the first rack 17 is fixedly connected to the adjacent side inner wall of the protective frame 3 with a spring 18, the front and rear inner walls of the protective frame 3 are respectively fixedly connected with a mounting plate 19, the mounting plate 19 is fixedly connected with a flip gear 20, and a lifting rack 21 is also slidably connected on the mounting plate 19 and located on one side of the flip gear 20, and the lifting rack 21, the first rack 17 and the adjacent flip gear 20 are all meshed.
[0027] It should be noted that the guide seat 5 and the guide block 10 are used to guide the movement of the mobile frame 9, the bevel gears 12 are meshed with each other to change the transmission direction, leaving space for the installation of the mobile motor 11, and the push rod 14 can push the lifting rack 21 to rise and fall on one side of the mounting plate 19 by contact and extrusion when moving, and then drive the first rack 17 to move by meshing with the flip gear 20, and then push the swivel seat 15 to move, and drive the baffle door 13 to flip the angle through the change in the angle between it and the connecting rod 16, so that it opens, which is convenient for the coal crushing rod 24 to be moved out synchronously, and the mounting plate 19 is used to fix the flip gear 20 and the lifting rack 21, and the spring 18 is used to reset the swivel seat 15 when it is not under force. Through the storage component set up, the circulating coal crushing component can be hidden when not in use to avoid it affecting the normal supporting coal roof function of the hydraulic support. At the same time, it can also be extended to work when needed and retracted for protection when not needed, thereby improving the service life of the circulating coal crushing component.
[0028] A circulating coal crushing assembly includes a slide 4 provided on the front and rear sides of the movable frame 9, a movable seat 22 is slidably connected in the slide 4, a crushing motor 23 is fixedly connected to one side of the movable seat 22, a coal crushing rod 24 is rotatably connected to the other side of the movable seat 22, one end of the coal crushing rod 24 is fixedly connected to the output end of the adjacent crushing motor 23, a second rack 25 is also fixedly connected to one side of the movable seat 22, a bracket 26 is fixedly connected to the middle of the same side of the movable frame 9 as the second rack 25, a reciprocating motor 27 is fixedly connected to one side of the bracket 26, a reciprocating motor 27 is fixedly connected to the output end of the reciprocating motor 27 is fixedly connected to a reciprocating gear 28, and the reciprocating gear 28 is meshed with the adjacent second rack 25. Through the circulating coal crushing assembly, the coal blocks in the rear scraper conveyor can be crushed after the hydraulic support retracts the side extension arm 2 during operation, thereby avoiding the problem of accumulation and jamming of the machine due to its large volume, ensuring the normal coal collection speed and efficiency of the hydraulic support during use, and reducing the failure rate.
[0029] It should be noted that the slide 4 is used to guide the movable seat 22, and the reciprocating gear 28 is driven to intermittently rotate forward and reverse through the output end of the reciprocating motor 27, and the movable seat 22 and the coal crushing rod 24 on both sides are driven to reciprocate and perform crushing motion through the engagement with the adjacent second rack 25, thereby expanding the coal crushing range in the scraper conveyor, improving the coal crushing effect, and accelerating the coal collection speed.
[0030] In this embodiment, one end of the lateral push rod 14 close to the lifting rack 21 is set as an inclined surface, and the front cross-sectional shape of the lifting rack 21 is a right-angled trapezoid. The inclined surfaces abut each other to facilitate the lateral push rod 14 to push the lifting rack 21 upward when it moves horizontally, thereby changing the transmission direction.
[0031] In this embodiment, at the rear flip gear 20, the adjacent lateral push rod 14 is located in front of it, and the adjacent first rack 17 is located behind the lateral push rod 14 and the lifting rack 21. By limiting the positions of each component, interference between their mutual working processes can be avoided, thereby ensuring reliable and stable operation of the structure.
[0032] In this embodiment, the two second racks 25 are staggered about the same reciprocating gear 28, and are symmetrical about the central axis of the reciprocating gear 28. The staggered arrangement allows the second racks 25 and the reciprocating gear 28 to engage without interfering with each other, and when the reciprocating gear 28 rotates unidirectionally, the two second racks 25 can move relative to each other, thereby facilitating the control of the relative movement of the movable seats 22 on both sides to crush the coal and expand the coal crushing range.
[0033] In this embodiment, the transmission ratios of the flip gear 20 meshing with the first rack 17 and the lifting rack 21 are consistent. By setting the transmission ratios consistent, the rising height of the lifting rack 21 can be consistent with the horizontal moving distance of the swivel seat 15, which is convenient for designing the size of the lifting rack 21.
[0034] In this embodiment, a through hole is opened on the swivel seat 15, and an insertion shaft is fixedly connected to one side of the connecting rod 16. The insertion shaft is movably connected in the through hole on the adjacent swivel seat 15. The cooperation between the through hole and the insertion shaft can facilitate the connection between the connecting rod 16 and the swivel seat 15, which is convenient for installation.
[0035] When the present invention is used in practice, when it is necessary to crush the coal blocks poured into the scraper conveyor behind the hydraulic support body 1 and assist in collecting the coal, the controller controls the mobile motor 11 and the crushing motor 23 to work, the crushing motor 23 drives the coal crushing rod 24 to rotate, the mobile motor 11 drives the bevel gear 12 to rotate, and the mutual engagement of the bevel gear 12 drives the screw rod 7 to rotate, and the threaded cooperation between the screw rod 7 and the slider 8 drives the slider 8 and the mobile frame 9 to move to the side close to the baffle door 13, and at the same time, the mobile frame 9 will abut against the lifting rack 21 through the horizontal push rod 14 to push the lifting rack 21 up, and when the lifting rack 21 rises, it will contact with the flip gear 20 The meshing drives the first rack 17 to move, and then drives the swivel seat 15 to move toward the side close to the baffle door 13. The baffle door 13 is rotated outward and opened by the change in the angle between the connecting rod 16, the swivel seat 15 and the baffle door 13, so that the movable coal crushing rod 24 is extended. At the same time, the reciprocating motor 27 is controlled by the controller to work, and the reciprocating motor 27 drives the reciprocating gear 28 to rotate. The meshing between the reciprocating gear 28 and the second rack 25 drives the movable seat 22 to slide in the slide groove 4, thereby realizing the relative movement of the two coal crushing rods 24. The moving direction of the coal crushing rod 24 is controlled by controlling the forward and reverse rotation of the output end of the reciprocating motor 27, so that the coal crushing range can be expanded.
[0036] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A hydraulic support coal collecting device, characterized in that: include A hydraulic support body (1), wherein a side extension barrier arm (2) is provided on the hydraulic support body (1), and one end of the side extension barrier arm (2) is fixedly connected to a protective frame (3); A storage component, the storage component comprises two guide seats (5) fixed on the front and rear sides of the bottom inner wall of the protection frame (3), a fixed frame (6) is fixedly connected in the middle of the bottom inner wall of the protection frame (3), a screw rod (7) is rotatably connected inside the fixed frame (6), the screw rod (7) is externally threadedly connected to a slider (8), the slider (8) is slidably connected between the inner walls of the fixed frame (6), a moving frame (9) is fixedly connected at the top of the slider (8), the front and rear sides of the bottom of the moving frame (9) are respectively fixedly connected to guide blocks (10), the guide blocks (10) are slidably connected in adjacent guide seats (5), one side of the fixed frame (6) is fixedly connected to a moving motor (11), the output end of the moving motor (11) and the outer end of the screw rod (7) are both fixedly connected to bevel gears (12), the adjacent bevel gears (12) are meshed with each other, and one side of the protection frame (3) is rotatably connected to a baffle door (13), the front and rear sides of the top of the movable frame (9) are respectively fixedly connected with a horizontal push rod (14), the front and rear sides of the top inner wall of the protective frame (3) are respectively slidably connected with a swivel seat (15), the swivel seat (15) is rotatably connected with a connecting rod (16), one end of the connecting rod (16) is rotatably connected to the adjacent side of the baffle door (13), the bottom of the swivel seat (15) is fixedly connected with a first rack (17), one end of the first rack (17) is fixedly connected with a spring (18) between the adjacent side inner wall of the protective frame (3), the front and rear inner walls of the protective frame (3) are respectively fixedly connected with a mounting plate (19), the mounting plate (19) is fixedly connected with a flip gear (20), and a lifting rack (21) is also slidably connected on the mounting plate (19) and located on one side of the flip gear (20), and the lifting rack (21), the first rack (17) and the adjacent flip gear (20) are all meshed.
2. A hydraulic support coal collecting device according to claim 1, characterized in that: A circulating coal crushing assembly, the circulating coal crushing assembly comprises a slide groove (4) provided on the front and rear sides of a movable frame (9), a movable seat (22) being slidably connected in the slide groove (4), a crushing motor (23) being fixedly connected to one side of the movable seat (22), a coal crushing rod (24) being rotatably connected to the other side of the movable seat (22), one end of the coal crushing rod (24) being fixedly connected to the output end of an adjacent crushing motor (23), a second rack (25) being fixedly connected to one side of the movable seat (22), a bracket (26) being fixedly connected to the middle of the same side as the second rack (25) on the movable frame (9), a reciprocating motor (27) being fixedly connected to one side of the bracket (26), a reciprocating gear (28) being fixedly connected to the output end of the reciprocating motor (27), and the reciprocating gear (28) being meshed with the adjacent second rack (25).
3. A hydraulic support coal collecting device according to claim 2, characterized in that: One end of the lateral push rod (14) close to the lifting rack (21) is arranged as an inclined surface, and the front view cross-section of the lifting rack (21) is a right-angled trapezoid.
4. A coal collecting device for a hydraulic support according to claim 3, characterized in that: At the rear flip gear (20), the adjacent lateral push rod (14) is located in front of it, and the adjacent first rack (17) is located behind the lateral push rod (14) and the lifting rack (21).
5. The coal collecting device of a hydraulic support according to claim 4, characterized in that: The two second racks (25) are staggeredly arranged about the same reciprocating gear (28) and are symmetrical about the center axis of the reciprocating gear (28).
6. The coal collecting device of a hydraulic support according to claim 5, characterized in that: The transmission ratios of the flip gear (20) meshing with the first rack (17) and the lifting rack (21) are consistent.
7. The coal collecting device of a hydraulic support according to claim 6, characterized in that: A through hole is provided on the rotating seat (15), and an insertion shaft is fixedly connected to one side of the connecting rod (16), and the insertion shaft is movably connected to the through hole on the adjacent rotating seat (15).
Citation Information
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