Environmentally friendly printing and dyeing machine for processing textiles and method thereof
By designing the filtration and auxiliary mechanism of the environmentally friendly printing and dyeing machine, the poor air filtration effect and filter element replacement problems of existing equipment have been solved, and toxic gas filtration and pattern rapid drying is achieved, which improves the safety and operation convenience of the equipment.
Patent Information
- Application Number
- CN202510272080.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2045-03-07
AI Technical Summary
The existing textile printing and dyeing equipment has poor air filtration effect, insufficient filtration and exhaust performance, and the filter element replacement operation is difficult and time-consuming.
An environmentally friendly printing and dyeing machine is designed, including a filter mechanism and an auxiliary mechanism, and uses activated carbon filter plates, transmission mechanisms and electric push rods to achieve rapid and effective air filtration and filter element replacement, and quickly dry the printing and dyeing patterns through a fan.
Effectively filter toxic gases during printing and dyeing, reduce environmental pollution, simplify the filter element replacement process, improve equipment practicality, and ensure rapid drying of printing and dyeing patterns and improve fabric quality.
Smart Images

Figure CN120006464B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of environmentally friendly printing and dyeing for processing textiles, in particular to an environmentally friendly printing and dyeing machine and a method for processing textiles. Background Art
[0002] Textile printing and dyeing is a processing method, which is also a general term for pre-treatment, dyeing, printing, finishing, washing, etc. With the rapid development of science and technology, my country's textile printing and dyeing technology has also undergone revolutionary improvements, and has transformed from manual printing and dyeing to modern mechanical printing and dyeing.
[0003] In the prior art, for example, the application number CN1 12095244A discloses a printing and dyeing device for textile processing, which includes support legs, a base, textile materials, a main body and a dyeing device. Support legs are fixed at the four corners of the bottom end of the base, the main body is fixed at the top end of the base, a telescopic rod is fixed at the bottom end of the dye box, a dyeing device is fixed at the bottom end of the telescopic rod, a feed pipe is fixed at the bottom end of the dye box, and the bottom end of the feed pipe extends to the top end of the dyeing device.
[0004] However, the above patent is less effective in filtering the internal air, and the exhaust performance of the filter is not sufficient to quickly and effectively filter the internal toxic gases. In addition, when personnel need to replace the internal filter element, the operation is difficult and time-consuming. Summary of the Invention
[0005] The object of the present invention is to provide an environmentally friendly printing and dyeing machine for processing textiles and a method thereof, so as to solve the problems in the prior art.
[0006] The purpose of the present invention can be achieved through the following technical solutions:
[0007] An environmentally friendly printing and dyeing machine for processing textiles, comprising a base, wherein the top of the base is fixedly connected to two groups of bilaterally symmetrical support columns, wherein the top of one group of the support columns is movably connected to a feeding roller, wherein the top of the other group of the support columns is movably connected to a winding roller, and one end of the winding roller is plugged into a first motor, the outer walls of the feeding roller and the winding roller are both wrapped with cloth, the first motor is fixedly connected to the outer walls of the support columns, the side of the base opposite to the support columns is fixedly connected to a printing and dyeing box, one side of the top of the printing and dyeing box is fixedly connected to a dye box, and the top of the printing and dyeing box is fixedly connected to a cover plate;
[0008] A transition roller 1 is rotatably connected to both sides of the interior of the printing and dyeing box, and a transition roller 2 is rotatably connected to the printing and dyeing box on the opposite side of the transition roller 1. A material feeding trough is provided on both sides of the printing and dyeing box. A support roller is fixedly connected to the bottom end of the interior of the printing and dyeing box, a support plate is fixedly connected to the top end of the support plate, and an electric push rod 1 is fixedly connected to the top end of the support plate. A mounting groove is provided on the top end of the cover plate.
[0009] The printing and dyeing box is located below the support plate and is slidably connected to the printing and dyeing roller. The output end of the electric push rod extends to the outside of the bottom end of the support plate and is fixedly connected to the top of the printing and dyeing roller. The dye box and the dye roller are fixedly connected through a telescopic pipe. The top of the cover plate is fixedly connected to a transmission mechanism, and one side of the transmission mechanism is movably connected to a filtering mechanism. The base is fixedly connected to an auxiliary mechanism on the side opposite to the printing and dyeing box and the support column. A window is provided on the front side of the printing and dyeing box.
[0010] Preferably, the filtering mechanism includes an outer protective sleeve, an activated carbon filter plate, a movable cover, a dispersion fan, a connecting shell, an electric push rod 2, a transmission block, a connecting rod and a pressure plate. The top of the movable cover is provided with a group of front-to-back symmetrical connecting grooves, and the connecting shell is fixedly connected to the inside of the connecting grooves. The transmission block is provided with two groups that are left-right symmetrical, and the transmission block is slidably connected to the inside of the connecting shell. One end of the connecting rod is hinged to one side of the transmission block, and the other end of the connecting rod is hinged to the top of the pressure plate. The electric push rod 2 is provided with two front-to-back symmetrical ones, and the outer walls of one group of the transmission blocks are respectively fixedly connected to the output ends of the electric push rod 2. The top of the movable cover is provided with multiple through slots, and the dispersion fan is fixedly connected to the inside of the through slots.
[0011] Preferably, the second electric push rod is fixedly connected to the top of the movable cover, the activated carbon filter plate is fixed to the inside of the outer protective cover, and the outer protective cover is movably connected to the inside of the mounting groove, the bottom end of the pressure plate is movably connected to both sides of the top of the outer protective cover, and one side of the top of the movable cover is fixedly connected to a negative magnetic plate.
[0012] Preferably, grooves are provided on both sides of the top of the cover away from the mounting slot, and slide rails are fixedly connected inside the grooves. Slide blocks are fixedly connected on both sides of the bottom end of the movable cover, and the slide blocks are slidably connected to the tops of the slide rails.
[0013] Preferably, the transmission mechanism includes a fixed seat, a positive magnetic plate, motor 2, bevel gear 1, bevel gear 2, a bidirectional screw, a tooth plate, a gear and a transmission screw. The output end of motor 2 is fixedly connected to the axis of bevel gear 1, and bevel gear 2 is fixedly connected to the middle section of the bidirectional screw. Bevel gear 1 is meshed with bevel gear 2. Two tooth plates are provided that are symmetrical in front and back, and the bottom end of one side of the tooth plate is threadedly connected to the outer wall of the bidirectional screw.
[0014] Preferably, the gear is fixedly connected to one end of the transmission screw, the tooth plate is movably connected to the top of the gear, and the tooth plate is meshed with the gear, the other end of the transmission screw extends to the interior of the movable shell and is threadedly connected to the movable shell, the motor 2 is fixedly connected to the outer wall of the fixed seat, and the tooth plate is slidably connected to the inner top of the fixed seat.
[0015] Preferably, the positive magnetic plate is fixedly connected to one side of the fixing seat, and the top of the positive magnetic plate is movably connected to the top of the negative magnetic plate. The fixing seat and the positive magnetic plate are both fixedly connected to the top of the cover plate, and one end of the transmission screw is rotatably connected to the top of the cover plate.
[0016] Preferably, the auxiliary mechanism includes a heater, a fixed plate, an output box, a nozzle, a rubber scraper, a motor three, a cam and a push rod, the output end of the motor three is fixedly connected to the axis of the cam, the push rod is provided with two symmetrical upper and lower parts, the output box is provided with two symmetrical upper and lower parts, the fixed plate is provided with two symmetrical front and back parts, and a movable groove is provided on one side of the top of the fixed plate, the two sides of the output box extend to the outside of the slide and are slidably connected to the slide, one end of the push rod is hinged to the two sides of the output item, and the other end of the push rod is hinged to the two sides of the outer surface of the cam.
[0017] Preferably, the heater is fixedly connected to the top of the base, and the output end of the heater is fixedly connected to the input end of the output box through a telescopic pipe, the nozzle is fixedly connected to the outer wall of the output box, and the input end of the nozzle extends to the inside of the output box, the rubber scraper is fixedly connected to the side away from the nozzle, the fixed end of the motor three is fixedly connected to the top outer wall of the fixed plate, the fixed plate is fixedly connected to the top of the base, and the opposite side of the bottom end of the fixed plate is fixedly connected to a collection box.
[0018] Preferably, the printing and dyeing process of textiles using the environmentally friendly printing and dyeing machine for processing textiles as described above comprises the following steps:
[0019] S1. Before using the equipment, first fix the activated carbon filter plate inside the outer protective cover, and then place it inside the installation slot. At this time, the movable cover can be moved to the top of the installation slot through the transmission mechanism. At this time, the electric push rod 2 can be controlled to move. The electric push rod 2 will drive the connecting rod to move through the slider. At this time, the pressure plate will move downward under the action of the connecting rod, thereby pressing the top of the outer protective cover to ensure that the filter plate will not shake or loosen and fall off during the use of the equipment, and prevent the unfiltered gas from leaking. After that, the fan will discharge the filtered gas. The filtering mechanism can effectively reduce the pungent odor or toxic substances generated by the dyes during the printing and dyeing process and be inhaled by the staff, while reducing pollution to the environment, thereby ensuring the safety of personnel and the use environment;
[0020] S2. When the filter mechanism needs to be replaced after being used for a long time, the internal activated carbon filter plate needs to be replaced. At this time, the motor 2 can be controlled to move. The motor 2 will drive the bidirectional screw to rotate through the bevel gear 1 and the bevel gear 2. At this time, the tooth plates will move away from each other under the action of the threads, thereby driving the gear to move, and then the gear drives the transmission screw to rotate. Because the two threads of the transmission screw are set in opposite directions, it will drive the filter mechanism to move in parallel. At this time, the filter mechanism will move away from the installation slot, and personnel can replace the activated carbon filter plate, thereby reducing the inconvenience caused by personnel replacing the filter mechanism and improving the practicality of the equipment.
[0021] S3. Before printing and dyeing the fabric, the motor is controlled to operate three times. The motor drives the upper and lower output boxes closer to each other through the cam and push rod. At this time, it is only necessary to adjust the rubber scraper to stick to the surface of the fabric to control the equipment to print and dye the fabric. At the same time, the heater is controlled to operate. The heater will transport warm air to the inside of the output box through the telescopic pipe. The output box will then spray the warm air onto the surface of the fabric through the nozzle, thereby quickly drying the printed and dyed pattern and preventing sticking during the winding process. In addition, the rubber scraper can be used to scrape off excess dye produced during the printing and dyeing process, thereby improving the quality of fabric production.
[0022] Beneficial effects of the present invention:
[0023] 1. The present invention can effectively reduce the pungent odor or toxic substances generated by the dyes during the printing and dyeing process and reduce the pollution to the environment through the filtering mechanism, thereby ensuring the safety of personnel and the use environment;
[0024] 2. The present invention drives the transmission screw to rotate through the gear. Since the two thread directions of the transmission screw are opposite, the filter mechanism will be driven to move in parallel. At this time, the filter mechanism will be away from the installation slot, and the personnel can replace the activated carbon filter plate, thereby reducing the inconvenience caused by personnel replacing the filter mechanism and improving the practicality of the equipment.
[0025] 3. The present invention sprays warm air onto the surface of the fabric through a nozzle, thereby quickly drying the printed and dyed pattern and preventing sticking during the winding process. In addition, the rubber scraper can scrape off excess dye produced during the printing and dyeing process, thereby improving the quality of fabric production. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention will be further described below with reference to the accompanying drawings.
[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0028] Figure 2 It is a side structural schematic diagram of the present invention;
[0029] Figure 3 It is a schematic diagram of the explosion structure of the present invention;
[0030] Figure 4 This invention Figure 3 A side structural diagram of
[0031] Figure 5 It is a schematic diagram of the explosion structure of the auxiliary mechanism of the present invention;
[0032] Figure 6 This invention Figure 5 A side structural diagram of
[0033] Figure 7 It is a schematic diagram of the exploded structure of the filtering mechanism and the transmission mechanism of the present invention;
[0034] Figure 8 It is a schematic diagram of the cross-sectional structure of the present invention;
[0035] Figure 9 This invention Figure 3 Schematic diagram of the enlarged structure at A in the middle;
[0036] Figure 10 This invention Figure 6 Schematic diagram of the enlarged structure at point B in the middle.
[0037] 1. Base; 2. Support column; 3. Feeding roller; 4. Winding roller; 5. Motor 1; 6. Fabric; 7. Printing and dyeing box; 8. Dye box; 9. Cover plate; 10. Transition roller 1; 11. Transition roller 2; 12. Support roller; 13. Support plate; 14. Electric push rod 1; 15. Mounting slot; 16. Printing and dyeing roller; 17. Transmission mechanism; 1701. Fixed seat; 1702. Positive magnetic plate; 1703. Motor 2; 1704. Bevel gear 1; 1705. Bevel gear 2; 1706. Bidirectional screw; 1707. Tooth plate; 1708. Gear; 1709. Transmission screw; 18. Filter mechanism; 1801, outer protective cover; 1802, activated carbon filter plate; 1803, movable cover; 1804, cooling fan; 1805, connecting shell; 1806, electric push rod 2; 1807, transmission block; 1808, connecting rod; 1809, pressure plate; 19, auxiliary mechanism; 1901, heater; 1902, fixing plate; 1903, output box; 1904, nozzle; 1905, rubber scraper; 1906, motor 3; 1907, cam; 1908, push rod; 20, window; 21, negative magnetic plate; 22, slider; 23, slide rail; 24, collection box. DETAILED DESCRIPTION
[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0039] An environmentally friendly printing and dyeing machine for processing textiles, such as Figure 1 As shown, it includes a base 1, the top of the base 1 is fixedly connected to two groups of left-right symmetrical support columns 2, the top of one group of support columns 2 is movably connected to a feeding roller 3, the top of the other group of support columns 2 is movably connected to a winding roller 4, and one end of the winding roller 4 is plugged with a motor 5, the outer walls of the feeding roller 3 and the winding roller 4 are both wrapped with cloth 6, the motor 5 is fixedly connected to the outer wall of the support column 2, the opposite side of the base 1 away from the support column 2 is fixedly connected to a printing and dyeing box 7, one side of the top of the printing and dyeing box 7 is fixedly connected to a dye box 8, and the top of the printing and dyeing box 7 is fixedly connected to a cover plate 9;
[0040] First, after the textile raw material is wound on the feeding roller 3, the raw material can be connected to the winding roller 4. The support column 2 arranged thereon can provide sufficient stability to the feeding roller 3 and the winding roller 4 to prevent the cloth 6 from being offset during the unloading and winding process. At the same time, the motor 5 can improve the efficiency of winding the textile and reduce the workload of the personnel. In addition, the printing and dyeing box 7 can prevent the gas generated by the dye during the printing and dyeing process from directly affecting the personnel, and can also prevent dust from falling on the undried cloth 6 during the printing and dyeing process to cause pollution. The cover plate 9 allows personnel to observe the internal situation of the equipment more conveniently and directly for maintenance.
[0041] Transition rollers 10 are rotatably connected to both sides of the interior of the printing and dyeing box 7, and transition roller 2 11 is rotatably connected to the opposite side of the printing and dyeing box 7 located on the transition roller 10. A material feeding trough is provided on both sides of the printing and dyeing box 7. A support roller 12 is fixedly connected to the bottom end of the interior of the printing and dyeing box 7. A support plate 13 is fixedly connected to the top end of the interior of the printing and dyeing box 7, and an electric push rod 14 is fixedly connected to the top end of the support plate 13. A mounting slot 15 is provided at the top end of the cover plate 9.
[0042] The transition roller 10 and the transition roller 2 11 can provide guidance for the cloth 6 and prevent the cloth 6 from folding or deforming after being pulled by the winding roller 4, thereby ensuring the efficiency of printing and dyeing. At the same time, the internal support roller 12 can provide support for the cloth 6 during the printing and dyeing process, so that the printing and dyeing position is compacted. The electric push rod 14 can adjust the height of the printing and dyeing equipment according to the different thicknesses of the cloth 6, which is convenient for operation.
[0043] The printing and dyeing box 7 is located below the support plate 13 and is slidably connected to the printing and dyeing roller 16. The output end of the electric push rod 14 extends to the outside of the bottom end of the support plate 13 and is fixedly connected to the top of the printing and dyeing roller 16. The dye box 8 is fixedly connected to the dye roller through a telescopic pipe. The top of the cover plate 9 is fixedly connected to a transmission mechanism 17, and one side of the transmission mechanism 17 is movably connected to a filtering mechanism 18. The base 1 is fixedly connected to an auxiliary mechanism 19 on the opposite side of the printing and dyeing box 7 and the support column 2. A window 20 is provided on the front side of the printing and dyeing box 7.
[0044] The electric push rod 14 can quickly and accurately adjust the distance between the dye roller and the support roller 12 according to the thickness of the cloth 6, thereby reducing the difficulty of operation. After that, the filter mechanism 18 can be moved to the center position of the cover plate 9 through the transmission mechanism 17, so that the pungent odor generated by the dye can be filtered through the filter mechanism 18 and then discharged. At the same time, the auxiliary mechanism 19 can dry and refine the cloth 6 after printing and dyeing to ensure the quality of the finished product. The window 20 can make it more convenient for personnel to make adjustments and observe the printing and dyeing conditions at the same time.
[0045] like Figure 2-7 As shown in Figure 3-8, the filtering mechanism 18 includes an outer protective sleeve 1801, an activated carbon filter plate 1802, a movable cover 1803, a cooling fan 1804, a connecting shell 1805, an electric push rod 1806, a transmission block 1807, a connecting rod 1808 and a pressure plate 1809. The top of the movable cover 1803 is provided with a group of front-to-back symmetrical connecting grooves, and the connecting shell 1805 is fixedly connected to the inside of the connecting grooves. The transmission block 1807 is provided with two groups of left-right symmetrical groups, and the transmission block 1807 is slidably connected to the inside of the connecting shell 1805. One end of the connecting rod 1808 is hinged to one side of the transmission block 1807, and the other end of the connecting rod 1808 is hinged to the top of the pressure plate 1809. The electric push rod 1806 is provided with two front-to-back symmetrical groups, one of which is the outer of the transmission block 1807. The walls are respectively fixedly connected to the output ends of the electric push rod 2 1806, a plurality of through slots are provided at the top of the movable cover 1803, and the cooling fan 1804 is fixedly connected to the inside of the through slots, the electric push rod 2 1806 is fixedly connected to the top of the movable cover 1803, the activated carbon filter plate 1802 is fixed to the inside of the outer protective sleeve 1801, and the outer protective sleeve 1801 is movably connected to the inside of the mounting slot 15, the bottom end of the pressure plate 1809 is movably connected to both sides of the top of the outer protective sleeve 1801, one side of the top of the movable cover 1803 is fixedly connected with a negative magnetic plate 21, grooves are provided on both sides of the top of the cover 9 away from the mounting slot 15, and the inside of the groove is fixedly connected with a slide rail 23, and the two sides of the bottom end of the movable cover 1803 are fixedly connected with sliders 22, and the slider 22 is slidably connected to the top of the slide rail 23.
[0046] Before using the equipment, first fix the activated carbon filter plate 1802 inside the outer protective sleeve 1801, and then place it inside the mounting groove 15. At this time, the movable cover 1803 can be moved to the top of the mounting groove 15 through the transmission mechanism 17. At this time, the electric push rod 2 1806 can be controlled to move. The electric push rod 2 1806 will drive the connecting rod 1808 to move through the slider 22. At this time, the pressure plate 1809 will move downward under the action of the connecting rod 1808, thereby pressing the top of the outer protective sleeve 1801.
[0047] like Figure 7-9 As shown, the transmission mechanism 17 includes a fixed seat 1701, a positive magnetic plate 1702, a motor 2 1703, a bevel gear 1 1704, a bevel gear 2 1705, a bidirectional screw 1706, a tooth plate 1707, a gear 1708 and a transmission screw 1709. The output end of the motor 2 1703 is fixedly connected to the axis of the bevel gear 1 1704, the bevel gear 2 1705 is fixedly connected to the middle section of the bidirectional screw 1706, the bevel gear 1 1704 is meshed with the bevel gear 2 1705, and the tooth plate 1707 is provided with two symmetrical front and rear parts, and the bottom end of one side of the tooth plate 1707 is threadedly connected to the outer wall of the bidirectional screw 1706, the gear 1708 is fixedly connected to one end of the transmission screw 1709, and the tooth plate 1707 is movably connected to the top of the gear 1708, and the tooth plate 1707 is meshed with the gear 1708. The other end of the transmission screw 1709 extends to the interior of the movable shell and is threadedly connected to the movable shell. Motor 2 1703 is fixedly connected to the outer wall of the fixed seat 1701, and the tooth plate 1707 is slidingly connected to the inner top of the fixed seat 1701. The positive magnetic plate 1702 is fixedly connected to one side of the fixed seat 1701, and the top of the positive magnetic plate 1702 is movably connected to the top of the negative magnetic plate 21. The fixed seat 1701 and the positive magnetic plate 1702 are both fixedly connected to the top of the cover plate 9, and one end of the transmission screw 1709 is rotatably connected to the top of the cover plate 9.
[0048] After the filter mechanism 18 has been used for a long time, the internal activated carbon filter plate 1802 needs to be replaced. At this time, the motor 2 1703 can be controlled to move. The motor 2 1703 will drive the bidirectional screw 1706 to rotate through the bevel gear 1 1704 and the bevel gear 2 1705. At this time, the tooth plates 1707 will move away from each other under the action of the thread, thereby driving the gear 1708 to move, and then the gear 1708 drives the transmission screw 1709 to rotate. Because the two threads of the transmission screw 1709 are set in opposite directions, it will drive the filter mechanism 18 to move in parallel. At this time, the filter mechanism 18 will move away from the installation groove 15.
[0049] like Figure 5-6 and Figure 4-10As shown, the auxiliary mechanism 19 includes a heater 1901, a fixed plate 1902, an output box 1903, a nozzle 1904, a rubber scraper 1905, a motor 3 1906, a cam 1907 and a push rod 1908. The output end of the motor 3 1906 is fixedly connected to the axis of the cam 1907. The push rod 1908 is provided with two symmetrical ones in the upper and lower parts. The output box 1903 is provided with two symmetrical ones in the upper and lower parts. The fixed plate 1902 is provided with two symmetrical ones in the front and back parts. A movable groove is opened on one side of the top of the fixed plate 1902. Both sides of the output box 1903 extend to the outside of the slide and are slidably connected to the slide. In the embodiment of the present invention, one end of the push rod 1908 is hinged to both sides of the output item, and the other end of the push rod 1908 is hinged to both sides of the outer surface of the cam 1907, the heater 1901 is fixedly connected to the top of the base 1, and the output end of the heater 1901 is fixedly connected to the input end of the output box 1903 through a telescopic pipe, the nozzle 1904 is fixedly connected to the outer wall of the output box 1903, and the input end of the nozzle 1904 extends to the inside of the output box 1903, the rubber scraper 1905 is fixedly connected to the side away from the nozzle 1904, the fixed end of the motor three 1906 is fixedly connected to the top outer wall of the fixed plate 1902, the fixed plate 1902 is fixedly connected to the top of the base 1, and the bottom side of the fixed plate 1902 is fixedly connected to the collecting box 24, the cloth 6 moves to the opposite side of the output box 1903, and the cloth 6 moves to the opposite side of the output box 1903.
[0050] Before printing and dyeing the fabric 6, by controlling the operation of motor three 1906, motor three 1906 will drive the upper and lower output boxes 1903 to approach each other through cam 1907 and push rod 1908. At this time, it is only necessary to adjust the rubber scraper 1905 to stick to the surface of the fabric 6 to control the equipment to print and dye the fabric 6. At the same time, the operation of the heater 1901 is controlled. The heater 1901 will transport the warm air to the inside of the output box 1903 through the telescopic pipe, and then the output box 1903 will spray the warm air on the surface of the fabric 6 through the nozzle 1904, so as to quickly dry the printed and dyed pattern and prevent sticking during the winding process.
[0051] An environmentally friendly printing and dyeing method for processing textiles, using the environmentally friendly printing and dyeing machine for processing textiles to perform printing and dyeing on the textiles, comprising the following steps:
[0052] S1. Before using the device, first fix the activated carbon filter plate 1802 inside the outer protective sleeve 1801, and then place it inside the installation groove 15. At this time, the movable cover 1803 can be moved to the top of the installation groove 15 through the transmission mechanism 17. At this time, the electric push rod 1806 can be controlled to move. The electric push rod 1806 will drive the connecting rod 1808 to move through the slider 22. At this time, the pressure plate 1809 will move downward under the action of the connecting rod 1808, thereby pressing the top of the outer protective sleeve 1801;
[0053] S2. After the filter mechanism 18 has been used for a long time, the internal activated carbon filter plate 1802 needs to be replaced. At this time, the motor 2 1703 can be controlled to move. The motor 2 1703 will drive the bidirectional screw 1706 to rotate through the bevel gear 1 1704 and the bevel gear 2 1705. At this time, the tooth plates 1707 will move away from each other under the action of the threads, thereby driving the gear 1708 to move. The gear 1708 then drives the transmission screw 1709 to rotate. Because the two threads of the transmission screw 1709 are set in opposite directions, the transmission screw 1709 will drive the filter mechanism 18 to move in parallel. At this time, the filter mechanism 18 will move away from the installation slot 15;
[0054] S3. Before printing and dyeing the fabric 6, by controlling the operation of motor three 1906, motor three 1906 will drive the upper and lower output boxes 1903 to approach each other through cam 1907 and push rod 1908. At this time, it is only necessary to adjust the rubber scraper 1905 to be attached to the surface of the fabric 6 to control the equipment to print and dye the fabric 6. At the same time, the operation of the heater 1901 is controlled. The heater 1901 will transport warm air to the inside of the output box 1903 through the telescopic pipe, and then the output box 1903 will spray the warm air onto the surface of the fabric 6 through the nozzle 1904, thereby quickly drying the printed pattern.
[0055] Here’s how it works:
[0056] During use, after the textile raw material is wound on the feeding roller 3, the raw material can be connected to the winding roller 4 through the transition roller 10 and the transition roller 2 11. At this time, the filter mechanism 18 can be driven to move by controlling the transmission mechanism 17, so that the activated carbon filter plate 1802 is set inside the mounting groove 15. After that, the spacing between the printing and dyeing roller 16, the support roller 12 and the auxiliary mechanism 19 can be controlled according to the thickness of the printed and dyed cloth 6. After that, the equipment can be controlled to print and dye the cloth 6. During the printing and dyeing process, the filter mechanism 18 recalls the pungent gas and harmful gas generated by the dye to filter, thereby ensuring the safety of the staff. In addition, the auxiliary mechanism 19 can dry the cloth 6 while scraping off the excess dye generated during the printing and dyeing process, thereby improving the quality of the cloth 6 production.
[0057] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the invention as claimed.
Claims
1. An environmentally friendly printing and dyeing machine for processing textiles, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to two groups of left-right symmetrical support columns (2), the side of the base (1) opposite to the support columns (2) is fixedly connected to a printing and dyeing box (7), one side of the top of the printing and dyeing box (7) is fixedly connected to a dye box (8), and the inner top of the printing and dyeing box (7) is fixedly connected to a support plate (13); The printing and dyeing box (7) is located below the support plate (13) and is slidably connected to a printing and dyeing roller (16). The dye box (8) is fixedly connected to the printing and dyeing roller (16) via a telescopic pipe. The top of the printing and dyeing box (7) is fixedly connected to a cover plate (9). The top of the cover plate (9) is fixedly connected to a transmission mechanism (17), and one side of the transmission mechanism (17) is movably connected to a filtering mechanism (18). The filtering mechanism (18) comprises an outer protective sleeve (1801), an activated carbon filter plate (1802), a movable cover (1803), a cooling fan (1804), a connecting shell (1805), a second electric push rod (1806), a transmission block (1807), a connecting rod (1808) and a pressing plate (1809); a top end of the movable cover (1803) is provided with a group of front-to-back symmetrical connecting grooves, and the connecting shell (1805) is fixedly connected to the inside of the connecting grooves; the transmission block (1807) is provided with two groups of left-right symmetrical ones; The top end of one group of the support columns (2) is movably connected to a feeding roller (3), and the top end of another group of the support columns (2) is movably connected to a winding roller (4), and one end of the winding roller (4) is plugged with a motor (5), and the outer walls of the feeding roller (3) and the winding roller (4) are both wrapped with cloth (6), and the motor (5) is fixedly connected to the outer wall of the support column (2); The two sides of the interior of the printing and dyeing box (7) are rotatably connected to transition rollers 1 (10), and the printing and dyeing box (7) is rotatably connected to transition roller 2 (11) on the opposite side of transition roller 1 (10), and both sides of the printing and dyeing box (7) are provided with a feed trough, the bottom end of the interior of the printing and dyeing box (7) is fixedly connected to a support roller (12), and the top end of the support plate (13) is fixedly connected to an electric push rod 1 (14), the top end of the cover plate (9) is provided with a mounting groove (15), and the output end of the electric push rod 1 (14) extends to the outside of the bottom end of the support plate (13) and is fixedly connected to the top end of the printing and dyeing roller (16); An auxiliary mechanism (19) is fixedly connected to the side of the base (1) that is away from the printing and dyeing box (7) and opposite to the support column (2), and a viewing window (20) is provided on the front side of the printing and dyeing box (7); The transmission block (1807) is slidably connected to the inside of the connecting shell (1805), one end of the connecting rod (1808) is hinged to one side of the transmission block (1807), and the other end of the connecting rod (1808) is hinged to the top of the pressure plate (1809), and the electric push rod 2 (1806) is provided with two front and rear symmetrical ones, and the outer walls of one group of the transmission blocks (1807) are respectively fixedly connected to the output ends of the electric push rod 2 (1806), and the top of the movable cover (1803) is provided with a plurality of through slots, and the cooling fan (1804) is fixedly connected to the inside of the through slots; The second electric push rod (1806) is fixedly connected to the top of the movable cover (1803), the activated carbon filter plate (1802) is fixed to the inside of the outer protective sleeve (1801), and the outer protective sleeve (1801) is movably connected to the inside of the mounting groove (15), the bottom end of the pressure plate (1809) is movably connected to both sides of the top of the outer protective sleeve (1801), and one side of the top of the movable cover (1803) is fixedly connected to a negative magnetic plate (21).
2. The environmentally friendly printing and dyeing machine for processing textiles according to claim 1, characterized in that: Grooves are provided on both sides of the top of the cover plate (9) away from the mounting groove (15), and the interior of the grooves is fixedly connected to a slide rail (23), and sliders (22) are fixedly connected to both sides of the bottom end of the movable cover (1803), and the sliders (22) are slidably connected to the top of the slide rail (23).
3. The environmentally friendly printing and dyeing machine for processing textiles according to claim 1, characterized in that: The transmission mechanism (17) includes a fixed seat (1701), a positive magnetic plate (1702), a second motor (1703), a first bevel gear (1704), a second bevel gear (1705), a bidirectional screw (1706), a tooth plate (1707), a gear (1708) and a transmission screw (1709), wherein the output end of the second motor (1703) is fixedly connected to the axis of the first bevel gear (1704), the second bevel gear (1705) is fixedly connected to the middle section of the bidirectional screw (1706), the first bevel gear (1704) is meshed with the second bevel gear (1705), and the tooth plate (1707) is provided with two front-to-back symmetrical ones, and the bottom end of one side of the tooth plate (1707) is threadedly connected to the outer wall of the bidirectional screw (1706).
4. The environmentally friendly printing and dyeing machine for processing textiles according to claim 3, characterized in that: The gear (1708) is fixedly connected to one end of the transmission screw (1709), the tooth plate (1707) is movably connected to the top end of the gear (1708), and the tooth plate (1707) is meshed with the gear (1708), the other end of the transmission screw (1709) extends to the interior of the movable shell and is threadedly connected to the movable shell, the motor 2 (1703) is fixedly connected to the outer wall of the fixed seat (1701), and the tooth plate (1707) is slidably connected to the inner top end of the fixed seat (1701).
5. The environmentally friendly printing and dyeing machine for processing textiles according to claim 3, characterized in that: The positive magnetic plate (1702) is fixedly connected to one side of the fixing seat (1701), and the top of the positive magnetic plate (1702) is movably connected to the top of the negative magnetic plate (21). The fixing seat (1701) and the positive magnetic plate (1702) are both fixedly connected to the top of the cover plate (9), and one end of the transmission screw (1709) is rotatably connected to the top of the cover plate (9).
6. The environmentally friendly printing and dyeing machine for processing textiles according to claim 1, characterized in that: The auxiliary mechanism (19) includes a heater (1901), a fixed plate (1902), an output box (1903), a nozzle (1904), a rubber scraper (1905), a motor three (1906), a cam (1907) and a push rod (1908), wherein the output end of the motor three (1906) is fixedly connected to the axis of the cam (1907), two push rods (1908) are provided that are symmetrical up and down, two output boxes (1903) are provided that are symmetrical up and down, two fixed plates (1902) are provided that are symmetrical front and back, and a movable groove is provided on one side of the top of the fixed plate (1902), both sides of the output box (1903) extend to the outside of the slide and are slidably connected to the slide, one end of the push rod (1908) is hinged to both sides of the output item, and the other end of the push rod (1908) is hinged to both sides of the outer surface of the cam (1907).
7. The environmentally friendly printing and dyeing machine for processing textiles according to claim 6, characterized in that: The heater (1901) is fixedly connected to the top of the base (1), and the output end of the heater (1901) is fixedly connected to the input end of the output box (1903) through a telescopic pipe. The nozzle (1904) is fixedly connected to the outer wall of the output box (1903), and the input end of the nozzle (1904) extends to the inside of the output box (1903). The rubber scraper (1905) is fixedly connected to the side away from the nozzle (1904). The fixed end of the motor three (1906) is fixedly connected to the outer wall of the top end of the fixed plate (1902). The fixed plate (1902) is fixedly connected to the top of the base (1). The opposite side of the bottom end of the fixed plate (1902) is fixedly connected to a collection box (24).
8. An environmentally friendly printing and dyeing method for processing textiles, comprising printing and dyeing textiles using the environmentally friendly printing and dyeing machine for processing textiles according to any one of claims 1 to 7, characterized in that: Contains the following steps; S1. Before using the equipment, first fix the activated carbon filter plate (1802) inside the outer protective sleeve (1801), and then place it inside the installation groove (15). At this time, the movable cover (1803) can be moved to the top of the installation groove (15) through the transmission mechanism (17). At this time, the electric push rod 2 (1806) can be controlled to move. The electric push rod 2 (1806) will drive the connecting rod (1808) to move through the slider (22). At this time, the pressure plate (1809) will move downward under the action of the connecting rod (1808), thereby pressing the top of the outer protective sleeve (1801), so as to ensure that the filter plate will not shake or loosen and fall during the use of the equipment, and prevent the unfiltered gas from leaking. Thereafter, the fan (1804) will discharge the filtered gas, and the filtration mechanism (18) can effectively reduce the pungent smell or toxic substances generated by the dye during the printing and dyeing process and be inhaled by the staff, while reducing the pollution to the environment, thereby ensuring the safety of the staff and the use environment; S2. After the filter mechanism (18) has been used for a long time, the internal activated carbon filter plate (1802) needs to be replaced. At this time, the motor 2 (1703) can be controlled to move. The motor 2 (1703) will drive the bidirectional screw (1706) to rotate through the bevel gear 1 (1704) and the bevel gear 2 (1705). At this time, the tooth plates (1707) will move away from each other under the action of the screw thread, thereby driving the gear (1708) to move. The gear (1708) then drives the transmission screw (1709) to rotate. Because the two screw threads are set in opposite directions, the transmission screw (1709) will drive the filter mechanism (18) to move in parallel. At this time, the filter mechanism (18) will move away from the installation slot (15), and personnel can replace the activated carbon filter plate (1802). This reduces the inconvenience caused by personnel replacing the filter mechanism (18) and also improves the practicality of the equipment. S3. Before printing and dyeing the fabric (6), by controlling the operation of motor three (1906), motor three (1906) drives the upper and lower output boxes (1903) to approach each other through cam (1907) and push rod (1908). At this time, it is only necessary to adjust the rubber scraper (1905) to be attached to the surface of the fabric (6) to control the equipment to print and dye the fabric (6). At the same time, the operation of the heater (1901) is controlled. The heater (1901) will transport warm air to the inside of the output box (1903) through the telescopic pipe, and then the output box (1903) will spray the warm air on the surface of the fabric (6) through the nozzle (1904), thereby quickly drying the printed and dyed pattern and preventing sticking during the winding process. In addition, the rubber scraper (1905) can scrape off excess dye produced during the printing and dyeing process, thereby improving the quality of fabric (6) production.
Citation Information
Patent Citations
Printing and dyeing equipment for textile processing
CN112095244A
Printing equipment for decorative cloth with high waterproof performance
CN211106258U