Production design practical training device and control method
By designing a production design training device including industrial control module, intelligent control module and communication module, the problem of workers lacking practical training experience before taking up their jobs is solved, and the effect of improving workers' work efficiency and industrial production efficiency is achieved.
Patent Information
- Application Number
- CN202510061000.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-05-13
AI Technical Summary
Workers lack practical training experience on production sites based on current technology before taking up their jobs, which leads to the inability to quickly invest and complete the corresponding work after taking up their jobs, affecting industrial production efficiency.
Design a production design training device including industrial control module, intelligent control module and communication module. Through the industrial control display panel, industrial control sensing components, industrial control operation components and PLC of the industrial control module, it supports the display and control requirements of the industrial control side; the intelligent control display panel, intelligent control sensing components and micro controller of the intelligent control module supports the display and control requirements of the intelligent control side, and connects the PLC and micro controller to external devices through the communication module to obtain training data and realize training.
Through this device, workers can conduct efficient training before taking up their jobs, improve their work completion efficiency after taking up their jobs, and improve industrial production efficiency.
Smart Images
Figure CN119992904A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of industrial production teaching technology, and in particular to a production design training device and a control method. Background Art
[0002] With the improvement of industrial level, the design of factory equipment and the optimization of production processes are constantly iterating and improving, and are rapidly updated at the industrial production site. This has increased the skill threshold and quality requirements for workers to take up their posts. Currently, workers lack practical training experience in production sites based on current technologies before taking up their posts, which can easily lead to workers being unable to quickly devote themselves to and complete the corresponding work after taking up their posts, affecting industrial production efficiency.
[0003] In summary, the technical problems existing in the relevant technologies need to be improved. Summary of the invention
[0004] The main purpose of the embodiments of the present application is to propose a production design training device and a control method, which aims to improve the workers' training experience before they take up their posts, thereby improving their work completion efficiency after taking up their posts and improving industrial production efficiency.
[0005] To achieve the above-mentioned purpose, one aspect of an embodiment of the present application provides a production design training device, the device comprising: The industrial control module includes an industrial control display panel, an industrial control sensor component, an industrial control operation component and a PLC, wherein the industrial control display panel, the industrial control sensor component and the industrial control operation component are respectively connected to the PLC; An intelligent control module, comprising an intelligent control display panel, an intelligent control sensor component and a microcontroller, wherein the intelligent control display panel and the intelligent control sensor component are respectively connected to the microcontroller, and the microcontroller is also connected to the PLC; The communication module includes a plurality of communication interfaces, and the PLC is connected to external factory equipment and / or computer equipment through the communication interfaces.
[0006] In some embodiments, the industrial control sensing component includes a through-beam sensor, a slot-type photoelectric sensor, a diffuse reflection photoelectric sensor, a first RFID reader / writer, a pressure sensor, a first material sensor and a limit travel switch, and the through-beam sensor, the slot-type photoelectric sensor, the diffuse reflection photoelectric sensor, the first RFID reader / writer, the pressure sensor, the first material sensor and the limit travel switch are all connected to the PLC.
[0007] In some embodiments, the industrial control operation component includes a switch button, a reset button, a pause button, and a start button, and the switch button, the reset button, the pause button, and the start button are all connected to the PLC.
[0008] In some embodiments, the intelligent control module also includes a material placement area, which is configured with a second material sensor, a second RFID reader and a QR code detection unit, and the second material sensor, the second RFID reader and the QR code detection unit are all connected to the microcontroller.
[0009] In some embodiments, the intelligent control sensor component includes a camera and a dot matrix screen, and both the camera and the dot matrix screen are connected to the microcontroller.
[0010] In some embodiments, the intelligent control sensing component also includes a voice recognition unit integrated with a microphone and a speaker, and both the microphone and the speaker are connected to the microcontroller.
[0011] In some embodiments, the device further comprises an expansion interface, the expansion interface is connected to the microcontroller, and the microcontroller is connected to an external expansion device via the expansion interface.
[0012] In some embodiments, the device further comprises a switch, wherein the switch is connected to the PLC, and the PLC is connected to the microprocessor via the switch.
[0013] To achieve the above purpose, another aspect of the embodiment of the present application provides a control method for a production design training device, which is applied to the production design training device as described in any one of the above items, and the method includes: Identify the user identity of the target object through the intelligent control sensor component and obtain the control instructions of the target object; The device is controlled to enter a training mode, a drill mode or an assessment mode according to the control instruction.
[0014] In some embodiments, after the step of controlling the device to enter a training mode, a drill mode or an assessment mode according to the control instruction, the step further includes: In response to controlling the device to enter the training mode, obtaining simulation training data from the external computer device through the communication interface, controlling the industrial control module and the intelligent control module to enter the simulation training process, and in the simulation training process, obtaining operation instructions for the simulation training data through the industrial control sensor component, the industrial control operation component and the intelligent control sensor component; or, In response to controlling the device to enter the assessment mode, obtaining assessment question data, controlling the industrial control module and the intelligent control module to enter the assessment process, in which response data to the assessment question data is obtained through the industrial control sensor component, the industrial control operation component and the intelligent control sensor component; or, In response to controlling the device to enter the rehearsal mode, rehearsal data is obtained, and the industrial control module and the intelligent control module are controlled to enter a rehearsal process. In the rehearsal process, the rehearsal data is output through the industrial control display panel and the intelligent control display panel.
[0015] The embodiments of the present application include at least the following beneficial effects: The present application provides a production design training device and a control method. The solution is achieved by designing a production design training device including an industrial control module, an intelligent control module and a communication module. The industrial control module includes an industrial control display panel, an industrial control sensor component, an industrial control operation component and a PLC, which supports the display and control requirements of the device on the industrial control side. The intelligent control module includes an intelligent control display panel, an intelligent control sensor component and a microcontroller, which supports the display and control requirements of the device on the intelligent control side, and connects the PLC and the microcontroller. After being connected to external factory equipment and / or computer equipment through the communication interface of the communication module, training data related to industrial production can be obtained from external factory equipment and / or computer equipment, and corresponding training can be implemented based on the industrial control module and the intelligent control module, thereby improving the workers' training experience before they take up their posts, improving their work completion efficiency after taking up their posts, and improving industrial production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of a production design training device provided in an embodiment of the present application; Figure 2 It is a structural diagram of the industrial control interface of an embodiment of the present application; Figure 3 It is a structural diagram of the intelligent control interface of an embodiment of the present application; Figure 4 It is a flow chart of a control method of a production design training device provided in an embodiment of the present application; Figure 5 It is a schematic diagram of a training mode of a control method of a production design training device provided in an embodiment of the present application; Figure 6 It is a schematic diagram of an assessment mode of a control method of a production design training device provided in an embodiment of the present application; Figure 7 It is a schematic diagram of a drill mode of a control method of a production design training device provided in an embodiment of the present application.
[0017] 1. The industrial control module includes the following: 100, industrial control module; 110, industrial control display panel; 120, industrial control sensor component; 121, through-beam sensor; 122, slot-type photoelectric sensor; 123, diffuse reflection photoelectric sensor; 124, first RFID reader; 125, pressure sensor; 126, first material sensor; 127, limit travel switch; 130, industrial control operation component; 131, switch button; 132, reset button; 133, pause button; 134, start button; 200, intelligent control module; 201, second material sensor; 202, second RFID reader; 203, QR code detection unit; 210, intelligent control display panel; 220, intelligent control sensor component; 221, camera; 222, dot matrix screen; 223, voice recognition unit; 230, microcontroller. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application is further described in detail below in conjunction with the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present application and are not intended to limit the present application. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the embodiments of the present application. They are only examples of devices and methods consistent with some aspects of the embodiments of the present application as detailed in the attached claims.
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein are only for the purpose of describing the embodiments of this application and are not intended to limit this application.
[0020] In related technologies, with the improvement of industrial level, the design of factory equipment and the optimization of production processes are constantly iterating and improving, and are rapidly updated at industrial production sites. This has increased the skill threshold and quality requirements for workers to take up their posts. Currently, workers lack practical training experience in production sites based on current technologies before taking up their posts, which can easily lead to workers being unable to quickly devote themselves to and complete corresponding work after taking up their posts, affecting industrial production efficiency.
[0021] In view of this, a production design training device and a control method are provided in the embodiments of the present application. Figure 1 is a schematic diagram of the overall structure of a production design training device provided in an embodiment of the present application, Figure 1 The device in the figure may include but is not limited to the structure shown in the figure. Specifically, the device includes: The industrial control module 100 includes an industrial control display panel 110, an industrial control sensor component 120, an industrial control operation component 130 and a PLC (not shown in the figure). The industrial control display panel 110, the industrial control sensor component 120, and the industrial control operation component 130 are respectively connected to the PLC.
[0022] The intelligent control module 200 includes an intelligent control display panel 210, an intelligent control sensor component 220 and a microcontroller 230. The intelligent control display panel 210 and the intelligent control sensor component 220 are respectively connected to the microcontroller 230, and the microcontroller 230 is also connected to the PLC.
[0023] The communication module (not shown in the figure) includes a plurality of communication interfaces, and the PLC is connected to external factory equipment and / or computer equipment through the communication interfaces.
[0024] The production design training device proposed in the embodiment of the present application can be applied to multiple fields, including but not limited to teaching and training of industrial production, application training of digital twin technology in industrial production, or as a monitoring and control device in actual production, etc. The device includes at least an industrial control module 100, an intelligent control module 200 and a communication module.
[0025] Specifically, the industrial control module 100 is used to directly control and monitor the operation of the device, and provide a corresponding industrial control interface so that the user can control and manage various equipment, systems and processes involved in the industrial production process. The industrial control module 100 includes an industrial control display panel 110, an industrial control sensor component 120, an industrial control operation component 130 and a PLC (Programmable Logic Controller).
[0026] The industrial control display panel 110 is used as an HMI (Human Machine Interface) interface to provide an output interface for various data monitored in the industrial production process, and to provide users with feedback on the impact of their operations on the device or the industrial production process, thereby enabling interaction and information exchange between the device and the user.
[0027] The industrial control sensor component 120 includes various types of sensors to simulate the production process controlled by various types of sensors in the industrial production process, so that users can understand the application of various types of sensors in various aspects of industrial production and perform corresponding practice or debugging.
[0028] The industrial control operation component 130 is used to provide an operation input interface for directly controlling the device, so as to control the start, stop and reset of the device and realize basic control functions.
[0029] The industrial control display panel 110, the industrial control sensor component 120 and the industrial control operation component 130 can be integrated into an industrial control interface, so that the user can monitor data and input operations at the same time, forming a Figure 2 The industrial control interface shown.
[0030] The PLC is used as a processor of the industrial control module 100, and is connected to the industrial control display panel 110, the industrial control sensor component 120 and the industrial control operation component 130 respectively, so as to realize the processing and functional support of the relevant data of the industrial control module 100. For example, the parameter specifications of the PLC can be designed to have a 100KB working memory, a 24VDC working power supply, and an onboard DI14 24VDC sink / source, DQ10 24VDC and AI2, 6 high-speed counters and 4 pulse outputs on board, signal board expansion onboard I / O, 3 communication units for serial communication, 8 signal units for I / O expansion, with a processing speed of 0.04ms / 1000 instructions, and PROFINET interface for programming, HMI and data communication between PLCs.
[0031] On the other hand, the intelligent control module 200 is used to introduce technologies such as artificial intelligence and / or machine learning to drive the device to intelligently control the industrial production process, wherein the intelligent control module 200 includes an intelligent control display panel 210, an intelligent control sensor component 220 and a microcontroller 230.
[0032] The intelligent control display panel 210 is used as another interface for providing human-computer interaction, mainly for providing feedback to users on relevant data in the industrial production process under the intelligent control of the smart module, and monitoring the data from another perspective. In addition, the intelligent control display panel 210 can be set as a touch display screen and support user touch input operations to control the relevant functions of the smart module.
[0033] The intelligent control sensor component 220 also includes various types of sensors, but is different from the industrial control sensor component which is a sensor used in industrial production. The sensors provided by the intelligent control sensor component 220 are used to implement related functions of intelligent control, such as voice control and face recognition, etc. Users can input intelligent control commands through the intelligent control sensor component 220.
[0034] The microcontroller 230 is used as the processor of the intelligent control module 200, and is connected to the intelligent control display panel 210 and the intelligent control sensor component 220 respectively, to realize the processing of the relevant data of the intelligent control module 200 and the functional support. The microcontroller 230 is a single-chip computer development board, such as Raspberry Pi, etc., which can support C, C++ language programming, and complete various functions through Labbiew control. In addition, the microcontroller 230 is also connected to the PLC to realize the data interaction between the intelligent control module 200 and the industrial control module 100, so as to support the device to combine the intelligent control and industrial control applications.
[0035] The intelligent control display panel 210, the intelligent control sensor component 220 and the microcontroller 230 can be integrated into an intelligent control interface, so that the user can simultaneously monitor the intelligent control data and input the intelligent control commands, forming a Figure 3 The intelligent control interface shown.
[0036] Furthermore, the communication module is used to communicate with external devices. The communication module includes a communication interface, so that the PLC can be connected to external computer devices and / or factory equipment through the communication interface. The communication interface is set as a WAN port, so that it can be connected to remote devices through the Internet.
[0037] Through this communication module, remote equipment can monitor the device, remotely program and download programs to the PLC of this device, and realize remote debugging of the device; and for this device, simulation training data can be obtained from external equipment. The simulation training data can be generated by simulation software, or data of virtual scenes artificially built based on digital twin technology, such as industrial simulation software MIOT.VC and Botu software TIA Portal, so as to carry out practical training based on the simulation training data and realize the training function of this device. It can also be connected with factory equipment to obtain data collected by sensors on the production site, remotely monitor the production site through this device, and diagnose whether there are problems in the production process.
[0038] The industrial control module 100 focuses on direct operation and basic control of the equipment, while the intelligent control module 200 focuses on advanced analysis, optimization, and decision support using technologies such as artificial intelligence or machine learning. The combination of the two can provide an intuitive and intelligent control solution. This embodiment improves the reliability of the production design training device through the combination of the industrial control module 100 and the intelligent control module 200.
[0039] In addition, the production design training device may also include a box body, which is used to provide storage space for the industrial control module 100, the intelligent control module 200 and the communication module, and improve the portability of the device. The industrial control module 100 and the communication module can be arranged in the lower layer of the box body, and the intelligent control module 200 is arranged in the upper layer of the box body, forming a box body. Figure 1 The structure shown in Figure 1 In the structure shown, the communication interface of the communication module can be arranged on both sides of the lower layer of the box or other positions. In other embodiments, the industrial control module 100, the intelligent control module 200 and the communication module can also be designed in different layouts in the box.
[0040] The production design training device shown in the embodiment of the present application is designed by designing a production design training device including an industrial control module 100, an intelligent control module 200 and a communication module. The industrial control module 100 includes an industrial control display panel 110, an industrial control sensor component 120, an industrial control operation component 130 and a PLC, supporting the display and control requirements of the device on the industrial control side. The intelligent control module 200 includes an intelligent control display panel 210, an intelligent control sensor component 220 and a microcontroller 230, supporting the display and control requirements of the device on the intelligent control side, and connecting the PLC and the microcontroller 230. After being connected to external factory equipment and / or computer equipment through the communication interface of the communication module, training data related to industrial production can be obtained from external factory equipment and / or computer equipment, and corresponding training can be implemented based on the industrial control module 100 and the intelligent control module 200, thereby improving the workers' training experience before they take up their posts, improving their work completion efficiency after taking up their posts, and improving industrial production efficiency.
[0041] In some embodiments, the industrial control sensor component 120 includes a through-beam sensor 121, a slot-type photoelectric sensor 122, a diffuse reflection photoelectric sensor 123, a first RFID reader / writer 124, a pressure sensor 125, a first material sensor 126 and a limit travel switch 127. The through-beam sensor 121, the slot-type photoelectric sensor 122, the diffuse reflection photoelectric sensor 123, the first RFID reader / writer 124, the pressure sensor 125, the first material sensor 126 and the limit travel switch 127 are all connected to the PLC.
[0042] Specifically, the through-beam sensor 121, the slot photoelectric sensor 122, the diffuse reflection photoelectric sensor 123, the first RFID reader 124, the pressure sensor 125, the first material sensor 126 and the limit travel switch 127 are all types of sensors that may be involved in the industrial production process. In the production process, the judgment between the steps is realized through the above-mentioned various types of sensors, thereby realizing the control between the steps. Each sensor is connected to the PLC, so that the changes in the sensor signal are fed back to the PLC, and the state judgment and subsequent step control are performed through the PLC.
[0043] A photoelectric device is provided between the two components of the through-beam sensor 121 to detect whether an object passes through the through-beam sensor between the two components. When an object is detected passing through, the device can be used to control the factory equipment to stop moving and send out an alarm signal.
[0044] The slot-type photoelectric sensor 122 is used to detect whether there is an object blocking the slot-type photoelectric slot. The signal of the sensor will be different in the blocked and unblocked states, and judgment and control can be performed based on the signal difference.
[0045] The diffuse reflection photoelectric sensor 123 is used to detect whether there is an object blocking the transceiver surface of the photoelectric sensor. The signal of the sensor will be different in the blocked and unblocked states, and judgment and control can be performed based on the signal difference.
[0046] The first RFID reader / writer 124 is used to read and write electronic tags through RFID (Radio Frequency Identification) technology to achieve read and write operations, and can also integrate various wireless radio frequency identification functions for logistics and production process control.
[0047] The pressure sensor 125 is used to measure external force. When the external force changes, the signal of the sensor will also change, and judgment and control can be performed based on the signal difference.
[0048] The first material sensor 126 is used to detect whether a metal object covers the proximity switch sensing surface. The signal of the sensor will be different in the covered or uncovered state, and judgment and control can be performed based on the signal difference.
[0049] The limit travel switch 127 can connect or disconnect the control circuit by causing the contact of the mechanical moving parts to collide with each other, and can be used for related circuit control in the production process.
[0050] In this embodiment, by configuring the above-mentioned various types of sensors in the industrial control sensor component 120, users can experience the industrial control applications of various types of sensors in the industrial production process through training on this device, thereby improving the user's training experience, thereby improving their work completion efficiency after taking up their posts and improving industrial production efficiency.
[0051] In some embodiments, the industrial control operation component 130 includes a switch button 131, a reset button 132, a pause button 133 and a start button 134, and the switch button 131, the reset button 132, the pause button 133 and the start button 134 are all connected to the PLC.
[0052] The industrial control operation component 130 is used to directly control the device to start, stop and reset. Therefore, the industrial control operation component 130 includes a switch button 131, a reset button 132, a pause button 133 and a start button 134, and all four buttons are connected to the PLC; among them, the switch button 131 is used to control the connection between the device and the external power supply, thereby starting the device; the start button 134 is used to start a preset training process or other process, so that the device enters the training process or other process to run; the pause button 133 is used to control the device to pause in the training process or other process; the reset button 132 is used to control the device to stop the training process or other process and reset to the initial state when it is powered on.
[0053] By providing an industrial control operation component 130 including four buttons, the user can directly control the device through the work operation component, so as to support the user to experience the functions of the training process or other processes provided by the device.
[0054] In some embodiments, the intelligent control module 200 also includes a material placement area, which is equipped with a second material sensor 201, a second RFID reader / writer 202 and a QR code detection unit 203. The second material sensor 201, the second RFID reader / writer 202 and the QR code detection unit 203 are all connected to the microcontroller 230.
[0055] The material placement area is used as a special teaching aid in the training process, providing a detection function for materials involved in industrial production. Based on this, the material placement area is equipped with a second material sensor 201, a second RFID reader 202 and a two-dimensional code detection unit 203. The second material sensor 201, the second RFID reader 202 and the two-dimensional code detection unit 203 are all connected to the microcontroller 230, so as to transmit the material detection results to the microcontroller 230 to support intelligent judgment and control. Among them, the second material sensor 201 is used to detect the material of the material, the second RFID reader 202 is used to detect the electronic tag on the material, and the two-dimensional code detection unit 203 is used to detect the two-dimensional code on the material.
[0056] By setting up the material placement area and the corresponding sensors, the device can provide a detection function for the materials, further improving the practical training experience that users can obtain through the device, thereby improving their work completion efficiency after taking up their posts and improving industrial production efficiency.
[0057] In some embodiments, the intelligent control sensor component 220 includes a camera 221 and a dot matrix screen 222 , and both the camera 221 and the dot matrix screen 222 are connected to a microcontroller 230 .
[0058] The camera 221 and the dot matrix screen 222 are both used for the device to visually identify the user. The camera 221 can be configured as a 4K high-definition camera module to shoot portraits and objects in front of the device, and perform face recognition and object color and shape recognition through the captured images. The dot matrix screen 222 can customize the display content, and the expression displayed on the dot matrix screen corresponds to the assessment result of the assessment mode. The data collected by the camera 221 and the dot matrix screen 222 are transmitted to the microcontroller 230, and the face recognition function is realized by the face recognition program configured based on artificial intelligence or machine learning on the microcontroller 230.
[0059] The intelligent control sensor component 220 composed of a camera 221 and a dot matrix screen 222 enables the device of this embodiment to have a face recognition function. Based on this function, the user's personnel file can be set up, and the training progress of multiple different users can be managed through the personnel file, providing users with a personalized training experience.
[0060] In some embodiments, the intelligent control sensor component also includes a voice recognition unit 223 integrated with a microphone and a speaker, and both the microphone and the speaker are connected to the microcontroller 230.
[0061] The voice recognition unit 223 is used to implement voice-related functions of the device. The speaker can be used to output voice prompts such as alarm information, process guidance or operation feedback in the form of system voice, so that the user can intuitively understand the status of the device; the microphone is used to collect the user's voice to perform voice recognition, wherein the voice recognition can include voice recognition for identifying the user's identity, such as recognition based on voiceprint, or voice command recognition for voice content rather than user identity. The microphone and the speaker are integrated as follows: Figure 3 The voice recognition unit 223 shown in the figure has a speaker and a microphone connected to the microcontroller 230 inside the unit, and voice control of the device and output of voice prompts are achieved through a voice recognition program configured based on artificial intelligence or machine learning on the microcontroller 230.
[0062] The intelligent control sensor component 220 including a microphone and a speaker combination enables the device of this embodiment to have the functions of voice recognition and voice prompting. Based on this function, the user can perform intelligent voice control and obtain efficient voice prompts, providing the user with a personalized training experience. The addition of intelligent control is also conducive to improving efficiency in industrial production.
[0063] In some embodiments, the device further includes an expansion interface (not shown in the figure), the expansion interface is connected to the microcontroller 230, and the microcontroller 230 is connected to an external expansion device through the expansion interface.
[0064] In this embodiment, the microcontroller 230 itself supports an expansion interface. Therefore, an expansion interface can be led out from the microcontroller 230 to the intelligent control interface. The expansion interface includes a USB interface and a serial port. In other embodiments, other types of expansion interfaces can also be included. Through the expansion interface, the microcontroller 230 can be connected to external expansion devices, such as connecting Bluetooth devices and control handles, etc., so that the device has more diversified control methods, further improving the personalization of the training experience, and the diversified control methods can also be new control methods used in industrial production, ensuring the scalability of this production design training device.
[0065] In some embodiments, the device further comprises a switch, wherein the switch is connected to the PLC, and the PLC is connected to the microprocessor via the switch.
[0066] Inside the device, the connection between the microcontroller 230 and the PLC is achieved through a switch. Based on the switch, data communication between the PLC and the microcontroller 230 can be maintained at a high rate, ensuring that the simulation training data during the training process can maintain real-time validity at both ends of the intelligent control module 200 and the industrial control module 100, thereby improving the accuracy and effectiveness of the training.
[0067] In addition, the production design training device provided in the embodiment of the present application also includes electrical components such as a power interface, a fuse holder and a wiring terminal to support the normal operation of the device including the various components of the above-mentioned embodiment.
[0068] The present application also provides a control method for a production design training device, which is applied to the production design training device as described in any one of the above items, referring to Figure 4 , the method comprising: Step S101, identifying the user identity of the target object through the intelligent control sensor component 220, and obtaining the control instruction of the target object.
[0069] Step S102, controlling the device to enter a training mode, a drill mode or an assessment mode according to a control instruction.
[0070] Based on the production design training device described in the above embodiment, after starting the device, the user can use the face recognition or voice recognition function of the intelligent control sensor component 220 to enable the device to identify the user's user identity and define the user who controls the device at this time as the target object. If the user's user identity is not recorded in the device, a coding identifier such as a student ID can be used to create a new user profile, and the user's training status can be recorded through the user profile and stored in the database. For users who already have user profiles stored in the database, their corresponding user profiles can be determined based on their user identities, and they can continue to complete their training courses.
[0071] After completing the user identity recognition, the device can receive the user's voice control instructions through the intelligent sensor component, or obtain the control instructions input by the user through the intelligent control display panel 210 configured as a touch display screen. The control instructions are used to instruct the device to enter the training mode, drill mode or assessment mode. Among them, the training mode is used to arrange various training courses, and can arrange training in multiple dimensions of industrial production for users. The drill mode is used to demonstrate example processes in normal industrial production. The assessment mode is used to test the user's training status and perform corresponding scoring to determine whether the user has passed the training course.
[0072] By identifying the user's identity and entering the training mode, exercise mode or assessment mode according to the control instructions input by the user, the intelligent control function of the device is realized, and the convenience and efficiency of device control are improved. In addition, the design of three modes is also conducive to improving the training effect of the device from multiple angles.
[0073] After the step of controlling the device to enter the training mode, the exercise mode or the assessment mode according to the control instruction, the method further includes: In response to the control device entering the training mode, simulation training data is obtained from an external computer device through the communication interface, and the industrial control module 100 and the intelligent control module 200 are controlled to enter the simulation training process. In the simulation training process, operation instructions for the simulation training data are obtained through the industrial control sensor component 120, the industrial control operation component 130 and the intelligent control sensor component 220.
[0074] Or, in response to the control device entering the assessment mode, the assessment question data is obtained, and the industrial control module 100 and the intelligent control module 200 are controlled to enter the assessment process. During the assessment process, the response data for the assessment question data is obtained through the industrial control sensor component 120, the industrial control operation component 130 and the intelligent control sensor component 220.
[0075] Or, in response to the control device entering the rehearsal mode, the rehearsal data is obtained, and the industrial control module 100 and the intelligent control module 200 are controlled to enter the rehearsal process. During the rehearsal process, the rehearsal data is output through the industrial control display panel 110 and the intelligent control display panel 210.
[0076] Specifically, refer to Figure 5The training mode can include training scenarios for artificial intelligence, training scenarios for industrial control, and virtual-reality joint debugging training scenarios for digital twin technology. Among them, artificial intelligence-related training scenarios include visual recognition courses such as face recognition, license plate recognition, and object recognition, voice recognition courses such as voice acquisition and signal processing, and comprehensive project courses such as intelligent access control monitoring systems, intelligent handle interaction systems, and intelligent screen interaction systems; while industrial control-related training scenarios include touch screen programming courses such as component usage, screen design, and human-computer interaction operations, PLC programming courses such as PLC function instruction application, PLC communication application, and combined application of PLC and touch screen, and comprehensive project courses such as PLC-based sensor application, PLC-based RFID application, and PLC-based weighing sensor application; digital twin-related training scenarios include simulation model establishment courses such as sorting and conveying module model import, sorting and conveying module mechanism definition, and sorting and conveying module simulation action writing, twin data setting courses such as PLC and sorting and conveying module communication settings and testing the effects of PLC and sorting and conveying modules, and comprehensive project courses such as intelligent processing application scenarios, intelligent detection application scenarios, and intelligent assembly application scenarios.
[0077] In the above-mentioned training mode courses, the device obtains the simulation training data required for the course from an external computer device through a communication interface. As described in the above-mentioned embodiment, the simulation training data can be generated by simulation software, or data of a virtual scene artificially built based on digital twin technology to support the above-mentioned various types of training courses. In the simulation training process, the industrial control sensor component 120, the industrial control operation component 130 and the intelligent control sensor component 220 are all used to obtain the user's operation instructions, and judge whether the user's operation is correct according to the operation instructions, thereby controlling the progress of the training steps until the simulation training process ends, that is, the training course is completed.
[0078] Secondly, the assessment mode is set with corresponding assessment question data, which is set according to the content of the practical training course. Figure 6 For example, assessments include digital twin configuration, MES system process management and control, and digital twin simulation operations. After controlling the industrial control module 100 and the intelligent control module 200 to enter the assessment process, the user can determine the assessment process through the intelligent control display panel 210 and / or the industrial control display panel 110, and input their response data, that is, the various operations required in the assessment, through the industrial control sensor component 120, the industrial control operation component 130 and the intelligent control sensor component 220. The device scores the response data and performs statistical analysis of the scores, and finally evaluates whether the user has passed the assessment based on the total score of the assessment process.
[0079] In addition, the drill mode refers to the actual conditions of the industrial production site and is provided with drill data as example demonstrations. When the industrial control module 100 and the intelligent control module 200 enter the drill process, the device will demonstrate the data processing and worker operations involved in each link according to each link preset in the drill data until all links are completed and the drill process is completed.
[0080] For example, refer to Figure 7 The links involved in a drill process include, in order, quick-change tool assembly, raw material delivery, RFID reading and writing, raw material positioning, vehicle logo detection, vehicle logo assembly, raw material processing, polishing and cleaning, raw material pressing, semi-finished product assembly, semi-finished product pressing, laser engraving, processing detection and classification transportation.
[0081] It can be understood that the links involved in the rehearsal process of the above example are all involved in the courses set up in the training mode. At the same time, the industrial control sensor component 120, the industrial control operation component 130 and the intelligent control sensor group of the above device embodiment are all configured with corresponding sensors to provide users with operation. Therefore, through the production design training device of the embodiment of the present application and the above three modes, users can have sufficient training experience based on this device, improve the training effect, thereby improving their work completion efficiency after taking up the post and improving industrial production efficiency.
[0082] The embodiments described in the embodiments of the present application are intended to more clearly illustrate the technical solutions of the embodiments of the present application and do not constitute a limitation on the technical solutions provided in the embodiments of the present application. Those skilled in the art will appreciate that with the evolution of technology and the emergence of new application scenarios, the technical solutions provided in the embodiments of the present application are also applicable to similar technical problems.
[0083] Those skilled in the art will appreciate that all or some of the steps in the methods disclosed above, and the functional modules / units in the systems and devices may be implemented as software, firmware, hardware, or a suitable combination thereof.
[0084] The terms "first", "second", "third", "fourth", etc. (if any) in the specification of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0085] It should be understood that in the present application, "at least one (item)" means one or more, and "plurality" means two or more. "And / or" is used to describe the association relationship of associated objects, indicating that three relationships may exist. For example, "A and / or B" can mean: only A exists, only B exists, and A and B exist at the same time, where A and B can be singular or plural. The character " / " generally indicates that the objects associated before and after are in an "or" relationship. "At least one of the following" or similar expressions refers to any combination of these items, including any combination of single or plural items. For example, at least one of a, b or c can mean: a, b, c, "a and b", "a and c", "b and c", or "a and b and c", where a, b, c can be single or multiple.
[0086] In the several embodiments provided in the present application, it should be understood that the disclosed devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic. For example, the division of the above units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms.
[0087] The preferred embodiments of the present invention are described above with reference to the accompanying drawings, but the scope of the rights of the present invention is not limited thereto. Any modification, equivalent substitution and improvement made by a person skilled in the art without departing from the scope and essence of the present invention should be within the scope of the rights of the present invention.
Claims
1. A production design training device, characterized in that: The device comprises: The industrial control module includes an industrial control display panel, an industrial control sensor component, an industrial control operation component and a PLC, wherein the industrial control display panel, the industrial control sensor component and the industrial control operation component are respectively connected to the PLC; An intelligent control module, comprising an intelligent control display panel, an intelligent control sensor component and a microcontroller, wherein the intelligent control display panel and the intelligent control sensor component are respectively connected to the microcontroller, and the microcontroller is also connected to the PLC; The communication module includes a plurality of communication interfaces, and the PLC is connected to external factory equipment and / or computer equipment through the communication interfaces.
2. The device according to claim 1, characterized in that The industrial control sensing component includes a through-beam sensor, a slot-type photoelectric sensor, a diffuse reflection photoelectric sensor, a first RFID reader / writer, a pressure sensor, a first material sensor and a limit travel switch. The through-beam sensor, the slot-type photoelectric sensor, the diffuse reflection photoelectric sensor, the first RFID reader / writer, the pressure sensor, the first material sensor and the limit travel switch are all connected to the PLC.
3. The device according to claim 1, characterized in that The industrial control operation component includes a switch button, a reset button, a pause button and a start button, and the switch button, the reset button, the pause button and the start button are all connected to the PLC.
4. The device according to claim 1, characterized in that The intelligent control module also includes a material placement area, which is equipped with a second material sensor, a second RFID reader and a two-dimensional code detection unit. The second material sensor, the second RFID reader and the two-dimensional code detection unit are all connected to the microcontroller.
5. The device according to claim 1, characterized in that The intelligent control sensor component includes a camera and a dot matrix screen, and both the camera and the dot matrix screen are connected to the microcontroller.
6. The device according to claim 5, characterized in that The intelligent control sensor component also includes a voice recognition unit integrated with a microphone and a speaker, and both the microphone and the speaker are connected to the microcontroller.
7. The device according to claim 1, characterized in that The device further comprises an expansion interface, the expansion interface is connected to the microcontroller, and the microcontroller is connected to an external expansion device via the expansion interface.
8. The device according to claim 1, characterized in that The device further comprises a switch, wherein the switch is connected to the PLC, and the PLC is connected to the microprocessor via the switch.
9. A control method for a production design training device, applied to the production design training device as claimed in any one of claims 1 to 8, characterized in that: The method comprises: Identify the user identity of the target object through the intelligent control sensor component and obtain the control instructions of the target object; The device is controlled to enter a training mode, a drill mode or an assessment mode according to the control instruction.
10. The device according to claim 9, characterized in that After the step of controlling the device to enter a training mode, a drill mode or an assessment mode according to the control instruction, the method further includes: In response to controlling the device to enter the training mode, obtaining simulation training data from the external computer device through the communication interface, controlling the industrial control module and the intelligent control module to enter the simulation training process, and in the simulation training process, obtaining operation instructions for the simulation training data through the industrial control sensor component, the industrial control operation component and the intelligent control sensor component; or, In response to controlling the device to enter the assessment mode, obtaining assessment question data, controlling the industrial control module and the intelligent control module to enter the assessment process, in which response data to the assessment question data is obtained through the industrial control sensor component, the industrial control operation component and the intelligent control sensor component; or, In response to controlling the device to enter the rehearsal mode, rehearsal data is obtained, and the industrial control module and the intelligent control module are controlled to enter a rehearsal process. In the rehearsal process, the rehearsal data is output through the industrial control display panel and the intelligent control display panel.