Device for cleaning and collecting colloidal materials

By designing a device that integrates cleaning tank, cleaning liner, bubble generator and temperature control system, the problem of difficulty in achieving efficient and automated cleaning of traditional cleaning methods is solved, and efficient cleaning and collection of colloidal materials is achieved, which significantly improves the cleaning efficiency and product quality.

CN120038154APending Publication Date: 2025-05-27HUNAN ZHONGYAN TIMES TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510458120.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2025-05-27

AI Technical Summary

Technical Problem

Traditional colloidal material cleaning methods are difficult to achieve efficient and automated cleaning, and cannot provide a uniform cleaning environment, resulting in poor cleaning results and difficult to remove stubborn colloidal impurities, affecting product quality and purity.

Method used

A device including a equipment rack, cleaning tank, cleaning liner, lifting module, horizontal moving module, bubble generator, bubble drainage group and heating temperature control device is designed. Through the bubble-assisted cleaning and temperature control system, combined with the adjustment of lifting and horizontal moving modules, the efficient cleaning of colloidal materials is achieved.

Benefits of technology

It realizes efficient cleaning and collection of colloidal materials, significantly improves cleaning efficiency, ensures full contact between colloidal materials and cleaning liquid, effectively removes impurities and attachments, and improves product quality and purity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of colloid material cleaning equipment, in particular to a device for cleaning and collecting colloid materials, which comprises an equipment frame, a group of cleaning tanks and two groups of cleaning liners are mounted in the equipment frame, the cleaning tanks are fixedly connected with the equipment frame, and the cleaning liners are fixedly connected with the equipment frame. A lifting module and a horizontal moving module which are used for adjusting the position of the cleaning inner container are further arranged on the equipment frame, and a bubble generator connected with the cleaning tank is installed outside the equipment frame. By integrating the cleaning tank, the movable cleaning inner container, the bubble generator and the temperature control system, efficient cleaning and collection of colloid materials are achieved. The lifting module and the horizontal moving module cooperatively adjust the positions of the inner containers, it is ensured that the positions of the two sets of inner containers can be flexibly switched, after the inner containers are placed in the cleaning tank, the bubble generator and the bubble discharging pipe set remove impurities through the bubble blasting effect, and meanwhile the bubble discharging pipe set is combined with an arc-shaped net plate structure to enhance the turbulence effect.
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Description

Technical Field

[0001] The present invention relates to the technical field of colloidal material cleaning equipment, and particularly relates to a device for cleaning and collecting colloidal materials. Background Art

[0002] In the fields of food, chemical industry, etc., the cleaning and collection of colloidal materials are important links in the production process. There are many problems with traditional colloidal material cleaning methods, which are difficult to meet the needs of modern production.

[0003] Traditional cleaning methods often rely on manual operation or simple mechanical stirring, and cannot achieve efficient automated cleaning. Manual cleaning not only has a high labor intensity and low efficiency, but also the cleaning effect is difficult to guarantee, and it is easy to have incomplete cleaning. The simple mechanical stirring method has limited cleaning effect on colloidal materials and cannot fully remove impurities and colloidal attachments in the materials.

[0004] In view of the above related technologies, it is found that the existing cleaning methods are difficult to provide a uniform cleaning environment, and cannot make the colloidal materials fully contact with the cleaning liquid, resulting in uneven cleaning effects. At the same time, for some stubborn colloidal impurities attached to the surface of the materials, traditional cleaning methods are difficult to effectively remove, affecting the quality and purity of the products. At the same time, the traditional cleaning equipment is cumbersome to operate during the loading and unloading of materials, and requires a lot of time and manpower. Summary of the Invention

[0005] The present invention solves the problems in the related technologies, and provides a device for cleaning and collecting colloidal materials, which is used to solve the problem that it is difficult to efficiently remove colloidal impurities by the existing cleaning methods.

[0006] To solve the above technical problems, the present invention is realized through the following technical solutions: A device for cleaning and collecting colloidal materials includes an equipment frame, a group of cleaning tanks and two groups of cleaning inner tanks are installed in the equipment frame, the cleaning tanks are fixedly connected to the equipment frame, and a lifting module and a horizontal movement module for adjusting the position of the cleaning inner tanks are further provided on the equipment frame. An air bubble generator connected to the cleaning tank is installed outside the equipment frame, and an air bubble discharge pipe group connected to the air bubble generator is fixedly installed in the cleaning tank. A heating temperature control device is also fixedly installed in the cleaning tank.

[0007] By adopting the above technical solutions, the overall device includes structural components such as an equipment rack, a cleaning tank, a cleaning inner tank, a lifting module, a horizontal movement module, a bubble generator, a bubble pipe group, and a heating and temperature control device. During use, the cleaning tank serves as a solution filling device, facilitating the placement of corresponding cleaning liquids in the cleaning tank. Then, the cleaning inner tank is used as a device for loading the materials to be cleaned. Moreover, the cleaning inner tank is set in two sets of structures. During use, the lifting module and the horizontal movement module can flexibly adjust the position of the cleaning inner tank, facilitating the movement of different cleaning inner tanks into the cleaning tank for cleaning operations, which is very convenient to operate. Through the settings of the bubble generator and the bubble pipe group, high-pressure bubbles can be generated to ensure the auxiliary cleaning of the materials to be cleaned in the inner tank. The heating and temperature control device can control the cleaning temperature and improve the cleaning effect.

[0008] As a preferred solution, an auxiliary support for placing the cleaning inner tank is provided on the equipment rack. The auxiliary support is fixedly connected to the equipment rack, and an electrically controlled box that matches is also fixedly installed on the equipment rack.

[0009] By adopting the above technical solutions, by providing an auxiliary support and an electrically controlled box on the equipment rack, the auxiliary support facilitates the placement of the cleaning inner tank, making it convenient for loading and unloading materials. The electrically controlled box is used to control the operation of the device, making the operation of the device more automated and intelligent.

[0010] As a preferred solution, the cleaning tank includes a tank shell and an inner network seat. The inner network seat is installed in the tank shell, and both ends of the inner network seat are fixedly connected to the tank shell. An external connection pipe connected to the bubble generator is provided on the outer side surface of the tank shell.

[0011] By adopting the above technical solutions, by designing the cleaning tank into a structure where the tank shell and the inner network seat cooperate, the external connection pipe of the tank shell is used to connect the bubble generator, and the inner network seat can play a certain filtering and supporting role, ensuring that the cleaning inner tank can be smoothly cleaned after being placed in the tank shell.

[0012] As a preferred solution, the inner network seat includes an arc-shaped mesh plate and a connecting plate. The connecting plate is provided at both ends of the arc-shaped mesh plate, and the connecting plate is integrally formed with the arc-shaped mesh plate.

[0013] By adopting the above technical solutions, by designing the inner network seat into a structure where the arc-shaped mesh plate and the connecting plate cooperate, and the arc-shaped mesh plate and the connecting plate are integrally formed, the structural stability and durability of the inner network seat are enhanced, and the connecting plates at both ends of the arc-shaped mesh plate are more convenient for connecting with the tank shell.

[0014] As a preferred embodiment, the cleaning liner includes an liner frame, a bottom mesh shell and a top mesh shell, the top mesh shell and the bottom mesh shell are symmetrically installed at the upper and lower ends of the liner frame, the bottom mesh shell is fixedly connected to the liner frame, one end of the top mesh shell is rotatably connected to the liner frame, and one end of the top mesh shell is fixedly installed with a magnetic strip that engages with the liner frame.

[0015] By adopting the above technical scheme, the cleaning liner is designed into a structure in which an inner liner frame, a bottom mesh shell and a top mesh shell cooperate with each other. When it is convenient to use, the inner liner frame can be used as the main structure, and then the bottom mesh shell and the top mesh shell are installed on the inner liner frame. The top mesh shell is attracted to the inner liner frame through a magnetic suction strip, which is convenient for opening and closing, and for putting in and taking out materials, while ensuring that the materials will not leak out during the cleaning process. The setting of the bottom mesh shell ensures that the materials placed inside are better in contact with the liquid in the tank shell for cleaning and use, and also facilitates the bubbles to better enter the cleaning liner.

[0016] As a preferred solution, the inner container frame includes a first disc, a connecting middle plate and a second disc, the connecting middle plate is symmetrically arranged between the first disc and the second disc, and the first disc, the connecting middle plate and the second disc are integrally formed.

[0017] By adopting the above technical solution, the inner liner frame is designed to be an integral structure of the first disc, the connecting middle plate and the second disc, so that the inner liner frame has higher strength and stability, and the bottom grid shell and the top grid shell are better positioned, installed and used by setting the connecting middle plate.

[0018] As a preferred solution, a central axis is arranged at the center of the outer side surface of the second disc, the central axis is formed integrally with the second disc, and a plurality of gear grooves are evenly arranged on the outer side surface of the second disc along the circumferential direction.

[0019] By adopting the above technical solution, a central axis is arranged at the center of the outer side of the second disc, so that the inner container frame can be rotatably installed and reciprocated for adjustment during cleaning. The gear slot is convenient for matching with the subsequent angle motor and driving gear.

[0020] As a preferred solution, an angle motor is fixedly mounted on the equipment frame and the auxiliary bracket, and a driving gear matching with the gear slot is provided at the output end of the angle motor.

[0021] By adopting the above technical solution, two sets of driving structures are installed on the equipment frame and the auxiliary bracket, and the driving structure is designed to be a structure in which an angle motor and a driving gear cooperate. When in use, the driving gear cooperates with the gear groove on the cleaning inner tank to drive the cleaning inner tank to rotate back and forth, so that the colloidal material can fully contact with the cleaning liquid during the cleaning process. During the rotation of the inner tank in the water tank (not exceeding 180 degrees), a certain shear force is generated, so that the colloidal attachments after the reaction are peeled off from the material body more thoroughly.

[0022] As a preferred solution, the bubble row pipe group includes a connecting middle pipe and arc-shaped side pipes. The arc-shaped side pipes are evenly arranged on both sides of the connecting middle pipe and are connected to the connecting middle pipe. An inner pipe connected to the outer pipe in a sealed manner is arranged on the connecting middle pipe. A number of exhaust holes are evenly opened on the inner side surface of the arc-shaped side pipe.

[0023] By adopting the above technical solution, by designing the bubble row pipe group into a structure where the connecting middle pipe and the arc-shaped side pipes are connected and communicating, when in use, gas is stably introduced into the connecting middle pipe through the inner pipe and the outer pipe, and then the gas is evenly dispersed into the arc-shaped side pipes on both sides through the connecting middle pipe. Finally, it is discharged into the cleaning liquid in the tank shell through the exhaust holes. The number of evenly arranged exhaust holes can make the bubbles evenly distributed in the cleaning tank, improving the effect of bubble cleaning.

[0024] As a preferred solution, the heating temperature control device includes an electric heating pipe and a temperature sensor, and both the electric heating pipe and the temperature sensor are fixedly installed in the tank shell.

[0025] By adopting the above technical solution, the composition of the heating temperature control device is clarified. The electric heating pipe is used to heat the cleaning liquid, and the temperature sensor is used to monitor the water temperature in real time, realizing precise control of the cleaning temperature.

[0026] Compared with the prior art, the beneficial effects of the present invention are as follows: By integrating a cleaning tank, a movable cleaning inner tank, a bubble generator and a temperature control system, efficient cleaning and collection of colloid materials are realized. The lifting module and the horizontal movement module cooperate to adjust the position of the inner tank to ensure that the positions of the two inner tanks can be flexibly switched. After the inner tank is placed in the cleaning tank, the bubble generator and the bubble row pipe group use the bubble bursting effect to remove impurities. At the same time, the bubble row pipe group combines with the arc-shaped mesh plate structure to enhance the turbulence effect, significantly improving the cleaning efficiency. The heating temperature control device provides an appropriate cleaning temperature. The magnetic adsorption type opening and closing design and the rotation drive mechanism of the inner tank are convenient for loading and unloading materials. The cooperation between the gear groove and the driving gear realizes the reciprocating flipping of the inner tank within a certain angle, further improving the cleaning effect. The overall structure is compact and the degree of automation is high, which is suitable for batch processing of colloid materials in the fields of food, chemical industry, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a physical diagram of the overall structure of the present invention;

[0028] Figure 2 is a schematic diagram of the modules of the cleaning tank, the lifting module, the horizontal movement module, the auxiliary bracket and the cleaning inner tank in cooperation in the present invention;

[0029] Figure 3 is a three-dimensional view of the cleaning tank in the embodiment of the present invention;

[0030] Figure 4 is a schematic exploded view of the cleaning tank in an embodiment of the present invention;

[0031] Figure 5 is Figure 4 a side view of the device shown;

[0032] Figure 6 is a perspective view of the cleaning inner tank in an embodiment of the present invention;

[0033] Figure 7 is Figure 6 a front view of the device shown.

[0034] In the figure: 1, equipment rack; 101, lifting module; 102, horizontal movement module; 103, auxiliary support; 11, angle motor; 12, driving gear; 2, cleaning tank; 21, tank shell; 211, external connecting pipe; 22, inner net seat; 221, arc-shaped net plate; 222, connecting plate; 3, cleaning inner tank; 31, inner tank rack; 311, first disc; 312, connecting middle plate; 313, second disc; 314, central axis; 315, gear groove; 32, bottom net shell; 33, top net shell; 331, magnetic attraction strip; 4, bubble generator; 5, bubble row pipe group; 51, connecting middle pipe; 511, inner connecting pipe; 52, arc-shaped side pipe; 521, exhaust hole. Specific embodiments

[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way restricts the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0036] It should be noted that the terms used here are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used here, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0037] Unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components and steps set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for the sake of convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the said technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0038] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by orientation terms such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal", and "top, bottom", etc. are generally based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present invention and simplifying the description. Without contrary instructions, these orientation terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of the present invention; the orientation terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0039] For the convenience of description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "above", etc. can be used here to describe the spatial positional relationships of one device or feature to other devices or features as shown in the drawings. It should be understood that the spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the drawings for the device. For example, if the device in the drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and corresponding interpretations should be made for the spatial relative descriptions used here.

[0040] In addition, it should be noted that the use of terms such as "first", "second", etc. to limit components is only for the convenience of differentiating the corresponding components. Without otherwise stating, the above terms have no special meanings. Therefore, they should not be construed as limiting the scope of protection of the present invention.

[0041] Embodiment 1

[0042] Refer to Figure 1 、 Figure 2 and Figure 3 As shown, a device for cleaning and collecting colloidal materials includes an equipment rack 1. A set of cleaning tanks 2 and two groups of cleaning inner tanks 3 are installed in the equipment rack 1. The cleaning tank 2 is fixedly connected to the equipment rack 1. And a lifting module 101 and a horizontal movement module 102 for adjusting the position of the cleaning inner tank 3 are also provided on the equipment rack 1. An air bubble generator 4 connected to the cleaning tank 2 is installed outside the equipment rack 1. And an air bubble pipe group 5 connected to the air bubble generator 4 is fixedly installed in the cleaning tank 2. A heating and temperature control device is also fixedly installed in the cleaning tank 2. The whole device includes structures such as the equipment rack 1, the cleaning tank 2, the cleaning inner tank 3, the lifting module 101, the horizontal movement module 102, the air bubble generator 4, the air bubble pipe group 5, and the heating and temperature control device. The equipment rack 1 is made of high-strength carbon steel material with the model of Q235, having good strength and stability, and being able to support the weight of the whole device. The lifting module 101 and the horizontal movement module 102 for adjusting the position of the cleaning inner tank 3 are provided on the equipment rack 1. The lifting module 101 adopts an electric screw jack with the model of JWM05, which can realize the vertical lifting of the cleaning inner tank 3. The horizontal movement module 102 adopts a linear guide rail slider module with the model of HGH20CA, which can realize the horizontal movement of the cleaning inner tank 3. The air bubble generator 4 connected to the cleaning tank 2 is installed outside the equipment rack 1, with the model of QF-100, which can generate a large number of micro air bubbles. When in use, the cleaning tank 2 serves as a solution filling device, facilitating the placement of corresponding cleaning liquids in the cleaning tank 2. Then, the cleaning inner tank 3 is set as a device for loading the materials to be cleaned. Moreover, the cleaning inner tank 3 is set in two groups of structures. During use, the lifting module 101 and the horizontal movement module 102 can flexibly adjust the position of the cleaning inner tank 3, facilitating the movement of different cleaning inner tanks 3 into the cleaning tank 2 for cleaning operations, and the operation is very convenient. And through the settings of the air bubble generator 4 and the air bubble pipe group 5, high-pressure air bubbles can be generated to ensure the auxiliary cleaning of the materials to be cleaned in the inner tank. The heating and temperature control device can control the cleaning temperature and improve the cleaning effect.

[0043] Refer to Figure 2 As shown, an auxiliary support 103 for placing the cleaning inner tank 3 is provided on the equipment rack 1. The auxiliary support 103 is fixedly connected to the equipment rack 1. And a matching electric control box is also fixedly installed on the equipment rack 1. By providing the auxiliary support 103 and the electric control box on the equipment rack 1, the auxiliary support 103 facilitates the placement of the cleaning inner tank 3, making it convenient for the loading and unloading of materials. The electric control box is used to control the operation of the device, making the operation of the device more automated and intelligent. The auxiliary support 103 provided on the equipment rack 1 is made of carbon steel material with the model of Q235. The electric control box fixedly installed on the equipment rack 1 has a PLC controller with the model of Siemens S7-200 installed inside, which is used to control the operation of the whole device.

[0044] Referring to Figure 3 and Figure 4 As shown, the cleaning tank 2 includes a tank shell 21 and an inner mesh seat 22. The inner mesh seat 22 is installed in the tank shell 21, and both ends of the inner mesh seat 22 are fixedly connected to the tank shell 21. An external connecting pipe 211 connected to the bubble generator 4 is provided on the outer side surface of the tank shell 21. By designing the cleaning tank 2 into a structure in which the tank shell 21 and the inner mesh seat 22 cooperate, the external connecting pipe 211 of the tank shell 21 is used to connect the bubble generator 4, and the inner mesh seat 22 can play a certain filtering and supporting role, ensuring that the cleaning inner tank 3 can be smoothly cleaned after being placed in the tank shell 21. The cleaning tank 2 includes a tank shell 21 and an inner mesh seat 22. The tank shell 21 is made of stainless steel with a model of 304 and has the characteristic of corrosion resistance. An external connecting pipe 211 connected to the bubble generator 4 is provided on its outer side surface. The inner mesh seat 22 includes an arc-shaped mesh plate 221 and a connecting plate 222. The connecting plate 222 is arranged at both ends of the arc-shaped mesh plate 221, and the connecting plate 222 and the arc-shaped mesh plate 221 are integrally formed. By designing the inner mesh seat 22 into a structure in which the arc-shaped mesh plate 221 and the connecting plate 222 cooperate, and the arc-shaped mesh plate 221 and the connecting plate 222 are integrally formed, the structural stability and durability of the inner mesh seat 22 are enhanced, and the connecting plate 222 at both ends of the arc-shaped mesh plate 221 is more convenient to connect with the tank shell 21. The inner mesh seat 22 is made of stainless steel wire mesh with a model of 316L and has good corrosion resistance and filtering performance.

[0045] Referring to Figure 1 As shown, the heating temperature control device includes an electric heating tube and a temperature sensor. Both the electric heating tube and the temperature sensor are fixedly installed in the tank shell 21. The composition of the heating temperature control device is clarified. The electric heating tube is used to heat the cleaning liquid, and the temperature sensor is used to monitor the water temperature in real time to achieve precise control of the cleaning temperature. The electric heating tube is a stainless steel electric heating tube with a model of SRY2 - 220 / 2, and the temperature sensor is a PT100 thermal resistance temperature sensor, which is used to monitor the water temperature in the cleaning tank 2 in real time and control the heating of the electric heating tube through the PLC controller in the electric control box to achieve precise control of the water temperature.

[0046] Embodiment 2

[0047] Referring to Figure 1 、 Figure 6 and Figure 7As shown in the figure, a device for cleaning and collecting colloidal materials includes an equipment rack 1. A set of cleaning tanks 2 and two groups of cleaning inner tanks 3 are installed in the equipment rack 1. The cleaning tank 2 is fixedly connected to the equipment rack 1, and a lifting module 101 and a horizontal movement module 102 for adjusting the position of the cleaning inner tank 3 are also provided on the equipment rack 1. The cleaning inner tank 3 includes an inner tank frame 31, a bottom mesh shell 32, and a top mesh shell 33. The top mesh shell 33 and the bottom mesh shell 32 are symmetrically installed at the upper and lower ends of the inner tank frame 31. The bottom mesh shell 32 is fixedly connected to the inner tank frame 31. One end of the top mesh shell 33 is rotatably connected to the inner tank frame 31, and a magnetic strip 331 that attracts and combines with the inner tank frame 31 is fixedly installed at one end of the top mesh shell 33. By designing the cleaning inner tank 3 into a structure that combines the inner tank frame 31, the bottom mesh shell 32, and the top mesh shell 33, it is convenient to use the inner tank frame 31 as the main structure during use, and then install the bottom mesh shell 32 and the top mesh shell 33 on the inner tank frame 31. The top mesh shell 33 is attracted and combined with the inner tank frame 31 through the magnetic strip 331, which is convenient for opening and closing, facilitating the loading and unloading of materials, and ensuring that the materials will not leak during the cleaning process. The setting of the bottom mesh shell 32 ensures that the materials placed inside can better contact and be cleaned by the liquid in the tank shell 21, and also facilitates the better entry of air bubbles into the cleaning inner tank 3. The inner tank frame 31 is made of aluminum alloy material with the model of 6061, which is light in weight and high in strength. The bottom mesh shell 32 and the top mesh shell 33 are made of stainless steel wire mesh material with the model of 316L.

[0048] Referring to Figure 6 and Figure 7 As shown in the figure, the inner tank frame 31 includes a first disc 311, a connecting middle plate 312, and a second disc 313. The connecting middle plate 312 is symmetrically arranged between the first disc 311 and the second disc 313, and the first disc 311, the connecting middle plate 312, and the second disc 313 are integrally formed. By designing the inner tank frame 31 into a structure that integrally forms the first disc 311, the connecting middle plate 312, and the second disc 313, the inner tank frame 31 has high strength and stability, and the setting of the connecting middle plate 312 ensures better positioning and installation of the bottom mesh shell 32 and the top mesh shell 33. A central shaft 314 is provided at the center of the outer side of the second disc 313. The central shaft 314 is integrally formed with the second disc 313, and a number of gear grooves 315 are evenly opened along the circumferential direction on the outer side of the second disc 313. By providing the central shaft 314 at the center of the outer side of the second disc 313, it is convenient for the inner tank frame 31 to be rotatably installed, facilitating the reciprocating rotation adjustment during cleaning. And the gear grooves 315 facilitate the subsequent cooperation with the angle motor 11 and the driving gear 12.

[0049] Referring to Figure 6 and Figure 7As shown, the angle motor 11 is fixedly installed on the equipment frame 1 and the auxiliary bracket 103, and the output end of the angle motor 11 is provided with a driving gear 12 that matches the gear slot 315. By installing two sets of driving structures on the equipment frame 1 and the auxiliary bracket 103, and designing the driving structure into a structure in which the angle motor 11 and the driving gear 12 match, when in use, the driving gear 12 matches the gear slot 315 on the cleaning liner 3, and the cleaning liner 3 can be driven to reciprocate, so that the colloidal material can fully contact the cleaning liquid during the cleaning process. During the rotation of the liner in the water tank (not exceeding 180 degrees), a certain shear force is formed, so that the colloidal attachments after the reaction are more thoroughly peeled off from the material body. The angle motor 11 installed on the equipment frame 1 and the auxiliary bracket 103 is model 57HS76, and the output end of the angle motor 11 is provided with a driving gear 12 that matches the gear slot 315, and the driving gear 12 is made of alloy steel, model 40Cr.

[0050] Example 3

[0051] Reference Figure 1 and Figure 2 As shown, a device for cleaning and collecting colloidal materials includes an equipment frame 1, in which a group of cleaning tanks 2 and two groups of cleaning inner tanks 3 are installed, the cleaning tanks 2 are fixedly connected to the equipment frame 1, and the equipment frame 1 is also provided with a lifting module 101 and a horizontal moving module 102 for adjusting the position of the cleaning inner tank 3, a bubble generator 4 connected to the cleaning tank 2 is installed on the outside of the equipment frame 1, and a bubble exhaust pipe group 5 connected to the bubble generator 4 is fixedly installed in the cleaning tank 2.

[0052] Reference Figure 4 and Figure 5 As shown, the bubble exhaust pipe group 5 includes a connecting middle pipe 51 and an arc-shaped side pipe 52, the arc-shaped side pipe 52 is evenly arranged on both sides of the connecting middle pipe 51, and the arc-shaped side pipe 52 is connected to the connecting middle pipe 51, and the connecting middle pipe 51 is provided with an inner pipe 511 sealed and connected to the outer pipe 211, and a plurality of exhaust holes 521 are evenly opened on the inner side of the arc-shaped side pipe 52. The bubble exhaust pipe group 5 is made of PVC. By designing the bubble exhaust pipe group 5 into a structure in which the connecting middle pipe 51 and the arc-shaped side pipe 52 are connected, when in use, the gas is stably introduced into the connecting middle pipe 51 through the inner pipe 511 and the outer pipe 211, and then the gas is evenly dispersed in the arc-shaped side pipes 52 on both sides through the connecting middle pipe 51, and finally discharged into the cleaning liquid of the tank shell 21 through the exhaust holes 521, and a plurality of evenly arranged exhaust holes 521 can make the bubbles evenly distributed in the cleaning tank 2, thereby improving the effect of bubble cleaning.

[0053] Here’s how it works:

[0054] First, the material is loaded, and the colloidal material is placed in the cleaning liner 3. The cleaning liner 3 adopts a magnetic opening and closing design. One end of the top mesh shell 33 is rotatably connected to the liner frame 31, and is attracted to the liner frame 31 through the magnetic strip 331, which is convenient for opening and closing, and for putting in and taking out the material. The cleaning liner 3 is set into two groups, so that the filling and cleaning processes can be carried out at the same time. Then the liner is moved. The equipment frame 1 is provided with a lifting module 101 and a horizontal moving module 102. The two work together to flexibly move the cleaning liner 3 from the auxiliary bracket 103 to the cleaning tank 2. Then bubble cleaning can be carried out. The bubble generator 4 outside the equipment frame 1 generates a large number of tiny bubbles, and the gas is introduced into the cleaning liquid of the cleaning tank 2 through the bubble pipe group 5 connected to the cleaning tank 2. The bubble discharge pipe group 5 is composed of a connecting middle pipe 51 and an arc-shaped side pipe 52. The gas is stably introduced into the connecting middle pipe 51 through the inner pipe 511 and the outer pipe 211, and then evenly dispersed to the arc-shaped side pipes 52 on both sides, and finally discharged into the cleaning liquid through the exhaust holes 521 evenly opened on the inner side of the arc-shaped side pipe 52. Several evenly arranged exhaust holes 521 make the bubbles evenly distributed in the cleaning tank 2. The bubble generator 4 and the bubble discharge pipe group 5 use the bubble blasting effect to remove impurities in the colloidal material. At the same time, the bubble discharge pipe group 5 combines the arc-shaped mesh plate 221 structure of the mesh seat 22 in the cleaning tank 2 to enhance the turbulent effect and significantly improve the cleaning efficiency. At the same time, the microbubbles generated by the bubble discharge pipe are used to generate a certain gap between the colloidal attachments of the material and the material body, so that the solution can fully penetrate and accelerate the reaction speed. During the cleaning process, the inner tank needs to rotate back and forth continuously. The driving gear 12 cooperates with the gear slot 315 to drive the cleaning inner tank 3 to rotate back and forth within a certain angle (not exceeding 180 degrees), so that the colloidal material can fully contact with the cleaning liquid during the cleaning process. The inner tank forms a certain shear force during the rotation in the water tank, so that the colloidal attachments after the reaction are more thoroughly peeled off from the material body. And during the cleaning process, the cleaning temperature is precisely controlled by the heating temperature control device to provide a suitable cleaning temperature and improve the cleaning effect. After the cleaning is completed, the cleaning inner tank 3 is removed from the cleaning tank 2 by the lifting module 101 and the horizontal moving module 102, the top mesh shell 33 of the cleaning inner tank 3 is opened, and the cleaned colloidal material is taken out to complete the cleaning and collection of the material.

[0055] The above are preferred implementation modes of the present invention. Those skilled in the art to which the present invention belongs can also change and modify the above implementation modes. Therefore, the present invention is not limited to the above specific implementation modes. Any obvious improvements, substitutions or modifications made by those skilled in the art on the basis of the present invention belong to the protection scope of the present invention.

Claims

1. A device for cleaning and collecting colloidal materials, comprising a device frame (1), characterized in that: A group of cleaning tanks (2) and two groups of cleaning inner tanks (3) are installed in the equipment frame (1); the cleaning tanks (2) are fixedly connected to the equipment frame (1); a lifting module (101) and a horizontal movement module (102) for adjusting the position of the cleaning inner tanks (3) are also arranged on the equipment frame (1); a bubble generator (4) connected to the cleaning tank (2) is installed outside the equipment frame (1); a bubble pipe group (5) connected to the bubble generator (4) is fixedly installed in the cleaning tank (2); and a heating temperature control device is also fixedly installed in the cleaning tank (2).

2. The device for cleaning and collecting colloidal materials according to claim 1, characterized in that: The equipment frame (1) is provided with an auxiliary support (103) for placing the cleaning inner tank (3); the auxiliary support (103) is fixedly connected to the equipment frame (1); and a matching electric control box is also fixedly installed on the equipment frame (1).

3. The device for cleaning and collecting colloidal materials according to claim 2, characterized in that: The cleaning tank (2) comprises a tank shell (21) and an inner net seat (22); the inner net seat (22) is installed in the tank shell (21), and both ends of the inner net seat (22) are fixedly connected to the tank shell (21); and an external pipe (211) connected to the bubble generator (4) is provided on the outer surface of the tank shell (21).

4. The device for cleaning and collecting colloidal materials according to claim 3, characterized in that: The inner mesh seat (22) comprises an arc-shaped mesh plate (221) and a connecting plate (222), wherein the connecting plate (222) is arranged at both ends of the arc-shaped mesh plate (221), and the connecting plate (222) and the arc-shaped mesh plate (221) are integrally formed.

5. The device for cleaning and collecting colloidal materials according to claim 4, characterized in that: The cleaning liner (3) comprises an liner frame (31), a bottom net shell (32) and a top net shell (33); the top net shell (33) and the bottom net shell (32) are symmetrically mounted at the upper and lower ends of the liner frame (31); the bottom net shell (32) is fixedly connected to the liner frame (31); one end of the top net shell (33) is rotatably connected to the liner frame (31); and one end of the top net shell (33) is fixedly mounted with a magnetic attraction strip (331) that is attracted to the liner frame (31).

6. The device for cleaning and collecting colloidal materials according to claim 5, characterized in that: The inner container frame (31) comprises a first circular disc (311), a connecting middle plate (312) and a second circular disc (313); the connecting middle plate (312) is symmetrically arranged between the first circular disc (311) and the second circular disc (313); and the first circular disc (311), the connecting middle plate (312) and the second circular disc (313) are integrally formed.

7. The device for cleaning and collecting colloidal materials according to claim 6, characterized in that: A central axis (314) is provided at the center of the outer side surface of the second disc (313); the central axis (314) and the second disc (313) are integrally formed; and a plurality of gear grooves (315) are evenly arranged along the circumferential direction on the outer side surface of the second disc (313).

8. The device for cleaning and collecting colloidal materials according to claim 7, characterized in that: An angle motor (11) is fixedly mounted on the equipment frame (1) and the auxiliary bracket (103), and a driving gear (12) matching with the gear slot (315) is provided at the output end of the angle motor (11).

9. The device for cleaning and collecting colloidal materials according to claim 8, characterized in that: The bubble exhaust pipe group (5) comprises a connecting middle pipe (51) and an arc-shaped side pipe (52). The arc-shaped side pipes (52) are evenly arranged on both sides of the connecting middle pipe (51), and the arc-shaped side pipes (52) are connected to the connecting middle pipe (51). The connecting middle pipe (51) is provided with an inner pipe (511) which is sealed with an outer pipe (211). A plurality of exhaust holes (521) are evenly opened on the inner side surface of the arc-shaped side pipe (52).

10. The device for cleaning and collecting colloidal materials according to claim 9, characterized in that: The heating and temperature control device comprises an electric heating tube and a temperature sensor, and the electric heating tube and the temperature sensor are both fixedly installed in the tank shell (21).

Citation Information

Patent Citations

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