Efficient curing equipment for UV-LED

Abstract

The invention discloses efficient curing equipment for UV-LEDs, and belongs to the technical field of curing equipment.The efficient curing equipment for the UV-LEDs comprises a plurality of first supporting rods and second supporting rods, a conveying assembly is installed between the tops of the first supporting rods, and a feeding assembly is installed between the tops of the second supporting rods; the feeding assembly is installed on the top of the conveying assembly, the pushing assembly is installed on the top of the feeding assembly, the curing assembly is installed on the top of the conveying assembly, and the cooling assembly is installed on the curing assembly. According to the automatic feeding device, deviation possibly caused by manual feeding is avoided, meanwhile, time loss in the manual feeding process is reduced, the device can continuously and stably operate, the production efficiency is greatly improved, self-adaptive adjustment can be conducted in real time according to the height of materials through the curing assembly, the device can continuously and efficiently operate, and the overall production efficiency is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of curing equipment, and in particular relates to a high-efficiency curing equipment for UV-LED. Background Art

[0002] In modern industrial production and daily life, curing technology is widely used in many fields, such as printing, coatings, electronic manufacturing, optical device manufacturing, etc. UV curing, as an efficient and environmentally friendly curing method, has received more and more attention. Among them, UV-LED, as a new generation of UV light source, is gradually replacing traditional UV mercury lamps with its unique advantages. In order to give full play to the advantages of UV-LED and overcome the shortcomings of existing UV-LED curing equipment, it is of great practical significance to develop a high-efficiency curing equipment for UV-LED.

[0003] Most of the existing equipment uses manual loading. At the same time, the speed of manual loading is limited by the physiological functions of the human body and the operator's proficiency. After a long period of repeated loading actions, workers will become fatigued, resulting in a decrease in speed, which in turn slows down the pace of the entire production process. At the same time, it will also cause waiting time in the production process, reducing the overall utilization rate of the equipment. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a high-efficiency curing device for UV-LED.

[0005] The technical solution adopted to solve the above technical problems is: a high-efficiency curing equipment for UV-LED, comprising multiple first support rods and second support rods, a conveying assembly is installed between the tops of multiple first support rods, a loading assembly is installed between the tops of multiple second support rods, a reinforcing rod is fixedly connected between every two of the first support rods, a pushing assembly is installed on the top of the loading assembly, a curing assembly is installed on the top of the conveying assembly, and a cooling assembly is installed on the curing assembly.

[0006] Furthermore, the feeding assembly includes a first mounting plate fixedly connected to the top of two groups of second support rods, wherein a first motor is installed on one side of the front end of one of the first mounting plates, a first connecting rod is rotatably connected between both sides of the inner walls of the two first mounting plates, a first transmission wheel is fixedly connected to the outer walls of the two first connecting rods, and a first transmission belt is installed between the outer walls of the two first transmission wheels.

[0007] Through the above technical solution, the first motor is first started, so that the first motor drives the corresponding first connecting rod to rotate, and then the first connecting rod drives the corresponding first transmission wheel to rotate synchronously. At the same time, through the friction between the two first transmission wheels and the first transmission belt, the other first transmission wheel is rotated synchronously.

[0008] Furthermore, the pushing assembly includes a gantry fixedly connected between the tops of the two first mounting plates, a hydraulic rod fixedly connected to the gantry, and a push plate fixedly connected to the output end of the hydraulic rod.

[0009] Through the above technical solution, the hydraulic rod is first started, so that the hydraulic rod drives the push plate to move to the right until the material is pushed to the specified position, and then the push plate is retracted by the hydraulic rod.

[0010] Furthermore, the conveying assembly includes a second mounting plate fixedly connected to the top of the two groups of first support rods, a second motor is installed on one side of the front end of one of the second mounting plates, second connecting rods are rotatably connected between the inner walls of the two second mounting plates, second transmission wheels are fixedly connected to the outer walls of the two second connecting rods, a second transmission belt is installed between the outer walls of the two second transmission wheels, and a support plate is fixedly connected between the inner walls on the other sides of the two second mounting plates.

[0011] Through the above technical solution, the second motor is started first, so that the second motor drives the corresponding second connecting rod to rotate, and then the second connecting rod drives the corresponding second transmission wheel to rotate synchronously. At the same time, the other second transmission wheel rotates synchronously through the friction between the second transmission belt.

[0012] Furthermore, the bottom of the push plate and the top of the supporting plate are at the same height, and the top of the supporting plate fits with the bottom of the push plate.

[0013] Through the above technical solution, during the process of pushing materials, the materials can smoothly transition between the push plate and the support plate to avoid bumps, shaking or even tipping over due to height differences or mismatches, thereby ensuring the integrity of the materials.

[0014] Furthermore, the curing assembly includes a connecting box fixedly connected between the tops of the two second mounting plates, a hydraulic cylinder is installed on the top of the connecting box, a linkage block is fixedly connected to the bottom of the hydraulic cylinder, a curing machine is fixedly connected to the bottom of the linkage block, fixed plates are fixedly connected to the tops of the two second mounting plates, sliders are slidably connected to the two fixed plates, connecting plates are fixedly connected to the corresponding surfaces of the two sliders, and multiple opposing infrared sensors are threadedly connected to the corresponding surfaces of the two connecting plates.

[0015] Through the above technical solution, the material is first transported to between multiple opposing infrared sensors through the conveying component, and then the multiple opposing infrared sensors will judge the height of the material, and then transmit the information to the hydraulic cylinder. At this time, the hydraulic cylinder will adjust the linkage block according to the height of the material, and then the linkage block will drive the curing machine to adjust synchronously until it reaches the specified height.

[0016] Furthermore, every two of the opposing infrared sensors are parallel to each other, and the plurality of opposing infrared sensors are of model E3F-20C1.

[0017] Through the above technical solution, it can be ensured that when judging the material height, the planes detected by each infrared sensor remain consistent, avoiding errors caused by inconsistent detection angles. At the same time, the E3F-20C1 model sensor has a low maintenance cost. When the sensor fails, it is easy to repair and replace, which can effectively reduce the maintenance time and cost of the equipment and improve production efficiency.

[0018] Furthermore, the cooling component includes an installation groove opened on the top of the connecting box, a plurality of fixing rods are fixedly connected to the inner wall of the installation groove, an electric motor is installed between the inner walls of the plurality of fixing rods, a heat sink is fixedly connected to the top of the installation groove, and a plurality of fan blades are fixedly connected to the output shaft of the electric motor.

[0019] Through the above technical solution, the electric motor is first started, so that the electric motor drives the multiple fan blades to rotate. At the same time, the heat generated by the electric motor during operation will be discharged outside the device through the top heat sink.

[0020] The beneficial effects of the present invention are as follows: (1) By setting a feeding component, the present invention can accurately place the material at the specified position, ensure that the position and angle of each feeding are highly consistent, avoid the deviation that may occur in manual feeding, and reduce the time loss in the manual feeding process, so that the equipment can operate continuously and stably, and greatly improve the production efficiency; (2) By setting a curing component, the present invention can make adaptive adjustments according to the material height in real time, without the need for frequent manual measurement and manual adjustment of the position of the curing component, greatly saving the time cost in the production process, reducing production stagnation caused by manual intervention, enabling the equipment to operate continuously and efficiently, and improving the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is an appearance diagram of the present invention;

[0022] Figure 2 is a top view of the present invention;

[0023] Figure 3 yes Figure 2 Middle AA section view;

[0024] Figure 4 yes Figure 1 A partial enlarged view of the middle A;

[0025] Figure 5 yes Figure 3 A partial enlarged view of point B in the middle;

[0026] Figure 6 yes Figure 3 A partial enlarged view of point C in the middle.

[0027] Reference numerals: 1, first support rod; 2, second support rod; 3, reinforcing rod; 4, feeding assembly; 401, first mounting plate; 402, first motor; 403, first connecting rod; 404, first transmission wheel; 405, first transmission belt; 5, pushing assembly; 501, gantry; 502, hydraulic rod; 503, pushing plate; 6, conveying assembly; 601, second mounting plate; 602, second motor; 603, second connecting rod; 604, second transmission wheel; 605, second transmission belt; 606, support plate; 7, curing assembly; 701, connection box; 702, hydraulic cylinder; 703, linkage block; 704, curing machine; 705, fixing plate; 706, slider; 707, connecting plate; 708, infrared sensor; 8, cooling assembly; 801, mounting groove; 802, fixing rod; 803, heat sink; 804, electric motor; 805, fan blade. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0029] like Figure 1 - Figure 6As shown, a high-efficiency curing device for UV-LED of the present embodiment comprises a plurality of first support rods 1 and a second support rod 2, a conveying assembly 6 is installed between the tops of the plurality of first support rods 1, the conveying assembly 6 comprises a second mounting plate 601 fixedly connected to the tops of the two groups of first support rods 1, a second motor 602 is installed on one side of the front end of one of the second mounting plates 601, second connecting rods 603 are rotatably connected between both sides of the inner walls of the two second mounting plates 601, second transmission wheels 604 are fixedly connected to the outer walls of the two second connecting rods 603, a second transmission belt 605 is installed between the outer walls of the two second transmission wheels 604, and a supporting plate 606 is fixedly connected between the inner walls of the other sides of the two second mounting plates 601; firstly, the second motor 602 is started, so that the second motor 602 drives the corresponding second connecting rod 603 to rotate, and then the second connecting rod 603 drives the corresponding second transmission wheel 604 to rotate synchronously, and at the same time, the other second transmission wheel 604 rotates synchronously through the friction between the second transmission belt 605.

[0030] like Figure 1 - Figure 6 As shown, a loading assembly 4 is installed between the tops of multiple second support rods 2, and the loading assembly 4 includes a first mounting plate 401 fixedly connected to the tops of two groups of second support rods 2, a first motor 402 is installed on one side of the front end of one of the first mounting plates 401, first connecting rods 403 are rotatably connected between the inner walls of the two first mounting plates 401 on both sides, first transmission wheels 404 are fixedly connected to the outer walls of the two first connecting rods 403, and a first transmission belt 405 is installed between the outer walls of the two first transmission wheels 404; firstly, the first motor 402 is started, so that the first motor 402 drives the corresponding first connecting rod 403 to rotate, and then the first connecting rod 403 drives the corresponding first transmission wheel 404 to rotate synchronously, and at the same time, through the friction between the two first transmission wheels 404 and the first transmission belt 405, the other first transmission wheel 404 is rotated synchronously.

[0031] like Figure 2 , Figure 3 and Figure 4As shown, a reinforcing rod 3 is fixedly connected between each two first support rods 1, and a pushing assembly 5 is installed on the top of the loading assembly 4. The pushing assembly 5 includes a gantry 501 fixedly connected between the tops of the two first mounting plates 401, and a hydraulic rod 502 is fixedly connected to the gantry 501, and a push plate 503 is fixedly connected to the output end of the hydraulic rod 502; first, the hydraulic rod 502 is started, so that the hydraulic rod 502 drives the push plate 503 to move to the right until the material is pushed to the specified position, and then the push plate 503 is retracted by the hydraulic rod 502, and the bottom of the push plate 503 and the top of the supporting plate 606 are at the same height, and the top of the supporting plate 606 is matched with the bottom of the push plate 503; in the process of pushing the material, the material can smoothly transition on the push plate 503 and the supporting plate 606, avoiding bumps, shaking or even tipping due to height difference or mismatch, thereby ensuring the integrity of the material.

[0032] like Figure 1 , Figure 2 and Figure 6 As shown, a curing component 7 is installed on the top of the conveying component 6, and the curing component 7 includes a connecting box 701 fixedly connected between the tops of the two second mounting plates 601, a hydraulic cylinder 702 is installed on the top of the connecting box 701, a linkage block 703 is fixedly connected to the bottom of the hydraulic cylinder 702, and a curing machine 704 is fixedly connected to the bottom of the linkage block 703, and a fixing plate 705 is fixedly connected to the tops of the two second mounting plates 601, and sliders 706 are slidably connected to the two fixing plates 705, and the corresponding surfaces of the two sliders 706 are fixedly connected to connecting plates 707, and the corresponding surfaces of the two connecting plates 707 are threadedly connected to a plurality of opposing infrared sensors 708; first, the material is conveyed to between the plurality of opposing infrared sensors 708 through the conveying component 6, and then the plurality of opposing infrared sensors 708 are The height of the material is judged, and then the information is transmitted to the hydraulic cylinder 702. At this time, the hydraulic cylinder 702 will adjust the linkage block 703 according to the height of the material, and then the linkage block 703 will drive the curing machine 704 to adjust synchronously until it reaches the specified height. Every two opposing infrared sensors 708 are parallel to each other, and multiple opposing infrared sensors 708 all adopt the E3F-20C1 model; it can ensure that when judging the height of the material, the planes detected by each opposing infrared sensor 708 remain consistent, avoiding errors caused by inconsistent detection angles. At the same time, the E3F-20C1 model sensor has a low maintenance cost. When the sensor fails, it is easy to repair and replace, which can effectively reduce the maintenance time and cost of the equipment and improve production efficiency.

[0033] like Figure 2 and Figure 5As shown, a cooling component 8 is installed on the curing component 7, and the cooling component 8 includes a mounting groove 801 opened at the top of the connecting box 701, a plurality of fixing rods 802 are fixedly connected to the inner wall of the mounting groove 801, an electric motor 804 is installed between the inner walls of the plurality of fixing rods 802, a heat sink 803 is fixedly connected to the top of the mounting groove 801, and a plurality of fan blades 805 are fixedly connected to the output shaft of the electric motor 804; first, the electric motor 804 is started, so that the electric motor 804 drives the plurality of fan blades 805 to rotate, and at the same time, the heat emitted during the operation of the electric motor 804 will be discharged out of the equipment along the top heat sink 803.

[0034] The working principle of this embodiment is as follows: first, the first motor 402 is started, so that the first motor 402 drives the corresponding first connecting rod 403 to rotate, and then the first connecting rod 403 drives the corresponding first transmission wheel 404 to rotate synchronously. At the same time, through the friction between the two first transmission wheels 404 and the first transmission belt 405, the other first transmission wheel 404 is rotated synchronously until the material is transported to the top of the supporting plate 606, and then the hydraulic rod 502 is started, so that the hydraulic rod 502 drives the push plate 503 to move to the right until the material is pushed onto the conveying component 6, and then the push plate 503 is retracted by the hydraulic rod 502, and then the second motor 602 is started, so that the second motor 602 drives the corresponding second connecting rod 603 to rotate, and then the The two connecting rods 603 will drive the corresponding second transmission wheel 604 to rotate synchronously. At the same time, the other second transmission wheel 604 will rotate synchronously through the friction between it and the second transmission belt 605, and the material will be transported to between the multiple infrared sensors 708 through the conveying component 6. Then the multiple infrared sensors 708 will judge the height of the material and then transmit the information to the hydraulic cylinder 702. At this time, the hydraulic cylinder 702 will adjust the linkage block 703 according to the height of the material, and then the linkage block 703 will drive the curing machine 704 to adjust synchronously until it reaches the specified height, and then start the electric motor 804, so that the electric motor 804 drives the multiple fan blades 805 to rotate. At the same time, the heat emitted by the electric motor 804 during operation will be discharged out of the equipment along the top heat sink 803.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A high-efficiency curing device for UV-LED, comprising a plurality of first support rods (1) and second support rods (2), characterized in that: A conveying assembly (6) is installed between the tops of the plurality of first support rods (1), a feeding assembly (4) is installed between the tops of the plurality of second support rods (2), a reinforcing rod (3) is fixedly connected between every two of the first support rods (1), a pushing assembly (5) is installed on the top of the feeding assembly (4), a curing assembly (7) is installed on the top of the conveying assembly (6), and a cooling assembly (8) is installed on the curing assembly (7).

2. The high-efficiency curing equipment for UV-LED according to claim 1, characterized in that: The loading assembly (4) comprises a first mounting plate (401) fixedly connected to the top of two groups of second support rods (2), a first motor (402) is installed on one side of the front end of one of the first mounting plates (401), first connecting rods (403) are rotatably connected between the inner walls of the two first mounting plates (401), first transmission wheels (404) are fixedly connected to the outer walls of the two first connecting rods (403), and a first transmission belt (405) is installed between the outer walls of the two first transmission wheels (404).

3. The high-efficiency curing equipment for UV-LED according to claim 2, characterized in that: The pushing assembly (5) comprises a gantry (501) fixedly connected between the tops of the two first mounting plates (401), a hydraulic rod (502) fixedly connected to the gantry (501), and a push plate (503) fixedly connected to the output end of the hydraulic rod (502).

4. The high-efficiency curing equipment for UV-LED according to claim 3, characterized in that: The conveying assembly (6) comprises a second mounting plate (601) fixedly connected to the top of two groups of the first support rods (1), a second motor (602) is installed on one side of the front end of one of the second mounting plates (601), second connecting rods (603) are rotatably connected between the inner walls of the two second mounting plates (601), second transmission wheels (604) are fixedly connected to the outer walls of the two second connecting rods (603), a second transmission belt (605) is installed between the outer walls of the two second transmission wheels (604), and a supporting plate (606) is fixedly connected between the inner walls on the other sides of the two second mounting plates (601).

5. The high-efficiency curing equipment for UV-LED according to claim 3, characterized in that: The bottom of the push plate (503) and the top of the supporting plate (606) are at the same height, and the top of the supporting plate (606) fits with the bottom of the push plate (503).

6. The high-efficiency curing equipment for UV-LED according to claim 4, characterized in that: The curing assembly (7) comprises a connection box (701) fixedly connected between the tops of the two second mounting plates (601), a hydraulic cylinder (702) being installed on the top of the connection box (701), a linkage block (703) being fixedly connected to the bottom of the hydraulic cylinder (702), a curing machine (704) being fixedly connected to the bottom of the linkage block (703), a fixing plate (705) being fixedly connected to the tops of the two second mounting plates (601), sliders (706) being slidably connected to the two fixing plates (705), connecting plates (707) being fixedly connected to the corresponding surfaces of the two sliders (706), and a plurality of opposing infrared sensors (708) being threadedly connected to the corresponding surfaces of the two connecting plates (707).

7. The high-efficiency curing equipment for UV-LED according to claim 6, characterized in that: Every two of the opposing infrared sensors (708) are parallel to each other, and the plurality of opposing infrared sensors (708) are all of the E3F-20C1 model.

8. The high-efficiency curing equipment for UVLED according to claim 6, characterized in that: The cooling component (8) comprises a mounting groove (801) opened at the top of the connection box (701), a plurality of fixing rods (802) are fixedly connected to the inner wall of the mounting groove (801), an electric motor (804) is installed between the inner walls of the plurality of fixing rods (802), a heat sink (803) is fixedly connected to the top of the mounting groove (801), and a plurality of fan blades (805) are fixedly connected to the output shaft of the electric motor (804).

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