Efficient filament collecting and transferring equipment for ES fibers

By designing high-efficiency wire collection and transportation equipment for ES fibers, the problems of large area and inconvenient automation caused by manual operation in the prior art are solved, and the automatic traction and transportation of fibers are realized, and the production efficiency is improved.

CN120006402AActive Publication Date: 2025-05-16福建省福地新材料股份有限公司
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Patent Information

Application Number
CN202510493808.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-19
Publication Date
2025-05-16
Estimated Expiration
2045-04-19

AI Technical Summary

Technical Problem

In the prior art, the traction and transport process of ES fibers requires manual operation, resulting in a large area and inconvenient for automated operation.

Method used

An efficient wire collection and transport equipment for ES fibers is designed, including ES fiber transport equipment, transport boxes, wire conveying racks, wire guide racks and wire threading components. The device realizes automatic traction and transport of fibers through automatic guide wires, segmented steering of flexible tubes and fixing of clamps.

Benefits of technology

Automatic traction and transport of fibers is realized, the space for manual passage is reduced, the area is occupied, and the production efficiency is improved.

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Abstract

The invention belongs to the technical field of ES fiber transfer, and particularly relates to efficient ES fiber collecting and transferring equipment which comprises ES fiber conveying equipment, a transferring box, a fiber conveying frame, a fiber guiding frame and a fiber penetrating assembly. According to the efficient filament collecting and transferring equipment for the ES fibers, after collection of the transferring box is completed, the ends of the fibers are placed on the box opening wall of the transferring box so that grabbing can be facilitated, and then the transferring box is moved to be placed below the filament conveying frame to wait for filament guiding; meanwhile, the lifting frame and the moving frame are matched to drive the storage part to drive the flexible pipe to move corresponding to the guide wire position on the guide wire frame, then the storage part outputs the flexible pipe, segmented steering is achieved through control of the steering pipe, turning of the flexible pipe is achieved, bending movement can be conducted according to site requirements, fibers of the flexible pipe are clamped and fixed through the clamping part, and the flexible pipe can be conveniently taken out. And then the storage piece shrinks to enable the flexible pipe to pull the fibers to pass through the fiber conveying frame and the fiber guiding frame, automatic traction and fiber guiding are achieved, the space for manual passing is reduced, and therefore the occupied area is reduced.
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Description

Technical Field

[0001] The invention belongs to the technical field of ES fiber transportation, and in particular relates to a high-efficiency ES fiber collection and transportation device. Background Art

[0002] The production of composite ES fibers requires a series of processes including extrusion molding, spinning, drawing, yarn compounding, stretching and curling, and heat setting. After multiple fiber filaments are compounded to form fiber yarn bundles, the multiple fiber yarn bundles need to be compounded and fixed to form a non-woven fabric for sale.

[0003] When producing composite ES fibers, due to the size of the site, the composite process of fiber filaments and the composite process of fiber yarn bundles will be carried out on different floors. A material dropping pipe is provided between the two floors. After the fiber filaments are composited into fiber yarn bundles on the upper floor, they are dropped into the collecting box on the lower floor through the material dropping pipe for collection. The collecting box needs to be transported to a designated location for fixed placement, and then each fiber yarn bundle is pulled.

[0004] In the prior art, the fibers are manually taken out of the collection box, and then passed through various wire guide assemblies to pull the fiber yarn bundles, and then transmitted to subsequent equipment. The wire guide assemblies are relatively high and require manual climbing up and down, which is inconvenient. In addition, space for manual passage needs to be left between adjacent collection boxes, so the floor space is larger. Summary of the invention

[0005] In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a high-efficiency wire collection and transportation device for ES fibers, which can automatically guide the wires and reduce the space for manual passage, thereby reducing the floor space.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: an efficient wire collection and transfer device for ES fibers, comprising an ES fiber transmission device, a transfer box, a wire transfer rack, a wire guide rack and a wire threading assembly, wherein the transfer box is located on the ES fiber transmission device, the wire transfer rack is located on one side of the ES fiber transmission device, a moving wheel is provided at the bottom of the transfer box for moving between the ES fiber transmission device and the wire transfer rack, the wire guide rack is located on one side of the wire transfer rack, the wire transfer rack is located between the ES fiber transmission device and the wire guide rack, the wire guide rack is located between the wire transfer rack and the wire threading assembly, and the wire threading assembly comprises a lifting frame, a moving frame, a storage member, a flexible tube and a multi-section rotating frame. The steering tube comprises a controller and a plurality of control lines, the controller is mounted on the flexible tube, a plurality of rotating winders are mounted on the controller, one end of the plurality of control lines is connected to the plurality of rotating winders in a one-to-one correspondence, and the other end of the control line extends along the length direction of the flexible tube and is fixedly mounted on the flexible tube, and a control tube for the control line to pass through is provided on the flexible tube.

[0007] The storage component includes a storage bucket and a winding roller. The storage bucket is installed on the moving end of the mobile frame. The winding roller is rotatably placed in the storage bucket. The flexible tube is wound around the winding roller. The storage bucket is provided with an opening for the flexible tube to extend out.

[0008] The ES fiber transmission equipment includes a blanking pipe, a lifting device and a dual-axis drive assembly, the blanking pipe and the lifting device are located on the dual-axis drive assembly, the lifting device is located on one side of the blanking pipe, the dual-axis drive assembly includes a first horizontal drive seat and a second horizontal drive seat, the first horizontal drive seat is installed on the second horizontal drive seat, and the first horizontal drive seat is arranged perpendicular to the moving direction of the second horizontal drive seat, and the first horizontal drive seat is installed with a accommodating groove for accommodating the transfer box.

[0009] The wire transmission frame is provided with a plurality of wire guide members, and the wire guide members include a fixed plate and a plurality of wire guide rods. The fixed plate is fixedly mounted on the wire transmission frame, and the plurality of wire guide rods are mounted on the fixed plate. A wire guide ring is mounted on the bottom of the fixed plate.

[0010] The wire transmission frame is provided with a conducting rod above the wire guide piece.

[0011] The wire transmission frame is also provided with a lifting wire collector on one side of the wire guide member, and the lifting wire collector comprises a lifting cylinder, a first swinging member, a support rod, a rotating wheel and a second swinging member. The lifting cylinder is fixedly mounted on the wire transmission frame, and the output end of the lifting cylinder is arranged downward, the first swinging member is mounted on the output end of the lifting cylinder, the support rod is mounted on the first swinging member, the rotating wheel is rotatably mounted on the support rod, the second swinging member is mounted on the side of the support rod, and a clamping plate is mounted on the second swinging member, the clamping plate is located below the rotating wheel, and a clamping gap is provided between the clamping plate and the rotating wheel for the fiber to pass through.

[0012] The surface of the rotating wheel is provided with an anti-skid layer.

[0013] A positioning rod that cooperates with the lifting wire collector is swingably installed at a position near the box opening in the transfer box, and a hook surface sleeve is sleeved on the positioning rod.

[0014] The wire guide frame comprises a support frame and a plurality of wire guide holes, and the plurality of wire guide holes are all mounted on the support frame.

[0015] A wire dividing frame is arranged on one side away from the wire threading assembly, a guide column is installed on the wire dividing frame, and a plurality of wire dividing columns are installed on the guide column at equal intervals.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides an efficient wire collection and transfer equipment for ES fibers. After the collection is completed in the transfer box, the ends of the fibers are placed on the box mouth wall of the transfer box for easy grasping. Then the transfer box is moved and placed under the wire transmission rack to wait for the wire guide. At the same time, the lifting rack and the moving rack cooperate to drive the storage component to move the flexible tube to the corresponding wire guide position on the wire guide rack. Then the storage component outputs the flexible tube and controls it through the steering tube to achieve segmented steering, so that the flexible tube can turn, so that it can bend and move according to on-site needs, and the fibers are clamped and fixed by the clamping component. Then the storage component contracts the flexible tube to pull the fibers through the wire transmission rack and the wire guide rack, so as to achieve automatic wire pulling and reduce the space for manual passage, thereby reducing the floor area.

[0017] 2. The present invention provides a high-efficiency wire collection and transfer equipment for ES fibers. First, a transfer box is suspended on a receiving slot by a lifting device. The first horizontal drive seat and the second horizontal drive seat cooperate to drive the transfer box to be placed under a blanking pipe. The fibers of the second layer are transmitted downward through the blanking pipe and placed in the transfer box. The first horizontal drive seat and the second horizontal drive seat cooperate to drive the transfer box to receive and move the fibers, so that the fibers are bent neatly and laid flat in the transfer box, so that the transfer box can hold more fibers.

[0018] 3. The present invention is a high-efficiency wire collection and transportation equipment for ES fibers. The second swinging member drives the clamping plate to be located on one side of the rotating wheel, and the lifting cylinder drives it to descend at the same time. The rotating wheel is fitted above the fiber, and then the second swinging member drives the clamping plate to swing toward the rotating wheel. The rotating wheel rotates toward the clamping plate, thereby pushing the fiber to move toward the clamping plate. The swinging of the clamping plate allows the fiber to be placed between the clamping plate and the rotating wheel. At this time, the fiber may be in a folded state, and the fiber can be further pushed to move by the rotation of the rotating wheel so that one end of the fiber passes through the clamping gap. Then the lifting cylinder drives to reset, and the first swinging member drives the supporting member to swing, so that the fiber is placed under the wire guide, which is convenient for the clamping member to clamp the fiber, and while the clamping member clamps the fiber to move, it can assist in transmission by rotating the rotating wheel.

[0019] 4. The present invention provides a high-efficiency wire collection and transfer device for ES fibers. After the transfer box receives the fibers, when the fibers are to be transferred, the fiber ends can be placed on the positioning rods, and then swung to position and cooperate with the inner wall of the transfer box to fix and clamp the fibers, making it easy to find the fiber ends for transfer. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the wire collecting and transporting equipment of the present invention; Figure 2 It is a structural schematic diagram of the wire threading assembly of the present invention; Figure 3 It is a structural schematic diagram of the storage member of the present invention; Figure 4 It is an enlarged structural schematic diagram of the flexible tube of the present invention; Figure 5 is a schematic side view of the structure of the flexible tube of the present invention; Figure 6 It is a structural schematic diagram of the wire transmission frame of the present invention; Figure 7 It is an enlarged structural schematic diagram of the wire guide member of the present invention; Figure 8 It is an enlarged structural schematic diagram of the lifting wire extractor of the present invention; Fig. 9 It is a structural schematic diagram of the wire guide frame of the present invention; Fig.10 It is a schematic diagram of the structure of the ES fiber transmission device of the present invention; Fig.11 It is a structural schematic diagram of the transfer box of the present invention; Fig.12 It is an enlarged structural schematic diagram of the positioning rod of the present invention.

[0021] Markings in the figure: 1, ES fiber transmission equipment; 101, blanking pipe; 102, lifting equipment; 103, dual-axis drive assembly; 2. Transfer box; 201. Positioning rod; 202. Hook cover; 3. Wire transmission frame; 301. Wire guide; 302. Fixed plate; 303. Wire guide rod; 304. Wire guide ring; 4. Wire guide frame; 5. Wire threading assembly; 501. Lifting frame; 502. Moving frame; 503. Storage member; 504. Flexible tube; 505. Multi-section steering tube; 506. Clamping member; 507. Rotating winder; 508. Control line; 509. Control tube; 6. Lifting wire taker; 601. Lifting cylinder; 602. First swing member; 603. Support rod; 604. Rotating wheel; 605. Second swing member; 606. Clamping plate; 607. Anti-skid layer. DETAILED DESCRIPTION

[0022] In order to make the above features and advantages of the present invention more obvious and easy to understand, embodiments are given below with reference to the accompanying drawings for detailed description as follows.

[0023] like Figure 1-Figure 12As shown, this embodiment provides a high-efficiency wire collection and transfer equipment for ES fibers, including an ES fiber transmission device 1, a transfer box 2, a wire transfer rack 3, a wire guide rack 4 and a wire threading assembly 5, wherein the transfer box 2 is located on the ES fiber transmission device 1, the wire transfer rack 3 is located on one side of the ES fiber transmission device 1, and a moving wheel is provided at the bottom of the transfer box 2 for moving between the ES fiber transmission device 1 and the wire transfer rack 3, the wire guide rack 4 is located on one side of the wire transfer rack 3, the wire transfer rack 3 is located between the ES fiber transmission device 1 and the wire guide rack 4, the wire guide rack 4 is located between the wire transfer rack 3 and the wire threading assembly 5, and the wire threading assembly 5 includes a lifting frame 501, a moving frame 502, a storage member 503, a flexible tube 504 and a multi-section steering tube 505, and the moving frame 502 is installed on the lifting frame 501 On the lifting end, the storage piece 503 is rotatably installed on the moving end of the mobile frame 502, the flexible tube 504 is wound and placed in the storage piece 503, and the multiple-section steering tubes 505 are installed on the flexible tube 504 in a mutually fitting manner. The end of the flexible tube 504 away from the storage piece 503 is installed with a clamping piece 506, and the steering tube includes a controller and a plurality of control lines 508, the controller is installed on the flexible tube 504, and a plurality of rotating winders 507 are installed on the controller, one ends of the plurality of control lines 508 are connected to the plurality of rotating winders 507 one by one, and the other ends of the control lines 508 extend along the length direction of the flexible tube 504 and are fixedly installed on the flexible tube 504, and a control tube 509 for the control lines 508 to pass through is provided on the flexible tube 504. Specifically, the storage member 503 includes a storage bucket and a winding roller. The storage bucket is installed on the moving end of the moving frame 502. The winding roller is rotated and placed in the storage bucket. The flexible tube 504 is wound around the winding roller. The storage bucket has an opening for the flexible tube 504 to extend out. The storage is performed by the cooperation of the storage bucket and the winding roller. After the transfer box 2 completes the collection, the ends of the fibers are placed on the box opening wall of the transfer box 2 for easy grabbing. The transfer box 2 is then moved and placed under the wire transmission rack 3 to wait for the wire guide. At the same time, the lifting rack 501 and the moving rack 502 cooperate to drive the storage component 503 to move the flexible tube 504 to the corresponding wire guide position on the wire guide rack 4. The storage component 503 then outputs the flexible tube 504 and controls it through the steering tube to achieve segmented steering, that is, the rotating winder 507 rotates the corresponding tensioning or loosening control line 508 respectively. When the control line 508 is tightened, the flexible tube 504 will bend toward that side, allowing the flexible tube 504 to turn, so that it can bend and move according to on-site needs, and the fibers are clamped and fixed by the clamping component 506. Then the storage component 503 contracts the flexible tube 504, thereby pulling the fibers through the wire transmission rack 3 and the wire guide rack 4, achieving automatic traction of the wire guide, and reducing the space for manual passage, thereby reducing the floor area.

[0024] Furthermore, the ES fiber transmission device 1 includes a blanking pipe 101, a lifting device 102 and a dual-axis drive assembly 103. The blanking pipe 101 and the lifting device 102 are located on the dual-axis drive assembly 103. The lifting device 102 is located on one side of the blanking pipe 101. The dual-axis drive assembly 103 includes a first horizontal drive seat and a second horizontal drive seat. The first horizontal drive seat is installed on the second horizontal drive seat, and the first horizontal drive seat and the second horizontal drive seat are arranged vertically in the moving direction. The first horizontal drive seat is installed with a receiving slot for receiving the transfer box 2. First, the transfer box 2 is suspended on the receiving slot by the lifting device 102, and the first horizontal drive seat and the second horizontal drive seat cooperate to drive the transfer box 2 to be placed under the blanking pipe 101. The fibers of the second layer are transmitted downwardly through the blanking pipe 101 and placed in the transfer box 2. The first horizontal drive seat and the second horizontal drive seat cooperate to drive so that the transfer box 2 moves while receiving, so that the fibers are neatly bent and laid flat in the transfer box 2, so that the transfer box 2 can hold more fibers.

[0025] Further, the wire transmission frame 3 is provided with a plurality of wire guides 301, the wire guides 301 include a fixed plate 302 and a plurality of wire guide rods 303, the fixed plate 302 is fixedly mounted on the wire transmission frame 3, the plurality of wire guide rods 303 are mounted on the fixed plate 302, and a wire guide ring 304 is mounted at the bottom of the fixed plate 302. Specifically, the wire transmission frame 3 is provided with a conductive rod above the wire guide 301. The wire is guided through the wire guide 301.

[0026] Furthermore, the wire transmission frame 3 is also provided with a lifting wire taker 6 on one side of the wire guide 301. The lifting wire taker 6 includes a lifting cylinder 601, a first swinging member 602, a support rod 603, a rotating wheel 604 and a second swinging member 605. The lifting cylinder 601 is fixedly mounted on the wire transmission frame 3, and the output end of the lifting cylinder 601 is arranged downward, the first swinging member 602 is mounted on the output end of the lifting cylinder 601, the support rod 603 is mounted on the first swinging member 602, the rotating wheel 604 is rotatably mounted on the support rod 603, the second swinging member 605 is mounted on the side of the support rod 603, and a clamping plate 606 is mounted on the second swinging member 605. The clamping plate 606 is located below the rotating wheel 604, and there is a clamping gap between the clamping plate 606 and the rotating wheel 604 for the fiber to pass through. Specifically, the surface of the rotating wheel 604 is provided with an anti-slip layer 607. The clamping plate 606 is driven by the second swinging member 605 to be located on one side of the rotating wheel 604, and the lifting cylinder 601 is driven to descend at the same time, and the rotating wheel 604 is fitted above the fiber. Then the second swinging member 605 drives the clamping plate 606 to swing toward the rotating wheel 604, and the rotating wheel 604 rotates toward the clamping plate 606, thereby pushing the fiber to move toward the clamping plate 606, and the swinging of the clamping plate 606 makes the fiber be placed between the clamping plate 606 and the rotating wheel 604. At this time, the fiber may be in a folded shape, and the fiber can be further pushed to move by the rotation of the rotating wheel 604 so that one end of the fiber passes through the clamping gap. Then the lifting cylinder 601 drives to reset, and the first swinging member 602 drives the supporting member to swing, so that the fiber is placed under the wire guide 301, which is convenient for the clamping member 506 to clamp the fiber, and while the clamping member 506 clamps the fiber to move, it can be assisted in transmission by the rotation of the rotating wheel 604.

[0027] Furthermore, a positioning rod 201 is swingably installed near the box opening in the transfer box 2 to cooperate with the lifting and lowering wire extractor 6, and a hook cover 202 is sleeved on the positioning rod 201. After the transfer box 2 receives the fiber, when the fiber is to be transmitted, the fiber end can be placed on the positioning rod 201, and then swing to position and cooperate with the inner wall of the transfer box 2 to fix and clamp the fiber, so as to facilitate finding the fiber end for transmission.

[0028] Further, the wire guide frame 4 includes a support frame and a plurality of wire guide holes, and the plurality of wire guide holes are all mounted on the support frame. Single wires are guided through the plurality of wire guide holes to prevent the fibers from affecting each other.

[0029] Further, a wire-separating frame is provided at one side away from the threading assembly 5, on which a guide post is installed, and a plurality of wire-separating posts are installed at equal intervals on the guide post. The fibers are separated by the plurality of wire-separating posts, and single wires are respectively guided to prevent the fibers from affecting each other.

[0030] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An efficient ES fiber collection and transfer device, characterized in that: It includes ES fiber transmission equipment, a transfer box, a wire transmission frame, a wire guide frame and a wire threading assembly. The transfer box is located on the ES fiber transmission equipment, the wire transmission frame is located on one side of the ES fiber transmission equipment, and a moving wheel is provided at the bottom of the transfer box for moving between the ES fiber transmission equipment and the wire transmission frame. The wire guide frame is located on one side of the wire transmission frame, the wire transmission frame is located between the ES fiber transmission equipment and the wire guide frame, the wire guide frame is located between the wire transmission frame and the wire threading assembly, and the wire threading assembly includes a lifting frame, a moving frame, a storage member, a flexible tube and a multi-section steering tube, and the moving frame is installed on the lifting end of the lifting frame The storage piece is rotatably mounted on the mobile end of the mobile frame, the flexible tube is wound and placed in the storage piece, multiple sections of the steering tube are mounted on the flexible tube in a mutually fitted manner, a clamp is mounted on the end of the flexible tube away from the storage piece, the steering tube includes a controller and multiple control lines, the controller is mounted on the flexible tube, multiple rotating winders are mounted on the controller, one ends of the multiple control lines are connected to the multiple rotating winders one by one, and the other ends of the control lines extend along the length direction of the flexible tube and are fixedly mounted on the flexible tube, and a control tube for the control lines to pass through is provided on the flexible tube.

2. The high-efficiency ES fiber collection and transportation device according to claim 1, characterized in that: The storage component includes a storage bucket and a winding roller. The storage bucket is installed on the moving end of the mobile frame. The winding roller is rotatably placed in the storage bucket. The flexible tube is wound around the winding roller. The storage bucket is provided with an opening for the flexible tube to extend out.

3. The high-efficiency ES fiber collection and transportation device according to claim 1, characterized in that: The ES fiber transmission equipment includes a blanking pipe, a lifting device and a dual-axis drive assembly, the blanking pipe and the lifting device are located on the dual-axis drive assembly, the lifting device is located on one side of the blanking pipe, the dual-axis drive assembly includes a first horizontal drive seat and a second horizontal drive seat, the first horizontal drive seat is installed on the second horizontal drive seat, and the first horizontal drive seat is arranged perpendicular to the moving direction of the second horizontal drive seat, and the first horizontal drive seat is installed with a accommodating groove for accommodating the transfer box.

4. The high-efficiency ES fiber collection and transportation device according to claim 1, characterized in that: The wire transmission frame is provided with a plurality of wire guide members, and the wire guide members include a fixed plate and a plurality of wire guide rods. The fixed plate is fixedly mounted on the wire transmission frame, and the plurality of wire guide rods are mounted on the fixed plate. A wire guide ring is mounted on the bottom of the fixed plate.

5. The high-efficiency ES fiber collection and transportation device according to claim 4, characterized in that: The wire transmission frame is provided with a conducting rod above the wire guide piece.

6. The high-efficiency ES fiber collection and transportation device according to claim 4, characterized in that: The wire transmission frame is also provided with a lifting wire collector on one side of the wire guide member, and the lifting wire collector comprises a lifting cylinder, a first swinging member, a support rod, a rotating wheel and a second swinging member. The lifting cylinder is fixedly mounted on the wire transmission frame, and the output end of the lifting cylinder is arranged downward, the first swinging member is mounted on the output end of the lifting cylinder, the support rod is mounted on the first swinging member, the rotating wheel is rotatably mounted on the support rod, the second swinging member is mounted on the side of the support rod, and a clamping plate is mounted on the second swinging member, the clamping plate is located below the rotating wheel, and a clamping gap is provided between the clamping plate and the rotating wheel for the fiber to pass through.

7. The high-efficiency ES fiber collection and transportation device according to claim 6, characterized in that: The surface of the rotating wheel is provided with an anti-skid layer.

8. The high-efficiency ES fiber collection and transportation device according to claim 6, characterized in that: A positioning rod that cooperates with the lifting wire collector is swingably installed at a position near the box opening in the transfer box, and a hook surface sleeve is sleeved on the positioning rod.

9. The high-efficiency ES fiber collection and transportation device according to claim 1, characterized in that: The wire guide frame comprises a support frame and a plurality of wire guide holes, and the plurality of wire guide holes are all mounted on the support frame.

10. The high-efficiency ES fiber collection and transportation device according to claim 1, characterized in that: A wire dividing frame is arranged on one side away from the wire threading assembly, a guide column is installed on the wire dividing frame, and a plurality of wire dividing columns are installed on the guide column at equal intervals.

Citation Information

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