Split type wire plugging device and intelligent wire plugging method

Abstract

The invention provides a split type wire plugging device and an intelligent wire plugging method, and belongs to the field of automobile intelligent manufacturing, and the split type wire plugging device comprises a multi-station rotating disc mechanism, an assumed stator tool, a material taking and jacking mechanism, a carrying operation frame, a carrying clamping jaw disc chuck module, a stator take-up module and a split type wire plugging detection module. The stator take-up module is arranged below the carrying operation frame and receives a whole circle of single-layer flat wires supplied by the carrying clamping jaw disc chuck module in a downward pressing mode, and the split plug wire detection module monitors the plug wire state. According to the invention, each layer of winding is independently inserted by adopting a split-type plug wire, so that the problems of winding intersection, dislocation and the like are avoided, windings with different layer numbers and different specifications can be adapted, the flexibility and the adaptability are improved, and the plug wire quality and the motor performance are ensured; the method can be popularized and applied in the field of manufacturing of driving motors of new energy automobiles or manufacturing of other motors needing efficient and accurate wire plugging.

Description

Technical Field

[0001] The present invention belongs to the field of intelligent automobile manufacturing, and in particular relates to a split-type wiring plugging device and an intelligent wiring plugging method. Background Art

[0002] With the global energy crisis and the increasing awareness of environmental protection, the new energy vehicle industry is booming at an unprecedented speed. As one of the core components of new energy vehicles, the performance of the drive motor directly affects the power, economy and range of the vehicle.

[0003] In recent years, flat wire motors have gradually become the first choice for new energy vehicle drive motors due to their high power density, high efficiency, low noise and good heat dissipation performance. However, in the manufacturing process of flat wire motors, the stator wire insertion link is a technical difficulty.

[0004] The traditional manual wire insertion method has problems such as low production efficiency, difficulty in ensuring slot fullness, and easy scratching of enameled wires, which not only increases manufacturing costs, but also affects the performance and reliability of the motor. In particular, for the layered characteristics of the stator coils of flat wire motors, the development of an efficient and accurate automatic wire insertion device is of great significance for improving the manufacturing quality and production efficiency of flat wire motors. Summary of the invention

[0005] In order to overcome the deficiencies of the prior art, the purpose of the present invention is to develop a split-type wiring insertion device and an intelligent wiring insertion method for an electric drive flat wire stator of a new energy vehicle, so as to solve the stator wiring insertion problem in the manufacturing process of a flat wire motor.

[0006] Design principle: For the multi-layer structure of flat wire stator winding, a split-type plug-in method is adopted. This method regards each layer of winding as an independent module, and inserts it into the stator slot one by one through the split-type plug-in mechanism until the stator winding is full.

[0007] A split wire insertion device comprises a multi-station turntable mechanism, a presumed sub-tool, a material picking and lifting mechanism, a transport frame, a transport clamp faceplate module, a stator wire take-up module and a split wire insertion detection module; the presumed sub-tool carrying a full circle of single-layer flat wire is arranged on the multi-station turntable mechanism, the material picking and lifting mechanism is arranged below the multi-station turntable mechanism and corresponds to the presumed sub-tool arrangement above, the transport clamp faceplate module is arranged on the top of the transport frame and is driven to move horizontally along the top of the frame, the stator wire take-up module is arranged below the transport frame and receives the full circle of single-layer flat wire pressed down by the transport clamp faceplate module, and the split wire insertion detection module is arranged adjacent to the stator wire take-up module to monitor the wire insertion status.

[0008] Furthermore, the multi-station turntable mechanism includes a turntable rotating seat and a multi-station turntable body; a rotating switching station is fixed to the turntable rotating seat and driven at the lower middle part of the multi-station turntable body, and multiple assumed sub-tools are arranged on the wire insertion station of the multi-station turntable body for single-layer wire insertion.

[0009] Further, it is assumed that the sub-tooling includes a positioning slot bottom plate that slides up and down in a wire insertion cage frame, a push plate and a through slot top plate with radially evenly distributed slots and positioning fins; the positioning slot bottom plate and the through slot top plate are supported and connected by an upper support column group, and the push plate is arranged between the positioning slot bottom plate and the through slot top plate and slides along the upper support column group, and multiple wire insertion lifting rods passing through the positioning slot bottom plate are connected at the bottom of the push plate; two rotating plates are connected from the bottom of the wire insertion cage frame to the bottom surface of the upper positioning slot bottom plate; the lower ends of the multiple wire insertion lifting rods are arranged on a wire insertion lifting plate, which matches the material taking and lifting mechanism below.

[0010] Furthermore, the transport frame includes frame columns, frame beams, a transport top plate, a transport translation drive assembly, a transport downward pressure drive mechanism and a transport bottom plate; the transport top plate is driven by the transport translation drive assembly to slide horizontally on the frame beams; the transport downward pressure drive mechanism is vertically arranged on the transport top plate, and the bottom end of the drive rod of the transport downward pressure drive mechanism is connected to the top surface of the transport bottom plate, thereby realizing the lifting and lowering of the transport bottom plate.

[0011] Furthermore, the transporting clamp faceplate module includes a clamp top plate, an adapter top cylinder, an internal support mechanism, a mechanism for grabbing the lower faceplate, a lower plate connecting assembly and a flat line pressing mechanism; the adapter top cylinder is connected between the clamp top plate and the transport bottom plate of the transport running frame, the internal support mechanism is connected to the clamp top plate from below, the mechanism for grabbing the lower faceplate is connected to the outer periphery of the internal support mechanism through the lower plate connecting assembly, and the lower pressure ring of the flat line pressing mechanism is spatially lifted and lowered between the internal support mechanism and the mechanism for grabbing the lower faceplate.

[0012] Furthermore, the internal support mechanism includes an internal support pin, an internal support plate, an internal support cam disk assembly, an internal support guide disk and an internal support driver; the internal support plate is vertically arranged below the corresponding internal support pin to form an internal support circular array, the bottom of the internal support pin is embedded in a pin groove radially opened on the upper surface of the internal support guide disk, the top of the internal support pin is connected to the cam in the oblique groove of the internal support cam disk assembly, the cam disk of the internal support cam disk assembly is drivingly connected to the internal support driver, and the internal support pin and the internal support plate are driven inward or outward through the rotation of the internal support cam disk assembly.

[0013] Furthermore, the mechanism for grabbing the lower flower disc includes an outward-retracting push pin, an outward-retracting cam disc assembly, an outward-retracting drive, a lower disc pin, a tightening cam disc assembly, a tightening drive and a double-sided guide groove disc, wherein the circular array of the outward-retracting push pin is arranged in the upper guide groove of the double-sided guide groove disc, and the circular array of the lower disc pin is arranged in the lower guide groove of the double-sided guide groove disc; the top surface of the outward-retracting push pin is connected to the cam in the oblique groove of the outward-retracting cam disc assembly, and the cam disc of the outward-retracting cam disc assembly is driven and connected to the outward-retracting drive; the bottom surface of the lower disc pin is connected to the cam in the oblique groove of the tightening cam disc assembly, and the cam disc of the tightening cam disc assembly is driven and connected to the tightening drive.

[0014] Furthermore, the flat line pressing mechanism includes a flat line pressing driver, a flat line pressing pulley assembly, a flat line pressing lifting rod, a flat line pressing bottom plate and a flat line pressing ring. The flat line pressing driver and the flat line pressing pulley assembly are supported on the clamping claw top plate, the flat line pressing lifting rod is vertically arranged and transmission-connected to the flat line pressing pulley assembly, the flat line pressing bottom plate is connected to the bottom end of the flat line pressing lifting rod, and the flat line pressing ring is arranged below the flat line pressing bottom plate.

[0015] Furthermore, the stator wire taking-up module includes a wire taking-up frame, a wire taking-up top plate, a wire diameter adjustment mechanism and a hypothetical sub-tray; the wire taking-up top plate is arranged on the wire taking-up frame, the wire diameter adjustment mechanism is arranged at the middle wire taking-up hole of the wire taking-up top plate, and the hypothetical sub-tray is arranged between the wire diameter adjustment mechanism and the wire taking-up top plate for collecting a whole circle of flat wire.

[0016] The present invention also provides an intelligent wire insertion method, which includes: S1, the turntable rotates to send the inserted whole circle of single-layer flat wire to the material picking position; S2, the transport clamp automatically grabs the whole circle of single-layer flat wire and transports it to the split wire insertion station; S3, the assumed sub-tray of the split wire insertion station rises, receives the whole circle of single-layer flat wire conveyed by downward pressure, and checks one layer; S4, repeats S1-S3 until the entire nail is inserted; S5, the assumed sub-tooling descends, and the tray flows away.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the present application adopts a split-type plug-in, which can significantly improve the stability of the plug-in and reduce the difficulty; because each layer of windings is inserted independently, it can avoid problems such as winding crossing and misalignment that may occur in the traditional plug-in method. At the same time, the split-type plug-in can also adapt to windings of different numbers of layers and different specifications, improving the flexibility and adaptability of the system. Through the split-type plug-in, efficient and accurate insertion of flat wire stator windings is achieved, avoiding scratches and damage caused by manual plug-in; compared with the existing integral plug-in method, significant breakthroughs have been made in plug-in efficiency, accuracy and adaptability, ensuring plug-in quality and motor performance, and can be promoted and applied in the manufacturing of drive motors for new energy vehicles or other motor manufacturing fields that require efficient and accurate plug-in. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the split-type plug-in device of the present invention; Figure 2 It is a schematic diagram of a multi-station turntable mechanism; Figure 3 It is a schematic diagram of the hypothetical sub-tooling; Figure 4 The figure is a schematic diagram of the decomposition of the hypothetical sub-tool; Figure 5 It is a schematic diagram of the material taking and lifting mechanism; Figure 6 The figure is a schematic diagram of the transport rack; Figure 7 It is a schematic diagram of the handling gripper faceplate module; Figure 8 is a schematic diagram of the inner support mechanism; Fig. 9 for Figure 8 Schematic diagram of some structures; Fig.10 A schematic diagram of the mechanism for grabbing the lower faceplate; Fig.11 It is a schematic diagram of the flat wire downward pressing mechanism; Fig.12 This is a schematic diagram of the stator take-up module.

[0019] In the figure, 10. Multi-station turntable mechanism; 11. Turntable rotating seat; 12. Multi-station turntable body; 20. Assume sub-tooling; 21. Plug-in cage; 22. Positioning slot bottom plate; 23. Push plate; 24. Through slot top plate; 25. Upper support column group; 26. Plug-in lifting rod; 27. Plug-in lifting plate; 30. Material lifting mechanism; 31. Material lifting gantry; 32. Material lifting driver; 33. Lifting head; 40. Carrying frame; 41. Frame column; 42. Frame beam; 43. Carrying top plate; 44. Carrying translation drive assembly; 45. Carrying pressing drive mechanism; 46. Carrying bottom plate; 47. Pressing lifting guide rod; 48. Pressing guide sleeve; 49. Translation slide rail assembly; 50. Carrying clamp faceplate module; 51. Clamp top plate; 52. Adapter top cylinder; 53. Internal support mechanism; 531. Internal support pin; 532. Internal support plate; 533. Internal support cam plate assembly; 534. Internal support guide plate; 535. Internal support driver; 54. Grab the lower faceplate mechanism; 541. Outward push pin; 542. Outward cam plate assembly; 543. Outward driver; 544. Lower plate pin; 545. Tightening cam plate assembly; 546. Tightening driver; 547. Double-sided guide groove plate; 55. Lower plate connecting assembly; 56. Flat line lower pressure mechanism; 561. Flat line lower pressure driver; 562. Flat line lower pressure pulley assembly; 563. Flat line lower pressure lifting rod; 564. Flat line lower pressure bottom plate; 565. Flat line lower pressure ring; 566. Lower pressure guide assembly; 60. Stator take-up module; 61. Take-up frame; 62. Take-up top plate; 63. Wire diameter adjustment mechanism; 64. Assumption tray; 65. Material take-up lifting mechanism; 70. Split wire plug detection module. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] A split plug-in device, see Figure 1-Figure 12 The device includes a multi-station turntable mechanism 10, a stator tooling 20, a material picking and lifting mechanism 30, a transport running frame 40, a transport clamping claw disc module 50, a stator take-up module 60 and a split wire insertion detection module 70.

[0022] Layout relationship: the hypothetical sub-tool 20 carrying a full circle of single-layer flat wire is arranged on the multi-station turntable mechanism 10, the material picking and lifting mechanism 30 is arranged below the multi-station turntable mechanism 10 and arranged corresponding to the hypothetical sub-tool 20 above, the conveying clamp faceplate module 50 is arranged on the top of the conveying running frame 40 and is driven to move horizontally along the top of the running frame, the stator wire taking-up module 60 is arranged below the conveying running frame 40 and receives the full circle of single-layer flat wire pressed down by the conveying clamp faceplate module 50, and the split wire insertion detection module 70 is arranged adjacent to the stator wire taking-up module 60 to monitor the wire insertion status.

[0023] Among them, the multi-station turntable mechanism 10 includes a turntable rotating seat 11 and a multi-station turntable body 12; a rotating switching station is fixed to the turntable rotating seat 11 and driven at the lower middle part of the multi-station turntable body 12, and multiple assumed sub-tools 20 are arranged on the wire insertion station of the multi-station turntable body 12 for single-layer wire insertion.

[0024] Among them, it is assumed that the sub-tooling 20 includes a positioning groove chassis 22 that slides up and down in the wire insertion cage frame 21, a push plate 23 with radially evenly distributed slots and positioning fins, and a through groove top plate 24; the positioning groove chassis 22 and the through groove top plate 24 are supported and connected by an upper support column group 25, and the push plate 23 is slidably arranged between the positioning groove chassis 22 and the through groove top plate 24 along the upper support column group 25, and a plurality of wire insertion lifting rods 26 that pass through the positioning groove chassis 22 are connected to the bottom of the push plate 23; two rotating plates 28 are connected from the bottom of the wire insertion cage frame 21 to the bottom surface of the upper positioning groove chassis 22; the lower ends of the plurality of wire insertion lifting rods 26 are arranged on a wire insertion lifting plate 27, which matches the material taking and lifting mechanism 30 below.

[0025] The material picking and lifting mechanism 30 comprises a material picking and lifting gantry 31 , a material picking and lifting driver 32 and a lifting head 33 . The lifting head 33 is arranged at the end of a lifting rod of the material picking and lifting driver 32 which is telescopically extended upward.

[0026] The lifting head 33 is directly opposite to the bottom center of the wire insertion lifting disk 27 of the hypothetical sub-tool 20.

[0027] Assuming that the sub-tool 20 is fully inserted with a full circle of flat wires for carding, the material taking and lifting driver 32 drives the lifting head 33 to rise, driving the wire insertion lifting plate 27 to rise, thereby pushing the full circle of flat wires out of the wire insertion cage 21, facilitating the subsequent full circle of material taking.

[0028] Among them, the transport frame 40 includes a frame column 41, a frame beam 42, a transport top plate 43, a transport translation drive component 44, a transport downward pressure drive mechanism 45 and a transport bottom plate 46; the transport top plate 43 is driven by the transport translation drive component 44 to slide horizontally on the frame beam 42; the transport downward pressure drive mechanism 45 is vertically arranged on the transport top plate 43, and the bottom end of the driving rod of the transport downward pressure drive mechanism 45 is connected to the top surface of the transport bottom plate 46, so as to realize the lifting and lowering of the transport bottom plate 46.

[0029] Furthermore, the transport frame 40 also includes a downward pressing and lifting guide rod 47, a downward pressing guide sleeve 48, and a translation slide rail assembly 49; multiple downward pressing and lifting guide rods 47 are vertically inserted into the transport top plate 43 through the downward pressing guide sleeve 48, and the bottom of the downward pressing and lifting guide rod 47 is fixedly connected to the top surface of the transport bottom plate 46; two groups of translation slide rail assemblies 49 are arranged on the corresponding frame beams 42, and the bottom surface of the transport top plate 43 is connected to the two groups of translation slide rail assemblies 49 and slides relative to the frame beams 42.

[0030] The transport translation drive assembly 44 adopts a drive rack and pinion method, a drive belt method, a linear motor drive method, etc., and the drive rack and pinion method is preferred.

[0031] Among them, the transporting clamping claw face disc module 50 includes a clamping claw top plate 51, an adapter top cylinder 52, an internal support mechanism 53, a mechanism for grabbing the lower face disc 54, a lower plate connecting assembly 55 and a flat line lower pressing mechanism 56; the adapter top cylinder 52 is connected between the clamping claw top plate 51 and the transporting bottom plate 46 of the transport running frame 40, the internal support mechanism 53 is connected to the clamping claw top plate 51 from below, the mechanism for grabbing the lower face disc 54 is connected to the outer periphery of the internal support mechanism 53 through the lower plate connecting assembly 55, and the lower pressure ring of the flat line pressing mechanism 56 is spatially lifted and lowered and arranged between the internal support mechanism 53 and the mechanism for grabbing the lower face disc 54.

[0032] Among them, the internal support mechanism 53 includes an internal support pin 531, an internal support plate 532, an internal support cam disk assembly 533, an internal support guide disk 534 and an internal support driver 535; the internal support plate 532 is vertically arranged below the corresponding internal support pin 531 to form an internal support circular array, the bottom of the internal support pin 531 is embedded in the pin groove radially opened on the upper surface of the internal support guide disk 534, the top of the internal support pin 531 is connected to the cam in the oblique groove of the internal support cam disk assembly 533, the cam disk of the internal support cam disk assembly 533 is drivingly connected to the internal support driver 535, and the rotation of the internal support cam disk assembly 533 drives the internal support pin 531 and the internal support plate 532 to retract or expand.

[0033] Among them, the grabbing lower flower disc mechanism 54 includes an outward push pin 541, an outward cam disc assembly 542, an outward drive 543, a lower disc pin 544, a tightening cam disc assembly 545, a tightening drive 546 and a double-sided guide groove disc 547. The outward push pin 541 is arranged in a circular array in the upper guide groove of the double-sided guide groove disc 547, and the lower disc pin 544 is arranged in a circular array in the lower guide groove of the double-sided guide groove disc 547; the top surface of the outward push pin 541 is connected to the cam in the oblique groove of the outward cam disc assembly 542, and the cam disc of the outward cam disc assembly 542 is drivingly connected to the outward drive 543; the bottom surface of the lower disc pin 544 is connected to the cam in the oblique groove of the tightening cam disc assembly 545, and the cam disc of the tightening cam disc assembly 545 is drivingly connected to the tightening drive 546.

[0034] The lower plate connection assembly 55 adopts a perforated plate and a supporting column. As long as it can support and connect the inner support mechanism 53 and the lower disc grabbing mechanism 54, the specific structure will not be repeated here.

[0035] Among them, the flat line pressing mechanism 56 includes a flat line pressing driver 561, a flat line pressing pulley assembly 562, a flat line pressing lifting rod 563, a flat line pressing bottom plate 564 and a flat line pressing ring 565. The flat line pressing driver 561 and the flat line pressing pulley assembly 562 are supported on the clamping claw top plate 51, the flat line pressing lifting rod 563 is vertically arranged and transmission-connected to the flat line pressing pulley assembly 562, the flat line pressing bottom plate 564 is connected to the bottom end of the flat line pressing lifting rod 563, and the flat line pressing ring 565 is arranged below the flat line pressing bottom plate 564.

[0036] Furthermore, the flat wire downward pressing mechanism 56 also includes a downward pressing guide assembly 566, which specifically adopts a combination mode of a guide rod and a guide sleeve, which will not be described in detail here.

[0037] Among them, the stator wire taking-up module 60 includes a wire taking-up frame 61, a wire taking-up top plate 62, a wire diameter adjustment mechanism 63 and a hypothetical sub-tray 64; the wire taking-up top plate 62 is arranged on the wire taking-up frame 61, the wire diameter adjustment mechanism 63 is arranged at the middle wire taking-up hole of the wire taking-up top plate 62, and the hypothetical sub-tray 64 is arranged between the wire diameter adjustment mechanism 63 and the wire taking-up top plate 62, and is used to collect a whole circle of flat wire.

[0038] Furthermore, the stator wire-taking module 60 further includes a material-taking-up lifting mechanism 65 ; the material-taking-up lifting mechanism 65 is used to set the wire-taking-up top plate 62 on the wire-taking frame 61 in a liftable manner.

[0039] The split wire insertion detection module 70 is disposed on the wire take-up frame 61 and includes a material sensor, a wire insertion status monitoring camera, and the like.

[0040] The present invention also provides an intelligent plugging method, which is implemented based on the aforementioned split plugging device. The intelligent plugging method includes the following steps.

[0041] S1. The turntable rotates to deliver the inserted full circle of single-layer flat wire to the material removal position.

[0042] S2. The handling gripper automatically grabs a full circle of single-layer flat wire and transports it to the split-type wire insertion station.

[0043] S3. The sub-tray of the split-type wire insertion station rises to receive a full circle of single-layer flat wire conveyed by downward pressure, and checks one layer at a time.

[0044] S4. Repeat S1-S3 until the entire nail is inserted.

[0045] S5. Assume that the sub-tooling is lowered and the pallet flows away.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A split-type plugging device, characterized in that: The device comprises a multi-station turntable mechanism (10), a presumed sub-tool (20), a material picking and lifting mechanism (30), a transport frame (40), a transport clamp faceplate module (50), a stator wire take-up module (60) and a split wire insertion detection module (70); the presumed sub-tool (20) carrying a full circle of single-layer flat wire is arranged on the multi-station turntable mechanism (10), the material picking and lifting mechanism (30) is arranged below the multi-station turntable mechanism (10) and arranged corresponding to the presumed sub-tool (20) above, the transport clamp faceplate module (50) is arranged on the top of the transport frame (40) and is driven to move horizontally along the top of the frame, the stator wire take-up module (60) is arranged below the transport frame (40) and receives the full circle of single-layer flat wire pressed down by the transport clamp faceplate module (50), and the split wire insertion detection module (70) is arranged adjacent to the stator wire take-up module (60) to monitor the wire insertion status.

2. The split-type plugging device according to claim 1, characterized in that: The multi-station turntable mechanism (10) comprises a turntable rotating seat (11) and a multi-station turntable body (12); a rotation switching station is fixed to the turntable rotating seat (11) and driven at the lower middle portion of the multi-station turntable body (12); a plurality of the hypothetical sub-tools (20) are arranged at the wire insertion station of the multi-station turntable body (12) for single-layer wire insertion.

3. The disc-type rotating intelligent plugging device according to claim 1 is characterized in that: It is assumed that the sub-tool (20) includes a positioning groove bottom plate (22) which slides up and down in a wire insertion cage frame (21), a push plate (23) with radially evenly distributed slots and positioning fins, and a through-groove top plate (24); the positioning groove bottom plate (22) and the through-groove top plate (24) are supported and connected by an upper support column group (25), the push plate (23) is slidably arranged between the positioning groove bottom plate (22) and the through-groove top plate (24) along the upper support column group (25), and a plurality of wire insertion lifting rods (26) passing through the positioning groove bottom plate (22) are connected at the bottom of the push plate (23); two rotating plates (28) are connected from the bottom of the wire insertion cage frame (21) to the bottom surface of the upper positioning groove bottom plate (22); the lower ends of the plurality of wire insertion lifting rods (26) are arranged on a wire insertion lifting plate (27) to match the material taking lifting mechanism (30) below.

4. The disc-type rotating intelligent plugging device according to claim 3 is characterized in that: The material taking and lifting mechanism (30) comprises a material taking and lifting gantry (31), a material taking and lifting driver (32) and a lifting head (33); the lifting head (33) is arranged at the end of a lifting rod of the material taking and lifting driver (32) which is telescopically extended upward.

5. The disc-type rotating intelligent plugging device according to claim 1 is characterized in that: The transport frame (40) comprises frame columns (41), frame beams (42), a transport top plate (43), a transport translation drive assembly (44), a transport downward pressure drive mechanism (45) and a transport bottom plate (46); the transport top plate (43) is driven by the transport translation drive assembly (44) to slide horizontally on the frame beams (42); the transport downward pressure drive mechanism (45) is vertically arranged on the transport top plate (43), and the bottom end of the drive rod of the transport downward pressure drive mechanism (45) is connected to the top surface of the transport bottom plate (46), thereby realizing the lifting and lowering of the transport bottom plate (46).

6. The disc-type rotating intelligent plugging device according to claim 5 is characterized in that: The transporting clamping jaw faceplate module (50) comprises a clamping jaw top plate (51), an adapter top cylinder (52), an inner support mechanism (53), a mechanism for grabbing the lower faceplate (54), a lower plate connecting assembly (55) and a flat line lower pressing mechanism (56); the adapter top cylinder (52) is connected between the clamping jaw top plate (51) and a transporting bottom plate (46) of a transporting frame (40); the inner support mechanism (53) is connected to the clamping jaw top plate (51) from below; the mechanism for grabbing the lower faceplate (54) is connected to the outer periphery of the inner support mechanism (53) through the lower plate connecting assembly (55); and the lower pressing ring of the flat line lower pressing mechanism (56) is spatially raised and lowered and arranged between the inner support mechanism (53) and the mechanism for grabbing the lower faceplate (54).

7. The disc-type rotating intelligent plugging device according to claim 6 is characterized in that: The inner support mechanism (53) comprises an inner support pin (531), an inner support plate (532), an inner support cam disc assembly (533), an inner support guide disc (534) and an inner support driver (535); the inner support plate (532) is vertically arranged below the corresponding inner support pin (531) to form an inner support circular array, the bottom of the inner support pin (531) is embedded in a pin groove radially opened on the upper surface of the inner support guide disc (534), the top of the inner support pin (531) is connected to the cam in the oblique groove of the inner support cam disc assembly (533), the cam disc of the inner support cam disc assembly (533) is drivingly connected to the inner support driver (535), and the inner support pin (531) and the inner support plate (532) are driven to retract or expand through the rotation of the inner support cam disc assembly (533).

8. The disc-type rotating intelligent plugging device according to claim 6 is characterized in that: The mechanism (54) for grabbing the lower faceplate comprises an outer retracting push pin (541), an outer retracting cam plate assembly (542), an outer retracting driver (543), a lower plate insert pin (544), a tightening cam plate assembly (545), a tightening driver (546) and a double-sided guide groove plate (547), wherein the outer retracting push pin (541) is arranged in a circular array in the upper guide groove of the double-sided guide groove plate (547), and the lower plate insert pin (544) is arranged in a circular array in the upper guide groove of the double-sided guide groove plate (547). The top surface of the outward push pin (541) is connected to the cam in the oblique groove of the outward cam disc assembly (542), and the cam disc of the outward cam disc assembly (542) is drivingly connected to the outward driver (543); the bottom surface of the lower disc insertion pin (544) is connected to the cam in the oblique groove of the tightening cam disc assembly (545), and the cam disc of the tightening cam disc assembly (545) is drivingly connected to the tightening driver (546).

9. The disc-type rotating intelligent plugging device according to claim 6, characterized in that: The flat line pressing mechanism (56) comprises a flat line pressing driver (561), a flat line pressing pulley assembly (562), a flat line pressing lifting rod (563), a flat line pressing bottom plate (564) and a flat line pressing ring (565). The flat line pressing driver (561) and the flat line pressing pulley assembly (562) are supported on the clamping claw top plate (51). The flat line pressing lifting rod (563) is vertically arranged and drivingly connected to the flat line pressing pulley assembly (562). The flat line pressing bottom plate (564) is connected to the bottom end of the flat line pressing lifting rod (563). The flat line pressing ring (565) is arranged below the flat line pressing bottom plate (564).

10. The disc-type rotating intelligent plugging device according to claim 1 is characterized in that: The stator wire taking-up module (60) comprises a wire taking-up frame (61), a wire taking-up top plate (62), a wire diameter adjustment mechanism (63) and a hypothetical sub-tray (64); the wire taking-up top plate (62) is arranged on the wire taking-up frame (61), the wire diameter adjustment mechanism (63) is arranged at the middle wire taking-up hole of the wire taking-up top plate (62), and the hypothetical sub-tray (64) is arranged between the wire diameter adjustment mechanism (63) and the wire taking-up top plate (62) for collecting a whole circle of flat wire.

11. An intelligent plugging method, characterized in that: Smart plug-in methods include: S1, the turntable rotates to send the inserted full circle of single-layer flat wire to the material taking position; S2, the handling gripper automatically grabs the whole circle of single-layer flat wire and transports it to the split-type wire insertion station; S3, the sub-tray of the split-type wire insertion station rises, receives the whole circle of single-layer flat wire conveyed by downward pressure, and checks one layer; S4, repeat S1-S3 until all nails are inserted; S5. Assume that the sub-tooling is lowered and the pallet flows away.

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