Gantry swing rod type tow collecting device
By designing a gantry swing rod tow wire collection device, the cylinder and rubber roller shaft are used to achieve tow tensioning and moisture extrusion, and the tow automatic placement is achieved by combining the swing power and the swing part tow automatic placement, which solves the problem of uncertainty in the tow moisture content control and low automation efficiency in the traditional wire collection method, and improves the stability and automation level of the equipment.
Patent Information
- Application Number
- CN202510356477.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-05-16
AI Technical Summary
The traditional tow collecting method has problems such as uncertainty in manual operation, labor-intensiveness and low efficiency, especially after infiltration, the tow moisture content is difficult to accurately control.
A gantry swing rod type tow collecting device is designed, including a device support frame, a tow tensioning part and a tow swing part. The tow tensioning and moisture extrusion are achieved through the cylinder and the rubber roller shaft, and the tow automatic placement is achieved by combining the swing power and the swing part.
The precise control of the moisture content of the tow is achieved, the problem of supersaturated tows adhesion during the equipment's wire swing is solved, and the stability and automation of the equipment are improved.
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Figure CN120006471A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of fiber processing equipment, and in particular relates to a gantry swing-rod type tow collecting device. Background Art
[0002] In view of the traditional working mode that the tows need to be wetted before collecting, and after the tows are wetted, multiple strands of tows are combined without twisting and then collected and swung, the humidity of the tows rises sharply after wetting, and the water inside the tows is not easy to evaporate after the multiple strands of tows are combined without twisting, forming multiple strands of tows with extremely high water content. The manual collection method can discharge part of the water and can better arrange the tows neatly. However, there is uncertainty in the control of the moisture content of the tows by manual collection, and the manual collection labor is highly repetitive and inefficient. Therefore, for the working mode of collecting and swinging multiple strands of tows after wetting, there is an urgent need for a device that can accurately control the moisture content of the tows and automatically collect and swing the tows. Summary of the invention
[0003] The present invention mainly solves the technical problems existing in the above-mentioned prior art and provides a gantry swing rod type tow collecting device.
[0004] The above technical problems of the present invention are mainly solved through the following technical solutions: a gantry rocker arm type wire bundle collecting device, comprising a device support frame, a wire bundle tensioning part and a wire bundle swinging part, the device support frame is the basic structure of the device, and the wire bundle tensioning part and the wire bundle swinging part are both installed on the device support frame.
[0005] Preferably, the tow tensioning part comprises a first gantry column and a second gantry column, the first gantry column and the second gantry column are the main supports of the tow tensioning part, a second cross bar is installed on the top of both, a right sink support plate and a left sink support plate are installed in the upper middle part, a sink is installed in the middle of the right sink support plate and the left sink support plate, and the sink is used to hold excess water squeezed out of the tow.
[0006] Preferably, the second cross bar is equipped with a third gantry column, the third gantry column is equipped with a first cylinder slide plate, the first cylinder slide plate is equipped with a first cylinder, the first cylinder is installed on the protruding end of the first cylinder, and the first cylinder slide plate moves up and down in the slot of the first cylinder slide plate when the first cylinder is extended or retracted.
[0007] Preferably, a second cylinder slide plate is installed on the second gantry column, a second cylinder is installed on the second cylinder slide plate, a second cylinder is installed on the extending end of the second cylinder, the second cylinder slide plate slides on the second cylinder slide plate as the second cylinder retracts and extends, and a rubber roller is installed between the first cylinder slide plate and the second cylinder slide plate.
[0008] Preferably, a rubber pressure roller is mounted on the rubber roller shaft, a roller shaft support is mounted on the first gantry column at the lower side of the first cylinder slide, a metal roller shaft is connected to the roller shaft support, and a tension motor support seat is mounted on the second gantry column, a tension motor is mounted in the tension motor support seat, a metal roller is connected to the tension motor, the metal roller shaft supports the metal rod via the roller shaft support, and the metal roller is used in conjunction with the rubber pressure roller.
[0009] Preferably, the tow swinging part comprises a swinging power part, a tow drawing part and a swinging part; the swinging power part comprises a linear module; a connecting plate is provided at the bottom of the linear module and is mounted on a device support frame through the connecting plate; a driving motor is provided at one end of the linear module and a slide plate is provided on the linear module; the slide plate is the main connecting part for transmission between the swinging power part and the swinging part.
[0010] Preferably, the swing part includes a central swing rod, and both ends of the central swing rod are equipped with drum side rods, which are in the shape of a fishbone in the overall structure. The drum side rod is equipped with a wire bundle swing rod through a swing rod pressure plate and a swing rod nut. A U-shaped swing rod is installed on the rear side of the central swing rod. A roller is installed in the U-shaped swing rod, and the roller is installed on the skateboard through an extension rod. One end of the central swing rod is installed on the rotating fixture through a shaft screw, and the rotating fixture is installed under the first crossbeam. One side of the first crossbeam is installed on the column and supported by an oblique brace, and the other side is installed on the first gantry column and supported by an oblique brace.
[0011] Preferably, the wire bundle drawing part includes a wire collecting motor, a U-shaped disc roller is installed on the output reducer at the end of the wire collecting motor, the wire collecting motor is installed on the wire collecting motor support seat, and the wire collecting motor support seat is installed on the first crossbeam.
[0012] Preferably, the wire feeding direction of the device is drawn from the wire outlet device into the metal roller above the wire bundle tensioning part and then fed clockwise through the U-shaped disc roller of the wire bundle drawing part, and then swung through the swing part.
[0013] The beneficial effects of the present invention are as follows: by arranging a device support frame, a tow tensioning part and a tow swinging part; the device support frame is the main part for installing the device; the tow tensioning part is installed on the device support frame; the tow swinging part is installed on the device support frame; the tow is tensioned by the tow tensioning part after being sent out by the front device and then sent to the tow swinging part; the gantry swing arm type tow collecting device of the present invention tensions the tow and squeezes out excess liquid through the tow tensioning part, controls the moisture content of the tow within an acceptable range, solves the problem of adhesion of supersaturated tow during the swinging process of the equipment, and improves the stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the present invention;
[0015] Figure 2 It is a schematic diagram of the structure of the present invention after removing the device support frame;
[0016] Figure 3 yes Figure 2 Side view;
[0017] Figure 4 yes Figure 2 Left view;
[0018] Figure 5 It is a structural diagram of the swing part;
[0019] Figure 6 It is a schematic diagram of the wire feeding direction of the device.
[0020] In the figure: 1, device support frame; 2, column; 3, first crossbeam; 4, wire collection motor; 5, U-shaped disc roller; 6, diagonal support; 7, first cylinder; 8, second cylinder; 9, second crossbeam; 10, first cylinder slide plate; 11, second cylinder slide plate; 12, first cylinder slider; 13, second cylinder slider; 14, tension motor; 15, right support plate of water tank; 16, water tank; 17, first gantry column; 18, second gantry column; 19, rotating fixture; 20, shaft screw; 21, rotating Drum side rod; 22, tow rocker; 23, drive motor; 24, linear module; 25, rubber pressure roller; 26, slide plate; 27, U-shaped rocker; 28, center rocker; 29, connecting plate; 30, third gantry column; 31, left support plate of water tank; 32, metal roller; 33, rubber roller shaft; 34, metal roller shaft; 35, roller shaft support; 36, roller; 37, extension rod; 38, rocker pressure plate; 39, rocker nut; 40, tension motor support seat; 41, wire collection motor support seat. DETAILED DESCRIPTION
[0021] The technical solution of the present invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.
[0022] Embodiment: A gantry swing rod type tow collecting device, such as Figure 1-Figure 6 As shown, Figure 1 It is a structural schematic diagram of a wire bundle tensioning and collecting device, including a device support frame 1, a wire bundle tensioning part and a wire bundle swinging part; the device support frame 1 is the basic structure of the device; the wire bundle tensioning part and the wire bundle swinging part are both installed on the device support frame 1.
[0023] In one embodiment, Figure 2-5 As shown, the tow tensioning part includes a first gantry column 17 and a second gantry column 18; the first gantry column 17 and the second gantry column 18 are the main supports of the tow tensioning part, with a second cross bar 9 installed on the top, and a right sink support plate 15 and a left sink support plate 31 installed in the upper middle part; a water sink 16 is installed between the right sink support plate 15 and the left sink support plate 31; the water sink 16 is used to hold excess water squeezed out of the tow and excess static elimination liquid sprayed from the static elimination nozzle.
[0024] Furthermore, the second cross bar 9 is equipped with a third gantry column 30; the third gantry column 30 is equipped with a first cylinder slide plate 10; the first cylinder 7 is installed on the first cylinder slide plate 10; the first cylinder 7 is densely installed with a first cylinder slider 12; the first cylinder slider 12 is equipped with a rubber roller shaft 33; the first cylinder slider 12 moves up and down in the slot of the first cylinder slide plate 10 when the first cylinder 7 is extended or retracted.
[0025] Furthermore, the other end of the rubber roller 33 is mounted on the second cylinder slider 13; the second cylinder slider 13 is mounted on the end of the second cylinder 8; the second cylinder 8 is mounted on the second cylinder slide plate 11; the second cylinder slide plate 11 is installed on the second gantry column 18, and the second cylinder slider 13 slides on the second cylinder slide plate 11 as the second cylinder 8 retracts and contracts.
[0026] Furthermore, the rubber roller shaft 33 is provided with a rubber pressure roller 25; the rubber pressure roller 25 is used in conjunction with a metal roller 32; the metal roller 32 is installed on a reducer output by a tension motor 14; the tension motor 14 is installed on a tension motor support seat 40; a metal roller shaft 34 is provided at one end of the tension motor 14; the metal roller shaft 34 supports the metal rod 32 via a roller shaft support 35; the metal roller 32 is used in conjunction with the rubber pressure roller 25.
[0027] Furthermore, the filament bundle swinging part includes a swinging power part, a filament bundle drawing part and a swinging part; the swinging power part includes a linear module 24; the linear module 24 is installed on a mounting plate and installed on the device support frame 1 through a connecting plate 29; a driving motor 23 is installed at one end of the linear module 24; a slide plate 26 is installed on the linear module 24; the slide plate 26 is the main connecting part for the transmission between the swinging power part and the swinging part.
[0028] Furthermore, the swinging part includes a central swing rod 28; both ends of the central swing rod 28 are provided with drum side rods 21, and the overall structure is in the shape of a fishbone; the drum side rod 21 is provided with a bundle swing rod 22 through a swing rod pressure plate 38 and a swing rod nut 39; a U-shaped swing rod 27 is provided on the rear side of the central swing rod 28; a roller 36 is provided in the U-shaped swing rod 27; the roller 36 is installed on the slide plate 26 through an extension rod 37; one end of the central swing rod 28 is installed on the rotating fixing member 19 through a rotating shaft screw 20; the rotating fixing member 19 is installed under the first crossbeam 3; one side of the first crossbeam 3 is installed on the column 2 and supported by the diagonal brace 6, and the other side is installed on the first gantry column 17 and supported by the diagonal brace.
[0029] Furthermore, the wire bundle drawing part includes a wire collecting motor 4; a U-shaped disc roller 5 is installed on the output reducer at the end of the wire collecting motor 4; the wire collecting motor 4 is installed on a wire collecting motor support seat 41; and the wire collecting motor support seat 41 is installed on the first crossbeam 3.
[0030] In one embodiment, Figure 6 As shown, the wire feeding direction of the device is pulled into the metal roller 32 of the wire bundle tensioning part from the wire outlet device and then fed clockwise through the U-shaped disc roller 5 of the wire bundle drawing part, and then swung the wire through the swinging part.
[0031] Working method:
[0032] The following will explain the wire collection principle of this embodiment from the operation situation during actual use:
[0033] Specifically, when the device is running, the tow needs to be pulled above the metal roller 32, and then the rubber pressure roller 25 is controlled by the manual valve box to press the tow against the metal roller 32. At the same time, the pressure of the rubber pressure roller 25 can be further adjusted by adjusting the air pressure on the manual valve box to adjust the humidity of the tow after passing through the metal roller 32.
[0034] In order to prevent the tow from being too dry due to excessive water loss during compaction, which may cause the tow to generate static electricity during the drawing process, a static elimination liquid spray head is provided above the rubber pressure roller 25 to spray the static elimination liquid on the inlet part of the tow. A water tank 16 is provided below the metal roller 32 to hold excess static elimination liquid and liquid.
[0035] After the tow passes through the metal roller 32, the metal roller 32 starts to provide tension for the tow conveyed by the device. Then the tow passes through the U-shaped disc roller 5 and rotates clockwise downward, and the tow is located in the middle of the swinging part.
[0036] The swing power part runs, driving the swing part to run. Under the action of the swing part, the tow swing rod 22 presents a single pendulum motion trajectory, so that the tow appears to be spread out back and forth.
[0037] Finally, it should be pointed out that the above embodiments are only representative examples of the present invention. Obviously, the present invention is not limited to the above embodiments, and there are many variations. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention should be considered to belong to the protection scope of the present invention.
Claims
1. A gantry swing rod type tow collecting device, characterized in that: The device comprises a device support frame (1), a wire bundle tensioning part and a wire bundle swinging part; the device support frame (1) is the basic structure of the device; the wire bundle tensioning part and the wire bundle swinging part are both mounted on the device support frame (1).
2. A gantry swing-rod type tow collecting device according to claim 1, characterized in that: The tow tensioning part comprises a first gantry column (17) and a second gantry column (18), wherein the first gantry column (17) and the second gantry column (18) are main supports of the tow tensioning part, a second cross bar (9) is installed on the top of the two, a right water trough support plate (15) and a left water trough support plate (31) are installed in the middle and upper part, a water trough (16) is installed between the right water trough support plate (15) and the left water trough support plate (31), and the water trough (16) is used to hold excess water squeezed out of the tow.
3. A gantry swing-rod type tow collecting device according to claim 2, characterized in that: The second crossbar (9) is provided with a third gantry column (30), the third gantry column (30) is provided with a first cylinder slide plate (10), the first cylinder (7) is provided on the first cylinder slide plate (10), a first cylinder slider (12) is provided on the extended end of the first cylinder (7), and the first cylinder slider (12) moves up and down in the slot of the first cylinder slide plate (10) when the first cylinder (7) is extended or retracted.
4. A gantry swing-rod type tow collecting device according to claim 3, characterized in that: A second cylinder slide plate (11) is installed on the second gantry column (18), a second cylinder (8) is installed on the second cylinder slide plate (11), a second cylinder slider (13) is installed on the extended end of the second cylinder (8), the second cylinder slider (13) slides on the second cylinder slide plate (11) as the second cylinder (8) retracts and contracts, and a rubber roller shaft (33) is installed between the first cylinder slider (12) and the second cylinder slider (13).
5. The gantry swing-rod type tow collecting device according to claim 3, characterized in that: The rubber roller (33) is provided with a rubber pressure roller (25), the first gantry column (17) on the lower side of the first cylinder slide plate (10) is provided with a roller support (35), the roller support (35) is connected with a metal roller (34), and the second gantry column (18) is provided with a tension motor support seat (40), the tension motor (14) is provided with a tension motor (14), the tension motor (14) is connected with a metal roller (32), the metal roller (34) supports the metal rod (32) through the roller support (35), and the metal roller (32) is used in conjunction with the rubber pressure roller (25).
6. A gantry swing-rod type tow collecting device according to claim 1, characterized in that: The tow swinging part comprises an swinging power part, a tow drawing part and an swinging part. The swinging power part comprises a linear module (24). A connecting plate (29) is provided at the bottom of the linear module (24). The linear module (24) is mounted on a device support frame (1) through the connecting plate (29). A driving motor (23) is installed at one end of the linear module (24). A slide plate (26) is installed on the linear module (24). The slide plate (26) is the main connecting part for the transmission between the swinging power part and the swinging part.
7. A gantry swing-rod type tow collecting device according to claim 6, characterized in that: The swing part comprises a central swing rod (28), and the two ends of the central swing rod (28) are equipped with drum side rods (21), and the overall structure is fishbone-shaped. The drum side rod (21) is equipped with a tow swing rod (22) through a swing rod pressing plate (38) and a swing rod nut (39). The rear side of the central swing rod (28) is equipped with a U-shaped swing rod (27), and the U-shaped swing rod (27) is equipped with a roller (36). The roller (36) is installed on the slide plate (26) through an extension rod (37). One end of the central swing rod (28) is installed on a rotating fixed member (19) through a rotating shaft screw (20), and the rotating fixed member (19) is installed below the first cross beam (3). One side of the first cross beam (3) is installed on the column (2) and supported by a diagonal brace (6), and the other side is installed on the first gantry column (17) and supported by a diagonal brace (6).
8. The gantry swing-rod type tow collecting device according to claim 6, characterized in that: The wire bundle drawing part comprises a wire collecting motor (4), a U-shaped disc roller (5) is mounted on the output reducer at the end of the wire collecting motor (4), the wire collecting motor (4) is mounted on a wire collecting motor support seat (41), and the wire collecting motor support seat (41) is mounted on the first crossbeam (3).
9. The gantry swing-rod type tow collecting device according to claim 1, characterized in that: The wire feeding direction of the device is drawn from the wire outlet device to the top of the metal roller (32) of the wire bundle tensioning part, and then the wire is fed clockwise through the U-shaped disc roller (5) of the wire bundle drawing part, and then the wire is swung through the swing part.