Temporary supporting device for fan blade
By designing a temporary support device for fan blades with lifting devices and gear transmission systems, the problem of the inability to adjust the blade height and clamping plate position in the prior art is solved, and the flexible adjustment and stability improvement of the blades are achieved.
Patent Information
- Application Number
- CN202510078180.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing wind turbine blade placing racks cannot adjust the blade placement height and clamping plate placement orientation as needed, resulting in unstable blades during manufacturing and transportation.
A temporary support device for fan blades is designed, including a support device body and a clamping device. The support device body can adjust the position and angle of the clamping device through the lifting device and the gear transmission system, thereby adapting to the blade requirements of different heights and angles.
It realizes flexible adjustment of the height and angle of wind turbine blades, improves the stability and safety of the blades during manufacturing and transportation, and simplifies the installation and disassembly process.
Smart Images

Figure CN119982365A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wind power generation equipment, in particular to a temporary supporting device for wind turbine blades. Background Art
[0002] During the manufacturing or transportation process of wind turbine blades, there are usually some situations where temporary support of the blades is required to ensure the integrity and safety of the blades during the manufacturing and transportation process.
[0003] Existing devices for placing wind blades, such as a wind turbine blade placement rack disclosed in CN212424117U, have the following problems:
[0004] 1. The height of the clamping plate for installing wind blades in the placement frame is fixed, and the placement height of the wind turbine blades cannot be adjusted as needed;
[0005] 2. The clamping plate for installing the wind blades in the placement frame is fixed to the mounting plate, which makes it inconvenient to adjust the placement position of the clamping plate as needed. Summary of the invention
[0006] The object of the present invention is to provide a temporary support device for fan blades, so as to solve at least one of the problems raised in the above-mentioned background technology.
[0007] In order to solve the above technical problems, the present invention discloses a temporary support device for fan blades, comprising: a support device body, the support device body comprising an outer shell and a base plate, the outer shell is located above the base plate, a lifting block is arranged in the outer shell, a lifting device is arranged in the outer shell, the lifting end of the lifting device is connected to the lifting block, the outer shell is fixedly connected to the upper end of a fixed plate, the fixed plate is rotatably connected to the upper end of the support plate, the support plate is fixedly connected to the upper end of a support frame, the lower end of the support frame is fixedly connected to the upper end of the base plate, the lifting block is connected to a clamping device, and the clamping device clamps the fan blades.
[0008] Preferably, the lifting device comprises:
[0009] The lead screw is vertically arranged, the upper end of the lead screw is rotatably connected to the upper end of the inner wall of the housing, the lower end of the lead screw passes through the fixed plate, the lower end of the lead screw is fixedly connected to the first bevel gear, and the middle part of the lead screw is threadedly connected to the lifting block;
[0010] A first guide rod, the first guide rod is vertically arranged, the upper end of the first guide rod is connected to the upper inner wall of the shell, and the lower end of the first guide rod is connected to the fixed plate;
[0011] A second guide rod, the second guide rod is vertically arranged, the upper end of the second guide rod is connected to the upper inner wall of the shell, and the lower end is connected to the fixed plate, and the lifting block is slidably sleeved on the first guide rod and the second guide rod;
[0012] The second bevel gear is meshed with the first bevel gear for transmission, one end of the second bevel gear is connected to the second rotating shaft, the second rotating shaft is connected to the second motor, and the second motor is fixedly connected to the upper end of the bottom plate.
[0013] Preferably, the supporting device body further comprises:
[0014] The first gear is fixedly sleeved on the fixed plate, the first gear is rotatably connected to the support plate through a bearing, the first gear is meshed with the second gear for transmission, the lower end of the second gear is connected to the first rotating shaft, the first rotating shaft is connected to the first motor, and the first motor is fixedly connected to the upper end of the bottom plate.
[0015] Preferably, the clamping device comprises:
[0016] A fixed block and a slide rod, the left and right ends of the fixed block are fixedly connected to the slide rod, the rear wall of the fixed block is fixed to the front wall of the lifting block, the outer end of the slide rod is fixedly connected to the clamping block, and a slider is limitedly installed on the slide rod;
[0017] A connecting rod, one end of which is fixedly connected to the front side of a slider, and the other end of which is fixedly connected to a clamp. Connecting plates are also provided on the upper and lower sides of the connecting rod, and the connecting plates are fixedly connected to the slider.
[0018] Preferably, the clamp comprises:
[0019] A chuck, the chuck is fixedly connected to one end of the connecting rod, a first telescopic rod is hingedly connected to the outer side of the lower end of the chuck, the other end of the first telescopic rod is hingedly connected to the lower end of the rocker, and the middle of the rocker is rotatably connected to the chuck through a first pin shaft;
[0020] A clamping block is connected to the upper end of the rocker.
[0021] Preferably, the clamping block is rotatably connected to the upper end of the rocker via a second pin shaft, the upper end of the rocker is provided with a groove, the lower end of the clamping block is provided with a second telescopic rod, the upper end of the second telescopic rod movably passes through the groove, and the second telescopic rod is rotatably connected to the rocker via a third pin shaft.
[0022] Preferably, a buffer device is provided under the bottom plate, and the buffer device comprises:
[0023] A first vertical rod, the upper end of the left-right symmetrical first vertical rod is fixed to the lower end of the bottom plate, the lower end of the first vertical rod is connected to the cone block 1, the first vertical rod passes through the horizontal plate, and a plurality of first springs are arranged between the horizontal plate and the bottom plate;
[0024] A second vertical rod, the lower end of the second vertical rod being symmetrical to the left and right is fixed on the base, the upper end of the second vertical rod is fixedly connected to the clamping head, the second vertical rod passes through the horizontal plate, a second spring is further arranged on the outer side of the second vertical rod, and the second spring is located between the horizontal plate and the base;
[0025] The third vertical rod, the upper end of the third vertical rod is connected to the fixed plate, the lower end of the third vertical rod is connected to the buffer, the upper end of the fixed plate is fixed to the lower end of the horizontal plate, and two cone blocks are provided at both ends of the fixed plate.
[0026] Preferably, the buffer device further comprises: two groups of left-right symmetrical support components, the support component on the left side comprises:
[0027] Cone block three, which is higher on the left and lower on the right, and is located in the first groove in the base, the lower end of the cone block three is fixed with a slider two, the slider two slides in the slide groove in the base, the right end of the cone block three is connected to the cone block four, the cone block four slides through the right wall of the first groove, and a third spring is fixedly connected between the cone block four and the right wall of the first groove;
[0028] The second groove is located in the base, and the upper end of the base is open.
[0029] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0031] Figure 1 It is the overall device diagram of the present invention;
[0032] Figure 2 A top view of a part of the structure of the present invention;
[0033] Figure 3 A schematic structural diagram of an embodiment of a clamping member of a clamping device of the present invention;
[0034] Figure 4 is a cross-sectional view of the clamping device of the present invention;
[0035] Figure 5 It is a schematic diagram of the structure of the buffer device of the present invention;
[0036] Figure 6 It is a partial enlarged view of the buffer device A of the present invention.
[0037] In the figure: 1, supporting device body; 11, housing; 12, bottom plate; 14, lead screw; 15, first guide rod; 16, second guide rod; 17, fixed plate; 18, first gear; 19, second gear; 110, bearing; 111, supporting plate; 112, first rotating shaft; 113, first motor; 114, supporting frame; 115, first bevel gear; 116, second bevel gear; 117, second rotating shaft; 118, second motor; 2, clamping device; 21, sliding rod; 22, clamping block; 23, lifting block; 24, clamping piece; 25, connecting rod; 26, clamping block; 27, second telescopic rod; 28, first pin shaft; 29, rocker; 210, first telescopic rod; 21 1. Connecting plate; 212. Slider 1; 213. Clamp; 214. Second pin; 215. Groove; 216. Third pin; 217. Fixed block; 3. Fan blade; 4. Buffer device; 41. First spring; 42. Transverse plate; 43. Fixed plate; 44. First vertical rod; 45. Conical block 1; 46. Clamp; 47. Second spring; 48. Second vertical rod; 49. Conical block 2; 410. Third vertical rod; 411. Base; 412. Buffer; 413. Second groove; 414. Conical block 3; 415. Slider 2; 416. Slide; 417. Conical block 4; 418. Third spring; 419. First groove; 420. Right wall of first groove. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0040] The present invention provides the following embodiments
[0041] Embodiment 1, the present invention discloses a temporary support device for fan blades, such as Figure 1-Figure 2 As shown, a support device body 1 includes a shell 11 and a base plate 12, the shell 11 is located above the base plate 12, a lifting block 23 is arranged in the shell 11, a lifting device is arranged in the shell 11, a lifting end of the lifting device is connected to the lifting block 23, the shell 11 is fixedly connected to the upper end of the fixed disk 17, the fixed disk 17 is rotatably connected to the upper end of the support plate 111, the support plate 111 is fixedly connected to the upper end of the support frame 114, the lower end of the support frame 114 is fixedly connected to the upper end of the base plate 12, the lifting block 23 is connected to the clamping device 2, and the clamping device 2 clamps the fan blade 3.
[0042] Preferably, the lifting device comprises:
[0043] The lead screw 14 is vertically arranged, the upper end of the lead screw 14 is rotatably connected to the upper end of the inner wall of the housing 11, the lower end of the lead screw 14 passes through the fixed plate 17, the lower end of the lead screw 14 is fixedly connected to the first bevel gear 115, and the middle part of the lead screw 14 is threadedly connected to the lifting block 23;
[0044] A first guide rod 15, which is vertically arranged, wherein the upper end of the first guide rod 15 is connected to the upper inner wall of the housing 11, and the lower end of the first guide rod 15 is connected to the fixing plate 17;
[0045] The second guide rod 16 is vertically arranged, the upper end of the second guide rod 16 is connected to the upper inner wall of the housing 11, and the lower end is connected to the fixed plate 17, and the lifting block 23 is slidably sleeved on the first guide rod 15 and the second guide rod 16;
[0046] The second bevel gear 116 is meshed with the first bevel gear 115 for transmission, one end of the second bevel gear 116 is connected to the second rotating shaft 117, the second rotating shaft 117 is connected to the second motor 118, and the second motor 118 is fixedly connected to the upper end of the bottom plate 12. The lifting device of the present invention can also be other existing lifting devices;
[0047] Preferably, the supporting device body 1 further includes:
[0048] The first gear 18 is fixedly sleeved on the fixed plate 17. The first gear 18 is rotatably connected to the support plate 111 through the bearing 110. The first gear 18 is meshed with the second gear 19 for transmission. The lower end of the second gear 19 is connected to the first rotating shaft 112. The first rotating shaft 112 is connected to the first motor 113. The first motor 113 is fixedly connected to the upper end of the base plate 12.
[0049] The working principle and beneficial effects of the above technical solution are:
[0050] 1. In the present invention, when the staff wants to use the temporary device for the fan blades, the second motor 118 is started, the second rotating shaft 117 drives the second bevel gear 116 to rotate, and the first bevel gear 115 meshing therewith also starts to rotate, then the lead screw 14 starts to rotate, and the lifting block 23 drives the clamping member 24 to start moving up and down to the desired position. The present invention can adjust the position of the clamping device 2 at will, and the height of the fan blades can be adjusted at will;
[0051] 2. When the staff needs to adjust the fan blades to a horizontal direction, the first motor 113 is started. At this time, the first rotating shaft 112 rotates to drive the second gear 19 to rotate, and the first gear 18 meshing therewith also starts to rotate. A fixed disk 17 is fixed on the first gear 18, and the housing 11 is fixed on the fixed disk 17. Therefore, the housing 11 starts to rotate, and the clamping device 2 in the housing 11 also starts to rotate, so that the fan blades can be adjusted to a suitable angle. There is a bearing 110 under the first gear 18, so it will not affect the rotation of the first gear 18. The present invention effectively solves the complicated procedures of the staff during installation and disassembly, and can adjust the fan blades to the required angle.
[0052] The present invention solves the problems raised in the background technology: the existing devices for placing wind blades, such as a wind turbine blade placement rack disclosed in CN212424117U, have the following problems: 1. The height of the clamping plate for installing the wind blades in the placement rack is fixed, and the placement height of the wind turbine blades cannot be adjusted as needed; 2. The clamping plate for installing the wind blades in the placement rack is fixed to the mounting plate, which is inconvenient to adjust the placement orientation of the clamping plate as needed.
[0053] Embodiment 2, on the basis of embodiment 1, as Figure 1 , Figure 3 As shown, the clamping device 2 comprises:
[0054] A fixed block 217 and a slide bar 21, wherein the left and right ends of the fixed block 217 are fixedly connected to the slide bar 21, the rear wall of the fixed block 217 is fixed to the front wall of the lifting block 23, the outer end of the slide bar 21 is fixedly connected to the clamping block 22, and the slide bar 21 is limitedly installed on the slide bar 21; wherein, a plurality of first connecting holes can be arranged at intervals on the left and right sides of the slide bar 21, and a second connecting hole can be arranged on the slide bar 212, and a connecting member (which can be a bolt) is used to connect the first connecting hole and the second connecting hole, so that the slide bar 212 can be fixed relative to the slide bar 21;
[0055] A connecting rod 25, one end of which is fixedly connected to the front side of a slider 212, and the other end of which is fixedly connected to a clamp 24. Connecting plates 211 are also provided on the upper and lower sides of the connecting rod 25, and the connecting plates 211 are fixedly connected to the slider 212.
[0056] Optionally, the clamp 24 includes:
[0057] A chuck 213, which is fixedly connected to one end of the connecting rod 25, a first telescopic rod 210 is hingedly connected to the outer side of the lower end of the chuck 213, the other end of the first telescopic rod 210 is hingedly connected to the lower end of the rocker 29, and the middle of the rocker 29 is rotatably connected to the chuck 213 through a first pin 28;
[0058] A clamping block 26, the clamping block 26 is connected to the upper end of the rocker 29;
[0059] Optionally, the clamping block 26 is rotatably connected to the upper end of the rocking arm 29 via a second pin shaft 214, a groove 215 is provided at the upper end of the rocking arm 29, a second telescopic rod 27 is provided at the lower end of the clamping block 26, the upper end of the second telescopic rod 27 movably passes through the groove 215, and the second telescopic rod 27 is rotatably connected to the rocking arm 29 via a third pin shaft 216.
[0060] The working principle and beneficial effects of the above technical solution are as follows: in the present invention, the clamps 24 located on both sides of the slide rod 21 can be adjusted left and right to adapt to the different length clamping requirements of each support device body. Under the action of the first telescopic rod 210 pulling the rocker 29, the position of the clamp block 26 can be adjusted once, and under the action of the second telescopic rod, the position of the clamp block 26 relative to the rocker 29 can be further adjusted. Under the action of the clamp block 26 and the clamp head 213, the fan blades can be clamped; and the position of the clamp block 26 is adjusted twice to adapt to different clamping requirements.
[0061] Embodiment 3, on the basis of embodiment 1 or 2, as Figure 4 As shown, a buffer device 4 is provided below the bottom plate 12, and the buffer device 4 includes:
[0062] A first vertical rod 44, the upper end of the left-right symmetrical first vertical rod 44 is fixed to the lower end of the bottom plate 12, the lower end of the first vertical rod 44 is connected to a cone-shaped block 45, the first vertical rod 44 passes through the horizontal plate 42, and a plurality of first springs 41 are provided between the horizontal plate 42 and the bottom plate 12;
[0063] A second vertical rod 48, the lower end of the second vertical rod 48 being symmetrical with respect to the left and right sides is fixed on the base 411, the upper end of the second vertical rod 48 is fixedly connected to the clamp 46, the second vertical rod 48 passes through the horizontal plate 42, and a second spring 47 is further provided on the outer side of the second vertical rod 48, and the second spring 47 is located between the horizontal plate 42 and the base 411;
[0064] The third vertical rod 410, the upper end of the third vertical rod 410 is connected to the fixed plate 43, and the lower end of the third vertical rod 410 is connected to the buffer member 412. The upper end of the fixed plate 43 is fixed to the lower end of the horizontal plate 42, and the two ends of the fixed plate 43 are also provided with conical blocks 49.
[0065] Preferably, the buffer device 4 further comprises: two groups of left-right symmetrical support components, and the support component on the left side comprises:
[0066] Cone block three 414, which is higher on the left and lower on the right, and is located in the first groove 419 in the base 411. The lower end of the cone block three 414 is fixed with a slider two 415, and the slider two 415 slides in the slide groove 416 in the base 411. The right end of the cone block three 414 is connected to the cone block four 417, and the cone block four 417 slides through the right wall 420 of the first groove. A third spring 418 is fixedly connected between the cone block four 417 and the right wall 420 of the first groove;
[0067] The second groove 413 is located in the base 411 , and the upper end of the base 411 is open.
[0068] Among them, Figure 5 As shown, the conical blocks 1 45 on the left and right sides are symmetrical, and the left side of the conical block 1 45 on the left is provided with a conical surface 1 which is higher on the left and lower on the right; the conical blocks 2 49 on the left and right sides are symmetrical, and the left side of the conical block 2 49 on the left is provided with a conical surface 2 which is higher on the left and lower on the right; the conical blocks 4 417 on the left and right sides are symmetrical, and the conical block 4 417 on the left is higher on the left and lower on the right.
[0069] The buffer member 412 may be a spring or a spring rod or an air bag.
[0070] The working principle and beneficial effects of the above technical solution are as follows: in the present invention, when the clamping device 2 has clamped the fan blade 3, the bottom plate 12 will be subjected to downward pressure, the first spring 41 begins to compress downward, and the first vertical rod 44 connected to the bottom plate 12 drives the conical block 1 45 to start moving downward. When the bottom plate 12 presses the horizontal plate 42 to a certain extent, the horizontal plate 42 also begins to compress the second spring 47, and the fixed plate 43 fixed on the lower side of the horizontal plate 42 begins to move downward, and the buffer 412 connected to the fixed plate 43 through the third vertical rod 410 also begins to move downward. When the two conical blocks 1 45 at the lower end of the first vertical rod 44 contact the conical blocks 3 414 at both ends of the first groove 419, the conical block 1 45 begins to press the conical block 3 414. At this time, the conical block 3 414 on the left side begins to move to the left, and the conical block 3 414 on the right side begins to move to the right. The third spring 418 The third spring 418 also gradually extends, and the fourth conical block 417 connected to the third conical block 414 begins to move in the direction of the third conical block 414. The third conical block 414 and the third spring 418 buffer the support as a whole composed of the transverse plate 42 and the buffer 412, ensuring the stable descent of the support as a whole. When the buffer 412 completely enters the second groove 413, the bottom plate 12 will not continue to be pressed downward. At this time, the first spring 41, the second spring 47 and the third spring 418 will have an elastic force. The first spring 41 gives an upward elastic force to the bottom plate 12, and the second spring 47 gives an upward elastic force to the transverse plate 42. The third spring 418 will pull the third conical block 414 inward. At this time, the fourth conical block 417 moves inward with the movement of the third conical block 414, and the fourth conical block 417 will block the upward movement of the second conical block 49. At this time, the buffer 412 will not move, thereby achieving a stable buffering effect. The conical block 1 45 and the conical block 3 414 can support the sides of the above-mentioned support as a whole, while the buffer member 412 supports the middle part of the support as a whole, thereby ensuring the support stability of the support as a whole.
[0071] Embodiment 4, based on any one of Embodiments 1-3,
[0072] There are multiple supporting device bodies, and the supporting device bodies are supported at different positions in the length direction of the fan blades;
[0073] Also includes:
[0074] A plurality of first detection modules, corresponding to the supporting device body one by one, the first detection modules comprising a first force sensor and a timer, and the first force sensor is respectively arranged at different contacting parts of each supporting device body with the fan blade;
[0075] The first calculation module is used to periodically calculate the first instability, the second instability and the comprehensive instability at each supporting device body based on the first detection module, and obtain the instability result [G i1 , G i2 , G i3 ];
[0076]
[0077] G i3 =[G i1 *lg[(10+G i2 )]];
[0078] G i1 is the first instability at the ith support device, G i2 is the second instability at the ith support device, G i3 is the comprehensive instability at the i-th support device; M is the total number of first force sensors at each support device body, F ij is the average detection value of the jth first force sensor at the i-th support device in the current detection cycle, f ij is the preset reference value of the jth force sensor at the ith support device, lg is the logarithm with base 10, N is the total number of detections of each force sensor in the current detection cycle, F ijk is the kth detection value of the jth first force sensor at the i-th support device in the current detection cycle, F ij(k-1) is the k-1th detection value of the jth first force sensor at the i-th support device in the current detection cycle; δ ij In the N detections in the current detection cycle, F ijk -F ij(k-1) Greater than the corresponding first preset value (0.8F ij0 ) times; α ij β is the influence coefficient of the abnormal force at the position of the jth first force sensor at the i-th support device on the support stability of the fan blade; ij F is the influence coefficient of the collision on the fan blade at the location of the jth first force sensor at the i-th support device; ij ′ is the maximum detection value of the jth first force sensor at the i-th support device in the current detection cycle, F ij ″ is the minimum detection value of the jth first force sensor at the i-th support device in the current detection cycle; F ij0 F ijk -F ij(k-1) The corresponding maximum allowed value; max indicates the maximum value;
[0079] First alarm module, G i1 >G i10 , G i2 >G i20 , G i3 >G i30 If any one of the following conditions is met, the first alarm module will sound an alarm; G i10 , Gi20 , G i30 G i1 , G i2 , G i3 The corresponding maximum allowed value;
[0080] A model building module, used to build a wind turbine blade model and mark the position of each supporting device body;
[0081] The first marking module determines G i1 >0.8G i10 The support device body is the first target support device body, the center of the contact part of the wind turbine blade model with the first target device body is the first marking point, and the first center of all the first marking points is determined, and the first distance D1 between the first center and the center of gravity of the wind turbine blade model is obtained;
[0082] The second marking module determines G i2 >0.8G i20 The supporting device body is the second target supporting device body, the center of the contact part of the wind blade model with the second target device body is the second marking point, and the second center of all the second marking points is determined, and the second distance D2 between the second center and the center of gravity of the wind blade model is obtained;
[0083] The third marking module determines G i3 >0.8G i30 The support device body is the third target support device body, the center of the contact part of the wind turbine blade model with the third target device body is the third marking point, and the third center of all the third marking points is determined, and the third distance D3 between the third center and the center of gravity of the wind turbine blade model is obtained;
[0084] A second calculation module, used for obtaining a first evaluation result G1, a second evaluation result G2, and a third evaluation result G3 based on the first calculation module, the first marking module, the second marking module, and the third marking module;
[0085]
[0086] e is a natural constant;
[0087] Second alarm module, G1>G 10 、G2>G 20 、G3>G 30 If any one of the following is met, the second alarm module will sound an alarm; G 10 , G 20 , G 30 They are the maximum allowable values corresponding to G1, G2, and G3 respectively. 10 , D 20 , D 30The standard values are respectively corresponding to a first distance D1 between the first center and the center of gravity of the fan blade model, a second distance D2 between the second center and the center of gravity of the fan blade model, and a third distance D3 between the third center and the center of gravity of the fan blade model;
[0088] The beneficial effects of the above technical solution are:
[0089] 1. Each support device body is provided with a first force sensor at different contact positions with the fan blades to obtain the force state in the process of supporting the fan blades.
[0090] The first instability reflects the actual average stress state of different contact parts between the support device body and the fan blades. and the overall force change state When the first instability is abnormal, the support effect on the wind turbine blades may be affected due to abnormal support force;
[0091] The second instability reflects the force change state (collision state) of the support device body, which is specifically based on: the force change value of adjacent detections, the number of abnormal changes δ ij , and consider the impact coefficient of collision on the fan blades, so the calculation is more reliable; when the force change state (collision state) of the support device body is abnormal, an alarm is required to avoid affecting the quality of the fan blades;
[0092] The third instability combines the first and second instability to determine the comprehensive state. When the comprehensive state is abnormal, an alarm is given in time to remind adjustments.
[0093] 2. The first marking module is used to mark the wind turbine blade model based on the position of the supporting device body where the first instability is close to abnormal, obtain the center position of the area mainly affected by the first instability, and obtain the first distance from the wind turbine blade model;
[0094] The second marking module is used to mark the wind blade model based on the position of the supporting device body where the second instability is close to abnormal, obtain the center position of the area mainly affected by the second instability, and obtain the second distance from the wind blade model;
[0095] The third marking module is used to mark the wind turbine blade model based on the position of the supporting device body where the comprehensive instability is close to abnormal, obtain the center position of the area mainly affected by the comprehensive instability, and obtain the third distance from the wind turbine blade model;
[0096] The first distance is combined to determine the overall support stress state of all the support device bodies for the fan blades, the second distance is combined to determine the collision state of all the support device bodies for the fan blades, and the third distance is combined to determine the comprehensive support state of all the support device bodies for the fan blades. When the support stress state, collision state, and comprehensive support state occur, an alarm is given in time to remind adjustments.
[0097] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A temporary support device for fan blades, characterized in that: include: A support device body (1), the support device body (1) comprising an outer shell (11) and a bottom plate (12), the outer shell (11) being located above the bottom plate (12), a lifting block (23) being arranged in the outer shell (11), a lifting device being arranged in the outer shell (11), a lifting end of the lifting device being connected to the lifting block (23), the outer shell (11) being fixedly connected to the upper end of a fixed disk (17), the fixed disk (17) being rotatably connected to the upper end of a support plate (111), the support plate (111) being fixedly connected to the upper end of a support frame (114), the lower end of the support frame (114) being fixedly connected to the upper end of the bottom plate (12), the lifting block (23) being connected to a clamping device (2), and the clamping device (2) clamping a fan blade (3).
2. A temporary support device for fan blades according to claim 1, characterized in that: The lifting device includes: A lead screw (14), the lead screw (14) is vertically arranged, the upper end of the lead screw (14) is rotatably connected to the upper end of the inner wall of the housing (11), the lower end of the lead screw (14) passes through the fixed plate (17), the lower end of the lead screw (14) is fixedly connected to the first bevel gear (115), and the middle part of the lead screw (14) is threadedly connected to the lifting block (23); A first guide rod (15), the first guide rod (15) is vertically arranged, the upper end of the first guide rod (15) is connected to the upper inner wall of the housing (11), and the lower end of the first guide rod (15) is connected to the fixed plate (17); A second guide rod (16), the second guide rod (16) is vertically arranged, the upper end of the second guide rod (16) is connected to the upper inner wall of the housing (11), and the lower end is connected to the fixed plate (17), and the lifting block (23) is slidably sleeved on the first guide rod (15) and the second guide rod (16); The second bevel gear (116) is meshed with the first bevel gear (115) for transmission, one end of the second bevel gear (116) is connected to the second rotating shaft (117), the second rotating shaft (117) is connected to the second motor (118), and the second motor (118) is fixedly connected to the upper end of the bottom plate (12).
3. A temporary support device for fan blades according to claim 2, characterized in that: The supporting device body (1) further comprises: A first gear (18), the first gear (18) is fixedly sleeved on the fixed plate (17), the first gear (18) is rotatably connected to the support plate (111) through a bearing (110), the first gear (18) is meshed with a second gear (19) for transmission, the lower end of the second gear (19) is connected to a first rotating shaft (112), the first rotating shaft (112) is connected to a first motor (113), and the first motor (113) is fixedly connected to the upper end of the bottom plate (12).
4. A temporary support device for fan blades according to claim 1, characterized in that: The clamping device (2) comprises: A fixed block (217) and a sliding rod (21), wherein the left and right ends of the fixed block (217) are fixedly connected to the sliding rod (21), the rear wall of the fixed block (217) is fixed to the front wall of the lifting block (23), the outer end of the sliding rod (21) is fixedly connected to the clamping block (22), and the sliding block 1 (212) is limitedly installed on the sliding rod (21); A connecting rod (25), one end of the connecting rod (25) is fixedly connected to the front side of the slider (212), and the other end of the connecting rod (25) is fixedly connected to the clamp (24). The upper and lower sides of the connecting rod (25) are also provided with connecting plates (211), and the connecting plates (211) are fixedly connected to the slider (212).
5. A temporary support device for fan blades according to claim 4, characterized in that: The clamp (24) comprises: A chuck (213), the chuck (213) is fixedly connected to one end of the connecting rod (25), a first telescopic rod (210) is hingedly connected to the outer side of the lower end of the chuck (213), the other end of the first telescopic rod (210) is hingedly connected to the lower end of the rocker (29), and the middle of the rocker (29) is rotatably connected to the chuck (213) via a first pin shaft (28); A clamping block (26) is connected to the upper end of the rocking rod (29).
6. A temporary support device for fan blades according to claim 5, characterized in that: The clamping block (26) is rotatably connected to the upper end of the rocking arm (29) via a second pin shaft (214); a groove (215) is provided at the upper end of the rocking arm (29); a second telescopic rod (27) is provided at the lower end of the clamping block (26); the upper end of the second telescopic rod (27) movably passes through the groove (215); and the second telescopic rod (27) and the rocking arm (29) are rotatably connected via a third pin shaft (216).
7. A temporary support device for fan blades according to claim 1, characterized in that: A buffer device (4) is provided below the bottom plate (12), and the buffer device (4) comprises: A first vertical rod (44), the upper end of the left-right symmetrical first vertical rod (44) is fixed to the lower end of the bottom plate (12), the lower end of the first vertical rod (44) is connected to a cone-shaped block (45), the first vertical rod (44) passes through the horizontal plate (42), and a plurality of first springs (41) are provided between the horizontal plate (42) and the bottom plate (12); A second vertical rod (48), the lower end of the left-right symmetrical second vertical rod (48) is fixed on the base (411), the upper end of the second vertical rod (48) is fixedly connected to the clamping head (46), the second vertical rod (48) passes through the transverse plate (42), and a second spring (47) is further provided on the outer side of the second vertical rod (48), and the second spring (47) is located between the transverse plate (42) and the base (411); A third vertical rod (410), the upper end of the third vertical rod (410) is connected to the fixed plate (43), the lower end of the third vertical rod (410) is connected to the buffer member (412), the upper end of the fixed plate (43) is fixed to the lower end of the horizontal plate (42), and two conical blocks (49) are provided at both ends of the fixed plate (43).
8. A temporary support device for fan blades according to claim 7, characterized in that: The buffer device (4) further comprises: two groups of left-right symmetrical support components, wherein the left support component comprises: Cone block three (414), the cone block three (414) is higher on the left and lower on the right, and is located in the first groove (419) in the base (411), the lower end of the cone block three (414) is fixed with a slider two (415), the slider two (415) slides in a slide groove (416) in the base (411), the right end of the cone block three (414) is connected to the cone block four (417), the cone block four (417) slides through the right wall (420) of the first groove, and a third spring (418) is fixedly connected between the cone block four (417) and the right wall (420) of the first groove; The second groove (413) is located in the base (411), and the upper end of the base (411) is open.
Citation Information
Patent Citations
Wind driven generator blade placing rack
CN212424117U