Enameled wire production process and baking device thereof

Abstract

The invention relates to a varnished wire production process and a varnished wire baking device, and belongs to the technical field of varnished wire product.The varnished wire production process and the varnished wire baking device comprise a baking oven, rotating discs are rotationally arranged on the opposite sides of the interior of the baking oven respectively, and a transmission shaft is jointly and fixedly arranged at the centers of the two rotating discs; a servo motor for driving one of the rotating discs to rotate is fixedly arranged on the outer side of the baking oven, a plurality of varnished wire barrels arranged circumferentially are arranged on the sides, close to each other, of the two rotating discs, and the two varnished wire barrels on the same straight line on the two rotating discs are connected with a copper wire; a plurality of rotating discs are arranged on the inner side of the baking oven, a plurality of rotating mechanisms are arranged on the edges of the two rotating discs, when the rotating discs rotate, the rotating mechanisms drive a plurality of enameled wire barrels to rotate, and a painting mechanism and a baking mechanism are arranged in the middle of the inner side of the baking oven. And the paint is uniformly coated on the surface of the copper wire.

Description

Technical Field

[0001] The invention belongs to the technical field of enameled wire production, and in particular relates to an enameled wire production process and a baking device thereof. Background Art

[0002] Enameled wire has been widely used as electromagnetic wire and high-fidelity wire in the electroacoustic industry for years due to its excellent electrical conductivity, abrasion resistance and superior process performance. However, its tensile strength is low, especially for enameled wire with fine wire diameter. Its strength is difficult to meet the requirements of enameled wire in some fields. For example, speakers, headphones, and mobile phone receivers in the electroacoustic industry require miniaturization and lightness of products. Enameled wire with fine wire diameter is widely used. Due to its low tensile strength, it is difficult to adapt to the requirements of winding machinery. Modern industry requires enameled wire to have high electrical conductivity, high thermal conductivity, high tensile strength, and certain processing flexibility and plasticity, so it is necessary to bake the enameled wire.

[0003] For example, in the Chinese invention patent with announcement number CN113436812B and titled "A baking channel for enameled wire cores with uniform oil coating", a workbench is specifically included, to which a baking tube is fixedly connected, oil coating tubes are provided on both sides of the baking tube, a heat-insulating bearing is connected between one end of the oil coating tube and the baking tube, a fixed frame is connected between the other end of the oil coating tube and the workbench, a heat radiation tube is laid on the inner wall of the baking tube, a heat conducting tube is rotatably connected inside the baking tube, two oil coating tubes are respectively fixedly connected to the two ends of the heat conducting tube, and the oil coating tubes are inserted into the heat conducting tube, a plurality of uniformly distributed heat exchange strips are fixedly connected to the outer wall of the heat conducting tube, and a plurality of uniformly distributed oil filling rings are provided on both sides of the baking tube. Although the above-mentioned prior art can perform uniform oil coating through the oil coating tube, since the enameled wire cannot rotate, the surface of the enameled wire is unevenly heated, so now there is a need for an enameled wire production process and a baking device thereof. Summary of the invention

[0004] The purpose of the present invention is to provide a production process of enameled wire and a baking device thereof with a simple structure and reasonable design in order to solve the above problems.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] A baking device for producing enameled wires comprises a baking box, wherein turntables are rotatably arranged on opposite sides of the baking box, a transmission shaft is fixedly arranged at the centers of the two turntables, a servo motor for driving one of the turntables to rotate is fixedly arranged on the outer side of the baking box, a plurality of enameled wire bobbins arranged in a circle are arranged on the sides of the two turntables close to each other, two enameled wire bobbins on the same straight line of the two turntables are connected with copper wires, a plurality of self-rotation mechanisms are arranged on the edges of the two turntables, and when the turntables rotate, the plurality of enameled wire bobbins are driven to rotate by the self-rotation mechanisms, and a painting mechanism and a baking mechanism are arranged in the middle of the inner side of the baking box.

[0007] As a further optimization scheme of the present invention, the self-rotation mechanism includes a self-rotation rod rotatably arranged at the edge of a turntable, one end of the self-rotation rod is fixedly provided with a gear located at the outer edge of the turntable, the inner wall of the baking box is fixedly provided with a gear ring that meshes with several gears at the same time, and one end of the enameled wire bobbin is mounted on the other end of the self-rotation rod by a screw.

[0008] As a further optimization scheme of the present invention, a plurality of storage grooves are provided on the side of the two turntables close to each other, and the plurality of enameled wire bobbins are respectively arranged on the inner sides of the storage grooves, and the plurality of storage grooves on the same turntable are equidistantly arranged on the turntable.

[0009] As a further optimization scheme of the present invention, the painting mechanism includes a fixed ring fixedly arranged in the middle of the inner side of the baking box and sleeved on the outer side of the transmission shaft, the inner side wall of the fixed ring is fixedly provided with a first annular sponge that is squeezed and fitted with the copper wire, the outer side of the transmission shaft is fixedly sleeved with a second annular sponge concentric with the first annular sponge, a painting gap is formed between the outer side wall of the second annular sponge and the inner side wall of the first annular sponge, the copper wire passes through the painting gap, and the upper side of the baking box is provided with a paint adding mechanism for squeezing paint into the first annular sponge and the second annular sponge respectively.

[0010] As a further optimization scheme of the present invention, the paint adding mechanism includes a paint box fixedly arranged on the upper side of the baking box, a first pump body connected to one side of the paint box is fixedly arranged on the upper side of the baking box, an output end of the first pump body is fixedly connected to a first connecting pipe, and one end of the first connecting pipe is fixedly connected to an extrusion pipe fixedly arranged on one side of the fixing ring and connected to the first annular sponge.

[0011] As a further optimization scheme of the present invention, the paint adding mechanism also includes a flow channel opened on the inner side of the transmission shaft, one end of the flow channel is connected to the second annular sponge, a second pump body connected to one side of the paint box is fixedly arranged on the upper side of the baking box, an output end of the second pump body is fixedly connected to a second connecting pipe, one end of the second connecting pipe is fixedly connected to an adapter rotatably connected to one end of the transmission shaft, and the adapter is fixedly arranged on one side of the baking box through a bracket.

[0012] As a further optimization scheme of the present invention, the baking mechanism includes an outer baking base fixedly arranged on the inner side of the baking box and sleeved on the outer side of the transmission shaft, a plurality of external heating tubes are fixedly arranged on the inner side of the outer baking base, an inner baking base concentric with the outer baking base is fixedly sleeved on the outer side of the transmission shaft, and a plurality of internal heating tubes are fixedly arranged on the outer side of the inner baking base.

[0013] As a further optimization solution of the present invention, a baking cavity is formed between the outer side of the inner baking base and the inner side of the outer baking base, and the copper wire passes through the baking cavity.

[0014] As a further optimization solution of the present invention, the bottom and the top of the front side of the baking box are both provided with guide rails, and a sliding door is slidably provided between the two guide rails.

[0015] A production process for an enameled wire comprises the following steps:

[0016] S1: Inspection of incoming parent materials, including checking whether the parent material has oxidation, burrs and cracks;

[0017] S2: Batch drawing;

[0018] S3: Post-drawing process inspection, including inspection of the appearance for oxidation, burrs and cracks;

[0019] S4: annealing;

[0020] S5: painting, wherein the steps are as follows: driving one of the turntables to rotate by a servo motor, the other turntable can be driven to rotate by a transmission shaft, so that the two turntables rotate synchronously, when the turntable rotates, the gear on the edge of the turntable meshes with the gear ring on the inner wall of the baking box, which can drive the self-rotating rod in the center of the gear to rotate, so that the enameled wire barrel at the other end of the self-rotating rod rotates, so that the two turntables can simultaneously drive the enameled wire barrels thereon to rotate synchronously when rotating, so that the copper wire on the enameled wire barrel on one of the turntables is unwound, and the enameled wire barrel on the other turntable is wound up, and the copper wire passes through the painting gap when it revolves, and rotates around the painting gap, and the copper wire squeezes the first annular sponge and the second annular sponge while rotating, so that the paint inside the first annular sponge and the second annular sponge can be squeezed to the surface of the copper wire, so that the paint is evenly coated on the surface of the copper wire;

[0021] S6: baking, wherein the baking process steps are as follows: when the copper wire on the enameled wire bobbin on one of the turntables is transferred to the enameled wire bobbin on the other turntable, since an outer heating tube is provided on the inner side of the outer baking base and an inner heating tube is provided on the outer side of the inner baking base, when the copper wire passes through the baking cavity, baking will be performed simultaneously inside and outside, thereby improving the uniformity of baking.

[0022] The beneficial effects of the present invention are:

[0023] 1. In the present invention, by driving one of the turntables to rotate through a servo motor, the other turntable can be driven to rotate through a transmission shaft. When the turntable rotates, the gear at the edge of the turntable will mesh with the gear ring on the inner wall of the baking box, which can drive the self-rotating rod in the center of the gear to rotate, so that the enameled wire bobbin at the other end of the self-rotating rod can rotate, so that the turntable can simultaneously drive the enameled wire bobbin on it to rotate, so that the copper wire on the enameled wire bobbin on one of the turntables can be transferred to the enameled wire bobbin on the other turntable, and the copper wire can revolve around the turntable. When the copper wire revolves, the copper wire passes through the paint gap and rotates around the paint gap. While rotating, the copper wire squeezes the first annular sponge and the second annular sponge, so that the paint on the inner side of the first annular sponge and the second annular sponge can be squeezed onto the surface of the copper wire, so that the paint is evenly coated on the surface of the copper wire, and because the copper wire squeezes the first annular sponge and the second annular sponge, the adhesion of the paint can be further improved.

[0024] 2. In the present invention, when the copper wire on the enameled wire bobbin on one of the turntables is transferred to the enameled wire bobbin on the other turntable, the copper wire will pass through the baking cavity formed between the outer baking base and the inner baking base. Since an outer heating tube is provided on the inner side of the outer baking base and an inner heating tube is provided on the outer side of the inner baking base, when the copper wire passes through the baking cavity, it will be baked inside and outside at the same time, thereby improving the uniformity of baking. Moreover, since the copper wire will revolve in the baking cavity and the distance will change, the distance between the copper wire and the outer heating tube and the inner heating tube will change intermittently, thereby enabling the baking of the paint and the copper wire to be carried out continuously and slowly, thereby further improving the baking effect of the copper wire and the paint, allowing the paint to adhere to the copper wire more firmly, and at the same time improving the strength of the copper wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic diagram of a first internal overall structure of the present invention;

[0026] Figure 2 is a second internal overall structure schematic diagram of the present invention;

[0027] Figure 3 is a third internal overall structure schematic diagram of the present invention;

[0028] Figure 4 is a fourth internal overall structure schematic diagram of the present invention;

[0029] Figure 5 is a fifth internal overall structure schematic diagram of the present invention;

[0030] Figure 6 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 7 The present invention Figure 1 Enlarged view of point A in the middle;

[0032] Figure 8 The present invention Figure 2 Enlarged view of point B in the middle;

[0033] Fig. 9 The present invention Figure 2 Enlarged view of point C in the middle;

[0034] Fig.10 The present invention Figure 3 Enlarged view of point D in the middle;

[0035] Fig.11 The present invention Figure 4 Enlarged view of point E in the middle;

[0036] Fig.12 The present invention Figure 4 Enlarged view of point F in the middle;

[0037] Fig.13 The present invention Figure 4 Enlarged view of S in the middle;

[0038] Fig.14 The present invention Figure 5 Enlarged view of the M in the middle;

[0039] Fig.15 The present invention Figure 5 Enlarged view of point N in the middle.

[0040] In the figure: 1. baking box; 2. turntable; 3. paint adding mechanism; 301. paint box; 302. first pump body; 303. first connecting pipe; 304. extrusion pipe; 305. second pump body; 306. second connecting pipe; 307. adapter; 4. self-rotation mechanism; 401. self-rotation rod; 402. gear; 403. gear ring; 5. storage tank; 6. painting mechanism; 601. fixing ring; 602. first annular sponge; 603. second annular sponge; 604. painting gap; 7. baking mechanism; 701. outer baking base; 702. outer heating tube; 703. inner baking base; 704. inner heating tube; 8. transmission shaft; 9. servo motor; 10. enameled wire barrel; 11. copper wire; 12. guide rail; 13. sliding door. DETAILED DESCRIPTION

[0041] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0042] Example: Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Fig.10 , Fig.11 , Fig.15As shown, a baking device for enameled wire production includes a baking box 1, wherein guide rails 12 are provided at the bottom and top of the front side of the baking box 1, one end of the two guide rails 12 extends to both sides of the baking box 1, a sliding door 13 is slidably provided between the two guide rails 12, and a rubber strip is provided at the edge of one side where the two sliding doors 13 are closed, turntables 2 are rotatably provided at opposite sides of the baking box 1, a transmission shaft 8 is fixedly provided at the center of the two turntables 2, a servo motor 9 for driving one of the turntables 2 to rotate is fixedly provided at the outside of the baking box 1, and a plurality of storage slots 5 are provided at the sides of the two turntables 2 close to each other, and the plurality of storage slots 5 are respectively arranged at equal intervals on one side of the turntable 2. In this embodiment, five storage slots 5 are arranged on one turntable 2, and five groups of enameled wire bobbins 10 can be unwound and reeled at the same time. The specific number of storage slots 5 can be flexibly set according to the process. The inner sides of the multiple storage slots 5 are all rotatably arranged with enameled wire bobbins 10. The two enameled wire bobbins 10 on the same straight line of the two turntables 2 are connected with copper wires 11. The edges of the two turntables 2 are each provided with a plurality of self-rotating mechanisms 4. The self-rotating mechanisms 4 include a self-rotating rod 401 rotatably arranged on the edge of the turntable 2. The self-rotating rod 401 is arranged along the radial direction of the turntable 2. One end of the self-rotating rod 401 rotates and penetrates The turntable 2 extends to the inner side of the storage tank 5. When installing the enameled wire bobbin 10, the enameled wire bobbin 10 is placed inside the storage tank 5, and then one end of the enameled wire bobbin 10 is screwed to one end of the self-rotating rod 401. One end of the self-rotating rod 401 is fixedly provided with a gear 402 located on the outer edge of the turntable 2. The inner wall of the baking box 1 is fixedly provided with a gear ring 403 that meshes with a plurality of gears 402 at the same time. When in use, when the servo motor 9 drives one of the turntables 2 to rotate, the transmission shaft 8 can be used to drive the other turntable 2 to rotate, so that the two turntables 2 rotate synchronously. When the turntable 2 rotates, the gear 402 on the edge of the turntable 2 is 02 is meshed with the gear ring 403 on the inner wall of the baking box 1, so that the self-rotating rod 401 in the center of the gear 402 can be driven to rotate, so that the enameled wire bobbin 10 at the other end of the self-rotating rod 401 can be rotated, and the two turntables 2 can simultaneously drive the enameled wire bobbins 10 thereon to rotate synchronously, and the rotation directions are consistent, so that the copper wire 10 on the enameled wire bobbin 10 on one of the turntables 2 can be unwound, and the enameled wire bobbin 10 on the other turntable 2 can be reeled in, so that the copper wire 11 on the enameled wire bobbin 10 on one of the turntables 2 can be transferred to the enameled wire bobbin 10 on the other turntable 2.

[0043] like Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 8 , Fig.12 , Fig.14As shown, a painting mechanism 6 is provided in the middle of the inner side of the baking box 1, and the painting mechanism 6 includes a fixed ring 601 fixedly provided in the middle of the inner side of the baking box 1, and the fixed ring 601 is sleeved on the outer side of the transmission shaft 8. A first annular sponge 602 that is squeezed and fitted with the copper wire 11 is fixedly provided on the inner side wall of the fixed ring 601, and a second annular sponge 603 that is concentric with the first annular sponge 602 is fixedly sleeved on the outer side of the transmission shaft 8. A painting gap 604 is formed between the outer side wall of the second annular sponge 603 and the inner side wall of the first annular sponge 602, and the width of the painting gap 604 does not exceed the diameter of the copper wire 11, so that the copper wire 11 can pass through the painting gap easily. 604, the copper wire 11 squeezes the first annular sponge 602 and the second annular sponge 603, and the copper wire 11 passes through the paint gap when it revolves, and rotates around the paint gap 604. While rotating, the copper wire 11 squeezes the first annular sponge 602 and the second annular sponge 603, so that the paint on the inside of the first annular sponge 602 and the second annular sponge 603 can be squeezed to the surface of the copper wire 11, so that the paint is evenly coated on the surface of the copper wire 11, and because the copper wire 11 squeezes the first annular sponge 602 and the second annular sponge 603, the adhesion of the paint can be further improved.

[0044] like Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 7As shown, a paint adding mechanism 3 for squeezing paint into the first annular sponge 602 and the second annular sponge 603 is provided on the upper side of the baking box 1. The paint adding mechanism 3 includes a paint box 301 fixedly provided on the upper side of the baking box 1. A first pump body 302 connected to one side of the paint box 301 is fixedly provided on the upper side of the baking box 1. The output end of the first pump body 302 is fixedly connected to a first connecting pipe 303. One end of the first connecting pipe 303 is fixedly connected to an extrusion pipe 304 fixedly provided on one side of the fixing ring 601 and connected to the first annular sponge 602. When in use, the paint inside the paint box 301 is pumped into the first connecting pipe 303 through the operation of the first pump body 302, and then enters the extrusion pipe 304. The paint can be added to the inside of the first annular sponge 602 through the extrusion pipe 304, and the paint inside the first annular sponge 602 can be replenished in time, so that the paint can be evenly coated on the surface of the copper wire 11 later. A flow channel is opened on the inner side of the transmission shaft 8 (not shown in the drawing). The drawing shows a schematic diagram of a baking oven 1, wherein the flow channel is located at the center of the length direction of the transmission shaft 8, and one end of the flow channel is connected to the second annular sponge 603. Specifically, a through hole (not shown in the drawing) is opened in the radial direction of the transmission shaft 8, and the through hole is connected to the flow channel, and the through hole is wrapped by the second annular sponge 603. A second pump body 305 connected to one side of the paint box 301 is fixedly arranged on the upper side of the baking oven 1, and a second connecting pipe 306 is fixedly connected to the output end of the second pump body 305, and an adapter 307 rotatably connected to one end of the transmission shaft 8 is fixedly connected to one end of the transmission shaft 8 at one end of the second connecting pipe 306. The adapter 307 is fixedly arranged on one side of the baking oven 1 through a bracket. When in use, the paint inside the paint box 301 can be drawn into the inside of the second connecting pipe 306 through the second pump body 305, and then pumped into the flow channel inside the transmission shaft 8 through the adapter 307. The paint flows into the inside of the second annular sponge 603 through the through hole through the flow channel, so that the paint inside the second annular sponge 603 is replenished.

[0045] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Fig. 9 , Fig.13 , Fig.14As shown, a baking mechanism 7 is provided in the middle of the inner side of the baking box 1. The baking mechanism 7 includes an outer baking base 701 fixedly arranged on the inner side of the baking box 1 and sleeved on the outer side of the transmission shaft 8. The outer baking base 701 adopts a hollow circular ring structure. The upper side of the outer baking base 701 is suspended and installed in the baking box 1 by screws. A plurality of external heating tubes 702 are fixedly arranged on the inner side of the external baking base 701. The external heating tubes 702 adopt a circular ring structure. An inner baking base 703 concentric with the external baking base 701 is fixedly sleeved on the outer side of the transmission shaft 8. A plurality of internal heating tubes 704 are fixedly arranged on the outer side of the internal baking base 703. The internal heating tubes 704 adopt a circular ring structure. A baking cavity (not shown in the drawings) is formed between the outer side of the internal baking base 703 and the inner side of the external baking base 701. The width of the baking cavity is slightly larger than the height of the enameled wire barrel 10, so that the copper wire 11 on the enameled wire barrel 10 can be easily wound during the unwinding and winding processes. The copper wire 11 moves freely in the baking cavity. When in use, the copper wire 11 passes through the baking cavity. When the copper wire 11 on the enameled wire barrel 10 on one of the turntables 2 is transferred to the enameled wire barrel 10 on the other turntable 2, since the inner side of the outer baking base 701 is provided with an outer heating tube 702, and the outer side of the inner baking base 703 is provided with an inner heating tube 704, when the copper wire 11 passes through the baking cavity, it will be baked inside and outside at the same time, thereby improving the baking uniformity. Moreover, since the copper wire 11 is spirally wound on the enameled wire barrel 10, the copper wire 11 will revolve in the baking cavity and the distance will change, that is, the distance between the outer heating tube 702 and the inner heating tube 904 of the copper wire 11 will change intermittently, so that the baking of the paint and the copper wire 11 can be carried out continuously and slowly, thereby further improving the baking effect of the copper wire 11 and the paint, making the paint adhere to the copper wire 11 more firmly, and at the same time improving the strength of the copper wire 11.

[0046] It should be noted that, in this enameled wire production process, when in use, the two sliding doors 13 are opened, and then a plurality of enameled wire bobbins 10 with rolled copper wires 11 are installed on the turntable 2 on one side by means of screws. The specific installation steps are as follows: the enameled wire bobbins 10 are placed in the storage slot 5 on one side of the turntable 2, and then one end of the enameled wire bobbins 10 is fixed to one end of the self-rotating rod 401 by means of screws; similarly, the empty enameled wire bobbins 10 are installed on the other turntable 2 in the same way, and then the copper wire 11 wound on the enameled wire bobbins 10 is pulled out, and passes through the paint gap 604 and the baking cavity in turn, so that one end of the copper wire 11 is wound on the empty enameled wire bobbins 10 on the turntable 2 on the other side, and then the door is closed. The two sliding doors 13 are then driven by the servo motor 9 to rotate one of the turntables 2, and the transmission shaft 8 can be used to drive the other turntable 2 to rotate, so that the two turntables 2 rotate synchronously. When the turntable 2 rotates, the gear 402 on the edge of the turntable 2 will mesh with the gear ring 403 on the inner wall of the baking box 1, which can drive the self-rotating rod 401 in the center of the gear 402 to rotate, so that the enameled wire drum 10 at the other end of the self-rotating rod 401 rotates, so that the two turntables 2 can simultaneously drive the enameled wire drum 10 thereon to rotate synchronously, and the rotation directions are consistent, so that the copper wire 10 on the enameled wire drum 10 on one of the turntables 2 can be unwound, and at the same time, the enameled wire drum 10 on the other turntable 2 can be unwound. The drum 10 reels the copper wire 11, so that the copper wire 11 on the enameled wire drum 10 on one of the turntables 2 can be transferred to the enameled wire drum 10 on the other turntable 2, and the copper wire 11 passes through the paint gap when it revolves, and rotates around the paint gap 604, and while rotating, the copper wire 11 squeezes the first annular sponge 602 and the second annular sponge 603, so that the paint inside the first annular sponge 602 and the second annular sponge 603 can be squeezed onto the surface of the copper wire 11, so that the paint is evenly coated on the surface of the copper wire 11, and the copper wire 11 passes through the baking cavity. When the copper wire 11 on the enameled wire drum 10 on one of the turntables 2 is transferred to the other When the enameled wire barrel 10 is on the turntable 2, since an outer heating tube 702 is provided on the inner side of the outer baking base 701 and an inner heating tube 704 is provided on the outer side of the inner baking base 703, when the copper wire 11 passes through the baking cavity, it will be baked simultaneously inside and outside, thereby improving the uniformity of baking. Moreover, since the copper wire 11 will revolve in the baking cavity and the distance will change, the distance between the outer heating tube 702 and the inner heating tube 904 of the copper wire 11 will change intermittently, thereby enabling the baking of the paint and the copper wire 11 to be carried out continuously and slowly, thereby further improving the baking effect of the copper wire 11 and the paint, allowing the paint to adhere to the copper wire 11 more firmly, and at the same time increasing the strength of the copper wire 11.

[0047] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. An enameled wire production baking device, comprising a baking box (1), characterized in that: Rotating discs (2) are rotatably arranged on opposite sides of the interior of the baking box (1), a transmission shaft (8) is fixedly arranged at the centers of the two rotating discs (2), a servo motor (9) for driving one of the rotating discs (2) to rotate is fixedly arranged on the outside of the baking box (1), a plurality of enameled wire barrels (10) are circumferentially arranged on the sides of the two rotating discs (2) close to each other, two enameled wire barrels (10) on the same straight line of the two rotating discs (2) are connected with copper wires (11), a plurality of self-rotating mechanisms (4) are arranged on the edges of the two rotating discs (2), and when the rotating discs (2) rotate, the plurality of enameled wire barrels (10) are driven to rotate by the self-rotating mechanisms (4), and a painting mechanism (6) and a baking mechanism (7) are arranged in the middle of the inner side of the baking box (1).

2. The enameled wire production baking device according to claim 1, characterized in that: The self-rotating mechanism (4) comprises a self-rotating rod (401) rotatably arranged on the edge of a turntable (2); a gear (402) located on the outer edge of the turntable (2) is fixedly arranged at one end of the self-rotating rod (401); a gear ring (403) meshing with a plurality of gears (402) is fixedly arranged on the inner wall of the baking box (1); and one end of the enameled wire bobbin (10) is mounted on the other end of the self-rotating rod (401) by means of a screw.

3. The enameled wire production baking device according to claim 2, characterized in that: A plurality of storage grooves (5) are provided on the sides of the two rotating disks (2) close to each other, and a plurality of enameled wire barrels (10) are respectively arranged on the inner sides of the storage grooves (5). The plurality of storage grooves (5) on the same rotating disk (2) are equidistantly arranged on the rotating disk (2) at the circumference.

4. The enameled wire production baking device according to claim 1, characterized in that: The painting mechanism (6) comprises a fixed ring (601) fixedly arranged in the middle of the inner side of the baking box (1) and sleeved on the outer side of the transmission shaft (8); a first annular sponge (602) pressed and fitted with the copper wire (11) is fixedly arranged on the inner side wall of the fixed ring (601); a second annular sponge (603) concentric with the first annular sponge (602) is fixedly sleeved on the outer side of the transmission shaft (8); a painting gap (604) is formed between the outer side wall of the second annular sponge (603) and the inner side wall of the first annular sponge (602); the copper wire (11) passes through the painting gap (604); and a painting mechanism (3) for squeezing paint into the first annular sponge (602) and the second annular sponge (603) respectively is arranged on the upper side of the baking box (1).

5. The enameled wire production baking device according to claim 4, characterized in that: The paint adding mechanism (3) comprises a paint box (301) fixedly arranged on the upper side of a baking box (1); a first pump body (302) connected to one side of the paint box (301) is fixedly arranged on the upper side of the baking box (1); an output end of the first pump body (302) is fixedly connected to a first connecting pipe (303); one end of the first connecting pipe (303) is fixedly connected to an extrusion pipe (304) fixedly arranged on one side of a fixing ring (601) and connected to a first annular sponge (602).

6. The enameled wire production baking device according to claim 5, characterized in that: The paint adding mechanism (3) further comprises a flow channel opened on the inner side of the transmission shaft (8), one end of the flow channel being in communication with a second annular sponge (603), a second pump body (305) in communication with one side of the paint box (301) being fixedly arranged on the upper side of the baking box (1), an output end of the second pump body (305) being fixedly connected with a second connecting pipe (306), one end of the second connecting pipe (306) being fixedly connected with an adapter (307) rotatably connected with one end of the transmission shaft (8), and the adapter (307) being fixedly arranged on one side of the baking box (1) via a bracket.

7. The enameled wire production baking device according to claim 6, characterized in that: The baking mechanism (7) comprises an outer baking base (701) fixedly arranged on the inner side of the baking box (1) and sleeved on the outer side of the transmission shaft (8); a plurality of outer heating tubes (702) are fixedly arranged on the inner side of the outer baking base (701); an inner baking base (703) concentric with the outer baking base (701) is fixedly sleeved on the outer side of the transmission shaft (8); and a plurality of inner heating tubes (704) are fixedly arranged on the outer side of the inner baking base (703).

8. The enameled wire production baking device according to claim 7, characterized in that: A baking cavity is formed between the outer side of the inner baking base (703) and the inner side of the outer baking base (701), and the copper wire (11) passes through the baking cavity.

9. The enameled wire production baking device according to claim 8, characterized in that: The baking box (1) is provided with guide rails (12) at the bottom and top of the front side, and a sliding door (13) is slidably provided between the two guide rails (12).

10. The enameled wire production process of the enameled wire production baking device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: Inspection of incoming parent materials, including checking whether the parent material has oxidation, burrs and cracks; S2: Batch drawing; S3: Post-drawing process inspection, including inspection of the appearance for oxidation, burrs and cracks; S4: annealing; S5: painting, wherein the painting process steps are as follows: by driving one of the turntables (2) to rotate through the servo motor (9), the other turntable (2) can be driven to rotate through the transmission shaft (8), so that the two turntables (2) rotate synchronously, when the turntable (2) rotates, the gear (402) on the edge of the turntable (2) will mesh with the gear ring (403) on the inner wall of the baking box (1), so that the self-rotating rod (401) at the center of the gear (402) can be driven to rotate, so that the enameled wire bobbin (10) at the other end of the self-rotating rod (401) rotates, so that the two turntables (2) can simultaneously drive the enameled wire bobbin (10) thereon to rotate synchronously, so that The copper wire (10) on the enameled wire drum (10) on one of the rotating disks (2) is unwound, and the enameled wire drum (10) on the other rotating disk (2) is reeled up. The copper wire (11) passes through the paint gap when the copper wire (11) revolves, and rotates around the paint gap (604). While rotating, the copper wire (11) squeezes the first annular sponge (602) and the second annular sponge (603), so that the paint inside the first annular sponge (602) and the second annular sponge (603) is squeezed onto the surface of the copper wire (11), so that the paint is evenly coated on the surface of the copper wire (11); S6: baking, wherein the baking process steps are as follows: when the copper wire (11) on the enameled wire barrel (10) on one of the turntables (2) is transferred to the enameled wire barrel (10) on the other turntable (2), since an outer heating tube (702) is provided on the inner side of the outer baking base (701) and an inner heating tube (704) is provided on the outer side of the inner baking base (703), when the copper wire (11) passes through the baking cavity, baking is performed simultaneously inside and outside, thereby improving the uniformity of baking.

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