Insulation board spraying and conveying production line

By designing an automated insulation board spray conveying production line, including chain conveying lines, paint room, roller conveying lines and flip components, the problem of low automation in the existing technology is solved, and the continuity and production efficiency of the insulation board conveying process are improved.

CN120023042APending Publication Date: 2025-05-23CHANGZHOU ZHENGMEI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202510522349.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2025-05-23

AI Technical Summary

Technical Problem

The existing insulation board spray conveyor lines have low degree of automation, and manual intervention is required during the conveying process, especially the flip and stacking operations need to be shut down or manually completed, resulting in reduced production efficiency.

Method used

An insulation board spray conveying production line including chain conveying lines, paint room, roller conveying lines and flip components is designed. The flip assembly realizes automatic flip of the insulation board through an auxiliary flip mechanism to ensure the continuity of the conveying process.

Benefits of technology

The conveying, flipping and stacking steps of the insulation board are completed through automated equipment, which greatly reduces manual operations and ensures the continuity of the insulation board conveying process and the improvement of production efficiency.

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Abstract

The invention relates to the field of heat preservation plate spraying and conveying, in particular to a heat preservation plate spraying and conveying production line which comprises a containing assembly and two chain type conveying lines, the two chain type conveying lines are arranged in parallel, and the two chain type conveying lines are each provided with a total curing chamber and two paint spraying rooms arranged in parallel. Roller conveying lines are connected to the two sides between the two chain type conveying lines, and two reciprocating conveying assemblies are arranged on one sides of the chain type conveying lines and located at one end of the paint spraying room. In the whole conveying process, the steps of conveying, overturning and stacking of the heat preservation plates are completed through automatic equipment, manual operation is greatly reduced, meanwhile, through arrangement of the overturning assembly, it is ensured that overturning can be completed without shutdown in the conveying process of the heat preservation plates, and continuity of the conveying process of the heat preservation plates is ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of thermal insulation board spraying and conveying, in particular to a thermal insulation board spraying and conveying production line. Background Art

[0002] The insulation board spraying and conveying production line is a production line specially used for manufacturing insulation boards, integrating the two functions of spraying and conveying.

[0003] Some existing insulation board spraying conveyor lines rely too much on a single conveying method. The degree of automation in the insulation board spraying conveyor line process is low and requires manual intervention. The flipping and stacking operations in some conveying production lines still need to be stopped or completed manually, which easily leads to a decrease in the insulation board spraying production efficiency. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a thermal insulation board spraying and conveying production line.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: The insulation board spraying conveying production line comprises a placement component and two groups of parallel chain conveying lines, characterized in that the two groups of chain conveying lines are respectively provided with a total curing chamber and two groups of parallel spraying rooms, roller conveying lines are connected on both sides between the two groups of chain conveying lines, two groups of reciprocating conveying components are arranged on one side of the chain conveying line and at one end of the spraying room, a stacking component is arranged in the middle of the roller conveying line away from the reciprocating conveying component, and a flipping component is arranged on the chain conveying line between the two groups of spraying rooms; The flip assembly includes two groups of symmetrically arranged auxiliary flipping mechanisms, the auxiliary flipping mechanisms include a main fixed seat, a limited seat is arranged on the top of the main fixed seat through a slide rail driving mechanism, a clamping assembly is arranged vertically slidingly in the limited seat, the clamping assembly is driven by the electric telescopic rod body, an auxiliary assembly is arranged horizontally slidingly above the clamping assembly in the limited seat, a plug rod assembly is symmetrically arranged vertically slidingly at both ends of one side of the clamping assembly in the limited seat, and a guide assembly is arranged horizontally slidingly above the two groups of plug rod assemblies in the limited seat, and the guide assembly is driven by a screw drive assembly; The clamping assembly includes a gear body, support seats are symmetrically arranged on both sides of the main fixed seat, a guide plate is arranged on the limit seat between the two groups of support seats, and a rack assembly is arranged on one side between the two groups of support seats, and the rack assembly is meshed with the gear body.

[0006] Preferably, the clamping assembly further comprises a fixed block, which is slidably arranged in the limit seat, a driving shaft is inserted through the fixed block, two ends of the driving shaft are respectively fixedly connected to the clamping frame and the gear body, and the clamping frame is located on one side of the chain conveyor line; The limit seat is provided with sliding grooves at the fixed block and the driving shaft, and the limit seat is provided with a placement cavity at the electric telescopic rod body. The output end of the electric telescopic rod body is vertically upward and connected to the bottom of the fixed block.

[0007] Preferably, the auxiliary component includes a movable plate, the movable plate is limitedly slidably arranged in the limit seat, and an N-shaped guide frame is installed on the side of the movable plate away from the clamping frame body and passes through the limit seat, a T-shaped limit block is installed on the top of the movable plate close to the clamping frame body, the T-shaped limit block passes through the limit seat and is located in the guide plate, and a movable slide groove is opened in the limit seat at the T-shaped limit block, and the cross-section of the movable slide groove is elliptical; The guide plate has first guide grooves symmetrically formed on both sides thereof, a second guide groove formed in the middle of the guide plate, and a transition guide groove formed between the second guide groove and the two groups of first guide grooves; When the T-shaped limit block is located in the second guide groove, the T-shaped limit block is located in the movable slide groove on the side close to the gear body, and the gear body is located between the limit seat and the rack assembly; When the T-shaped limit block is located in the first guide groove, the T-shaped limit block is located in the movable slide groove on the side close to the clamping frame, and the gear body is located above the rack assembly; The rack assembly includes a rack body, which is located in the middle between the two groups of support seats, and extension plates are symmetrically installed on both sides of the rack body, and one side of the extension plate is connected to the corresponding support seat; A reinforcement seat is arranged between the two groups of support seats and below the side away from the clamping frame, and a limiting slider is installed on one side of the limiting seat, and the limiting slider is slidably arranged in the reinforcement seat.

[0008] Preferably, the guide assembly comprises a connecting plate, and clamping assemblies are installed on both sides of the bottom of the connecting plate at the insertion rod assembly; The plunger assembly comprises a limit plunger, and extension protrusions are symmetrically installed on both sides of the limit plunger, and through grooves are opened on both sides of the gear body at the extension protrusions; The clamping assembly comprises a limiting plate, and the limiting plates are installed at both ends of the bottom of the limiting plate and on both sides of the extending protrusion.

[0009] Preferably, the chain conveyor line is provided with auxiliary curing chambers in sequence on one side between the two groups of spray booths and close to the reciprocating conveyor assembly, and lifting assemblies are provided on both sides of the chain conveyor line, and the lifting assemblies include a limit base, a second auxiliary roller conveyor assembly, and a lifting drive assembly, and two groups of fixed assemblies are evenly spaced on both sides of the bottom of the second auxiliary roller conveyor assembly, and the fixed assembly includes an extended base, a groove is provided at the bottom of the extended base, bearings are installed on both sides of the groove, and the shaft of the auxiliary roller passes through its corresponding bearing; Auxiliary support seats are vertically installed at the four corners of the top of the limiting base, and mounting seats are vertically arranged at the four corners of the bottom of the second auxiliary roller conveying assembly. The mounting seats are limited and slidably arranged in the auxiliary support seats.

[0010] Preferably, the lifting drive assembly includes two groups of cam assemblies and an auxiliary drive motor. The output end of the auxiliary drive motor is connected to two driving sprockets. The two groups of cam assemblies are arranged below the fixed assembly. The two groups of cam assemblies each include a limit shaft and a cam body. The cam body is located directly below the corresponding fixed assembly, and the limit shaft is installed on the limit base via a bearing seat. Driven sprockets are respectively arranged on the two limit shafts corresponding to the two driving sprockets, and the driven sprocket is connected to the corresponding driving sprocket by a chain.

[0011] Preferably, the stacking assembly includes a fixed frame, an auxiliary lifting assembly is arranged in the fixed frame, two groups of fixed seats are arranged in the fixed frame through the auxiliary lifting assembly, the fixed seats are located on both sides of the roller conveyor line, and a limited support assembly is arranged on the fixed seats.

[0012] Preferably, the position-limiting support assembly comprises a cylinder body and two groups of I-shaped fixing members, the two groups of I-shaped fixing members are arranged on both sides of the top of the fixing seat, and the outer walls of the two groups of I-shaped fixing members are sleeved with a support plate, and a second connecting plate is fixedly installed on one side above the support plate; A connecting rod is connected between the two second connecting plates and located on one side of the I-shaped fixing piece; The output end of the cylinder body is rotatably connected to the other end of the second connecting plate on an adjacent side, and the cylinder body is connected to the fixing seat via an L-shaped mounting seat.

[0013] Preferably, the placement assembly includes a sub-frame base, main frame bases are symmetrically arranged on both sides of the sub-frame base, second limit seats are vertically installed at two corners of the top of the main frame base away from the side of the sub-frame base, and a limit convex block is fixedly installed on the top of the second limit seat, and a card slot is opened at the position of the bottom of the main frame below the second limit seat; Extension seats are vertically installed at the two corners of the top of the main frame base close to the side of the sub-frame base, a fixing plate is connected between the two second limit seats, and a reinforcing plate is installed in the middle between the two fixing plates, and reinforcing seats are connected between the extension seat, the second limit seat, and between the reinforcing plate and the corresponding main frame base.

[0014] The beneficial effects of the present invention are: In the present invention, in the entire conveying process, the conveying, flipping and stacking steps of the insulation board are all completed by automated equipment, which greatly reduces manual operations. At the same time, through the setting of the flipping component, it is ensured that the insulation board can be flipped without stopping during the conveying process, thereby ensuring the continuity of the insulation board conveying process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of the insulation board spraying and conveying production line proposed by the present invention; Figure 2 It is a schematic diagram of the structure of the flip assembly; Figure 3 It is a structural schematic diagram of the auxiliary turning mechanism; Figure 4 A schematic diagram of the structure of a partial cross section of the auxiliary turning mechanism Figure 1 ; Figure 5 A schematic diagram of the structure of a partial cross section of the auxiliary turning mechanism Figure 2 ; Figure 6 A schematic diagram of the structure of a partial cross section of the auxiliary turning mechanism Figure 3 ; Figure 7 A schematic diagram of the structure of a partial cross section of the auxiliary turning mechanism Figure 4 ; Figure 8 A schematic diagram of the structure of a partial cross section of the auxiliary turning mechanism Figure 5 ; Fig. 9 This is a schematic diagram of the structure of the guide assembly and the plunger assembly; Fig.10 A schematic diagram of the structure for placing components Figure 5 ; Fig.11 It is a structural schematic diagram of the palletizing component; Fig.12 A is an enlarged schematic diagram of the structure Figure 1 ; Fig.13 The figure shows the structure of the lifting assembly.

[0016] In the figure: 1. Spraying room; 2. Palletizing assembly; 21. Auxiliary lifting assembly; 22. Limiting support assembly; 221. Support plate; 222. Second connecting plate; 223. Cylinder body; 224. Connecting rod; 23. Fixed seat; 3. Roller conveyor line; 4. Chain conveyor line; 5. Reciprocating conveyor assembly; 8. Lifting assembly; 81. Second auxiliary roller conveyor assembly; 82. Fixed assembly; 83. Limiting base; 84. Auxiliary support seat; 85. Lifting drive assembly; 9. Flip assembly; 91. Main fixed seat; 92. Slide rail Driving mechanism; 921, limit seat; 922, driving shaft; 923, gear body; 924, clamping frame; 93, rack body; 94, guide plate; 95, auxiliary component; 951, movable plate; 952, T-type limit block; 953, N-type guide frame; 96, limit plug rod; 961, extension protrusion; 97, guide assembly; 971, connecting plate; 972, clamping assembly; 98, electric telescopic rod body; 99, screw drive assembly; 10, placement assembly; 101, second limit seat; 102, limit protrusion. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0018] Reference Figure 1 The insulation board spraying conveying production line includes a placement component 10 and two groups of chain conveyor lines 4. The two groups of chain conveyor lines 4 are arranged in parallel, and the two groups of chain conveyor lines 4 are respectively provided with a total curing chamber and two groups of parallel spray booths 1. Both sides between the two groups of chain conveyor lines 4 are connected with roller conveyor lines 3. Two groups of reciprocating conveying components 5 are arranged on one side of the chain conveyor line 4 and at one end of the spray booth 1. A stacking component 2 is arranged in the middle of the roller conveyor line 3 away from the side of the reciprocating conveying component 5. A flip component 9 is arranged on the chain conveyor line 4 between the two groups of spray booths 1.

[0019] Among them, the reciprocating conveying assembly 5 includes a fixed frame, a first auxiliary roller conveying assembly is arranged in the fixed frame, and a lifting machine body is arranged in the fixed frame for enabling the first auxiliary roller conveying assembly to move up and down. The specific structure, connection method and working principle of the lifting machine body are all existing technologies currently disclosed on the market, and do not belong to the main technical problems to be solved in the present invention, so they are not elaborated in the present invention.

[0020] At the same time, it is worth noting that the device is placed on the second floor of the floor, and the reciprocating conveying component 5 is located between the first and second floors of the floor. The placement component 10 with the insulation board is transported between the first and second floors of the floor through the reciprocating conveying component 5.

[0021] In addition, it is worth noting that gravity sensors are installed in the lifting assembly 8 and the first auxiliary roller conveying assembly. At the same time, the initial state of the lifting assembly 8 between the paint spray room 1 and the stacking assembly 2 and the lifting assembly 8 on the side of the general curing chamber away from the stacking assembly 2 is that the top of the lifting assembly 8 is flush with the top of the adjacent chain conveyor line 4. The initial state of the lifting assembly 8 between the stacking assembly 2 and the general curing chamber and the two groups of lifting assemblies 8 on the side close to the reciprocating conveying assembly 5 is that the top of the lifting assembly 8 is flush with the top of the adjacent roller conveyor line 3. When the top of the lifting assembly 8 does not sense gravity, the lifting assembly 8 returns to its initial state.

[0022] Both ends of the chain conveyor line 4 on one side of the curing chamber and one end of the other group of chain conveyor lines 4 close to the stacking assembly 2 are provided with first sensors, and the first sensors are connected and transmitted with the corresponding lifting assembly 8 for control.

[0023] In addition, a second sensor is provided on one side of the chain conveyor line 4, aligned with the middle of the reciprocating conveyor component 5 close to the paint spraying room 1. The second sensor controls the adjacent lifting component 8 through an electrical signal connection. When the second sensor detects the placement component 10, the second sensor controls the lifting component 8 to descend through an electrical signal so that the top of the lifting component 8 is flush with the top of the adjacent chain conveyor line 4.

[0024] Moreover, the initial state of the reciprocating conveying assembly 5 on the side of the paint spraying room 1 is that its elevator body makes the first auxiliary roller conveying assembly located on the first floor, and the initial state of the reciprocating conveying assembly 5 on the side away from the paint spraying room 1 is that its elevator body makes the first auxiliary roller conveying assembly located on the second floor. When the top of the first auxiliary roller conveying assembly does not sense gravity, the reciprocating conveying assembly 5 returns to its initial state. When the top of the first auxiliary roller conveying assembly senses stable gravity, the reciprocating conveying assembly 5 on the side of the paint spraying room 1 is located on the second floor under the action of the elevator body, and the reciprocating conveying assembly 5 on the side away from the paint spraying room 1 is located on the first floor under the action of the elevator body.

[0025] Reference Figure 2-9The flipping assembly 9 includes two groups of symmetrically arranged auxiliary flipping mechanisms, the auxiliary flipping mechanism includes a main fixed seat 91, a limited seat 921 is arranged on the top of the main fixed seat 91 through a slide rail driving mechanism 92, a clamping assembly is arranged vertically sliding in the limited seat 921, the clamping assembly is driven by an electric telescopic rod body 98, an auxiliary assembly 95 is arranged horizontally sliding above the clamping assembly in the limited seat 921, and a plug rod assembly is symmetrically arranged vertically sliding at both ends of one side of the clamping assembly in the limited seat 921, and a guide assembly 97 is arranged horizontally sliding above the two groups of plug rod assemblies in the limited seat 921, and the guide assembly 97 is driven by a screw driving assembly 99; it is worth noting that the conveying speed of the slide rail driving mechanism 92 is consistent with the conveying speed of the chain conveyor line 4.

[0026] The clamping assembly includes a gear body 923, support seats are symmetrically arranged on both sides of the main fixed seat 91, a guide plate 94 is arranged on the limit seat 921 between the two groups of support seats, and a rack assembly is arranged on one side between the two groups of support seats, and the rack assembly is meshed with the gear body 923.

[0027] In addition, the clamping assembly also includes a fixed block, which is slidably arranged in the limit seat 921, and a driving shaft 922 is inserted through the fixed block. A clamping frame 924 and a gear body 923 are respectively arranged on both sides of the driving shaft 922, and the clamping frame 924 is located on one side of the chain conveyor line 4; Among them, the cross-section of the clamping frame 924 is U-shaped, and a flexible rubber cushion layer is provided on the inner wall of the clamping frame 924 to avoid bumps and damage to the insulation board during the clamping process, and a sixth sensor is provided on the inner wall of the clamping frame 924 on the side of the stacking assembly. The sixth sensor controls the opening of the electric telescopic rod body 98 and the slide rail driving mechanism 92 through electrical signals. Slide grooves are provided at the fixed block and the driving shaft 922 in the limit seat 921, and a placement cavity is provided at the electric telescopic rod body 98 in the limit seat 921. The output end of the electric telescopic rod body 98 is vertically upward and connected to the bottom of the fixed block.

[0028] At the same time, the auxiliary component 95 includes a movable plate 951, which is limitedly slidably arranged in the limit seat 921, and the movable plate 951 is installed with an N-shaped guide frame 953 on the side away from the clamping frame 924 and passes through the limit seat 921. A T-shaped limit block 952 is installed on the top of the movable plate 951 near the clamping frame 924. The T-shaped limit block 952 passes through the limit seat 921 and is located in the guide plate 94. A movable slide groove is opened in the limit seat 921 at the T-shaped limit block 952, and the cross section of the movable slide groove is elliptical. A first guide groove is symmetrically provided on both sides of the guide plate 94, a second guide groove is provided in the middle of the guide plate 94, and a transition guide groove is provided in the guide plate 94 between the second guide groove and the two groups of first guide grooves; a seventh sensor is provided on the inner wall of the second guide groove on the side close to the stacking component, and an eighth sensor is provided on the inner wall of the second guide groove on the side away from the stacking component, and the eighth sensor is close to the transition guide groove side, the eighth sensor is connected to control the screw drive assembly 99 through electrical signals, and the seventh sensor is connected to control the electric telescopic rod body 98 and the screw drive assembly 99 through electrical signals.

[0029] When the T-shaped stopper 952 is located in the second guide groove, the T-shaped stopper 952 is located in the movable slide groove on the side close to the gear body 923, and the gear body 923 is located between the stopper seat 921 and the rack assembly; When the T-shaped stopper 952 is located in the first guide groove, the T-shaped stopper 952 is located in the movable slide groove on the side close to the clamping frame 924, and the gear body 923 is located above the rack assembly; The rack assembly includes a rack body 93, which is located in the middle between the two groups of support seats, and extension plates are symmetrically installed on both sides of the rack body 93, and one side of the extension plate is connected to the corresponding support seat; a reinforcement seat is arranged between the two groups of support seats and below the side away from the clamping frame 924, and a limiting slider is installed on one side of the limit seat 921, and the limiting slider is slidably arranged in the reinforcement seat, wherein the stability of the limit seat 921 during the movement is ensured by the setting of the limiting slider in conjunction with the reinforcement seat.

[0030] The guide assembly 97 includes a connecting plate 971, and clamping assemblies 972 are installed on both sides of the bottom of the connecting plate 971 at the insertion rod assembly; the insertion rod assembly includes a limiting insertion rod 96, and extension protrusions 961 are symmetrically installed on both sides of the limiting insertion rod 96, and through grooves are opened on both sides of the gear body 923 at the extension protrusions 961; the clamping assembly 972 includes a limiting plate, and clamping plates are installed at both ends of the bottom of the limiting plate and on both sides of the extension protrusion 961.

[0031] Among them, it is worth noting that the initial state of the auxiliary flipping mechanism is that the limit seat 921 is located on the side close to the reciprocating conveying assembly 5, the electric telescopic rod body 98 is in a closed state, and the gear body 923 is separated from the rack assembly, and the guide assembly 97 is located on the side close to the gear body 923, and the plug-in rod assembly is inserted into the gear body 923. The gear body 923 is limited by the plug-in rod assembly to ensure that the gear body 923 can mesh with the rack body 93 smoothly for transmission without any jamming.

[0032] Reference Fig.10The placement component 10 includes a sub-frame base, with main frame bases symmetrically arranged on both sides of the sub-frame base, and second limit seats 101 are vertically installed at two corners of the top of the main frame base away from the sub-frame base. A limit protrusion 102 is fixedly installed on the top of the second limit seat 101, and a card slot is opened at the position below the second limit seat 101 at the bottom of the main frame, and the cross-sectional area of ​​the card slot is not less than the cross-sectional area of ​​the limit protrusion 102.

[0033] At the same time, extension seats are vertically installed at the two corners of the top of the main frame base close to the side of the sub-frame base, a fixing plate is connected between the two second limit seats 101, a reinforcement seat is connected between the extension seat and the second limit seat 101, and a reinforcement plate is installed in the middle between the two fixing plates, and a reinforcement seat is connected between the reinforcement plate and the corresponding main frame base.

[0034] Reference Figure 11-12 A palletizing assembly 2 is provided in the middle of the roller conveyor line 3 on one side away from the reciprocating conveying assembly 5, and the palletizing assembly 2 includes a fixed frame, an auxiliary lifting assembly 21 is provided in the fixed frame, and two sets of fixed seats 23 are provided in the fixed frame through the auxiliary lifting assembly 21, and the fixed seats 23 are located on both sides of the roller conveyor line 3, and a limited support assembly 22 is provided on the fixed seats 23, and a third sensor is provided at the four corners of the fixed frame and located on both sides of the roller conveyor line 3, and the third sensor is connected and controlled with the adjacent roller conveyor line 3 and the palletizing assembly 2 through an electrical signal, and a fourth sensor is provided at the top of the fixed frame, and the fourth sensor is connected with the adjacent roller conveyor line 3 through an electrical signal; Among them, when the fourth sensor detects the placement component 10, it controls the closing of the adjacent roller conveyor line 3 and the opening of the cylinder body 223, and the output end of the cylinder body 223 extends out to press the second connecting plate 222, so that the second connecting plate 222 drives the support plate 221 to rotate around the I-shaped fixing piece, and rotates one side of the support plate 221 to the bottom of the fixing plate of the adjacent placement component 10, and then drives the limit support component 22 to move up and down through the auxiliary lifting component 21, so as to adjust the height of the placement component 10 to facilitate the entry of the subsequent new placement component 10.

[0035] At the same time, the position limiting support assembly 22 includes a cylinder body 223 and two sets of I-shaped fixing members, the two sets of I-shaped fixing members are arranged on both sides of the top of the fixing seat 23, and the outer walls of the two sets of I-shaped fixing members are sleeved with a support plate 221, and a second connecting plate 222 is fixedly installed on one side above the support plate 221; At the same time, a connecting rod 224 is connected between the two second connecting plates 222 on one side of the I-shaped fixing piece; the output end of the cylinder body 223 is rotatably connected to the other end of the second connecting plate 222 on the adjacent side, and the cylinder body 223 is connected to the fixing seat 23 through an L-shaped mounting seat. It is worth noting that the model of the cylinder body 223 is SC-80X200, and the specific structure, connection method and working principle of the cylinder body 223 are all existing technologies currently disclosed on the market, and do not belong to the main technical problems to be solved in the present invention, so they are not elaborated in the present invention.

[0036] Reference Fig.13 The lifting assembly 8 includes a limiting base 83, a second auxiliary roller conveying assembly 81, and a lifting drive assembly 85. Two sets of fixing assemblies 82 are evenly spaced on both sides of the bottom of the second auxiliary roller conveying assembly 81. The fixing assembly 82 includes an extension base. A groove is provided at the bottom of the extension base. Bearings are installed on both sides of the groove, and the shaft of the auxiliary roller passes through its corresponding bearing; auxiliary support seats 84 are vertically installed at the four corners of the top of the limiting base 83, and mounting seats are vertically installed at the four corners of the bottom of the second auxiliary roller conveying assembly 81. The mounting seats are limited and slidably arranged in the auxiliary support seats 84.

[0037] The lifting drive assembly 85 includes two groups of cam assemblies and an auxiliary drive motor. Two driving sprockets are sequentially arranged at the output end of the auxiliary drive motor. The two groups of cam assemblies are respectively located below the corresponding fixed assemblies 82, and the cam assembly includes a limit shaft. Cam bodies are arranged at both ends of the limit shaft directly below the corresponding fixed assemblies 82, and the limit shaft is connected to the limit base 83 through a bearing seat. Driven sprockets are arranged at the two limit shafts at the corresponding driving sprockets, and the driven sprockets are connected to the corresponding driving sprockets by chains.

[0038] At the same time, it is worth noting that the first sensor, the second sensor, the third sensor, the fourth sensor, the fifth sensor, the sixth sensor, the seventh sensor, and the eighth sensor are all laser ranging sensors and can be purchased on the market. The laser ranging sensor model is KJT-TLS0321220.

[0039] The specific structures, connection methods and working principles of the screw drive assembly 99, the electric telescopic rod body 98, the slide rail drive mechanism 92 and the gravity sensor are all existing technologies currently disclosed on the market and can be purchased on the market. They are not the main technical problems to be solved in the present invention, so they are not elaborated in the present invention. The model of the gravity sensor is LC1330.

[0040] In the present invention, the placement component 10 on which the insulation board to be sprayed is placed is transported from the first floor to the second floor through the reciprocating conveying component 5 close to one side of the paint spraying room, and after being aligned with the adjacent chain conveyor line 4, the top of its lifting component 8 is flush with the top of the first auxiliary roller conveying component of the reciprocating conveying component 5. When the placement component 10 on which the insulation board to be sprayed is placed is transported to the adjacent chain conveyor line 4 and is detected by the second sensor, the second sensor controls the lifting component 8 to descend through an electrical signal, so that the top of its lifting component 8 is flush with the top of the adjacent chain conveyor line 4, and the bottom of the placement component 10 is located at the top of the chain conveyor line 4, and then the placement component 10 is transported to the paint spraying room through the chain conveyor line 4.

[0041] Next, the insulation board is sprayed with paint by a group of spray paint rooms 1, and the insulation board after the preliminary spraying of paint is cured by the auxiliary curing room, and the cured insulation board is turned over by the turning component 9.

[0042] Among them, when the sixth sensor senses that the distance to the insulation board is 0, the sixth sensor controls the opening of the electric telescopic rod body 98 and the slide rail driving mechanism 92 through electrical signals, and the slide rail driving mechanism 92 drives the limit seat 921 to move. During the movement, the electric telescopic rod body 98 moves the clamping assembly upward until the top of the gear body 923 is located in the N-shaped guide frame 953, and at this time, the insertion rod assembly is located in the clamping assembly 972.

[0043] When the slide rail driving mechanism 92 drives the limit seat 921 to continuously move toward one side of the stacking assembly 2, the T-shaped limit block 952 moves along the first guide groove and the transition guide groove to the second guide groove. At the same time, the T-shaped limit block 952 drives the N-shaped guide frame 953 to move toward the rack assembly, and makes the gear body 923 located on the rack assembly. When the eighth sensor senses the T-shaped limit block 952, the eighth sensor controls the screw drive assembly 99 through an electrical signal connection, and the screw drive assembly 99 drives the insertion rod assembly away from the gear body 923.

[0044] When the slide rail driving mechanism 92 drives the limit seat 921 to continuously move toward one side of the stacking assembly 2, its T-shaped limit block 952 moves along the second guide groove, and its gear body 923 engages with the rack body 93, so that the gear body 923 rotates while the clamping frame 924 drives the insulation board to complete a precise 180° flip.

[0045] When the slide rail driving mechanism 92 drives the limit seat 921 to continuously move toward one side of the stacking assembly 2, and its T-shaped limit block 952 moves along the second guide groove and the transition guide groove to the first guide groove, when the seventh sensor senses the T-shaped limit block 952, the seventh sensor controls the screw drive assembly 99 through an electrical signal connection, and the screw drive assembly 99 drives the insertion rod assembly to approach the gear body 923 and insert it into the gear body 923. At the same time, the seventh sensor controls the closing of the electric telescopic rod body 98 through an electrical signal connection.

[0046] When the slide rail driving mechanism 92 drives the limiting seat 921 to continuously move toward the side of the stacking assembly 2 , and the electric telescopic rod body 98 drives the clamping assembly downward, the insulation board is located above the placement assembly 10 .

[0047] Next, the chain conveyor line 4 transports the placement component 10 to another group of paint spraying rooms 1, and the insulation board is painted by another group of paint spraying rooms 1. When its sixth sensor senses that the distance to the insulation board is not 0, the auxiliary flipping mechanism returns to its initial state.

[0048] Next, the chain conveyor line 4 transports the placement component 10 after painting to the top of the adjacent lifting component 8, and after being detected by the first sensor, the first sensor controls the lifting component 8 to rise through an electrical signal, so that the top of the lifting component 8 is flush with the top of the adjacent roller conveyor line 3, and transports the placement component 10 to the roller conveyor line 3.

[0049] Next, the placement components 10 on which the painted insulation boards are placed are stacked through the stacking component 2, and the stacking component 2 stacks four placement components 10 on which the painted insulation boards are placed as a group, and when the third sensor of the stacking component 2 detects the placement components 10, the adjacent roller conveyor line 3 is controlled to be closed, and the cylinder body 223 is controlled to be opened, the output end of the cylinder body 223 extends out, and pushes its second connecting plate 222, the second connecting plate 222 rotates around the I-shaped fixing piece, and drives its support plate 221 to rotate, so that one side of the support plate 221 rotates to the bottom of the fixing plate of the adjacent placement component 10, and then the auxiliary lifting component 21 drives its limit support component 22 to move up and down, thereby adjusting the height of the placement component 10 to facilitate the subsequent entry of new placement components 10.

[0050] At the same time, when the placement auxiliary lifting component 21 drives the placement component 10 to rise to the highest point, its fifth sensor detects the placement component 10 and controls the opening of the adjacent roller conveyor line 3 through electrical signal connection to facilitate the entry of subsequent new placement components 10.

[0051] After stacking is completed, it is transported to the top of the lifting component 8 close to the side of the main curing chamber through the roller conveyor line 3, and after being detected by the first sensor, the first sensor controls the lifting component 8 to descend through an electrical signal, so that the top of the lifting component 8 is flush with the top of the chain conveyor line 4, and the bottom end of the bottom placement component 10 is located at the top of the chain conveyor line 4, and then the placement component 10 is transported to the main curing chamber through the chain conveyor line 4, and the insulation board after painting is cured through the main curing chamber.

[0052] After the curing treatment is completed, the placement component 10 is then transported through the chain conveyor line 4. When the first sensor controls the lifting component 8 to rise through an electrical signal, the top of the lifting component 8 is flush with the top of the roller conveyor line 3, and the bottom end of the bottom placement component 10 is located on the top of the roller conveyor line 3, and is transported to the roller conveyor line 3, and at the same time transported to the reciprocating conveying component 5, and finally transported to one layer through the reciprocating conveying component 5.

[0053] In the present invention, in the entire conveying process, the conveying, flipping and stacking steps of the insulation board are all completed by automated equipment, which greatly reduces manual operations. At the same time, through the setting of the flipping component 9, it is ensured that the insulation board can be flipped without stopping during the conveying process, thereby ensuring the continuity of the insulation board conveying process.

[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A thermal insulation board spraying conveying production line, comprising a placement component (10) and two sets of parallel chain conveying lines (4), characterized in that: The two groups of chain conveyor lines (4) are respectively provided with a total curing chamber and two groups of spray booths (1) arranged in parallel. The two sides between the two groups of chain conveyor lines (4) are connected with roller conveyor lines (3). Two groups of reciprocating conveying components (5) are arranged on one side of the chain conveyor line (4) and located at one end of the spray booth (1). A stacking component (2) is arranged in the middle of the roller conveyor line (3) away from the reciprocating conveying component (5). A flipping component (9) is arranged on the chain conveyor line (4) between the two groups of spray booths (1); the flipping component (9) includes two groups of symmetrically arranged auxiliary flipping mechanisms, the auxiliary flipping mechanisms include a main fixed seat (91), a limit seat (921) is arranged on the top of the main fixed seat (91) through a slide rail driving mechanism (92), and a vertical limit seat (921) is arranged in the limit seat (921). A clamping assembly is slidably arranged, and the clamping assembly is driven by the electric telescopic rod body (98); an auxiliary assembly (95) is horizontally slidably arranged above the clamping assembly in the limit seat (921); a plug rod assembly is symmetrically and vertically slidably arranged at both ends of one side of the clamping assembly in the limit seat (921); and a guide assembly (97) is horizontally slidably arranged above the two groups of plug rod assemblies in the limit seat (921); the guide assembly (97) is driven by a screw drive assembly (99); the clamping assembly comprises a gear body (923); support seats are symmetrically arranged on both sides of the main fixed seat (91); a guide plate (94) is arranged on the limit seat (921) between the two groups of support seats; and a rack assembly is arranged on one side between the two groups of support seats, and the rack assembly meshes with the gear body (923).

2. The insulation board spraying and conveying production line according to claim 1 is characterized in that: The clamping assembly further comprises a fixed block, which is slidably arranged in a limit seat (921), a driving shaft (922) is inserted through the fixed block, and two ends of the driving shaft (922) are respectively fixedly connected to a clamping frame (924) and a gear body (923), and the clamping frame (924) is located on one side of the chain conveyor line (4); the limit seat (921) is provided with sliding grooves at the fixed block and the driving shaft (922), and the limit seat (921) is provided with a placement cavity at the electric telescopic rod body (98), and the output end of the electric telescopic rod body (98) is vertically upward and connected to the bottom of the fixed block.

3. The insulation board spraying and conveying production line according to claim 1 is characterized in that: The auxiliary component (95) comprises a movable plate (951), the movable plate (951) is limitedly slidably arranged in the limit seat (921), and the movable plate (951) is installed with an N-shaped guide frame (953) on the side of the movable plate (951) away from the clamping frame (924) and passing through the limit seat (921), and the side of the top of the movable plate (951) close to the clamping frame (924) is installed with a T-shaped limit block (952), the T-shaped limit block (952) passes through the limit seat (921) and is located in the guide plate (94), and a movable slide groove is provided in the limit seat (921) at the T-shaped limit block (952), and the cross section of the movable slide groove is elliptical; first guide grooves are symmetrically provided on both sides of the guide plate (94), a second guide groove is provided in the middle of the guide plate (94), and a transition guide groove is provided between the second guide groove and the two groups of first guide grooves in the guide plate (94); when the T-shaped limit When the positioning block (952) is located in the second guide groove, the T-shaped limiting block (952) is located in the movable slide groove on the side close to the gear body (923), and the gear body (923) is located between the limiting seat (921) and the rack assembly; when the T-shaped limiting block (952) is located in the first guide groove, the T-shaped limiting block (952) is located in the movable slide groove on the side close to the clamping frame (924), and the gear body (923) is located above the rack assembly; the rack assembly comprises a rack body (93), the rack body (93) is located in the middle between the two groups of support seats, and extension plates are symmetrically installed on both sides of the rack body (93), one side of the extension plate is connected to the corresponding support seat, a reinforcement seat is arranged between the two groups of support seats and below the side away from the clamping frame (924), and a limiting slider is installed on one side of the limiting seat (921), and the limiting slider is slidably arranged in the reinforcement seat.

4. The thermal insulation board spraying and conveying production line according to claim 1 is characterized in that: The guide assembly (97) comprises a connecting plate (971), and a clamping assembly (972) is installed at both sides of the bottom of the connecting plate (971) at the insertion rod assembly; the insertion rod assembly comprises a limiting insertion rod (96), and extension protrusions (961) are symmetrically installed on both sides of the limiting insertion rod (96), and through grooves are opened on both sides of the gear body (923) at the extension protrusions (961); the clamping assembly (972) comprises a limiting plate, and a clamping plate is installed at both ends of the bottom of the limiting plate and at both sides of the extension protrusion (961).

5. The insulation board spraying and conveying production line according to claim 1 is characterized in that: Auxiliary curing chambers are sequentially arranged on the chain conveyor line (4) between the two groups of spray booths (1) and on one side close to the reciprocating conveyor assembly (5), and lifting assemblies (8) are arranged on both sides of the chain conveyor line (4), and the lifting assemblies (8) include a limit base (83), a second auxiliary roller conveyor assembly (81), and a lifting drive assembly (85). Two groups of fixed assemblies (82) are evenly arranged on both sides of the bottom of the second auxiliary roller conveyor assembly (81), and the fixed assembly (82) includes an extended base, and a groove is opened at the bottom of the extended base. Bearings are installed on both sides of the groove, and the shaft of the auxiliary roller passes through the corresponding bearings; auxiliary support seats (84) are vertically installed at the four corners of the top of the limit base (83), and mounting seats are vertically installed at the four corners of the bottom of the second auxiliary roller conveyor assembly (81), and the mounting seats are limited and slidably arranged in the auxiliary support seats (84).

6. The insulation board spraying and conveying production line according to claim 5 is characterized in that: The lifting drive assembly (85) comprises two groups of cam assemblies and an auxiliary drive motor. The output end of the auxiliary drive motor is connected to two driving sprockets. The two groups of cam assemblies are arranged below the fixed assembly (82). The two groups of cam assemblies each comprise a limit shaft and a cam body. The cam body is located directly below the corresponding fixed assembly (82). The limit shaft is mounted on the limit base (83) via a bearing seat. Driven sprockets are arranged on the two limit shafts at locations corresponding to the two driving sprockets, respectively. The driven sprockets are connected to the corresponding driving sprockets via a chain.

7. The insulation board spraying and conveying production line according to claim 1 is characterized in that: The stacking assembly (2) comprises a fixed frame, an auxiliary lifting assembly (21) is arranged in the fixed frame, two groups of fixed seats (23) are arranged in the fixed frame through the auxiliary lifting assembly (21), the fixed seats (23) are located on both sides of the roller conveyor line (3), and a limited support assembly (22) is arranged on the fixed seats (23).

8. The thermal insulation board spraying and conveying production line according to claim 7, characterized in that: The position-limiting support assembly (22) comprises a cylinder body (223) and two groups of I-shaped fixing pieces, wherein the two groups of I-shaped fixing pieces are arranged on both sides of the top of the fixing seat (23), and the outer walls of the two groups of I-shaped fixing pieces are sleeved with a support plate (221), and a second connecting plate (222) is fixedly installed on one side above the support plate (221); a connecting rod (224) is connected between the two second connecting plates (222) and located on one side of the I-shaped fixing piece; the output end of the cylinder body (223) is rotatably connected to the other end of the second connecting plate (222) on an adjacent side, and the cylinder body (223) is connected to the fixing seat (23) via an L-shaped mounting seat.

9. The insulation board spraying and conveying production line according to claim 1, characterized in that: The placement component (10) comprises a sub-frame base, with main frame bases symmetrically arranged on both sides of the sub-frame base, second limit seats (101) are vertically installed at two corners of the top of the main frame base away from the sub-frame base, and a limit protrusion (102) is fixedly installed on the top of the second limit seat (101), and a slot is provided at the bottom of the main frame below the second limit seat (101); extension seats are vertically installed at two corners of the top of the main frame base close to the sub-frame base, a fixing plate is connected between the two second limit seats (101), and a reinforcing plate is installed in the middle between the two fixing plates, and reinforcing seats are connected between the extension seat and the second limit seat (101) and between the reinforcing plate and the corresponding main frame base.

Citation Information

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