Glass bottle production disintegrating slag treatment device and treatment method
By designing a glass bottle production slag treatment device, including crushing, screening and cleaning devices, the problems of low efficiency and safety hazards in traditional treatment methods are solved, efficient crushing, uniform screening and automated cleaning are achieved, and product quality and processing efficiency are improved.
Patent Information
- Application Number
- CN202510132578.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-05-23
AI Technical Summary
During the production process of glass bottles, traditional slag treatment methods have problems such as manual removal of rubber edge strips, unsafe high-level drop operations and scattering of slags, resulting in low processing efficiency and great safety hazards.
A glass bottle production slag treatment device is designed, including a crushing device, a screening and cleaning device. The crushing device drives the rolling plate to pre-broke the glass bottle through a servo motor, a disc, and a crank rod. The drum and ratchet prevent reversal and improve the crushing efficiency. The screening device uses a screen for precise screening, and the cleaning device realizes automatic cleaning through a mixing drum and a nozzle.
The crushing efficiency of glass bottle slag is improved, ensuring the uniform and stable particle size distribution of the final product is achieved, improving product quality and consistency, and reducing manual operation requirements through automated cleaning, reducing costs and labor intensity.
Smart Images

Figure CN120022995A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical engineering, and in particular to a device and method for processing glass bottle production debris. Background Art
[0002] In the glass bottle production process, the treatment of debris is an important link. The traditional treatment method has some problems, such as manual removal of rubber strips, unsafe high-altitude drop operations, and scattered debris. In order to solve these problems, related technologies are constantly developing, and a variety of glass bottle production debris treatment devices have emerged.
[0003] The patent with the patent announcement number CN217450314U relates to the field of mechanical engineering technology. The patent relates to a debris processing device, and in particular to a debris processing device for glass bottle production. A debris processing device for glass bottle production that can shield the inside of a box is provided. A debris processing device for glass bottle production includes a box, a motor housing, a reduction motor, gears, and an extrusion shaft, etc.; a motor housing is installed on the upper left side of the box, and a reduction motor is connected to the motor housing. The upper part of the box body is symmetrically connected to the extrusion shaft in a front-to-back rotational manner. The front extrusion shaft is connected to the output shaft of the reduction motor through a coupling, and the left part of the extrusion shaft is connected to a gear, and the two gears are meshed with each other. The glass is then poured into the box, and the glass debris is crushed by the rotating extrusion shaft. At the same time, the baffle can block the inside of the box to prevent the glass debris from splashing and accidentally injuring the staff.
[0004] In the above patent, the baffle can block the inside of the box while crushing to prevent glass fragments from splashing and accidentally injuring staff, but the current equipment has the following problems: glass bottles usually have a certain strength and hardness. If they are not pre-crushed and subsequent crushing and other treatments are carried out directly, the burden on subsequent processing equipment will increase, resulting in longer processing time and reduced efficiency. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a device and method for processing glass bottle production debris, which solves the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a glass bottle production slag processing device, including a box body, a splash plate is arranged on the top of the box body, and also includes a crushing device; wherein the crushing device includes a servo motor 1, a disc, a crank rod, a slide rail frame, a rolling plate, a rotating drum, a force plate, a ratchet, a pawl, a servo motor 2, a gear 1, an extrusion roller, a gear 2 and a driving button, the fixed end of the servo motor 1 is fixedly mounted on the inner wall of the box body, the disc is fixedly mounted on the output end of the servo motor 1, and the crank rod One side is rotatably mounted on the right side of the disc, the slide frame is fixedly mounted on the inner wall of the box, the other side of the crank rod is slidably mounted on the inner wall of the slide frame, and the rolling plate is fixedly mounted on the rear side of the crank rod. The disc is driven to rotate by the output end of the servo motor, and the rotation of the disc drives the crank rod to rotate. The rotation of the crank rod drives the rolling plate to move back and forth along the slide frame. At this time, glass bottles are added to the inside of the box, and the glass bottles are continuously rolled by the rolling plate until they are broken. The rotating drum is rotatably mounted on the inner wall of the box, and a threaded groove is provided on the inner wall of the rotating drum. , one side of the force-bearing plate is threadedly mounted on the inner wall of the drum, and the other side of the force-bearing plate is slidably mounted on the inner wall of the box. The bottom of the force-bearing plate is provided with a movable end of a telescopic plate. The thread groove is driven to rotate by rotating the drum counterclockwise, and the force-bearing plate moves backward through the rotation of the thread groove, so that the number of breakable glass bottles is increased. The fixed end of the telescopic plate is fixedly mounted on the inner wall of the box, the ratchet is fixedly mounted on the circumferential surface of the drum, and the pawl is rotatably mounted on the rear side of the box. When the drum rotates clockwise, that is, when the ratchet reverses, it will contact the other side of the pawl, so that the ratchet cannot rotate. In this way, the anti-reversal of the drum is achieved. The fixed end of the servo motor 2 is fixedly mounted on the right side of the box, the gear 1 rotates and penetrates the inner and outer walls of the box, and the gear 1 is connected to the output end of the servo motor 2 through the first belt. The squeezing roller is fixedly mounted on the left side of the gear 1, and the gear 2 rotates and penetrates the inner and outer walls of the box. The drive button is rotatably mounted on the right side of the box, and the drive button is connected to the gear 2 through the second belt, and the gear 1 is meshed with the gear 2. Wherein, a screening device for screening the crushed residue after being crushed by the squeezing roller and a cleaning device for cleaning the crushed residue are arranged inside the box.
[0007] According to the above technical solution, the screening device includes a screen frame, a screen and a sealing plate. One side of the screen frame is slidably installed on the inner wall of the box body, the screen is slidably installed on the inner wall of the screen frame, and the sealing plate is fixedly installed on the top of the screen frame. A movable groove is opened on the front side of the screen, and the debris after secondary crushing will fall into the screen.
[0008] According to the above technical solution, the screening device also includes a rotating button and a driving rod. The rotating button is rotatably mounted on the circumferential surface of the driving button, and the driving rod is fixedly mounted on the right side of the rotating button. The driving button rotates and contacts the driving rod so that the driving rod moves upward, and the movement of the driving rod drives the rotating button to rotate.
[0009] According to the above technical solution, the screening device also includes a connecting rod and a fixed rod. The connecting rod is rotatably installed on the right side of the rotating knob, and the fixed rod is fixedly installed on the left side of the connecting rod. The other side of the screen plate frame is fixedly installed on the left side of the fixed rod. The rotation of the rotating knob drives the connecting rod to rotate, and the rotation of the connecting rod drives the fixed rod to reciprocate up and down.
[0010] According to the above technical solution, the screening device also includes a sealing cover and a spiral rod. The sealing cover is rotatably mounted on the surface of the box body, and the spiral rod is fixedly mounted on the bottom of the connecting rod. The opening is sealed by the sealing plate and the sealing cover.
[0011] According to the above technical solution, the cleaning device includes a liquid storage tank and a mixing drum. The liquid storage tank is arranged on the right side of the box body, and the mixing drum is rotatably installed on the inner wall of the liquid storage tank. A spiral groove 1 is opened on the inner wall of the mixing drum. Cleaning agent is arranged inside the liquid storage tank. By adding cleaning agent to the liquid storage tank, the spiral rod moves downward through the spiral groove 1 to drive the mixing drum to rotate.
[0012] According to the above technical solution, the cleaning device also includes a piston rod and a nozzle, one side of the piston rod is fixedly installed on the bottom of the fixed rod, the nozzle is arranged on the inner wall of the box, the nozzle is connected to the liquid storage tank through a pipe, and the other side of the piston rod is slidably installed on the inner wall of the pipe. The movement of the piston rod will compress the air inside the pipe, thereby forming a low-pressure area. When the piston rod moves upward, the volume in the pipe increases and the air pressure is further reduced. Since the external atmospheric pressure remains unchanged, the atmospheric pressure presses the detergent in the liquid storage tank into the pipe, and then enters the nozzle through the pipe. The piston rod squeezes the detergent again to spray out from the nozzle.
[0013] According to the above technical solution, the cleaning device also includes an X-shaped rod, a mixing rod and an output port, the X-shaped rod is fixedly installed at the bottom of the screen frame, the mixing rod is rotatably installed at the bottom of the inner wall of the box body, the output port is arranged on the front side of the box body, and the circumferential surface of the mixing rod is provided with a spiral groove 2. The X-shaped rod moves when the screen frame moves downward, and the movement of the X-shaped rod drives the spiral groove 2 to rotate, and the rotation of the spiral groove 2 causes the mixing rod to rotate.
[0014] A method for treating a glass bottle production slag treatment device, comprising the following steps: Step 1: The output end of servo motor 1 rotates to drive the disc to rotate, the rotation of the disc drives the crank rod to rotate, and the rotation of the crank rod drives the rolling plate to move back and forth along the slide rail frame. At this time, add glass bottles into the box, and adjust the splash plate to prevent glass fragments from flying and scratching the operator. The glass bottles are continuously rolled by the rolling plate until they break; Step 2: The rotating drum is rotated counterclockwise to drive the thread groove to rotate. The force plate moves backward through the rotation of the thread groove, so that the number of glass bottles that can be broken is increased. When the rotating drum rotates clockwise, that is, when the ratchet wheel reverses, it will contact the other side of the pawl, making the ratchet wheel unable to rotate. In this way, the rotating drum is prevented from reversing. Step 3: The output end of servo motor 2 rotates to drive belt No. 1 to drive gear 1 to rotate. The rotation of gear 1 drives the squeezing roller to rotate and drives gear 2 to rotate at the same time. Gear 2 rotates to drive belt No. 2 to drive the driving button to rotate. The two squeezing rollers rotate inward to break the glass bottle again.
[0015] The present invention provides a device and method for processing glass bottle production debris, which has the following beneficial effects: (1) The invention, through the setting of the crushing device, drives the rolling plate to move back and forth along the slide rail frame through the servo motor, the disc and the crank rod. At this time, glass bottles are added to the inside of the box, and the splash plate is adjusted to prevent glass fragments from flying and scratching the operator. The glass bottles are continuously crushed by the rolling plate until they are broken. The force plate moves backward by rotating the drum counterclockwise, so that the number of crushable glass bottles is increased. When the drum rotates clockwise, the ratchet and the pawl are used to prevent the drum from reversing, so as to prevent the force plate from moving due to the reversal of the drum, thereby affecting the crushing effect of the rolling plate. When the force plate moves, it drives the movable end of the telescopic plate to move, so that the space for the glass bottles to enter is expanded as the force plate expands. The pre-crushed glass bottles will fall to the squeezing rollers, and the two squeezing rollers are rotated inward by servo motor 2, gear 1, and gear 2 to make the glass bottles be crushed again. If the glass bottles are crushed directly by squeezing rollers, the outer wall of the arc of the glass bottles is relatively smooth, so that the squeezing rollers cannot always contact it, resulting in a decrease in crushing efficiency. Pre-crushing by the rolling plate prevents intact glass bottles from entering the squeezing rollers, thereby improving the crushing efficiency.
[0016] (2) In the present invention, the slag after secondary crushing will fall into the screen through the setting of the screening device. The screen can help to accurately screen out the slag of different particle sizes, ensuring that the particle size distribution of the final product is uniform and stable, thereby improving the quality and consistency of the product. The screen frame is driven to move up and down by the driving button, driving rod, rotating button and fixing rod. The screen that moves up and down can make the material produce continuous throwing and sliding effects on the screen surface. Smaller particles can fall through the pores of the screen, while larger particles continue to move on the screen surface. When the screen moves, the slag may generate dust. At this time, the opening is sealed by the sealing plate and the sealing cover to prevent air pollution. After screening, large particles of slag still remain on the screen. At this time, the sealing cover is opened and the screen is removed from the screen frame through the moving slot. At this time, these large particles of slag can be processed.
[0017] (3) The invention, through the setting of the cleaning device, adds detergent to the liquid storage tank, and drives the mixing drum to rotate through the spiral rod. The rotation of the mixing drum makes the detergent mixed evenly. If there is no stirring, the concentration of the detergent may be too high in some areas, resulting in waste; while in other areas, the concentration is too low, affecting the cleaning effect. After stirring, the detergent in the liquid storage tank is pressed into the pipeline through the fixed rod and the piston rod, and then enters the nozzle through the pipeline. The piston rod squeezes the detergent again to make it spray out of the nozzle. The automated cleaning process reduces the need for manual operation and reduces labor costs. At the same time, it also reduces the labor intensity of cleaning personnel. The mixing rod is rotated by the screen plate frame and the X-shaped rod, and the detergent and the debris are mixed by the mixing rod, so that the detergent is fully in contact with the debris, thereby improving the cleaning efficiency and reducing the cost. The debris after cleaning is discharged through the output port. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the position structure of the crank rod and the rolling plate of the present invention; Figure 3 It is a schematic diagram of the position structure of the ratchet and the force-bearing plate of the present invention; Figure 4 It is a schematic diagram of the structure of the extrusion roller and the gear in two positions of the present invention; Figure 5 For the present invention Figure 4 A schematic diagram of the structure enlargement of part A; Figure 6 This is a schematic diagram of the position structure of the mixing drum and the piston rod of the present invention; Figure 7 It is a schematic diagram of the X-shaped rod and the nozzle position structure of the present invention.
[0019] In the figure: 1. box body; 2. servo motor 1; 3. disc; 4. crank rod; 5. slide rail frame; 6. rolling plate; 7. rotating drum; 8. force plate; 9. ratchet; 10. pawl; 11. servo motor 2; 12. gear 1; 13. extrusion roller; 14. gear 2; 15. drive button; 20. screen frame; 21. screen; 22. sealing plate; 23. rotating button; 24. drive rod; 25. connecting rod; 26. fixing rod; 27. sealing cover; 28. screw rod; 30. liquid storage tank; 31. mixing drum; 32. piston rod; 33. nozzle; 34. X-shaped rod; 35. mixing rod; 36. output port. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] See also Figure 1-Figure 5One embodiment of the present invention is: a glass bottle production debris processing device, including a box body 1, a splash plate is arranged on the top of the box body 1, and the splash plate is adjusted to prevent glass debris from flying and scratching the operator, and also includes a crushing device; wherein the crushing device includes a servo motor 1 2, a disc 3, a crank rod 4, a slide rail frame 5, a rolling plate 6, a rotating drum 7, a force plate 8, a ratchet 9, a ratchet 10, a servo motor 2 11, a gear 12, a squeezing roller 13, a gear 2 14 and a driving button 15, the fixed end of the servo motor 1 2 is fixedly mounted on the inner wall of the box body 1, and the disc 3, the crank rod 4, the slide rail frame 5, the rolling plate 6, the rotating drum 7, the force plate 8, the ratchet 9, the ratchet 10, the servo motor 2 11, the gear 12, the squeezing roller 13, the gear 2 14 and the ... The disk 3 is fixedly mounted on the output end of the servo motor 2, one side of the crank rod 4 is rotatably mounted on the right side of the disk 3, the slide rail frame 5 is fixedly mounted on the inner wall of the box body 1, and the other side of the crank rod 4 is slidably mounted on the inner wall of the slide rail frame 5, the rolling plate 6 is fixedly mounted on the rear side of the crank rod 4, and the glass bottle is continuously rolled by the rolling plate 6 until it breaks, the rotating drum 7 is rotatably mounted on the inner wall of the box body 1, and a threaded groove is provided on the inner wall of the rotating drum 7, one side of the force plate 8 is threadedly mounted on the inner wall of the rotating drum 7, and the other side of the force plate 8 is slidably mounted on the inner wall of the box body 1, and the bottom of the force plate 8 is provided with The movable end of the telescopic plate and the fixed end of the telescopic plate are fixedly mounted on the inner wall of the box body 1, the ratchet 9 is fixedly mounted on the circumferential surface of the rotating drum 7, and the pawl 10 is rotatably mounted on the rear side of the box body 1. In this way, the rotating drum 7 is prevented from being reversed, and the force-bearing plate 8 is prevented from moving due to the reversal of the rotating drum 7, thereby affecting the rolling effect of the rolling plate 6. The fixed end of the servo motor 11 is fixedly mounted on the right side of the box body 1, and the gear 12 rotates and penetrates the inner and outer walls of the box body 1. The gear 12 is connected to the output end of the servo motor 11 through a belt No. 1, and the extrusion roller 1 3 is fixedly installed on the left side of gear 1 12, gear 2 14 rotates and penetrates the inner and outer walls of the box body 1, and the driving button 15 is rotatably installed on the right side of the box body 1. The driving button 15 is connected to the gear 2 14 through the No. 2 belt, and the gear 1 12 is meshed with the gear 2 14. If the crushing is directly performed by the squeezing roller 13, the squeezing roller 13 will not be able to contact the circular arc outer wall of the glass bottle due to its smoothness, thereby reducing the crushing efficiency. The pre-crushing by the rolling plate 6 prevents another complete glass bottle from entering the squeezing roller 13, thereby improving the crushing efficiency; The box body 1 is provided with a screening device for screening the crushed slag after being crushed by the squeezing roller 13 and a cleaning device for cleaning the crushed slag.
[0022] A method for treating a glass bottle production slag treatment device, comprising the following steps: Step 1: The output end of the servo motor 2 rotates to drive the disc 3 to rotate, the rotation of the disc 3 drives the crank rod 4 to rotate, and the rotation of the crank rod 4 drives the rolling plate 6 to move back and forth along the slide rail frame 5. At this time, add glass bottles into the box 1, and adjust the splash plate to prevent glass fragments from flying and scratching the operator, and the rolling plate 6 continuously rolls the glass bottles until they break; Step 2: The rotating drum 7 is rotated counterclockwise to drive the thread groove to rotate, and the force plate 8 is moved backward by the rotation of the thread groove, so that the number of glass bottles that can be broken is increased. When the rotating drum 7 rotates clockwise, that is, when the ratchet 9 reverses, it will contact the other side of the pawl 10, so that the ratchet 9 cannot rotate. In this way, the rotating drum 7 is prevented from reversing. Step 3: The output end of the servo motor 2 11 rotates to drive the No. 1 belt to drive the gear 1 12 to rotate. The rotation of the gear 1 12 drives the squeezing roller 13 to rotate and drives the gear 2 14 to rotate. The gear 2 14 rotates to drive the No. 2 belt to drive the driving button 15 to rotate. The squeezing rollers 13 at two locations rotate inward so that the glass bottle is broken again.
[0023] When the present embodiment is working, the output end of the servo motor 2 rotates to drive the disc 3 to rotate, and the rotation of the disc 3 drives the crank rod 4 to rotate. The rotation of the crank rod 4 drives the rolling plate 6 to move back and forth along the slide rail frame 5. At this time, glass bottles are added to the inside of the box body 1, and the splash plate is adjusted to prevent glass fragments from flying and scratching the operator. The glass bottles are continuously rolled by the rolling plate 6 until they are broken. The thread groove is driven to rotate by rotating the rotating drum 7 counterclockwise, and the force plate 8 is moved backward by the rotation of the thread groove, so that the number of breakable glass bottles is increased. When the rotating drum 7 rotates counterclockwise, it drives the ratchet 9 to rotate, and the ratchet 9 will contact the pawl 10 so that the ratchet 10 rotates upward. At this time, the ratchet 10 will not restrict the ratchet 9, that is, the rotating drum 7 can rotate counterclockwise freely. When the rotating drum 7 rotates clockwise, that is, when the ratchet 9 reverses, it will contact the other side of the ratchet 10, so that the ratchet 9 cannot rotate. In this way, the anti-reversal of the rotating drum 7 is achieved. , preventing the force-bearing plate 8 from moving due to the reversal of the rotating drum 7, thereby affecting the rolling effect of the rolling plate 6. When the force-bearing plate 8 moves, it drives the movable end of the telescopic plate to move, so that the space where the glass bottles enter is expanded as the force-bearing plate 8 expands, and the pre-crushed glass bottles will fall to the squeezing roller 13. At this time, the output end of the servo motor 2 11 rotates to drive the No. 1 belt to drive the gear 12 to rotate. The rotation of the gear 12 drives the squeezing roller 13 to rotate and drives the gear 2 14 to rotate at the same time. The gear 2 14 rotates and drives the No. 2 belt to drive the driving button 15 to rotate. The squeezing rollers 13 at two places rotate inward to make the glass bottles crushed again. If the squeezing rollers 13 are used for crushing directly, the outer wall of the arc of the glass bottle is relatively smooth, so that the squeezing rollers 13 cannot always contact it, resulting in a decrease in crushing efficiency. Pre-crushing by the rolling plate 6 prevents any complete glass bottles from entering the squeezing roller 13, thereby improving the crushing efficiency.
[0024] See also Figure 1-Figure 7On the basis of the above embodiment, in another embodiment of the present invention, a screening device and a cleaning device are further provided in the box 1, and the screening device includes a screen frame 20, a screen 21 and a sealing plate 22. One side of the screen frame 20 is slidably mounted on the inner wall of the box 1, the screen 21 is slidably mounted on the inner wall of the screen frame 20, and the sealing plate 22 is fixedly mounted on the top of the screen frame 20. A movable groove is provided on the front side of the screen 21. The screen 21 can help to accurately screen out debris of different particle sizes, ensuring that the particle size distribution of the final product is uniform and stable, thereby improving the quality and consistency of the product.
[0025] The screening device further comprises a rotating button 23 and a driving rod 24. The rotating button 23 is rotatably mounted on the circumferential surface of the driving button 15. The driving rod 24 is fixedly mounted on the right side of the rotating button 23. The driving rod 24 moves to drive the rotating button 23 to rotate.
[0026] The screening device also includes a connecting rod 25 and a fixed rod 26. The connecting rod 25 is rotatably installed on the right side of the rotating knob 23, and the fixed rod 26 is fixedly installed on the left side of the connecting rod 25. The other side of the screen frame 20 is fixedly installed on the left side of the fixed rod 26. The screen 21 that reciprocates up and down can cause the material to produce continuous throwing and sliding effects on the screen surface. Smaller particles can fall through the gaps in the screen 21, while larger particles continue to move on the screen surface.
[0027] The screening device also includes a sealing cover 27 and a spiral rod 28. The sealing cover 27 is rotatably mounted on the surface of the box body 1, and the spiral rod 28 is fixedly mounted on the bottom of the connecting rod 25. When the screen 21 moves, the debris may generate dust. At this time, the sealing cover 27 is used to seal the opening to prevent air pollution.
[0028] The cleaning device includes a liquid storage tank 30 and a stirring drum 31. The liquid storage tank 30 is arranged on the right side of the box body 1. The stirring drum 31 is rotatably installed on the inner wall of the liquid storage tank 30. The inner wall of the stirring drum 31 is provided with a spiral groove 1. Cleaning agent is arranged inside the liquid storage tank 30. The stirring drum 31 rotates to mix the cleaning agent evenly. If there is no stirring, the concentration of the cleaning agent may be too high in some areas, resulting in waste; and the concentration in other areas is too low, affecting the cleaning effect.
[0029] The cleaning device also includes a piston rod 32 and a nozzle 33. One side of the piston rod 32 is fixedly installed at the bottom of the fixed rod 26, and the nozzle 33 is arranged on the inner wall of the box body 1. The nozzle 33 is connected with the liquid storage tank 30 through a pipeline. The other side of the piston rod 32 is slidably installed on the inner wall of the pipeline. The piston rod 32 is squeezed again to make the detergent spray out from the nozzle 33. The automated cleaning process reduces the need for manual operation, reduces labor costs, and also reduces the labor intensity of cleaning personnel.
[0030] The cleaning device also includes an X-shaped rod 34, a mixing rod 35 and an output port 36. The X-shaped rod 34 is fixedly installed at the bottom of the screen frame 20, the mixing rod 35 is rotatably installed at the bottom of the inner wall of the box body 1, and the output port 36 is arranged on the front side of the box body 1. The circumferential surface of the mixing rod 35 is provided with a spiral groove 2. The cleaning agent and the debris are mixed by the mixing rod 35 so that the cleaning agent is in full contact with the debris, thereby improving the cleaning efficiency and reducing the cost. The cleaned debris is output through the output port 36.
[0031] When the present embodiment is working, the debris after secondary crushing will fall into the screen 21, and the screen 21 can help to accurately screen out the debris of different particle sizes, ensuring that the particle size distribution of the final product is uniform and stable, thereby improving the quality and consistency of the product. The driving button 15 is rotated to contact the driving rod 24 so that the driving rod 24 moves upward, and the movement of the driving rod 24 drives the rotation button 23 to rotate, and the rotation of the rotation button 23 drives the connecting rod 25 to rotate, and the movement of the connecting rod 25 drives the spiral rod 28 to move, and the rotation of the connecting rod 25 drives the fixed rod 26 to reciprocate up and down, and the movement of the fixed rod 26 drives the screen plate frame The screen 20 reciprocates up and down. The reciprocating screen 21 can cause the material to be thrown and slid continuously on the screen surface. Smaller particles can fall through the pores of the screen 21, while larger particles continue to move on the screen surface. When the screen 21 moves, the debris may generate dust. At this time, the opening is sealed by the sealing plate 22 and the sealing cover 27 to prevent air pollution. After screening, large particles of debris remain on the screen 21. At this time, the sealing cover 27 is opened and the screen 21 is removed from the screen plate frame 20 through the moving slot. At this time, these large particles of debris can be processed; By adding detergent into the liquid storage tank 30, the spiral rod 28 moves downward through the spiral groove 1 to drive the mixing drum 31 to rotate. The mixing drum 31 rotates to mix the detergent evenly. If there is no stirring, the concentration of the detergent may be too high in some areas, resulting in waste; while in other areas, the concentration is too low, affecting the cleaning effect. After the stirring is completed, the fixed rod 26 moves downward to drive the piston rod 32 to move. The movement of the piston rod 32 compresses the air inside the pipe, thereby forming a low-pressure area. When the piston rod 32 moves upward, the volume in the pipe increases, and the air pressure is further reduced. Since the external atmospheric pressure remains unchanged, the atmospheric pressure will press the liquid storage tank The cleaning agent in 30 is pressed into the pipeline, and then enters the nozzle 33 through the pipeline, and is squeezed again by the piston rod 32 so that the cleaning agent is sprayed out from the nozzle 33. The automated cleaning process reduces the need for manual operation, reduces labor costs, and also reduces the labor intensity of cleaning personnel. The X-shaped rod 34 moves downward by the screen frame 20, and the X-shaped rod 34 drives the spiral groove 2 to rotate. The rotation of the spiral groove 2 causes the mixing rod 35 to rotate. The cleaning agent and the debris are mixed by the mixing rod 35, so that the cleaning agent is in full contact with the debris, thereby improving the cleaning efficiency and reducing the cost. The cleaned debris is output through the output port 36.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A glass bottle production debris processing device, comprising a housing (1), characterized in that: The box body (1) is provided with a splash plate on the top and also includes a crushing device; The crushing device comprises a servo motor 1 (2), a disc (3), a crank rod (4), a slide rail frame (5), a rolling plate (6), a rotating drum (7), a force plate (8), a ratchet (9), a ratchet pawl (10), a servo motor 2 (11), a gear 1 (12), an extrusion roller (13), a gear 2 (14) and a driving button (15), wherein the fixed end of the servo motor 1 (2) is fixedly mounted on the inner wall of the box body (1), and the disc (3) is fixedly mounted on the servo motor 1 ( 2), one side of the crank rod (4) is rotatably mounted on the right side of the disc (3), the slide rail frame (5) is fixedly mounted on the inner wall of the box body (1), the other side of the crank rod (4) is slidably mounted on the inner wall of the slide rail frame (5), the rolling plate (6) is fixedly mounted on the rear side of the crank rod (4), the rotating drum (7) is rotatably mounted on the inner wall of the box body (1), the inner wall of the rotating drum (7) is provided with a threaded groove, and one side of the force-bearing plate (8) is threadedly mounted on the rotating drum (7). The inner wall of the box body (1), the other side of the force-bearing plate (8) is slidably mounted on the inner wall of the box body (1), the bottom of the force-bearing plate (8) is provided with a movable end of a telescopic plate, the fixed end of the telescopic plate is fixedly mounted on the inner wall of the box body (1), the ratchet (9) is fixedly mounted on the circumferential surface of the rotating drum (7), the pawl (10) is rotatably mounted on the rear side of the box body (1), the fixed end of the servo motor 2 (11) is fixedly mounted on the right side of the box body (1), the gear 1 (12) is rotatably penetrated through the inner and outer walls of the box body (1), the gear 1 (12) is transmission-connected to the output end of the servo motor 2 (11) through a No. 1 belt, the squeezing roller (13) is fixedly mounted on the left side of the gear 1 (12), the gear 2 (14) is rotatably penetrated through the inner and outer walls of the box body (1), the driving button (15) is rotatably mounted on the right side of the box body (1), the driving button (15) is transmission-connected to the gear 2 (14) through a No. 2 belt, and the gear 1 (12) is meshed with the gear 2 (14); Wherein, a screening device for screening the crushed slag after being crushed by the squeezing roller (13) and a cleaning device for cleaning the crushed slag are arranged inside the box (1).
2. A glass bottle production debris processing device according to claim 1, characterized in that: The screening device comprises a screen frame (20), a screen (21) and a sealing plate (22); one side of the screen frame (20) is slidably mounted on the inner wall of the box body (1); the screen (21) is slidably mounted on the inner wall of the screen frame (20); the sealing plate (22) is fixedly mounted on the top of the screen frame (20); and a movable groove is provided on the front side of the screen (21).
3. A glass bottle production debris processing device according to claim 2, characterized in that: The screening device further comprises a rotating button (23) and a driving rod (24), wherein the rotating button (23) is rotatably mounted on the circumferential surface of the driving button (15), and the driving rod (24) is fixedly mounted on the right side of the rotating button (23).
4. A glass bottle production slag treatment device according to claim 3, characterized in that: The screening device further comprises a connecting rod (25) and a fixing rod (26), wherein the connecting rod (25) is rotatably mounted on the right side of the rotating knob (23), the fixing rod (26) is fixedly mounted on the left side of the connecting rod (25), and the other side of the screen frame (20) is fixedly mounted on the left side of the fixing rod (26).
5. A glass bottle production debris processing device according to claim 4, characterized in that: The screening device further comprises a sealing cover (27) and a spiral rod (28), wherein the sealing cover (27) is rotatably mounted on the surface of the box body (1), and the spiral rod (28) is fixedly mounted on the bottom of the connecting rod (25).
6. A glass bottle production debris processing device according to claim 5, characterized in that: The cleaning device comprises a liquid storage tank (30) and a stirring drum (31), wherein the liquid storage tank (30) is arranged on the right side of the housing (1), and the stirring drum (31) is rotatably mounted on the inner wall of the liquid storage tank (30), a spiral groove 1 is provided on the inner wall of the stirring drum (31), and a cleaning agent is provided inside the liquid storage tank (30).
7. A glass bottle production debris processing device according to claim 6, characterized in that: The cleaning device further comprises a piston rod (32) and a spray head (33), one side of the piston rod (32) being fixedly mounted on the bottom of the fixed rod (26), the spray head (33) being arranged on the inner wall of the box body (1), the spray head (33) being connected to the liquid storage tank (30) via a pipeline, and the other side of the piston rod (32) being slidably mounted on the inner wall of the pipeline.
8. The device for processing glass bottle production debris according to claim 7, characterized in that: The cleaning device further comprises an X-shaped rod (34), a mixing rod (35) and an output port (36); the X-shaped rod (34) is fixedly mounted on the bottom of the sieve plate frame (20); the mixing rod (35) is rotatably mounted on the bottom of the inner wall of the box body (1); the output port (36) is arranged on the front side of the box body (1); and a spiral groove (2) is formed on the circumferential surface of the mixing rod (35).
9. A method for treating glass bottle production debris, using the glass bottle production debris treatment device according to claim 8, characterized in that: The following steps are involved: Step 1: The output end of the servo motor 1 (2) is rotated to drive the disc (3) to rotate, the rotation of the disc (3) drives the crank rod (4) to rotate, and the rotation of the crank rod (4) drives the rolling plate (6) to move back and forth along the slide rail frame (5). At this time, a glass bottle is added to the box (1), and the splash plate is adjusted to prevent glass fragments from flying and scratching the operator. The glass bottle is continuously rolled by the rolling plate (6) until it breaks; Step 2: The rotating drum (7) is rotated counterclockwise to drive the thread groove to rotate, and the force plate (8) is moved backward by the rotation of the thread groove, so that the number of glass bottles that can be broken is increased. When the rotating drum (7) rotates clockwise, that is, when the ratchet (9) is reversed, it will contact the other side of the pawl (10), so that the ratchet (9) cannot rotate. In this way, the rotating drum (7) is prevented from reversing. Step 3: The output end of the servo motor 2 (11) is used to rotate and drive the belt No. 1 to drive the gear 1 (12) to rotate. The gear 1 (12) rotates and drives the squeezing roller (13) to rotate and drives the gear 2 (14) to rotate. The gear 2 (14) rotates and drives the belt No. 2 to drive the driving button (15) to rotate. The two squeezing rollers (13) rotate inwards so that the glass bottle is broken again.
Citation Information
Patent Citations
Glass bottle production disintegrating slag treatment device
CN217450314U