Multi-channel probe type device for detecting burrs in welded pipe

By designing a multi-channel probe-type welded pipe inner burr detection device, using the combination of probe, size enlarged link and position output slider, real-time monitoring of welded pipe inner burrs during the production process of high-frequency welded pipes is achieved, solving the problem that burrs cannot be observed in real time in the prior art, and improving detection efficiency and accuracy.

CN119985312APending Publication Date: 2025-05-13HEBEI PUYANG IRON & STEEL +2
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Patent Information

Application Number
CN202510212880.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

During the production process of high-frequency welded pipes, the burrs of the inner wall of the welded pipe caused by welding extrusion cannot be observed in real time, which affects product quality and cost. The existing detection methods cannot be effectively used due to high-frequency electromagnetic interference and other reasons.

Method used

A multi-channel probe-type welded pipe inner burr detection device is designed, and the multi-channel probe assembly parts are used to amplify the connection rod and position output slider through the size enlargement linkage and position output slider, amplify the tiny burr changes and transmit position signals through thin lines to achieve real-time monitoring.

Benefits of technology

This device can monitor the removal of burrs in the welded pipe in real time and sensitively during the production process of high-frequency welded pipes, avoid high-frequency interference, and improve detection efficiency and accuracy.

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Abstract

The invention discloses a multi-channel probe type welded pipe inner burr detection device, and belongs to the technical field of detection, the multi-channel probe type welded pipe inner burr detection device comprises a detection box, a multi-channel probe assembly part is arranged in the detection box, and the multi-channel probe assembly part comprises a plurality of position output sliding plates slidably arranged at the inner bottom end of the detection box; one end of the position output sliding plate is slidably connected with a size amplification connecting rod which is obliquely and upwards distributed, and the other end is connected with a fine line; the other end of the size amplification connecting rod is slidably connected with a probe which is obliquely and upwards distributed, a probe shaft is hinged to the center of the probe, a connecting rod shaft is hinged to the center of the size amplification connecting rod, and the two ends of the connecting rod shaft and the two ends of the probe shaft are fixedly arranged on the inner side wall of the detection box. The multi-channel probe type welded pipe inner burr detection device can sensitively monitor the inner burr removing condition in real time.
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Description

Technical Field

[0001] The invention relates to the field of detection technology, and in particular to a multi-channel probe type welded pipe internal burr detection device. Background Art

[0002] During the production process of high-frequency welded pipes, welding extrusion will produce a longitudinal burr on the inner wall of the pipe, which needs to be removed with tools. This process is carried out inside the steel pipe, and the removal status and quality cannot be observed in real time. It can only be observed after the steel pipe is cut to a fixed length, which will affect the quality and cost of the product. Existing inspection methods such as imaging and ultrasonic methods are affected by factors such as high-frequency electromagnetic interference or large investment in detection equipment, and cannot be effectively and widely used on high-frequency welded pipes. Based on this, the present invention proposes a multi-channel probe-type welded pipe burr detection device, which avoids the interference of high-frequency electronics and high-frequency heating, and can effectively monitor the removal of burrs in welded pipes online, achieving accurate, real-time, efficient, sensitive and convenient effects. Summary of the invention

[0003] The purpose of the present invention is to provide a multi-channel probe type welded pipe internal burr detection device to solve the above-mentioned problems.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] The present invention discloses a multi-channel probe type welded pipe internal burr detection device, comprising a detection box, wherein a multi-channel probe assembly component is arranged inside the detection box.

[0006] The multi-channel probe assembly component includes a plurality of position output slides slidably arranged at the inner bottom end of the detection box; one end of the position output slide is slidably connected to a size enlargement connecting rod distributed obliquely upward, and the other end is connected to a thin wire; the other end of the size enlargement connecting rod is slidably connected to a probe distributed obliquely upward, the center position of the probe is hingedly connected to the probe shaft, the center position of the size enlargement connecting rod is hingedly connected to the connecting rod shaft, and both ends of the connecting rod shaft and the probe shaft are fixedly arranged on the inner wall of the detection box.

[0007] Furthermore, the probe comprises a probe body, a first slot is formed at the lower end of the probe body; the position output slide plate comprises a slide plate body, a second slot is formed at the front end of the slide plate body.

[0008] Furthermore, the enlarged connecting rod includes a connecting rod body, the upper end of which is provided with a sliding column 1 that matches the slot hole 1, and the lower end of which is provided with a sliding column 2 that matches the slot hole 2.

[0009] Furthermore, the slot hole 1 and the slot hole 2 are both long through hole structures.

[0010] Furthermore, one end of the probe away from the size enlargement connecting rod has an arc-shaped structure.

[0011] Furthermore, a plurality of the probes are closely fitted together.

[0012] Furthermore, the detection box is a closed structure.

[0013] Furthermore, the detection box includes an integrally formed side panel, a bottom panel and a front cover panel, a positioning pin is provided on the inner wall of the side panel, and a detection box cover panel is pluggable at the other end of the positioning pin, and the detection box cover panel matches the side panel; the tail of the side panel and the detection box cover panel is provided with a detection box mounting tail plate that matches the front cover panel.

[0014] Furthermore, the front cover plate is provided with a hole for the multi-channel probe assembly component to pass through.

[0015] Furthermore, the top probe of the multi-channel probe assembly is against the burr inside the welded pipe on the inner wall of the pipe.

[0016] Compared with the prior art, the beneficial technical effects of the present invention are:

[0017] The multi-channel probe type welded pipe internal burr detection device of the invention is connected behind the internal burr removal mechanism, and multiple probes are arranged side by side on the burr section of the welded pipe. When the burrs in the welded pipe are not removed, the raised part will press the probe down. The probe will amplify the tiny change through the size enlarging connecting rod, and transmit the position signal to the outside and display it through the fine wire connected to the position output slide plate at the tail. If the scraping is too deep, the probe will be lifted, thereby sensitively monitoring the removal status of the internal burrs in real time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 It is a partial structural front view of the multi-channel probe type welded pipe internal burr detection device of the present invention;

[0020] Figure 2 It is a schematic structural diagram of a multi-channel probe type welded pipe internal burr detection device of the present invention;

[0021] Figure 3 It is a side view of the multi-channel probe type welded pipe internal burr detection device of the present invention;

[0022] Figure 4 This is a schematic diagram of the assembly components of a multi-channel probe;

[0023] Figure 5 Schematic diagram of the probe structure;

[0024] Description of reference numerals: 1. probe; 2. size enlarged connecting rod; 3. position output slide plate; 4. connecting rod shaft; 5. probe shaft; 6. burr inside welded pipe; 7. pipeline; 8. multi-channel probe assembly component; 9. detection box; 10. detection box cover plate; 11. positioning pin; 12. detection box mounting tail plate;

[0025] 101. probe body; 102. slot 1;

[0026] 201, connecting rod body; 202, sliding column 1; 203, sliding column 2;

[0027] 301, skateboard body; 302, slot hole 2. DETAILED DESCRIPTION

[0028] like Figure 1-5 As shown, a multi-channel probe type welded pipe burr detection device includes a detection box 9, a multi-channel probe assembly component 8 is installed inside the detection box 9, and the top probe 1 of the multi-channel probe assembly component 8 is against the welded pipe burr 6 on the inner wall of the pipe 7.

[0029] The multi-channel probe assembly component 8 includes a plurality of position output slide plates 3 slidably mounted on the inner bottom end of the detection box 9, which can only slide forward and backward, and transmit the position signal to the outside of the pipe through the extension of the thin wire, so as to provide observation for operators and inspectors. One end of the position output slide plate 3 is slidably connected to the size enlargement connecting rod 2 distributed obliquely upward, and the other end is connected to the thin wire; the other end of the size enlargement connecting rod 2 is slidably connected to the probe 1 distributed obliquely upward, and the probe shaft 5 is hingedly connected to the center position of the probe 1, and the connecting rod shaft 4 is hingedly connected to the center position of the size enlargement connecting rod 2. The two ends of the connecting rod shaft 4 and the probe shaft 5 are fixedly mounted on the inner wall of the detection box 9. The position signal detected by the probe 1 and the size enlargement connecting rod 2 is amplified by the cylinder rod principle, and the thin sheet probe 1 detects the height of the burr 6 in the welded pipe, which is not affected by welding nodules, high temperature and cooling water.

[0030] The probe 1 includes a probe body 101 , and a slot 102 is formed at the lower end of the probe body 101 ; the position output slide plate 3 includes a slide plate body 301 , and a slot 2 302 is formed at the front end of the slide plate body 301 .

[0031] The enlarged connecting rod 2 comprises a connecting rod body 201, the upper end of which is mounted with a sliding post 202 matching with the slot hole 102, and the lower end of which is mounted with a sliding post 203 matching with the slot hole 2 302. The slot hole 102 and the slot hole 2 302 are both long through hole structures.

[0032] The end of the probe 1 away from the size enlargement connecting rod 2 is in an arc-shaped structure, which effectively prevents the irregularity and unevenness of the internal burrs from impacting the device and affecting the monitoring effect.

[0033] The plurality of probes 1 are closely fitted together to prevent welding slag from falling into the gaps and affecting monitoring. At the same time, they are positioned and supported by each other, and there is no interference between the channels.

[0034] The detection box 9 is a closed structure, which effectively prevents welding slag after welding from entering the device and affecting the effective operation of the probe mechanism.

[0035] The detection box 9 includes an integrally formed side panel, a bottom panel and a front cover panel, a positioning pin 11 is installed on the inner wall of the side panel, and the other end of the positioning pin 11 can be plugged with a detection box cover panel 10, and the detection box cover panel 10 matches the side panel; the tail of the side panel and the detection box cover panel 10 is installed with a detection box installation tail plate 12 that matches the front cover panel.

[0036] The front cover plate is provided with a hole for the multi-channel probe assembly component 8 to pass through.

[0037] The action process of the present invention is as follows:

[0038] First, the device moves behind the internal burr removal mechanism. When the probe 1 passes through the internal burr 6 of the welded pipe, the probe 1 is pressed down, and the connected size enlargement connecting rod 2 rotates counterclockwise through the cooperation of the slot hole 102 and the slide column 1 202. The other end of the size enlargement connecting rod 2 cooperates with the slot hole 302 on the position output slide plate 3 through the slide column 203, so that the slot hole 302 slides to the right. The signal of the position output slide plate 3 moving to the right is converted into a shortening signal of the thin line and transmitted to the outside of the steel pipe.

[0039] Then, when the burrs are removed and flushed, the position output slide plate 3 moves to the left under the pulling force of the thin wire, driving the size enlargement connecting rod 2 to rotate clockwise, and the probe 1 rebounds upward and is close to the pipe wall where the burrs are removed. The signal of the position output slide plate 3 moving to the left is converted into an elongation signal of the thin wire and transmitted to the outside of the steel pipe;

[0040] Finally, if the scraping is too deep, the probe 1 will be lifted, driving the size enlargement connecting rod 2 to rotate clockwise, and the signal of the position output slide plate 3 moving to the left is converted into a signal of the elongation of the thin line and transmitted to the outside of the steel pipe.

[0041] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A multi-channel probe type welded pipe internal burr detection device, characterized in that: The invention comprises a detection box (9), wherein a multi-channel probe assembly component (8) is arranged inside the detection box (9). The multi-channel probe assembly component (8) includes a plurality of position output slides (3) slidably arranged at the inner bottom end of the detection box (9); one end of the position output slide (3) is slidably connected to a size enlargement connecting rod (2) distributed obliquely upward, and the other end is connected to a thin wire; the other end of the size enlargement connecting rod (2) is slidably connected to a probe (1) distributed obliquely upward, the center position of the probe (1) is hingedly connected to a probe shaft (5), the center position of the size enlargement connecting rod (2) is hingedly connected to a connecting rod shaft (4), and both ends of the connecting rod shaft (4) and the probe shaft (5) are fixedly arranged on the inner wall of the detection box (9).

2. The multi-channel probe type welded pipe internal burr detection device according to claim 1, characterized in that: The probe (1) comprises a probe body (101), and a slot hole 1 (102) is provided at the lower end of the probe body (101); the position output slide plate (3) comprises a slide plate body (301), and a slot hole 2 (302) is provided at the front end of the slide plate body (301).

3. The multi-channel probe type welded pipe internal burr detection device according to claim 2, characterized in that: The enlarged connecting rod (2) comprises a connecting rod body (201), the upper end of the connecting rod body (201) is provided with a sliding column 1 (202) matching with the slot hole 1 (102), and the lower end is provided with a sliding column 2 (203) matching with the slot hole 2 (302).

4. The multi-channel probe type welded pipe internal burr detection device according to claim 2, characterized in that: The slot hole 1 (102) and the slot hole 2 (302) are both long through-hole structures.

5. The multi-channel probe type welded pipe internal burr detection device according to claim 1, characterized in that: One end of the probe (1) away from the size enlarging connecting rod (2) is in an arc-shaped structure.

6. The multi-channel probe type welded pipe internal burr detection device according to claim 1, characterized in that: A plurality of the probes (1) are tightly fitted together.

7. The multi-channel probe type welded pipe internal burr detection device according to claim 1, characterized in that: The detection box (9) is a closed structure.

8. The multi-channel probe type welded pipe internal burr detection device according to claim 1, characterized in that: The detection box (9) comprises an integrally formed side panel, a bottom panel and a front cover panel, a positioning pin (11) is provided on the inner wall of the side panel, the other end of the positioning pin (11) is pluggably provided with a detection box cover panel (10), and the detection box cover panel (10) matches the side panel; the tail of the side panel and the detection box cover panel (10) is provided with a detection box mounting tail panel (12) matching the front cover panel.

9. The multi-channel probe type welded pipe internal burr detection device according to claim 1, characterized in that: The front cover plate is provided with a hole for the multi-channel probe assembly component (8) to pass through.

10. The multi-channel probe type welded pipe internal burr detection device according to claim 1, characterized in that: The top probe (1) of the multi-channel probe assembly (8) abuts against the burr (6) inside the welded pipe on the inner wall of the pipe (7).