A drying device for continuous underwear webbing
Through the combination of the air extractor and the condensate tank, combined with the controller and the serpentine conveyor belt design, the problems of unstable belt transmission and uneven drying are solved, and an efficient and stable webbing drying process is achieved, extending the life of the conveyor belt, improving production efficiency and product quality.
Patent Information
- Application Number
- CN202510460115.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2045-04-14
AI Technical Summary
In the existing continuous conveying and drying device, belt transmission causes changes in material performance in high temperature environments, unstable transmission, low transmission efficiency, difficult to accurately control the speed, and insufficient or excessive drying leads to webbing quality problems, and the aging speed of the conveyor belt is accelerated.
The air extractor is used to cooperate with the condensate tank, and the temperature is adjusted in real time through the controller analysis module, combined with the multi-layer serpentine conveyor belt and serpentine heating pipe design, to achieve precise control of the speed of the transmission shaft, extract moisture and reduce humidity, ensure appropriate drying temperature, and avoid high temperatures affecting the quality of the webbing and the aging of the conveyor belt.
It improves transmission stability and drying efficiency, ensures uniform and efficient drying of webbing, extends the service life of the conveyor belt, avoids accelerated aging due to high temperature and humidity, and improves production efficiency and product quality.
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Figure CN120008325B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of continuous drying, in particular to a drying device for continuous underwear webbing. Background Art
[0002] In modern industrial production, continuous conveying and drying devices play a key role in many fields, especially in the underwear webbing production industry, where an efficient and stable drying process is crucial to product quality and production efficiency.
[0003] Existing equipment often uses multiple motors and sleeved pulleys for transmission. The existing belt and pulley transmission will generate high temperatures due to the continuous conveying and drying device. Since the material properties of the belt will change under high temperature, the existing continuous conveying and drying device mostly uses pulley transmission. In addition, high temperature baking can easily cause the elasticity of the belt material to decrease and plastic deformation, resulting in unstable transmission and poor reliability. This can easily lead to low transmission efficiency and inaccurate speed control. Belt transmission has the disadvantages of large kinetic energy loss and low transmission efficiency. It is difficult to meet the high-precision control requirements of the driving shaft speed, affecting the conveying efficiency.
[0004] During the drying process, only maintaining the pre-set drying temperature can easily lead to insufficient drying, excessive residual moisture in the ribbon, and easy mold and deterioration; or too high a temperature can cause the ribbon to over-dry and become hard and brittle, which also affects product quality. In addition, if the conveyor belt is in a high temperature environment for a long time, it will accelerate its aging speed.
[0005] Therefore, the above problems need to be solved. Summary of the Invention
[0006] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a drying device for continuous underwear webbing.
[0007] To achieve the above-mentioned objectives, the present invention adopts the following technical solution: a continuous underwear webbing drying device, comprising a cabinet, a hoist provided on one side of the top surface of the cabinet, a condensate tank provided at the upper end of the cabinet, a plurality of pipes equidistantly provided at the bottom end of the condensate tank penetrating the inner wall of the cabinet, a cover plate fixedly provided at one end of the condensate tank by bolts, an exhaust fan provided on one side of the condensate tank, an air suction pipe of the exhaust fan communicating with the inner wall of the condensate tank;
[0008] A controller is provided on the cabinet of the drying device, and a transmission module, an analysis module and an execution module are provided inside the controller;
[0009] The transmission module transmits the acquired data on the density, thickness, drying speed and initial moisture content of the webbing, the acquired data on the air flow rate and heat capacity inside the cabinet, and then transmits all acquired data to the analysis module;
[0010] The analysis module processes and analyzes the detection data transmitted by the acquisition module to determine the appropriate drying temperature and thermal stability critical temperature of the ribbon; analyzes the aging rate of the transmission belt affected by temperature, and then determines the most suitable drying temperature based on the thermal stability critical temperature and the appropriate drying temperature of the ribbon. After determining the most suitable drying temperature, it generates a temperature control signal and transmits the temperature control signal to the execution module;
[0011] The execution module adjusts the temperature inside the cabinet to the most suitable drying temperature after receiving the temperature control signal .
[0012] Preferably, a transmission box is provided on one side of the cabinet, a first motor is provided on the top surface of the transmission box, an output shaft of the first motor is coaxially fixedly connected to a first transmission rod, and a plurality of first cylindrical cams are provided on the first transmission rod.
[0013] Preferably, a plurality of first rollers are rollingly connected to one side of the first cylindrical cam, the bottom ends of the first rollers are fixedly connected to a first turntable, and the first rollers are equidistantly arranged in a ring shape along the top surface of the first turntable.
[0014] Preferably, a small gear is fixedly connected to the bottom end of the first transmission rod, a large gear is meshedly connected to one side of the small gear, the large gear is coaxially fixed to the second transmission rod, a plurality of second cylindrical cams are provided on the second transmission rod, a plurality of second rollers are rollingly connected to one side of the second cylindrical cam, the bottom end of the first roller is fixedly connected to the second turntable, and the second rollers are arranged in a ring shape and equidistantly along the top surface of the second turntable.
[0015] Preferably, a transmission belt driving shaft is coaxially fixed to the first turntable and the second turntable, and a driven shaft is horizontally provided on one side of the transmission belt driving shaft located inside the cabinet. A transmission belt is installed between the transmission belt driving shaft and the driven shaft, and the transmission belt is divided into multiple layers and arranged in a serpentine shape.
[0016] Preferably, heating tubes are symmetrically provided on both sides of the inner wall of the cabinet, and the heating tubes are arranged in a serpentine shape.
[0017] Preferably, the analysis module performs the following steps to analyze the thermal stability critical temperature of the ribbon:
[0018] S1: Select a ribbon sample and fix it on the sample stage of the thermomechanical analyzer. Apply a set pressure to the sample, then start the heating program and increase the temperature at the set heating rate. During this process, the instrument will record in real time how the sample's deformation changes with temperature under stress, and draw a thermomechanical curve based on the detected change data; observe the thermomechanical curve. When the slope of the corresponding thermomechanical curve segment is greater than the preset slope threshold, it is determined that the deformation of the ribbon sample has changed dramatically, indicating that the ribbon material begins to lose its original stable mechanical properties due to thermal effects at this temperature. The corresponding temperature data at this time is recorded as the thermal stability critical temperature 1;
[0019] S2: Select a set amount of ribbon sample and cut it into small pieces of the same size to ensure uniform heating. Then, place the small pieces of ribbon sample into the sample crucible of the thermogravimetric analyzer and start the heating program. The temperature is gradually increased from room temperature according to the set heating rate. During the heating process, the thermogravimetric analyzer records the change of sample mass with temperature in real time and generates a thermogravimetric curve. Observe the thermogravimetric curve. When the slope of the corresponding thermogravimetric curve segment is greater than the preset slope threshold, or the rate of decrease of the ribbon sample mass exceeds the preset rate of decrease threshold, the corresponding temperature data is recorded as the second thermal stability critical temperature.
[0020] S3: Compare the thermal stability critical temperature 1 with the thermal stability critical temperature 2. If the absolute value of the difference between the two is less than the preset difference threshold, the detected temperature data is determined to be accurate, and the average of the thermal stability critical temperature 1 and the thermal stability critical temperature 2 is used as the thermal stability critical temperature data. Otherwise, it is determined that the detected temperature data are significantly different and the test is repeated.
[0021] Preferably, the analysis module performs the following steps to analyze the suitable drying temperature of the ribbon:
[0022] K1: Suitable drying temperature and initial moisture content of the webbing The relationship between , is a preset coefficient related to the initial moisture content of the webbing;
[0023] K2: Consider the air velocity data inside the cabinet and heat capacity data Suitable drying temperature The appropriate drying temperature formula is adjusted to , is a preset coefficient related to air velocity, is a preset coefficient related to heat capacity;
[0024] K3: Considering the thickness of the webbing , ribbon material density data and drying speed data Suitable drying temperature The appropriate drying temperature formula is adjusted to , is a preset coefficient related to the webbing thickness and webbing density, It is a preset coefficient related to the drying speed.
[0025] Preferably, the analysis module performs the following steps to analyze the relationship between the aging speed of the transmission belt and the temperature:
[0026] M1: reaction rate constant and temperature relationship satisfaction , is the basic rate of aging reaction without considering the effect of temperature, is the activation energy, is the gas constant; introduce the step function to the function Make corrections, ; Introduce a time Related accumulation factors , for the function After correcting again, we get , is the preset cumulative damage speed coefficient;
[0027] M2: By retrieving the aging data of the same material of the transmission belt at different temperatures and bringing it into the function ,get 、 、 、 、 and Specific values of , substitute the obtained specific values into the formula;
[0028] M3: Optimal drying temperature and satisfy , get the most suitable drying temperature After that, a temperature control signal is generated and transmitted to the execution module.
[0029] Compared with the prior art, the present invention has the following beneficial effects:
[0030] 1. Through the rigid connection between the first motor and the first transmission rod, the coaxial fixed connection between the first transmission rod and the first cylindrical cam, and the rolling contact between the first cylindrical cam and the first roller, the rotational kinetic energy of the motor is directly converted into the circular motion of the first turntable, thereby improving the transmission efficiency and realizing the function of accurately controlling the speed of the transmission belt driving shaft. At the same time, such a transmission structure avoids the problems of elasticity reduction and plastic deformation of the belt material caused by high temperature in traditional pulley transmission, ensuring the stability and reliability of transmission in a high-temperature drying environment, and then through the meshing cooperation of the small gear and the large gear, it is easy to realize reversal and adjust the transmission direction, thereby realizing continuous transportation of multi-layer serpentine transmission belts and improving transmission efficiency. The stability and flexibility of the conveyor belt operation meet different production needs. The cooperation of the multi-layer serpentine conveyor belt and the serpentine heating tubes on both sides prolongs the heating time of the belt and increases the contact area, thereby improving the drying efficiency and achieving the function of uniform and efficient drying. The cooperation of the vacuum pump and the condensation water tank facilitates the real-time extraction of high-temperature moisture, reduces the humidity in the cabinet, improves the stability of the equipment operation, and prevents the high temperature and moisture from accelerating the aging of the transmission components. Ultimately, it solves the problem of traditional pulley transmission that high temperature causes belt deformation, resulting in reduced strength and elasticity, which shortens the belt's service life. At the same time, it improves the drying uniformity and production efficiency, and realizes the long-term stable operation of the transmission system.
[0031] 2. The analysis module determines the appropriate drying temperature based on the initial moisture content, thickness, density, drying speed of the webbing, as well as the air flow rate and heat capacity inside the cabinet, to ensure that the quality of the webbing is not affected by excessively high or low temperatures while effectively removing moisture. The module also analyzes the relationship between the aging rate of the conveyor belt and the temperature, and controls the most suitable drying temperature within a range that makes the aging rate of the conveyor belt reasonable, avoiding high temperatures that accelerate the aging of the conveyor belt and reducing the need for frequent replacement due to aging of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0033] Figure 1 This is a schematic diagram of the overall structure proposed by the present invention from a first perspective;
[0034] Figure 2 This is a schematic diagram of the overall cross-sectional structure proposed by the present invention from a first viewing angle;
[0035] Figure 3 This is a schematic diagram of the overall cross-sectional structure proposed by the present invention from a second viewing angle;
[0036] Figure 4 This is a schematic diagram of the overall cross-sectional structure of the transmission box proposed by the present invention;
[0037] Figure 5 This is a flow chart of the system proposed in the present invention.
[0038] Serial numbers in the figure: 1. Cabinet; 2. Hoist; 3. Condensate tank; 4. Vacuum pump; 5. First motor; 6. Large gear; 7. First transmission rod; 8. First cylindrical cam; 9. First roller; 10. First turntable; 11. Second cylindrical cam; 12. Conveyor belt driving shaft. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0040] Example: See Figure 1-5 The present invention relates to a drying device for continuous underwear webbing, comprising a cabinet 1, a lifting machine 2 is provided on one side of the top surface of the cabinet 1, a condensation water tank 3 is provided on the upper end of the cabinet 1, a plurality of pipes are equidistantly provided at the bottom end of the condensation water tank 3 and penetrate the inner wall of the cabinet 1, a cover plate is fixed at one end of the condensation water tank 3 by bolts, an exhaust fan 4 is provided on one side of the condensation water tank 3, an air suction pipe of the exhaust fan 4 is connected with the inner wall of the condensation water tank 3, and the exhaust fan 4 cooperates with the condensation water tank 3 to extract the water vapor generated during the drying process, thereby improving the water vapor collection and discharge efficiency and realizing the function of quickly reducing the humidity of the drying space; the lifting machine 2 is convenient for lifting the webbing into the cabinet 1 to provide a basis for continuous drying, a transmission box is provided on one side of the cabinet 1, and a first electric Machine 5, the output shaft of the first motor 5 is coaxially fixed with the first transmission rod 7, and the first transmission rod 7 is provided with multiple first cylindrical cams 8. The first motor 5 drives the first transmission rod 7 and the first cylindrical cam 8 to rotate, which is convenient for providing a power source for the transmission belt driving shaft 12, improving the transmission stability, and realizing the function of accurately controlling the operation of the transmission belt. One side of the first cylindrical cam 8 is rollingly connected with multiple first rollers 9, and the bottom end of the first roller 9 is fixed with a first turntable 10. The first rollers 9 are arranged in a ring shape and at equal distances along the top surface of the first turntable 10. The first cylindrical cam 8 cooperates with the first roller 9 to convert the rotational motion into the circular motion of the first turntable 10, which is convenient for driving the transmission belt driving shaft 12 to rotate, improving the uniformity of the transmission of the transmission belt, and realizing the function of stably conveying the webbing.
[0041] In the present invention, a small gear is fixedly provided at the bottom end of the first transmission rod 7, and a large gear 6 is meshedly connected to one side of the small gear. The large gear 6 is coaxially fixed to the second transmission rod, and a plurality of second cylindrical cams 11 are provided on the second transmission rod. A plurality of second rollers are rollingly connected to one side of the second cylindrical cam 11, and a second turntable is fixedly provided at the bottom end of the second roller. The second rollers are arranged equidistantly in a ring shape along the top surface of the second turntable. The small gear is meshed with the large gear 6 for transmission, driving the second transmission rod and the second cylindrical cam 11 to rotate. The cooperation between the second roller and the second turntable facilitates the synchronous driving of the multi-layer conveyor belt, improves the coordination of the conveyor belt operation, and realizes the function of continuously conveying the webbing. Both the first turntable 10 and the second turntable are A transmission belt driving shaft 12 is coaxially fixed, and a driven rotating shaft is horizontally provided on one side of the transmission belt driving shaft 12 inside the cabinet 1. A transmission belt is installed between the transmission belt driving shaft 12 and the driven rotating shaft. The transmission belt is divided into multiple layers and arranged in a serpentine shape. The multi-layer serpentine arrangement of the transmission belt design is convenient for increasing the contact area and duration between the belt and heat, thereby improving the drying efficiency and realizing the function of efficiently drying the underwear belt; the transmission belt driving shaft 12 cooperates with the driven rotating shaft to ensure the stable operation of the transmission belt. Heating tubes are symmetrically provided on both sides of the inner wall of the cabinet 1, and the heating tubes are arranged in a serpentine shape. The serpentine arrangement of the heating tubes facilitates uniform heat dissipation, thereby improving the uniformity of the temperature in the drying space, realizing comprehensive drying of the belt and enhancing the drying effect.
[0042] The cabinet 1 of the drying device is provided with a controller, and a transmission module, an analysis module and an execution module are provided inside the controller;
[0043] The density of the webbing is obtained based on the material of the webbing. The thickness of the webbing is obtained by installing two laser displacement sensors symmetrically above and below the webbing. The drying speed and initial moisture content of the webbing are respectively obtained using multiple infrared moisture sensors and capacitive moisture sensors installed on the cabinet 1. The air velocity inside the cabinet 1 is obtained using a wind speed sensor. The heat capacity of the cabinet is calculated using the heat capacity calculation formula (heat capacity = mass × specific heat capacity) based on the specific heat capacity corresponding to the material composition of the cabinet 1, combined with the cabinet's mass and structural dimensions.
[0044] A ribbon sample is selected and fixed on the sample stage of the thermomechanical analyzer. A set pressure is applied to the sample, and then the heating program is started. The temperature is increased at the set heating rate. During this process, the instrument will record in real time how the sample's deformation changes with temperature under stress. A thermomechanical curve is drawn based on the detected change data. The thermomechanical curve is observed. When the slope of the corresponding thermomechanical curve segment is greater than the preset slope threshold, it is determined that the deformation of the ribbon sample has changed dramatically, indicating that the ribbon material begins to lose its original stable mechanical properties due to thermal effects at this temperature. The corresponding temperature data at this time is recorded as the thermal stability critical temperature 1.
[0045] A set amount of ribbon sample is selected and cut into small pieces of equal size to ensure uniform heating. The small pieces of ribbon sample are then placed in the sample crucible of the thermogravimetric analyzer. The heating program is started, and the temperature is gradually increased from room temperature at a set heating rate. During the heating process, the thermogravimetric analyzer records the change in sample mass with temperature in real time and generates a thermogravimetric curve. The thermogravimetric curve is observed. When the slope of the corresponding thermogravimetric curve segment is greater than a preset slope threshold, or the rate of decrease in the ribbon sample mass exceeds a preset rate of decrease threshold, the corresponding temperature data is recorded as the second thermal stability critical temperature.
[0046] Compare the thermal stability critical temperature 1 with the thermal stability critical temperature 2. If the absolute value of the difference between the two is less than the preset difference threshold, the detected temperature data is determined to be accurate, and the average of the thermal stability critical temperature 1 and the thermal stability critical temperature 2 is used as the thermal stability critical temperature data. Otherwise, it is determined that the detected temperature data are significantly different and the test is repeated.
[0047] The outer contour of the ribbon is used as the basic frame, and the basic frame is reduced inward multiple times with a set ratio to obtain multiple reduced frames. The perimeter of the reduced frame is segmented with a set length, and collection points are set at the segment positions. The ribbon moisture content data of the collection points are collected, and the average of the multiple moisture content data collected is calculated. and standard deviation Calculation of the mean value and standard deviation Set the fluctuation range of moisture content data. The fluctuation range is , determine the moisture content data that is not within the fluctuation range as an abnormal value, remove the abnormal value, calculate the mean of the remaining moisture content data, and use the mean of the remaining moisture content data as the initial moisture content data of the ribbon ;
[0048] Suitable drying temperature and initial moisture content of the webbing The relationship between , is the preset coefficient related to the initial moisture content of the webbing; considering the air flow rate data inside cabinet 1 and heat capacity data Suitable drying temperature The appropriate drying temperature formula is adjusted to , is a preset coefficient related to air velocity, is a preset coefficient related to heat capacity; taking into account the thickness of the webbing data , ribbon material density data and drying speed data Suitable drying temperature The appropriate drying temperature formula is adjusted to , is a preset coefficient related to the webbing thickness and webbing density, is a preset coefficient related to the drying speed;
[0049] From the perspective of chemical reaction kinetics, the aging process of many materials can be approximately regarded as a chemical reaction process, and its reaction rate (corresponding to the aging rate of the conveyor belt) usually follows the Arrhenius equation, that is, the reaction rate constant and temperature relationship satisfaction , is the basic rate of aging reaction without considering the effect of temperature, is the activation energy, is the gas constant; in practical applications, below a certain minimum temperature When the material ages very slowly, it can be almost ignored; and when the temperature is above a certain maximum When , the aging rate will increase sharply and may exceed the scope of the conventional aging model, so the step function is introduced To correct the function , after correction, we get When the conveyor belt is in a high temperature environment for a long time, aging is often a cumulative process. That is, as time goes by, even if the temperature remains unchanged, the aging degree will continue to deepen. Therefore, a time-related Related accumulation factors , is the preset cumulative damage speed coefficient; after further correction, we get ;
[0050] By retrieving the aging data of the same material of the transmission belt at different temperatures and bringing it into the function ,get 、 、 、 、 and Specific values of , substitute the obtained specific values into the formula;
[0051] In summary, the most suitable drying temperature and satisfy , get the most suitable drying temperature After that, a temperature control signal is generated and transmitted to the execution module.
[0052] Working principle: When the present invention is used, the underwear ribbon to be dried is first lifted to the top of the cabinet 1 by the elevator 2. The elevator 2 continuously and stably feeds the ribbon into the cabinet 1. The first motor 5 starts to work, and its output shaft drives the first transmission rod 7 coaxially fixed thereto to rotate. The multiple first cylindrical cams 8 on the first transmission rod 7 rotate accordingly. The first cylindrical cams 8 are rollingly connected with the multiple first rollers 9. Since the first rollers 9 are arranged in a ring shape with equal distances along the top surface of the first turntable 10 and the bottom ends are fixed to the first turntable 10, the rotation of the first cylindrical cam 8 causes the first rollers 9 rolls, thereby driving the first turntable 10 to do circular motion. At the same time, the small gear at the bottom of the first transmission rod 7 meshes with the large gear 6, and the large gear 6 drives the coaxially fixed second transmission rod to rotate. The multiple second cylindrical cams 11 on the second transmission rod rotate, and the second cylindrical cams 11 are rollingly connected with the multiple second rollers. The second turntable fixed to the bottom end of the second roller also rotates accordingly. The first turntable 10 and the second turntable are coaxially fixed with a transmission belt driving shaft 12. Driven by them, the transmission belt driving shaft 12 rotates, and the transmission belt driving shaft 12 is connected to the horizontal device located on one side of the cabinet 1. The driven shafts installed in the cabinet 1 work together to drive the conveyor belt installed between them to operate. The conveyor belt adopts a multi-layer flat serpentine arrangement, so that the webbing can be transported in the cabinet 1 according to the preset route. When the webbing moves with the conveyor belt in the cabinet 1, the heating tubes symmetrically arranged on both sides of the inner wall of the cabinet 1 and arranged in a serpentine shape start to work. The heating tubes emit a large amount of heat, forming a high-temperature drying environment inside the cabinet 1. The webbing is in full contact with the heating tubes during the transmission process. The heat emitted by the heating tubes gradually penetrates into the interior of the webbing, evaporating the moisture in the webbing. , to achieve drying of the ribbon. During the drying process, the moisture in the ribbon continuously evaporates to form water vapor. At this time, the exhaust fan 4 is started, and the gas containing water vapor in the cabinet 1 is directly extracted and discharged to the outside of the device through the suction pipe connected to the inner wall of the condensed water tank 3. In this way, the humidity in the cabinet 1 can be reduced in time, and the accumulation of water vapor in the cabinet 1 can be avoided, ensuring that the drying process can be carried out continuously and efficiently. The dried ribbon is transported to the exit position of the cabinet 1 along the conveyor belt, completing the entire drying process, and finally output from the device as a finished product. At this point, the device is complete.
[0053] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A drying device for continuous underwear webbing, comprising a cabinet (1), characterized in that: A hoist (2) is provided on one side of the top surface of the cabinet (1), a condensate tank (3) is provided on the upper end of the cabinet (1), a plurality of pipes are provided at equal intervals at the bottom end of the condensate tank (3) and penetrate the inner wall of the cabinet (1), a cover plate is fixed at one end of the condensate tank (3) by bolts, an air pump (4) is provided on one side of the condensate tank (3), and an air suction pipe of the air pump (4) is communicated with the inner wall of the condensate tank (3); A controller is provided on the cabinet (1) of the drying device, and a transmission module, an analysis module and an execution module are provided inside the controller; A transmission module transmits the acquired data on the density, thickness, drying speed and initial moisture content of the webbing, transmits the acquired data on the air flow rate and heat capacity inside the cabinet (1), and then transmits all the acquired data to the analysis module; The analysis module processes and analyzes the detection data transmitted by the acquisition module to determine the appropriate drying temperature and thermal stability critical temperature of the ribbon; analyzes the aging rate of the transmission belt affected by temperature, and then determines the most suitable drying temperature based on the thermal stability critical temperature and the appropriate drying temperature of the ribbon. After determining the most suitable drying temperature, it generates a temperature control signal and transmits the temperature control signal to the execution module; The analysis module analyzes the appropriate drying temperature of the ribbon as follows: K1: Suitable drying temperature and initial moisture content of the webbing The relationship between , is a preset coefficient related to the initial moisture content of the webbing; K2: Consider the air velocity data inside the cabinet (1) and heat capacity data Suitable drying temperature The appropriate drying temperature formula is adjusted to , is a preset coefficient related to air velocity, is a preset coefficient related to heat capacity; K3: Considering the thickness of the webbing , ribbon material density data and drying speed data Suitable drying temperature The appropriate drying temperature formula is adjusted to , is a preset coefficient related to the webbing thickness and webbing density, is a preset coefficient related to the drying speed; The execution module, after receiving the temperature control signal, adjusts the temperature inside the cabinet (1) to the most suitable drying temperature .
2. The drying device for continuous underwear webbing according to claim 1, characterized in that: A transmission box is provided on one side of the cabinet (1), a first motor (5) is provided on the top surface of the transmission box, an output shaft of the first motor (5) is coaxially fixedly connected to a first transmission rod (7), and a plurality of first cylindrical cams (8) are provided on the first transmission rod (7).
3. The continuous underwear webbing drying device according to claim 2, characterized in that: A plurality of first rollers (9) are rollingly connected to one side of the first cylindrical cam (8), the bottom ends of the first rollers (9) are fixedly connected to a first rotary disk (10), and the first rollers (9) are arranged in a ring-like shape at equal intervals along the top surface of the first rotary disk (10).
4. The continuous underwear webbing drying device according to claim 3, characterized in that: A small gear is fixedly connected to the bottom end of the first transmission rod (7), one side of the small gear is meshedly connected to a large gear (6), the large gear (6) is coaxially fixed to a second transmission rod, a plurality of second cylindrical cams (11) are provided on the second transmission rod, a plurality of second rollers are rollingly connected to one side of the second cylindrical cams (11), the bottom ends of the second rollers are fixedly connected to a second turntable, and the second rollers are arranged in a ring shape at equal intervals along the top surface of the second turntable.
5. The drying device for continuous underwear webbing according to claim 4, characterized in that: The first turntable (10) and the second turntable are both coaxially fixed with a transmission belt driving shaft (12), and the transmission belt driving shaft (12) is located on one side of the cabinet (1). A driven shaft is horizontally provided on the other side of the cabinet (1). A transmission belt is installed between the transmission belt driving shaft (12) and the driven shaft, and the transmission belt is divided into multiple layers and arranged in a serpentine shape.
6. The drying device for continuous underwear webbing according to claim 5, characterized in that: Heating tubes are symmetrically arranged on both sides of the inner wall of the cabinet (1), and the heating tubes are arranged in a serpentine shape.
7. The continuous underwear webbing drying device according to claim 1, characterized in that: The steps for analyzing the thermal stability critical temperature of the ribbon using the analysis module are as follows: S1: Select a ribbon sample and fix it on the sample stage of the thermomechanical analyzer. Apply a set pressure to the sample, then start the heating program and increase the temperature at the set heating rate. During this process, the instrument will record the change of the sample's deformation under stress with temperature in real time, and draw a thermomechanical curve based on the detected change data; Observe the thermomechanical curve. When the slope of the corresponding thermomechanical curve segment is greater than the preset slope threshold, it is determined that the deformation of the ribbon sample has changed dramatically, indicating that the ribbon material begins to lose its original stable mechanical properties due to thermal action at this temperature. The corresponding temperature data at this time is recorded as the thermal stability critical temperature 1; S2: Select a set amount of ribbon sample and cut it into small pieces of the same size to ensure uniform heating. Then, place the small pieces of ribbon sample into the sample crucible of the thermogravimetric analyzer and start the heating program. The temperature is gradually increased from room temperature according to the set heating rate. During the heating process, the thermogravimetric analyzer records the change of sample mass with temperature in real time and generates a thermogravimetric curve. Observe the thermogravimetric curve. When the slope of the corresponding thermogravimetric curve segment is greater than the preset slope threshold, or the rate of decrease of the ribbon sample mass exceeds the preset rate of decrease threshold, the corresponding temperature data is recorded as the second thermal stability critical temperature. S3: Compare the thermal stability critical temperature 1 with the thermal stability critical temperature 2. If the absolute value of the difference between the two is less than the preset difference threshold, the detected temperature data is determined to be accurate, and the average of the thermal stability critical temperature 1 and the thermal stability critical temperature 2 is used as the thermal stability critical temperature data. ; Otherwise, it is determined that the detected temperature data are significantly different and the test is repeated.
8. The continuous underwear ribbon drying device according to claim 7, characterized in that: The analysis module analyzes the relationship between the aging rate of the conveyor belt and temperature as follows: M1: reaction rate constant and temperature relationship satisfaction , is the basic rate of aging reaction without considering the effect of temperature, is the activation energy, is the gas constant; introduce the step function to the function Make corrections, ; Introduce a time Related accumulation factors , for the function After correcting again, we get , is the preset cumulative damage speed coefficient; M2: By retrieving the aging data of the same material of the transmission belt at different temperatures and bringing it into the function ,get 、 、 、 、 and Specific values of , substitute the obtained specific values into the formula; M3: Optimal drying temperature and satisfy , for The temperature threshold corresponding to the preset aging speed threshold is used to obtain the most suitable drying temperature. After that, a temperature control signal is generated and transmitted to the execution module.
Citation Information
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