A sand and gravel aggregate dust removal device

By designing a sand and gravel aggregate dust removal device, the combined structure of the filter box, spray water tank and spray head is used to increase the contact area and time between dust and water purification, the problem of insufficient contact between dust and water purification is solved, and efficient dust removal effect is achieved.

CN120022696BInactive Publication Date: 2025-08-12SU JIANFENGYI INTELLIGENT MFG (JIANGSU) CO LTD
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Patent Information

Application Number
CN202510469161.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2025-08-12
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, during the production process of sand and gravel aggregates, the contact area between dust and water is small and the contact time is short, resulting in poor dust removal effect.

Method used

A sand and gravel aggregate dust removal device is designed, including a shell, dust inlet, filter assembly, spray water tank, spray plate assembly and bellows. Through the combined structure of the filter box, connecting pipe, spray head and air outlet duct, the contact area and time between dust and water is increased, and the water mist spray and dust removal is used to spray water purification heads for multiple spraying and dust removal of air with dust.

Benefits of technology

It improves the contact area and time between dust and water purification, significantly improves the dust removal effect, avoids blockage of larger particles of dust, reduces costs and improves the efficiency of the dust removal device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a sand and gravel aggregate dust removal device, which relates to the technical field of dust removal equipment. The device comprises a housing; a dust inlet is arranged on the side wall of the housing; a filter assembly is arranged in the housing, and the dust inlet is connected to the filter assembly; a spray water tank is arranged in the housing, and the filter assembly is connected to the spray water tank; a spray plate assembly is arranged in the spray water tank; an air outlet box is arranged on the side wall of the spray water tank away from the filter assembly, and the air outlet box is connected to the spray water tank; an air outlet is arranged at the top of the housing, and the air outlet is connected to the air outlet box; the filter assembly includes a filter box arranged in the housing, a filter conveyor belt is arranged through the filter box, and two opposite side walls of the filter box are respectively connected to the dust inlet and the spray water tank; the spray plate assembly includes a partition arranged horizontally in the spray water tank, and a nozzle is arranged above the partition. The present invention has the advantages of increasing the contact area and time between dust and clean water, improving the dust removal effect, etc.
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Description

Technical Field

[0001] The invention relates to the technical field of dust removal equipment, and in particular to a sand and gravel aggregate dust removal device. Background Art

[0002] The production of sand and gravel aggregates generates a large amount of dust. Currently, wet dust removal is used to treat this dust. However, during the clean water spraying process, the contact area with the dust-laden air is small and the contact time is short, which easily leads to poor dust removal results. Summary of the Invention

[0003] In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide a sand and gravel aggregate dust removal device, which has the advantages of increasing the contact area and time between dust and clean water, improving the dust removal effect, etc.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solution: The present invention provides a sand and gravel aggregate dust removal device, comprising:

[0005] case;

[0006] A dust inlet is provided on the side wall of the shell;

[0007] The filter assembly is arranged in the housing, and the dust inlet is connected to the filter assembly;

[0008] A spray water tank is provided in the shell, and the filter assembly is connected to the spray water tank;

[0009] A spray plate assembly, the spray plate assembly is arranged in the spray water tank;

[0010] The air outlet box is arranged on the side wall of the spray water tank away from the filter assembly, and the air outlet box is connected to the spray water tank;

[0011] The air outlet is arranged at the top of the shell and is connected to the air outlet box;

[0012] The filter assembly includes a filter box arranged in the housing, a filter conveyor belt is provided through the filter box, and two opposite side walls of the filter box are respectively connected to the dust inlet and the spray water tank;

[0013] The spray plate assembly comprises a partition plate horizontally arranged in the spray water tank, a spray head is arranged above the partition plate, and a plurality of air outlet pipes are arranged in the partition plate.

[0014] Preferably, the partition divides the interior of the spray water box into an upper chamber and a lower chamber. The filter box is connected to the lower chamber through a horizontally arranged connecting pipe. The nozzle is located at the top of the upper chamber. The upper chamber and the lower chamber are connected through the air outlet pipe. The air outlet box is connected to the side wall of the upper chamber away from the filter box, so that the external dust-carrying air passes through the filter box and the connecting pipe in turn into the lower chamber, and then is dust-removed under the spraying action of the nozzle. The dust-removed air enters the upper chamber through the air outlet pipe and is discharged from the air outlet box.

[0015] Preferably, the nozzle comprises:

[0016] A nozzle mounting plate is arranged on the top of the upper chamber;

[0017] Water mist nozzles, multiple water mist nozzles are provided, and the multiple water mist nozzles are distributed in an array on the nozzle mounting plate, and the water outlets of the water mist nozzles are facing the partition;

[0018] The spray box is arranged outside the spray water tank, and the water mist nozzle is connected to the spray box. When the dusty air enters the lower chamber, the water mist nozzle can spray clean water mist to spray the dusty air entering the upper chamber from the lower chamber through the air outlet pipe.

[0019] Preferably, the number of the air outlet pipes is the same as the number of the water mist nozzles, the air outlet pipes are distributed in an array on the partition, and the air outlet pipes vertically pass through the partition, and the positions of the air outlet pipes correspond one-to-one to the positions of the water mist nozzles, so as to facilitate the spraying of dust-laden air entering the upper chamber.

[0020] Preferably, an airflow regulating roller assembly is provided in the lower chamber, and the airflow regulating roller assembly includes:

[0021] The airflow box is arranged in the lower chamber, and the connecting pipe is connected to the side wall of the airflow box close to the filter box, and the bottom surface of the airflow box is a screen-like structure;

[0022] There are multiple air outlet slots, and the multiple air outlet slots are arranged at intervals on the top surface of the air flow box;

[0023] Adjusting rollers, the number of which is the same as the number of the air outlet slots, and the plurality of adjusting rollers are rotatably arranged in the air flow box, with the positions of the air outlet slots corresponding to the positions of the adjusting rollers;

[0024] Air storage groove: an air storage groove is provided on the outer peripheral wall of each adjusting roller. The position of the air outlet groove corresponds to the position of the air storage groove up and down. The air intake volume of the dusty air can be adjusted according to the needs of dust removal.

[0025] Preferably, the adjusting rollers are horizontally arranged in parallel in the air flow box, and the outer peripheral walls of the adjusting rollers are in conflict with the opening of the air outlet groove and the inner bottom surface of the air flow box. The outer peripheral walls of the two connected adjusting rollers are in conflict with each other. When the adjusting rollers rotate, the air storage groove can be rotated to a position corresponding to the position of the air outlet groove, so that the dust-laden air can enter the upper chamber through the air outlet groove.

[0026] Preferably, the filter conveyor belt is composed of a plurality of filter soft plates connected end to end in sequence, the filter soft plates are of a mesh structure, and the filter soft plates are movable through the other two opposite side walls of the filter box, so that each filter soft plate can be moved into the filter box in sequence for use, thereby improving the filtering effect of dust-laden air.

[0027] Preferably, a drainage pipe is provided on the bottom surface of the spray water tank, and the drainage pipe is communicated with the lower chamber to facilitate the discharge of clean water after the dust-laden air is sprayed.

[0028] Preferably, a liquid collecting tank is provided at the bottom of the shell, and one end of the drainage pipe away from the lower chamber passes through the liquid collecting tank, so as to facilitate the collection of clean water after the dust-laden air is sprayed.

[0029] Preferably, the air outlet pipe and the water mist nozzle are both hollow conical structures, with the large diameter end of the air outlet pipe facing the partition, and the small diameter end of the water mist nozzle facing the nozzle mounting plate, which is beneficial to improving the spraying effect on dusty air.

[0030] The beneficial effects of the present invention are: 1. The position of the air outlet pipe in the partition corresponds one-to-one to the position of the water mist nozzle on the nozzle mounting plate, which facilitates one-to-one spraying between the water mist nozzle and the air outlet pipe, so that the contact time between the clean water and the dust-laden air is long and the contact area is large, which is conducive to improving the dust removal effect on the dust-laden air.

[0031] 2. The dusty air is first filtered through the filter assembly and then enters the spray water tank to complete the spray dust removal, avoiding blockage caused by larger particles of dust, and also helping to improve the spraying effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0033] Figure 1 A schematic diagram of the internal structure of a sand and gravel aggregate dust removal device provided in an embodiment of the present invention.

[0034] Figure 2 A schematic diagram of the internal structure of a spray water tank of a sand and gravel aggregate dust removal device provided in an embodiment of the present invention.

[0035] Figure 3 A schematic diagram of the filter conveyor belt structure of a sand and gravel aggregate dust removal device provided in an embodiment of the present invention.

[0036] Figure 4 A schematic diagram of the position of the connecting pipes of a sand and gravel aggregate dust removal device provided in an embodiment of the present invention.

[0037] Figure 5 A schematic diagram of the air outlet pipe structure of a sand and gravel aggregate dust removal device provided in an embodiment of the present invention.

[0038] Figure 6 A schematic diagram of the nozzle structure of a sand and gravel aggregate dust removal device provided in an embodiment of the present invention.

[0039] Figure 7 A schematic structural diagram of an airflow regulating roller assembly of a sand and gravel aggregate dust removal device provided in an embodiment of the present invention.

[0040] Figure 8 A schematic diagram of the position of an air storage tank in a sand and gravel aggregate dust removal device provided in an embodiment of the present invention.

[0041] Explanation of the accompanying symbols: 1. Shell; 2. Dust inlet; 3. Filter assembly; 31. Filter box; 311. Connecting pipe; 32. Filter conveyor belt; 321. Filter soft board; 4. Spray water tank; 41. Upper chamber; 42. Lower chamber; 43. Drain pipe; 5. Spray plate assembly; 51. Partition; 52. Nozzle; 521. Nozzle mounting plate; 522. Water mist nozzle; 53. Air outlet pipe; 54. Air flow adjustment roller assembly; 541. Air flow box; 542. Air outlet groove; 543. Adjustment roller; 544. Air storage tank; 6. Air outlet box; 7. Air outlet; 8. Liquid collecting tank. DETAILED DESCRIPTION

[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0043] Example 1

[0044] like Figures 1 to 2 、 Figures 5 and 6As shown, the present invention provides a sand and gravel aggregate dust removal device, comprising a shell 1; a dust inlet 2 is arranged on the side wall of the shell 1; a filter assembly 3 is arranged in the shell 1, and the dust inlet 2 is connected to the filter assembly 3; a spray water tank 4 is arranged in the shell 1, and the filter assembly 3 is connected to the spray water tank 4; a spray plate assembly 5 is arranged in the spray water tank 4; an air outlet box 6 is arranged on the side wall of the spray water tank 4 away from the filter assembly 3, and the air outlet box 6 is connected to the spray water tank 4; an air outlet 7 is arranged at the top of the shell 1, and the air outlet 7 is connected to the air outlet box 6; the filter assembly 3 includes a filter box 31 arranged in the shell 1, a filter conveyor belt 32 is provided through the filter box 31, and two opposite side walls of the filter box 31 are respectively connected to the dust inlet 2 and the spray water tank 4; the spray plate assembly 5 includes a partition 51 horizontally arranged in the spray water tank 4, a nozzle 52 is provided above the partition 51, and a plurality of air outlet pipes 53 are provided in the partition 51.

[0045] The dust inlet 2 may be provided with an air inlet fan to facilitate the entry of external dust-laden air into the dust inlet 2; the external dust-laden air enters the filter box 31 in the filter assembly 3 through the dust inlet 2, and is filtered through the filter conveyor belt 32 (this prevents larger particles of dust from easily causing blockage, and is also beneficial to improving the spraying effect); the air then enters the spray water tank 4 for spray dust removal under the action of the spray plate assembly 5 (that is, after the dust-laden air enters the spray water tank 4, the nozzle 52 can spray clean water to spray the dust-laden air); the air after spray dust removal enters the air outlet box 6 and is discharged from the air outlet 7.

[0046] Example 2

[0047] Based on the first embodiment, Figures 1 to 2 、 Figures 4 to 6 As shown, the partition 51 divides the interior of the spray water box 4 into an upper chamber 41 and a lower chamber 42. The filter box 31 is connected to the lower chamber 42 through a horizontally arranged connecting pipe 311. The nozzle 52 is located at the top of the upper chamber 41. The upper chamber 41 and the lower chamber 42 are connected through an air outlet pipe 53. The air outlet box 6 is connected to the side wall of the upper chamber 41 away from the filter box 31; the nozzle 52 includes a nozzle mounting plate 521, which is arranged at the top of the upper chamber 41; a plurality of water mist nozzles 522 are provided, and the plurality of water mist nozzles 522 are arranged in an array. It is arranged on the nozzle mounting plate 521, and the water outlet of the water mist nozzle 522 faces the partition 51; the spray box is arranged outside the spray water tank 4, and the water mist nozzle 522 is connected to the spray box; the dust-laden air in the filter box 31 enters the lower chamber 42 through the connecting pipe 311, and then enters the upper chamber 41 through the air outlet pipe 53 on the partition 51. At this time, the water mist nozzle 522 is started at the same time for spraying (the clean water in the spray box is sprayed out from the water mist nozzle 522), and the air after spraying and dust removal enters the air outlet box 6 from the upper chamber 41, and is then discharged from the air outlet 7.

[0048] A drainage pipe 43 is provided on the bottom surface of the spray water tank 4, and the drainage pipe 43 is connected to the lower chamber 42; a liquid collecting tank 8 is provided at the bottom of the shell 1, and one end of the drainage pipe 43 away from the lower chamber 42 passes through the liquid collecting tank 8; after the clean water sprayed out removes dust from the air, it flows into the lower chamber 42 and flows through the drainage pipe 43 to the liquid collecting tank 8 in the shell 1 for collection.

[0049] The number of the air outlet pipes 53 is the same as the number of the water mist nozzles 522. The air outlet pipes 53 are distributed in an array on the partition 51, and the air outlet pipes 53 vertically penetrate the partition 51. The positions of the air outlet pipes 53 correspond one-to-one with the positions of the water mist nozzles 522, which facilitates one-to-one spraying between the water mist nozzles 522 and the air outlet pipes 53, so that the contact time between the clean water and the dust-laden air is long and the contact area is large, which is beneficial to improving the dust removal effect on the dust-laden air.

[0050] The air outlet pipe 53 and the water mist nozzle 522 are both hollow conical structures, and the large diameter end of the air outlet pipe 53 faces the direction of the partition 51, and the small diameter end of the water mist nozzle 522 faces the direction of the nozzle mounting plate 521, which is beneficial to improving the spraying effect on dusty air.

[0051] Example 3

[0052] Based on the first embodiment, Figure 2 、 Figures 7 and 8 As shown, an air flow regulating roller assembly 54 is provided in the lower chamber 42, and the air flow regulating roller assembly 54 includes an air flow box 541, which is provided in the lower chamber 42, and the connecting pipe 311 is connected to the side wall of the air flow box 541 close to the filter box 31, and the bottom surface of the air flow box 541 is a mesh structure; a plurality of air outlet slots 542 are provided, and the plurality of air outlet slots 542 are spaced apart on the top surface of the air flow box 541; the number of regulating rollers 543 is the same as the number of the air outlet slots 542, and the plurality of regulating rollers 543 are spaced apart. 43 are all rotatably arranged in the air flow box 541, and the position of the air outlet groove 542 corresponds to the position of the adjusting roller 543 one by one; an air storage groove 544 is provided on the outer peripheral wall of each adjusting roller 543, and the position of the air outlet groove 542 corresponds to the position of the air storage groove 544 up and down; the adjusting rollers 543 are horizontally arranged in parallel in the air flow box 541, and the outer peripheral walls of the adjusting rollers 543 are in conflict with the opening of the air outlet groove 542 and the inner bottom surface of the air flow box 541, and the outer peripheral walls of the two connected adjusting rollers 543 are in conflict.

[0053] The air intake of dusty air can be adjusted according to the needs of dust removal, that is, each adjusting roller 543 can be rotated or stopped, so that the air storage groove 544 on the outer peripheral wall of the adjusting roller 543 can be rotated and adjusted to different positions to achieve different air intake effects: when the adjusting roller 543 is always kept in a rotating state, the dusty air in the air flow box 541 can enter the air storage groove 544, and when the air storage groove 544 is rotated to a position corresponding to the air outlet groove 542, the dusty air can enter the lower chamber 42 through the air outlet groove 542. When the dust-laden air enters the upper chamber 41 from the air outlet pipe 53, the water mist nozzle 522 can spray clean water mist to spray the dust-laden air (when there is spray water in the air storage groove 544, it can flow out as the adjusting roller 543 rotates and the air storage groove 544 faces the bottom surface of the air flow box 541); at the same time, when the outer peripheral wall of the adjusting roller 543 conflicts with the opening of the air outlet groove 542 and the inner bottom surface of the air flow box 541, the dust-laden air cannot enter the air outlet groove 542.

[0054] Multiple motors for driving the adjustment rollers 543 to rotate can be provided on the outer wall of the air flow box 541, and each adjustment roller 543 is driven by one motor; each motor can be started at the same time to drive all the adjustment rollers 543 to rotate together, at which time the air intake volume is maximized; one or more motors can also be started individually.

[0055] The airflow box 541 (ie, the airflow regulating roller assembly 54 ) can also be removed from the lower chamber 42 , so that the dust-laden air can circulate directly without any flow regulation.

[0056] Example 4

[0057] Based on the first embodiment, Figure 1 、 Figures 3 and 4 The filter conveyor belt 32 is composed of a plurality of filter soft plates 321 connected end to end in sequence. The filter soft plates 321 are a mesh-like structure, and the filter soft plates 321 are movable through the other two opposite side walls of the filter box 31; the distance between the other two opposite side walls of the filter box 31 is adapted to the width of the filter conveyor belt 32, so that when the dust-laden air enters through the dust inlet 2 on the side wall of the filter box 31, it can be filtered under the action of the filter soft plates 321, and then enter the spray water box 4 through the side wall at the opposite end of the dust inlet 2; when the filter soft plates 321 located in the filter box 31 have been used for a period of time, the filter soft plates 321 can be rotated again and the unused filter soft plates 321 can be rotated into the filter box 31, thereby improving the filtering effect of the dust-laden air and avoiding clogging of the filter soft plates 321 (the used filter box 31 can also be cleaned and reused, thereby reducing costs).

[0058] Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such changes and modifications fall within the scope of the claims and their equivalents, the present invention is intended to include such changes and modifications.

Claims

1. A sand and gravel aggregate dust removal device, characterized in that: include: housing (1); A dust inlet (2), the dust inlet (2) being arranged on a side wall of the housing (1); A filter assembly (3), the filter assembly (3) is arranged in the housing (1), and the dust inlet (2) is connected to the filter assembly (3); A spray water tank (4), the spray water tank (4) is arranged in the housing (1), and the filter assembly (3) is connected to the spray water tank (4); A spray plate assembly (5), the spray plate assembly (5) is arranged in the spray water tank (4); An air outlet box (6), the air outlet box (6) is arranged on a side wall of the spray water tank (4) away from the filter assembly (3), and the air outlet box (6) is connected to the spray water tank (4); An air outlet (7), the air outlet (7) is arranged at the top of the shell (1), and the air outlet (7) is connected to the air outlet box (6); The filter assembly (3) includes a filter box (31) disposed in the housing (1), a filter conveyor belt (32) is provided through the filter box (31), and two opposite side walls of the filter box (31) are respectively connected to the dust inlet (2) and the spray water tank (4); The spray plate assembly (5) includes a partition (51) horizontally arranged in the spray water tank (4), a spray head (52) is arranged above the partition (51), and a plurality of air outlet pipes (53) are arranged in the partition (51); An airflow regulating roller assembly (54) is provided in the lower chamber (42), and the airflow regulating roller assembly (54) includes an airflow box (541). The airflow box (541) is provided in the lower chamber (42), and a connecting pipe (311) is connected to a side wall of the airflow box (541) near the filter box (31). The bottom surface of the airflow box (541) is a mesh structure. An air outlet slot (542), wherein a plurality of air outlet slots (542) are provided, and the plurality of air outlet slots (542) are spaced apart and arranged on the top surface of the airflow box (541); Adjusting rollers (543), the number of the adjusting rollers (543) is the same as the number of the air outlet slots (542), the multiple adjusting rollers (543) are rotatably arranged in the air flow box (541), and the positions of the air outlet slots (542) correspond to the positions of the adjusting rollers (543); An air storage groove (544) is provided on the outer peripheral wall of each regulating roller (543), and the position of the air outlet groove (542) corresponds to the position of the air storage groove (544) in the upper and lower directions; The regulating rollers (543) are arranged horizontally and in parallel in the airflow box (541), and the outer peripheral walls of the regulating rollers (543) are in conflict with the opening of the air outlet groove (542) and the inner bottom surface of the airflow box (541), and the outer peripheral walls of the two connected regulating rollers (543) are in conflict with each other.

2. A sand and gravel aggregate dust removal device according to claim 1, characterized in that: The partition (51) divides the interior of the spray water box (4) into an upper chamber (41) and a lower chamber (42). The filter box (31) is connected to the lower chamber (42) through a horizontally arranged connecting pipe (311). The nozzle (52) is located at the top of the upper chamber (41). The upper chamber (41) and the lower chamber (42) are connected through an air outlet pipe (53). The air outlet box (6) is connected to the side wall of the upper chamber (41) away from the filter box (31).

3. A sand and gravel aggregate dust removal device according to claim 2, characterized in that: The nozzle (52) comprises: A nozzle mounting plate (521), the nozzle mounting plate (521) is arranged on the top of the upper chamber (41); A water mist nozzle (522), wherein a plurality of the water mist nozzles (522) are provided, and the plurality of water mist nozzles (522) are distributed in an array on the nozzle mounting plate (521), and the water outlets of the water mist nozzles (522) face toward the partition (51); A spray box is provided outside the spray water tank (4), and a water mist nozzle (522) is connected to the spray box.

4. A sand and gravel aggregate dust removal device according to claim 3, characterized in that: The number of the air outlet pipes (53) is the same as the number of the water mist nozzles (522). The air outlet pipes (53) are distributed in an array on the partition (51), and the air outlet pipes (53) vertically penetrate the partition (51). The positions of the air outlet pipes (53) correspond to the positions of the water mist nozzles (522).

5. The sand and gravel aggregate dust removal device according to claim 1, characterized in that: The filter conveyor belt (32) is composed of a plurality of filter soft plates (321) connected end to end in sequence. The filter soft plates (321) are sieve-like structures. The filter soft plates (321) are movable through the other two opposite side walls of the filter box (31).

6. The sand and gravel aggregate dust removal device according to claim 4, characterized in that: A drainage pipe (43) is provided on the bottom surface of the spray water tank (4), and the drainage pipe (43) is connected to the lower chamber (42).

7. The sand and gravel aggregate dust removal device according to claim 6, characterized in that: A liquid collecting box (8) is provided at the bottom of the shell (1), and one end of the liquid discharge pipe (43) away from the lower chamber (42) passes through the liquid collecting box (8).

8. The sand and gravel aggregate dust removal device according to claim 4, characterized in that: The air outlet pipe (53) and the water mist nozzle (522) are both hollow truncated cone structures, and the large diameter end of the air outlet pipe (53) faces the direction of the partition (51), and the small diameter end of the water mist nozzle (522) faces the direction of the nozzle mounting plate (521).

Citation Information

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