Dispersive transformer cooling system and method thereof
By designing a dispersed transformer cooling system, the internal and external cold circulation components and the dual cold supporting components cooperate with each other, combined with oil circulation and multi-point air-cooled liquid cooling treatment, the problems of low cooling efficiency and oil spillage of small oil-immersed transformers are solved, and efficient cooling and stable operation are achieved.
Patent Information
- Application Number
- CN202510451457.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-04-11
AI Technical Summary
Since the existing small oil-immersed transformers do not have oil circulation components, the internal cooling heat is concentrated in the transformer core, and the heat exchange efficiency is poor. The external treatment is only air-cooled, and the heat discharge efficiency is low, and the oil spill cannot be recovered, which affects the transformer operating environment and heat exchange efficiency.
A dispersed transformer cooling system is designed, through the internal and external cold circulation components and the dual cold supporting components, and the internal oil circulation treatment of the transformer is used to improve the speed of heat conduction to the outside, and combined with external multi-point contact air cooling and liquid-cooling heat exchange, the cooling area and efficiency are increased.
It effectively improves the cooling efficiency of the transformer, increases the heat exchange area, realizes the uniformization of the internal temperature of the transformer, ensures the stable operation of the transformer, and avoids the impact of oil spillage on the environment.
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Figure CN119993699A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transformers, and in particular to a decentralized transformer cooling system and method thereof. Background Art
[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, secondary coil and iron core. Its main functions include: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization, etc. Transformers are basic equipment for power transmission and distribution and are widely used in industry, agriculture, transportation, urban communities and other fields.
[0003] The patent with application number 202211119675.9 mentions "a transformer cooling system". The patent forms a closed circulation loop through the transformer oil tank, the first oil collecting pipe, the second oil collecting pipe and the heat sink to reduce the hot spot temperature inside the main transformer and ensure the safe and stable operation of the main transformer.
[0004] However, when the existing small oil-immersed transformer is used, because no oil circulation components are provided, heat is concentrated in the transformer core during internal cooling, resulting in poor heat exchange efficiency, and the transformer is only cooled by air outside, so that the efficiency is poor when the internal temperature is discharged outside, and the existing oil cannot be recovered when it overflows, and the oil cannot be replenished, which not only affects the operating environment of the transformer, but also causes the oil level to decrease, affecting the efficiency of heat exchange, and greatly affecting the stability of the transformer operation. Summary of the invention
[0005] The present invention provides a decentralized transformer cooling system and method, which can effectively solve the problem proposed in the above background technology that when the existing small oil-immersed transformer is used, due to the lack of an oil circulation component, heat is concentrated in the transformer core during internal cooling, resulting in poor heat exchange efficiency, and the transformer is only cooled by air outside, so that the efficiency is poor when the internal temperature is discharged, and the existing oil cannot be recovered when it overflows, and the oil cannot be replenished, which not only affects the operating environment of the transformer, but also causes the oil level to decrease, affecting the efficiency of heat exchange, and greatly affecting the stability of the transformer operation.
[0006] To achieve the above object, the present invention provides the following technical solutions: a decentralized transformer cooling system, comprising a transformer integration box, wherein the transformer integration box is provided with an internal and external cooling circulation component; The internal and external cooling circulation assembly includes fixing bolts; The inside of the transformer integration box is installed with an integration support rod through fixing bolts, and the top of the two integration support rods are welded with a processing transformer box. The two ends of the treatment transformer box are connected through an inner air circulation rack, and the two ends of the two inner air circulation racks are connected through a circulation pipe rack; Circulating oil pumps are installed at both ends of the inner side of the transformer integration box through the motor seat, and dispersed heat exchange racks are installed at both ends of the processing transformer box. The side ends of the dispersed heat exchange racks are equidistantly provided with a number of dispersed inclined holes; A plurality of external buffer barrels are equidistantly connected through the top of the processing transformer box, an external operation pipe is connected through the top of the side end of the external buffer barrel, one end of the external operation pipe is connected through the internal buffer barrel, and the bottom of one end of the internal buffer barrel is connected through the external linkage pipe.
[0007] According to the above technical solution, a hollow support rod is clamped inside the processing transformer box, and a transformer core is installed on the top of the hollow support rod; The top of the hollow support rod is equidistantly connected with a plurality of liquid inlet pipe racks, the inner side of the liquid inlet pipe rack is equidistantly embedded with a plurality of flushing fixed buckets, and the bottom of the hollow support rod is equidistantly connected with inner and outer inlet and outlet pipes; The inner sides of the outer row operating tube and the outer row linkage tube are both clamped with blocking fixing rings, the inner side of the internal memory buffer barrel is slidably connected with a bidirectional movable frame, and both ends of the bidirectional movable frame are welded with inserted sealing blocks.
[0008] According to the above technical solution, the cross-sections of the liquid inlet pipe rack and the inserted sealing block are both T-shaped, and one end of the circulating pipe rack is connected to one end of the circulating oil pump through an adapter.
[0009] According to the above technical solution, the side end of the memory buffer barrel is connected through an injection curved pipe; A mounting and fixing ring is welded on the top of the inner side of the transformer integration box, a storage buffer box is clamped on the top of the mounting and fixing ring, reflux treatment pipes are connected through both sides of the bottom of the storage buffer box, an upper row of treatment pipes are symmetrically connected through the middle of the bottom of the storage buffer box, and an external discharge treatment port is opened at the bottom of the side end of the injection bending pipe and the bottom of the side end of the reflux treatment pipe; The top end of the outer row buffer barrel is installed through the inner side of the storage buffer box, and the cross section of the bidirectional movable frame is Z-shaped.
[0010] According to the above technical solution, a spring return rod is installed on the inner side of the memory buffer barrel, the side end of the injection bending pipe, and the inner side of the storage buffer box, and one end of the spring return rod is clamped and assembled with one end of the bidirectional movable frame; The bottom ends of the spring return rods located at the injection bending tube, the reflux treatment tube and the upper row treatment tubes are all clamped with sliding sealing pads, and isolation limit rings are installed at the positions of the sliding sealing pads on the inner sides of the injection bending tube, the reflux treatment tube and the upper row treatment tubes.
[0011] According to the above technical solution, both ends of the transformer integration box are connected through external cooling circulation racks, the inner side of the external cooling circulation rack is clamped with a double processing pipe rack, and the bottom of the inner side of the transformer integration box is installed with an internal pump through a motor seat at the position corresponding to the internal and external inlet and outlet pipes and the double processing pipe rack; Contact heat exchange racks are installed at both ends of the transformer integration box, and a number of hedging inclined holes are evenly spaced at the side ends of the contact heat exchange racks. An injection fixed pipe is connected through one end of the top of the storage buffer box, and a limiting valve is embedded and installed at one end of the injection fixed pipe. One end of the inner and outer inlet and outlet pipes is connected to one end of the inner pump through an adapter.
[0012] According to the above technical solution, there are four outer row buffer barrels and four injection curved pipes, two reflux treatment pipes and two upper row treatment pipes, and the cross section of the injection curved pipe is L-shaped; The isolation limiting ring is slidably connected to the sliding sealing pad; The input ends of the circulating oil pump and the internal pump are electrically connected to the output end of the external controller; The input terminal of the external controller is electrically connected to the output terminal of the external power supply.
[0013] According to the above technical solution, the transformer integration box is provided with a double cooling support assembly; The double-cold supporting assembly includes a wiring terminal; A wiring terminal is clamped on the top of the transformer integration box, an internal thread fixing block is welded on one side of the top of the transformer integration box, a cooling treatment box is installed on the side end of the internal thread fixing block through a limit bolt, a number of subdivided heat exchange plates are welded on the side end of the cooling treatment box at equal distances, a combination screw is symmetrically welded on the bottom end of the transformer integration box, a fitting treatment plate is clamped on the side end of the combination screw through a fixing nut, a cooling operation box is welded on the side ends of the two fitting treatment plates, an inserted heat exchange cylinder is penetrated and connected to the bottom end of the cooling treatment box and the top end of the cooling operation box, and a heat exchange contact frame is clamped on the side end of the cooling operation box.
[0014] According to the above technical solution, the bottom end of the cooling processing box is fitted with the top end of the transformer integration box, the inserted heat exchange cylinder is sleeved and installed inside the transformer integration box, and the top end of the fitting processing plate and the top end of the cooling operation box are both fitted with the bottom end of the transformer integration box; A hole assembly strip is welded at the bottom of the cooling operation box, a load-bearing mounting frame is sleeved at the side of the hole assembly strip, a bidirectional screw is installed at the side of the load-bearing mounting frame through a fixing nut, a plurality of embedded heat exchange fins are welded at equal intervals at the bottom of the cooling operation box, and a plurality of air inlet and outlet holes are opened at equal intervals at the side of the load-bearing mounting frame; The bidirectional screw is sleeve-connected with the hole combination strip, the side end of the embedded heat exchange plate is embedded and installed on the inner side of the load-bearing mounting frame, and the load-bearing mounting frame is snap-connected with the cooling operation box.
[0015] According to the above technical solution, a decentralized transformer cooling method and a method for using a decentralized transformer cooling system include the following steps: S1: Equipment assembly: The cooling treatment box is fixed and installed by combining screws and internal thread fixing blocks, the integrated support rod and the treatment transformer box are fixed and installed by fixing bolts, the fitting treatment plate and the cooling operation box are assembled by combining screws and fixing nuts, and the load-bearing mounting frame and the cooling operation box are assembled by fixing nuts and bidirectional screws to realize equipment installation and processing; S2: Internal cooling: The heat is transferred outwards through the internal air circulation rack, the dispersed heat exchange rack and the processing transformer box, and the transformer oil filled inside is used to absorb heat and cool the transformer core. The circulating pipe rack and the circulating oil pump drive the internal oil flow to achieve internal cooling and temperature balancing. S3: Dual cooling: The transformer oil is sprayed to the transformer core through the internal pump and the internal and external inlet and outlet pipes to the hollow support rod, the liquid inlet pipe rack and the flushing fixed bucket. The internal and external oil exchange cooling treatment is realized through the external liquid inlet cooling, the external discharge buffer barrel, the external discharge operation pipe, the internal buffer barrel and the external discharge linkage pipe. The oil circulation at the position of the external cooling circulation rack is driven by the dual treatment pipe rack and the internal pump to realize the internal and external circulation cooling and temperature balancing treatment; S4: Circulation and mixing: The oil is thermally expanded and discharged externally through the external discharge buffer barrel, external discharge operation pipe, internal storage buffer barrel and external discharge linkage pipe to connect the transformer box and transformer integration box. The transformer integration box and storage buffer box are connected in series through the reflux treatment pipe and the upper row treatment pipe to achieve internal environmental buffering treatment and internal and external oil circulation exchange treatment, thereby improving the cooling speed.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. An internal and external cooling circulation component is provided, which contacts the oil in the transformer integration box through the internal air circulation rack and the dispersed heat exchange rack. The circulating pipe rack and the circulating oil pump drive the oil in the processing transformer box to flow in both directions, so that the oil in the processing transformer box is exchanged internally, driving the oil flow, and cooperating with the internal pump, liquid pipe rack, flushing fixed bucket, internal and external inlet and outlet pipes and internal air circulation rack to drive the oil in the transformer integration box to be injected into the processing transformer box, and use the oil to directly cool the transformer core. Through the self-circulation of the internal oil, the oil is driven to flush the transformer core, thereby improving the cooling speed of the transformer core. The double-processing pipe rack, the internal pump and the external cooling circulation rack are used to drive the oil in the transformer integration box to circulate, realizing multi-position circulation heat dissipation, cooperating with the external discharge buffer barrel, the external discharge operation pipe, the internal storage buffer barrel and the external discharge linkage pipe to realize the internal and external oil exchange processing, thereby increasing the heat exchange area and improving the heat exchange efficiency, and adjusting the oil cooling speed according to the internal temperature, so that the transformer is always in a stable operating environment; The oil overflowed due to thermal expansion in the transformer box is discharged and stored through the external buffer barrel, external operation pipe, internal buffer barrel and external linkage pipe, and the oil is injected into the transformer integration box. The blocking fixed ring, two-way movable frame, insert sealing block and spring reset rod are used for limiting treatment to achieve internal and external isolation while collecting and treating the external spilled oil. The reflux treatment pipe and upper treatment pipe are used to overflow the hot oil in the transformer integration box into the storage buffer box. The spring reset rod, sliding sealing pad and isolation limit ring are used to achieve oil overflow and oil injection, which not only increases the heat dissipation area of the transformer, but also avoids the impact of oil overflow on the operating environment. At the same time, the oil level is controlled in real time according to the temperature, and it can effectively cooperate during the oil circulation cooling, thereby ensuring the stability of the transformer operating environment and the stability of the oil level. Through the coordination of the internal self-circulation of the double-box oil and the internal and external coordinated circulation, the liquid circulation flushing cooling of the transformer core and the external multi-point air cooling treatment are coordinated to realize the internal and external heat exchange treatment, and at the same time balance the internal temperature. The external overflow equipment and the reflux equipment are used to realize oil control, which effectively solves the problem in the prior art that the heat is concentrated in the position of the transformer core due to the inability of the oil to circulate, making it impossible to even out the internal temperature, and only through external air cooling, resulting in poor heat removal efficiency. At the same time, the oil overflow and oil level control are used to increase the heat exchange area, avoid the influence of the oil on the operating environment and operating stability, thereby increasing the heat exchange area, accelerating the heat exchange speed, balancing the overall temperature, and realizing the steady operation of the transformer.
[0017] 2. A double cooling supporting assembly is provided, and the cooling treatment box and the inserted heat exchange cylinder are inserted into the top of the transformer integration box through the internal thread fixing block, so that the cooling treatment box and the subdivided heat exchange plate are fixed to the top of the transformer integration box, and the inserted heat exchange cylinder and the cooling operation box are combined with the transformer integration box by the fixing nut and the combination screw, and the load-bearing mounting frame and the cooling operation box are fixedly connected in coordination with the fixing nut and the bidirectional screw, and the embedded heat exchange plate is embedded into the load-bearing mounting frame to realize the combined positioning of the equipment, ensure the stability of the equipment connection and the convenience of installation, and realize the heat exchange treatment of the top of the transformer through the subdivided heat exchange plate, the cooling treatment box and the inserted heat exchange cylinder with the transformer integration box and the storage buffer box. The bottom of the transformer integration box is contacted and heat exchanged through the cooling operation box, the inserted heat exchange cylinder, the heat exchange contact frame, the load-bearing mounting frame and the air inlet and outlet holes. The bottom of the transformer is cooled by contact heat exchange, liquid cooling and external wind cooling cycle treatment. The top and bottom bidirectional heat dissipation and heat exchange treatment are used to increase the area and efficiency of the transformer heat exchange and improve its cooling efficiency.
[0018] In summary, by cooperating with each other, the internal and external cooling circulation components and the double cooling support components, the oil circulation treatment inside the transformer is utilized to increase the speed of heat conduction to the outside, and the multi-point contact air cooling and liquid cooling heat exchange at the external side, top and bottom are coordinated to greatly increase the cooling area of the transformer, effectively improve the cooling speed, and ensure the stable operation of the transformer. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0020] In the attached picture: Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the internal and external cooling cycle assembly of the present invention; Figure 3 It is a schematic diagram of the installation structure of the fixing bolt of the present invention; Figure 4 It is a schematic diagram of the installation structure of the external discharge operation pipe of the present invention; Figure 5 It is a schematic diagram of the installation structure of the storage buffer box of the present invention; Figure 6 It is a schematic diagram of the installation structure of the internal pump of the present invention; Figure 7 It is a schematic diagram of the installation structure of the circulating oil pump of the present invention; Figure 8 It is a schematic diagram of the installation structure of the transformer core of the present invention; Fig. 9 It is a structural schematic diagram of the double-cold supporting assembly of the present invention; Fig.10 It is a schematic diagram of the installation structure of the internal thread fixing block of the present invention; Fig.11 It is a schematic diagram of the installation structure of the heat exchange contact frame of the present invention; Fig.12 It is a schematic flow chart of the method of the present invention; Numbers in the figure: 1, transformer integration box; 2. Internal and external cooling circulation components; 201. Fixing bolts; 202. Integrated support rods; 203. Processing transformer box; 204. Hollow support rods; 205. Transformer core; 206. Liquid inlet pipe rack; 207. Flushing fixed bucket; 208. Internal and external inlet and outlet pipes; 209. Internal empty circulation rack; 210. Circulating pipe rack; 211. Circulating oil pump; 212. Dispersed heat exchange rack; 213. Dispersed inclined holes; 214. External discharge buffer barrel; 215. External discharge operation pipe; 216. Internal buffer barrel; 217. External discharge linkage pipe; 218. Blocking Fixed ring; 219, two-way movable frame; 220, insert sealing block; 221, injection bending pipe; 222, install fixed ring; 223, storage buffer box; 224, reflux treatment pipe; 225, upper treatment pipe; 226, external treatment port; 227, spring return rod; 228, sliding sealing pad; 229, external cooling circulation frame; 230, double treatment pipe rack; 231, internal pump; 232, contact heat exchange frame; 233, hedge oblique hole; 234, injection fixed pipe; 235, limit valve; 236, isolation limit ring; 3. Double-cold supporting assembly; 301. Terminal block; 302. Internal thread fixing block; 303. Cooling treatment box; 304. Subdivided heat exchanger plate; 305. Combination screw; 306. Lamination treatment plate; 307. Cooling operation box; 308. Insert heat exchange cylinder; 309. Heat exchange contact frame; 310. Hole combination strip; 311. Load-bearing mounting frame; 312. Bidirectional screw; 313. Embedded heat exchanger plate; 314. Inlet and outlet holes; 315. Limit bolt; 316. Fixing nut. DETAILED DESCRIPTION
[0021] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0022] Example 1: Figure 1-11 As shown, the present invention provides a technical solution, a decentralized transformer cooling system, comprising a transformer integration box 1, wherein the transformer integration box 1 is provided with an internal and external cooling circulation component 2; The internal and external cooling circulation assembly 2 includes a fixing bolt 201, an integrated support rod 202, a processing transformer box 203, a hollow support rod 204, a transformer core 205, a liquid inlet pipe rack 206, a flushing fixed bucket 207, an internal and external inlet and outlet pipe 208, an internal air circulation rack 209, a circulation pipe rack 210, a circulation oil pump 211, a dispersed heat exchange rack 212, a dispersed inclined hole 213, an external discharge buffer barrel 214, an external discharge operation pipe 215, an internal buffer barrel 216, an external discharge linkage pipe 217, and a blocking fixed ring. 218, bidirectional movable frame 219, insert sealing block 220, injection bending pipe 221, installation fixing ring 222, storage buffer box 223, reflux treatment pipe 224, upper treatment pipe 225, external treatment port 226, spring return rod 227, sliding sealing pad 228, external cooling circulation frame 229, double treatment pipe rack 230, internal pump 231, contact heat exchange frame 232, hedging inclined hole 233, injection fixing pipe 234, limiting valve 235 and isolation limiting ring 236; An integrated support rod 202 is installed on the inner side of the transformer integration box 1 through a fixing bolt 201, and a processing transformer box 203 is welded on the top of the two integrated support rods 202. A hollow support rod 204 is clamped on the inner side of the processing transformer box 203, and a transformer core 205 is installed on the top of the hollow support rod 204. A plurality of liquid inlet pipe racks 206 are equidistantly connected to the top of the hollow support rod 204. The cross sections of the liquid inlet pipe rack 206 and the inserted sealing block 220 are both T-shaped, so as to achieve steady support and limiting. A plurality of flushing fixed buckets 207 are equidistantly embedded and installed on the inner side of the liquid inlet pipe rack 206, and an inner and outer inlet and outlet pipes 208 are connected to the bottom of the hollow support rod 204; The two ends of the processing transformer box 203 are penetrated and connected with the inner air circulation rack 209, and the two ends of the two inner air circulation racks 209 are penetrated and connected with the circulation pipe rack 210, one end of the inner and outer inlet and outlet pipes 208 is connected to one end of the internal pump 231 through an adapter, and one end of the circulation pipe rack 210 is connected to one end of the circulation oil pump 211 through an adapter to ensure the stability of the internal transformer oil circulation. The circulation oil pump 211 is installed at both ends of the inner side of the transformer integration box 1 through the motor seat, and the two ends of the processing transformer box 203 are installed with a dispersed heat exchange rack 212, and the side end of the dispersed heat exchange rack 212 is equidistantly provided with a number of dispersed inclined holes 213; A plurality of external buffer barrels 214 are equidistantly connected to the top of the processing transformer box 203. The top of the external buffer barrel 214 is installed on the inner side of the storage buffer box 223 to achieve steady engagement support. An external operation pipe 215 is connected to the top of the side end of the external buffer barrel 214. One end of the external operation pipe 215 is connected to the internal buffer barrel 216. The bottom of one end of the internal buffer barrel 216 is connected to the external linkage pipe 217. The inner sides of the external operation pipe 215 and the external linkage pipe 217 are both clamped with blocking fixed rings 218. The inner side of the internal buffer barrel 216 is slidably connected with a two-way movable frame 219. Both ends of the two-way movable frame 219 are welded with inserted sealing blocks 220. An injection bent pipe 221 is connected through the side end of the memory buffer barrel 216, and a mounting fixing ring 222 is welded on the top of the inner side of the transformer integration box 1. A storage buffer box 223 is clamped on the top of the mounting fixing ring 222. The transformer integration box 1, the processing transformer box 203 and the storage buffer box 223 are all filled with transformer oil. The two sides of the bottom end of the storage buffer box 223 are connected through the reflux treatment pipe 224, and the middle part of the bottom end of the storage buffer box 223 is symmetrically connected through the upper row treatment pipe 225. There are four external buffer barrels 214 and injection bent pipes 221, two reflux treatment pipes 224 and two upper row treatment pipes 225. The cross-section of the injection bent pipe 221 is L-shaped, which realizes the linkage of inlet and outlet liquid circulation, improves the stability of internal and external heat exchange treatment and liquid expansion restriction, and the bottom of the side end of the injection bent pipe 221 and the bottom of the side end of the reflux treatment pipe 224 are opened. An external processing port 226 is provided, and a spring return rod 227 is installed on the inner side of the memory buffer barrel 216, the side end of the injection bending pipe 221, and the inner side of the storage buffer box 223. One end of the spring return rod 227 is clamped and combined with one end of the two-way movable frame 219. The cross section of the two-way movable frame 219 is Z-shaped, which realizes steady movement and processing, and improves the stability of the overall combination limit. The bottom end of the spring return rod 227 located at the injection bending pipe 221, the reflux processing pipe 224 and the upper row processing pipe 225 is clamped with a sliding sealing pad 228, and an isolation limiting ring 236 is installed at the position of the sliding sealing pad 228 on the inner side of the injection bending pipe 221, the reflux processing pipe 224 and the upper row processing pipe 225. The isolation limiting ring 236 is slidably connected with the sliding sealing pad 228 to realize overall alignment and ensure the stability of the connection seal; Both ends of the transformer integration box 1 are penetrated and connected with an external cooling circulation rack 229, and a double processing pipe rack 230 is clamped on the inner side of the external cooling circulation rack 229. An internal pump 231 is installed through a motor seat at the inner bottom end of the transformer integration box 1 corresponding to the internal and external inlet and outlet pipes 208 and the double processing pipe rack 230. Both ends of the transformer integration box 1 are installed with a contact heat exchange rack 232, and a plurality of hedging inclined holes 233 are equidistantly opened on the side end of the contact heat exchange rack 232. One end of the top of the storage buffer box 223 is penetrated and connected with an injection fixed pipe 234, and one end of the injection fixed pipe 234 is embedded with a limiting valve 235. For stable operation of the equipment, the input ends of the circulating oil pump 211 and the internal pump 231 are electrically connected to the output end of the external controller; The input terminal of the external controller is electrically connected to the output terminal of the external power supply.
[0023] The transformer integration box 1 is provided with a double cooling support assembly 3; The double-cold supporting assembly 3 includes a terminal 301, an internal thread fixing block 302, a cooling treatment box 303, a subdivided heat exchange plate 304, a combination screw 305, a bonding treatment plate 306, a cooling operation box 307, an inserted heat exchange cylinder 308, a heat exchange contact frame 309, a hole combination strip 310, a load-bearing mounting frame 311, a bidirectional screw 312, an embedded heat exchange plate 313, an air inlet and outlet hole 314, a limit bolt 315 and a fixing nut 316; The top of the transformer integration box 1 is clamped with a terminal 301, and one side of the top of the transformer integration box 1 is welded with an internal thread fixing block 302. The side end of the internal thread fixing block 302 is installed with a cooling treatment box 303 through a limit bolt 315. The side end of the cooling treatment box 303 is equidistantly welded with a number of subdivided heat exchange fins 304. The bottom of the transformer integration box 1 is symmetrically welded with a combination screw 305. The side end of the combination screw 305 is clamped with a fitting treatment plate 306 through a fixing nut 316. The side ends of the two fitting treatment plates 306 are welded with cooling operation boxes 307. The cooling treatment box 303, The cooling operation box 307 and the inserted heat exchange cylinder 308 are filled with cooling liquid. The bottom end of the cooling treatment box 303 and the top end of the cooling operation box 307 are both penetrated and connected with the inserted heat exchange cylinder 308. The bottom end of the cooling treatment box 303 is fitted with the top end of the transformer integration box 1. The inserted heat exchange cylinder 308 is sleeved and installed on the inner side of the transformer integration box 1. The top end of the fitting treatment plate 306 and the top end of the cooling operation box 307 are both fitted with the bottom end of the transformer integration box 1 to achieve heat exchange contact processing and improve the efficiency and effect of heat exchange cooling. The side end of the cooling operation box 307 is clamped with a heat exchange contact frame 309. A hole combination strip 310 is welded to the bottom end of the cooling operation box 307, and a load-bearing mounting frame 311 is sleeved on the side end of the hole combination strip 310. A bidirectional screw 312 is installed on the side end of the load-bearing mounting frame 311 through a fixing nut 316. The bidirectional screw 312 is sleeved and connected with the hole combination strip 310, so that it can be steadily coordinated during the combination connection and the alignment connection. A number of embedded heat exchange plates 313 are equidistantly welded to the bottom end of the cooling operation box 307, and the side ends of the embedded heat exchange plates 313 are embedded and installed on the inner side of the load-bearing mounting frame 311. The load-bearing mounting frame 311 is snap-connected with the cooling operation box 307 to realize an embedded cooling combination and improve the cooling and heat exchange effect. A number of air inlet and outlet holes 314 are equidistantly provided on the side end of the load-bearing mounting frame 311.
[0024] Example 2: Fig.12 As shown, the present invention provides a technical solution, a decentralized transformer cooling method, comprising the following steps: S1: Equipment assembly: The cooling treatment box 303 is fixedly installed by combining the screw rod 305 and the internal thread fixing block 302, the fixing bolt 201 is used to fix the integrated support rod 202 and the treatment transformer box 203, the combination screw rod 305 and the fixing nut 316 are used to combine the bonding treatment plate 306 and the cooling operation box 307, and the fixing nut 316 and the bidirectional screw rod 312 are used to combine the load-bearing mounting frame 311 and the cooling operation box 307 to realize the equipment installation process; S2: Internal cooling: The heat is conducted outwards through the internal air circulation rack 209, the dispersed heat exchange rack and the processing transformer box 203, and the transformer oil filled inside absorbs heat and cools the transformer core 205. The circulation pipe rack 210 and the circulation oil pump 211 drive the internal oil flow to achieve internal cooling and temperature balancing. S3: Dual cooling: The transformer oil is sprayed onto the hollow support rod 204, the liquid inlet pipe rack 206 and the flushing fixed bucket 207 to the transformer core 205 through the internal pump 231 and the internal and external inlet and outlet pipes 208. The internal and external oil exchange cooling treatment is realized through the external liquid inlet cooling, the external discharge buffer barrel 214, the external discharge operation pipe 215, the internal storage buffer barrel 216 and the external discharge linkage pipe 217. The dual treatment pipe rack 230 and the internal pump 231 drive the oil circulation at the position of the external cooling circulation rack 229 to realize the internal and external circulation cooling and temperature balancing treatment; S4: Circulation and mixing: The oil is thermally expanded and discharged externally through the external discharge buffer barrel 214, the external discharge operation pipe 215, the internal storage buffer barrel 216 and the external discharge linkage pipe 217 to connect the transformer box 203 and the transformer integration box 1. The transformer integration box 1 and the storage buffer box 223 are connected in series through the reflux treatment pipe 224 and the upper row treatment pipe 225 to achieve internal environmental buffering treatment and internal and external oil circulation exchange treatment, thereby improving the cooling speed.
[0025] The working principle and use process of the present invention are as follows: When installing the transformer, the staff inserts the cooling treatment box 303 and the inserted heat exchange cylinder 308 into the top of the transformer integration box 1, and assembles and installs the cooling treatment box 303 and the subdivided heat exchange plate 304 to the top of the transformer integration box 1 through the internal thread fixing block 302 and the cooling treatment box 303 through the limit bolt 315, thereby fixing the cooling treatment box 303 and the subdivided heat exchange plate 304 to the top of the transformer integration box 1, embedding the inserted heat exchange cylinder 308 at the top of the cooling operation box 307 into the top of the transformer integration box 1, and fitting the treatment plate 306 and the combination screw 305 together, and fitting the treatment plate 306 and the combination screw 305 together. 06 is attached to the bottom of the transformer integration box 1, and the fixing nut 316 and the combination screw 305 are used to combine and connect the bonding processing plate 306 and the cooling operation box 307. The hole combination bar 310 at the bottom of the cooling operation box 307 is inserted into the inner side of the load-bearing mounting frame 311, and the bidirectional screw 312 is inserted into the heat exchange contact frame 309 and the inner side of the hole combination bar 310. The load-bearing mounting frame 311 and the cooling operation box 307 are fixedly connected by the fixing nut 316 and the bidirectional screw 312, and the embedded heat exchange plate 313 is embedded in the load-bearing mounting frame 311 to achieve combined positioning; The heat exchange treatment of the top of the transformer is achieved by contacting and exchanging heat with the transformer integration box 1 and the storage buffer box 223 through the subdivided heat exchange fins 304, the cooling treatment box 303 and the inserted heat exchange cylinder 308. The bottom of the transformer integration box 1 is contacted and exchanged with heat through the cooling operation box 307, the inserted heat exchange cylinder 308, the heat exchange contact frame 309, the load-bearing mounting frame 311 and the air inlet and outlet holes 314. The bottom of the transformer is cooled by contact heat exchange, liquid cooling and external wind cooling circulation. The external wiring device is connected to electricity through the wiring terminal 301. When the transformer core 205 is running, the transformer core 205 dissipates heat to the transformer oil in the transformer box 203. The transformer oil expands due to the heat. The transformer oil in the transformer box 203 expands outward to the external buffer barrel 214. The oil pushes the inserted sealing block 220 to separate from the blocking fixing ring 218 in the external operation pipe 215. The oil flows along the external operation pipe 215 into the internal buffer barrel 216. At this time, the two-way movable frame 219 The sealing block 220 is pushed and inserted into the side end of the blocking fixing ring 218 in the external discharge linkage pipe 217. At this time, the oil will not be discharged from the internal buffer barrel 216 along the external discharge linkage pipe 217. When the expansion of the processing transformer box 203 is completed, the spring reset rod 227 drives the two-way moving frame 219 to move and reset along the internal buffer barrel 216, and the oil in the internal buffer barrel 216 is connected with the oil in the transformer integration box 1 through the external discharge linkage pipe 217, so as to realize the external discharge cooling treatment of the oil, and the processing transformer box 203 is cooled. 03 is buffered, and the oil in the inner air circulation rack 209 and the processing transformer box 203 is heat-conducted to the inner air circulation rack 209 and the dispersed heat exchange rack 212. The transformer oil in the transformer integration box 1 absorbs the heat on the surface of the inner air circulation rack 209 and the dispersed heat exchange rack 212 to realize heat conduction outward. The circulating oil pump 211 and the circulating pipe rack 210 drive the oil in the inner air circulation rack 209 to circulate, realizing the internal liquid flow. At this time, the internal liquid self-circulation flow heat exchange , improve the efficiency of internal heat exchange, when the internal temperature decreases, the liquid level decreases, when the liquid level drops to the limited liquid level position of the injection fixed pipe 234, the spring reset rod 227 drives the sliding seal 228 to move along the isolation limit ring 236, opens the injection bent pipe 221, and allows the oil in the transformer integration box 1 to enter the processing transformer box 203 along the injection bent pipe 221, so as to realize oil reflux, when the liquid level rises, the hydraulic pressure pushes the sliding seal 228 to reset to the inside of the isolation limit ring 236; When the temperature of the oil in the transformer box 203 is high, the oil in the transformer integration box 1 is extracted through the internal pump 231 and the internal and external inlet and outlet pipes 208, and the oil is directly sprayed to the side end of the transformer core 205 along the hollow support rod 204, the liquid inlet pipe rack 206 and the flushing fixed bucket 207, directly flushing and cooling the surface of the transformer core 205. At this time, the internal oil volume increases, so the above-mentioned operation of discharging the oil is repeated, and the oil extracted from the transformer integration box 1 is returned to the transformer integration box 1. When the oil in the transformer integration box 1 expands, the oil pushes the sliding sealing pad 228 at the position of the upper row of processing pipes 225, and the hot oil is discharged into the storage buffer box 223 along the upper row of processing pipes 225. When the oil in the transformer integration box 1 is reduced to a specified amount, the spring reset rod 227 drives the sliding sealing pad 228 to move along the isolation limit ring 236, opens the reflux processing pipe 224, and the oil flows back to the transformer integration box 1 along the reflux processing pipe 224 and the external processing port 226, realizing the circulation of the oil. The internal environment is cooled by the circulation of the oil. The internal pump 231 and the double processing pipe rack 230 extract the oil at the position of the external cooling circulation rack 229, and spray the oil from top to bottom to realize heat exchange treatment. The external cooling circulation rack 229 and the contact heat exchange rack 232 are used to replace the internal heat. When the external air blows the contact heat exchange rack 232, the air is dispersed and contacted through the counter-slanted holes 233 to increase the cooling contact time, realize the coordinated treatment of air cooling and water cooling, and improve the cooling effect and efficiency.
[0026] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A decentralized transformer cooling system, comprising a transformer integration box (1), characterized in that: The transformer integration box (1) is provided with an internal and external cooling circulation component (2); The internal and external cooling circulation assembly (2) comprises a fixing bolt (201); An integration support rod (202) is installed inside the transformer integration box (1) via a fixing bolt (201), and a processing transformer box (203) is welded to the top of two integration support rods (202). Both ends of the processing transformer box (203) are connected through an inner air circulation rack (209), and both ends of the two inner air circulation racks (209) are connected through a circulation pipe rack (210); Circulating oil pumps (211) are installed at both ends of the inner side of the transformer integration box (1) through a motor seat, and dispersed heat exchange racks (212) are installed at both ends of the processing transformer box (203), and a plurality of dispersed inclined holes (213) are equidistantly provided at the side ends of the dispersed heat exchange racks (212); The top of the processing transformer box (203) is equidistantly penetrated with a plurality of external buffer barrels (214), the top of the side end of the external buffer barrel (214) is penetrated with an external operation pipe (215), one end of the external operation pipe (215) is penetrated with a memory buffer barrel (216), and the bottom of one end of the memory buffer barrel (216) is penetrated with an external linkage pipe (217).
2. A decentralized transformer cooling system according to claim 1, characterized in that: A hollow support rod (204) is clamped on the inner side of the processing transformer box (203), and a transformer core (205) is installed on the top end of the hollow support rod (204); The top end of the hollow support rod (204) is connected to a plurality of liquid inlet pipe racks (206) at equal intervals, a plurality of flushing fixed buckets (207) are embedded and installed at equal intervals inside the liquid inlet pipe rack (206), and the bottom end of the hollow support rod (204) is connected to inner and outer inlet and outlet pipes (208); The outer row operating tube (215) and the outer row linkage tube (217) are both clamped with a blocking fixing ring (218) on their inner sides, the inner side of the internal buffer barrel (216) is slidably connected with a bidirectional movable frame (219), and both ends of the bidirectional movable frame (219) are welded with an inserted sealing block (220).
3. A decentralized transformer cooling system according to claim 2, characterized in that: The cross-sections of the liquid inlet pipe rack (206) and the inserted sealing block (220) are both T-shaped, and one end of the circulating pipe rack (210) is connected to one end of the circulating oil pump (211) via an adapter.
4. A decentralized transformer cooling system according to claim 2, characterized in that: The side end of the memory buffer barrel (216) is penetrated and connected with an injection curved pipe (221); A mounting fixing ring (222) is welded to the top of the inner side of the transformer integration box (1); a storage buffer box (223) is clamped to the top of the mounting fixing ring (222); reflux treatment pipes (224) are connected through both sides of the bottom of the storage buffer box (223); an upper row treatment pipe (225) is symmetrically connected through the middle of the bottom of the storage buffer box (223); and an external discharge treatment port (226) is provided at the bottom of the side end of the injection bending pipe (221) and the bottom of the side end of the reflux treatment pipe (224); The top end of the outer row buffer barrel (214) is installed through the inner side of the storage buffer box (223), and the cross section of the bidirectional movable frame (219) is Z-shaped.
5. A decentralized transformer cooling system according to claim 4, characterized in that: A spring return rod (227) is installed on the inner side of the memory buffer barrel (216), the side end of the injection bending tube (221), and the inner side of the storage buffer box (223); one end of the spring return rod (227) is clamped and assembled with one end of the bidirectional movable frame (219); The bottom ends of the spring return rods (227) located at the injection bending tube (221), the reflux treatment tube (224) and the upper row treatment tube (225) are all clamped with sliding sealing pads (228), and isolation limit rings (236) are installed at positions corresponding to the sliding sealing pads (228) on the inner sides of the injection bending tube (221), the reflux treatment tube (224) and the upper row treatment tube (225).
6. A decentralized transformer cooling system according to claim 5, characterized in that: Both ends of the transformer integration box (1) are connected through an external cooling circulation rack (229), the inner side of the external cooling circulation rack (229) is clamped with a double processing pipe rack (230), and an internal pump (231) is installed at the inner bottom end of the transformer integration box (1) corresponding to the positions of the internal and external inlet and outlet pipes (208) and the double processing pipe rack (230) through a motor seat; Both ends of the transformer integration box (1) are equipped with contact heat exchange racks (232), and the side ends of the contact heat exchange racks (232) are provided with a plurality of hedging inclined holes (233) at equal intervals. An injection fixed pipe (234) is connected through one end of the top end of the storage buffer box (223), and a limiting valve (235) is embedded and installed at one end of the injection fixed pipe (234); One end of the inner and outer inlet and outlet pipes (208) is connected to one end of the inner pump (231) via an adapter.
7. A decentralized transformer cooling system according to claim 6, characterized in that: There are four outer row buffer barrels (214) and four injection curved pipes (221), two reflux processing pipes (224) and two upper row processing pipes (225), and the cross section of the injection curved pipe (221) is L-shaped; The isolation limiting ring (236) is slidably connected to the sliding sealing pad (228); The input ends of the circulating oil pump (211) and the internal pump (231) are electrically connected to the output end of the external controller; The input terminal of the external controller is electrically connected to the output terminal of the external power supply.
8. A decentralized transformer cooling system according to claim 7, characterized in that: The transformer integration box (1) is provided with a double cooling support assembly (3); The double-cold supporting assembly (3) comprises a wiring terminal (301); The transformer integration box (1) is clamped with a connection terminal (301) at the top end, an internal thread fixing block (302) is welded to one side of the top end of the transformer integration box (1), a cooling treatment box (303) is installed on the side end of the internal thread fixing block (302) via a limit bolt (315), a plurality of subdivided heat exchange fins (304) are welded to the side end of the cooling treatment box (303) at equal intervals, a combination screw (305) is symmetrically welded to the bottom end of the transformer integration box (1), a bonding treatment plate (306) is clamped to the side end of the combination screw (305) via a fixing nut (316), a cooling operation box (307) is welded to the side ends of the two bonding treatment plates (306), an inserted heat exchange cylinder (308) is penetrated and connected to the bottom end of the cooling treatment box (303) and the top end of the cooling operation box (307), and a heat exchange contact frame (309) is clamped to the side end of the cooling operation box (307).
9. A decentralized transformer cooling system according to claim 8, characterized in that: The bottom end of the cooling processing box (303) is fitted with the top end of the transformer integration box (1), the inserted heat exchange cylinder (308) is sleeved and installed on the inner side of the transformer integration box (1), and the top end of the fitting processing plate (306) and the top end of the cooling operation box (307) are both fitted with the bottom end of the transformer integration box (1); A hole assembly strip (310) is welded to the bottom end of the cooling operation box (307); a load-bearing mounting frame (311) is sleeved on the side end of the hole assembly strip (310); a bidirectional screw (312) is mounted on the side end of the load-bearing mounting frame (311) via a fixing nut (316); a plurality of embedded heat exchange fins (313) are welded to the bottom end of the cooling operation box (307) at equal intervals; and a plurality of air inlet and outlet holes (314) are opened at equal intervals on the side end of the load-bearing mounting frame (311); The bidirectional screw (312) is sleeved and connected with the hole combination strip (310), and the side end of the embedded heat exchange plate (313) is embedded and installed inside the load-bearing mounting frame (311), and the load-bearing mounting frame (311) is snap-fitted and connected with the cooling operation box (307).
10. A decentralized transformer cooling method, according to the method for using a decentralized transformer cooling system according to claim 9, characterized in that: The steps include: S1: Equipment assembly: The cooling process box (303) is fixedly installed by combining the screw rod (305) and the internal thread fixing block (302), the fixing bolt (201) is used to fix the integrated support rod (202) and the process transformer box (203), the combined screw rod (305) and the fixing nut (316) are used to combine the bonding process plate (306) and the cooling operation box (307), and the fixing nut (316) and the bidirectional screw rod (312) are used to combine the load-bearing mounting frame (311) and the cooling operation box (307), thereby realizing equipment installation processing; S2: Internal cooling: heat is conducted outwards through the internal air circulation rack (209), the dispersed heat exchange rack and the processing transformer box (203), and the transformer oil filled inside absorbs heat and cools the transformer core (205). The circulation pipe rack (210) and the circulation oil pump (211) drive the internal oil flow to achieve internal cooling and temperature balancing. S3: Dual cooling: Transformer oil is sprayed onto the transformer core (205) through the internal pump (231) and the internal and external inlet and outlet pipes (208) to the hollow support rod (204), the liquid inlet pipe rack (206) and the flushing fixed bucket (207); internal and external oil exchange cooling treatment is achieved through external liquid inlet cooling, external discharge buffer barrel (214), external discharge operation pipe (215), internal storage buffer barrel (216) and external discharge linkage pipe (217); the dual treatment pipe rack (230) and the internal pump (231) are used to drive the oil circulation at the position of the external cooling circulation rack (229), thereby achieving internal and external circulation cooling and temperature balancing treatment; S4: Circulation and mixing: The oil is thermally expanded and discharged externally, and the transformer box (203) and the transformer integration box (1) are connected in series through the external discharge buffer barrel (214), the external discharge operation pipe (215), the internal storage buffer barrel (216) and the external discharge linkage pipe (217). The transformer integration box (1) and the storage buffer box (223) are connected in series through the reflux treatment pipe (224) and the upper treatment pipe (225), so as to realize internal environmental buffering treatment and internal and external oil circulation exchange treatment, thereby improving the cooling speed.
Citation Information
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