Saw blade feeding mechanism and double-sided grinding machine with same

By designing a saw blade loading mechanism including a loading platform, a discharge limit structure, a discharge clamping structure and a discharge transmission structure, the problem of low loading and processing efficiency of conventional saw blade grinders is solved, fully automated saw blade processing is achieved, and production efficiency and automation are improved.

CN120038615APending Publication Date: 2025-05-27TONGXIANG SANJING AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202510420213.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-05-27

AI Technical Summary

Technical Problem

During the processing process of conventional saw blade grinders, the saw blade loading and processing efficiency are low, which affects the degree of automation and production efficiency.

Method used

Design a saw blade loading mechanism, including a loading platform, discharge limit structure, discharge clamping structure and discharge transmission structure, to realize a fully automated saw blade loading and processing process.

Benefits of technology

Through the automated loading mechanism, the efficiency and automation of saw blade processing are significantly improved, manual operation is reduced, and the loading is stable and reliable.

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Abstract

The invention relates to a saw blade feeding mechanism and a double-sided grinding machine with the same. The saw blade feeding mechanism comprises a frame, a feeding platform is arranged in the frame, a discharging limiting structure is arranged at the inner end of the feeding platform, a discharging clamping structure is further correspondingly arranged at the inner end of the feeding platform, the discharging clamping structure can be adjusted in a vertical lifting mode, and a discharging conveying structure is arranged at the upper end of the frame. The discharging conveying structure receives the saw blade to be machined on the discharging clamping structure and conveys the saw blade to a grinding machining station. The invention further discloses a double-sided grinding machine, the double-sided grinding machine comprises a machine body and the saw blade feeding mechanism, the machine body is further provided with a center saw blade positioning mechanism with clamping stations on the two sides, and the center saw blade positioning mechanism can turn over in the vertical direction to convert the positions of the clamping stations. Grinding wheel mechanisms are arranged on the two sides of the center saw blade positioning mechanism respectively. Saw blade machining can be fully automatically and efficiently completed, and the working efficiency is remarkably improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of saw blade processing grinders, and in particular to a saw blade loading mechanism and a double-sided grinder with this mechanism. Background Art

[0002] During the processing of saw blades by a conventional saw blade grinder, after loading the saw blade to the grinding station, the grinding wheel mechanism performs straight tooth processing on the saw blade. After the straight tooth processing is completed, it is necessary to change the position of the grinding wheel or adjust the position of the saw blade for reverse tooth processing. Only one saw blade can be processed at a time, which affects the processing efficiency and the degree of automation is low. Summary of the Invention

[0003] Aiming at the above problems, the present invention provides a saw blade loading mechanism and a double-sided grinder with this mechanism, which can complete the processing of saw blades fully automatically and efficiently, and significantly improve the working efficiency.

[0004] To this end, the present invention adopts the following technical solutions: A saw blade loading mechanism includes a frame, characterized in that a loading platform is arranged inside the frame, a discharge limiting structure is arranged at the inner end of the loading platform, a discharge clamping structure is correspondingly arranged at the inner end of the loading platform, the discharge clamping structure can be adjusted up and down, a discharge transmission structure is arranged at the upper end of the frame, and the discharge transmission structure receives the saw blade to be processed on the discharge clamping structure and transmits it to the grinding processing station.

[0005] Preferably, the loading platform is obliquely arranged with an adjustable inclination angle. The discharge limiting structure includes a baffle arranged at the inner end of the loading platform, and the protruding position of the baffle is controlled by a first cylinder.

[0006] Preferably, the discharge transmission structure includes a transverse movement guide rail arranged above the frame, a transverse movement slide plate is arranged on the transverse movement guide rail, a lifting mechanism is installed on the slide plate, and the lifting mechanism is connected to an automatic clamping structure.

[0007] Preferably, a saw blade clamping and limiting structure is arranged at the outer end of the frame.

[0008] Preferably, the saw blade clamping and limiting structure includes front and rear positioning components and side positioning components.

[0009] Preferably, the saw blade clamping and limiting structure includes a horizontal limiting platform, a limiting block capable of adjusting the front and rear feeding positions is arranged on the horizontal limiting platform, both sides of the horizontal limiting platform are connected to a fixed bracket through hinges, and the lower end of the horizontal limiting platform is connected to a cylinder.

[0010] Preferably, the side positioning component includes a side positioning cylinder arranged in front of the horizontal limiting platform, and the side positioning cylinder controls the left and right movement of a side positioning push block.

[0011] The present invention also discloses a double-sided grinding machine, which includes a machine body and the above-mentioned saw blade feeding mechanism. A center saw blade positioning mechanism with clamping stations on both sides is further arranged on the machine body. The center saw blade positioning mechanism can flip in the vertical direction to change the position of the clamping station, and grinding wheel mechanisms are respectively arranged on both sides of the center saw blade positioning mechanism.

[0012] Preferably, the center saw blade positioning mechanism is arranged on a horizontal transverse movement mechanism. The center saw blade positioning mechanism includes a base, and a saw blade positioning platform is connected to the base through a rotating shaft. Longitudinal positioning components are respectively arranged on both sides of the saw blade positioning platform.

[0013] The beneficial effects of the present invention are as follows: 1. The saw blade feeding mechanism is configured with a discharge limiting structure on the feeding platform, and in combination with the first discharge clamping structure and the discharge transmission structure, the combined action fully realizes the automatic feeding work, reduces manual operation, improves production efficiency, and the feeding is stable and reliable.

[0014] 2. The saw blade limiting structure is provided with front and rear positioning components and side positioning components, and the combination of the two realizes reliable and accurate positioning of the saw blade feeding.

[0015] 3. The double-sided grinding machine is symmetrically configured with grinding wheel mechanisms on the machine body, and in cooperation with the center positioning mechanism that can be flipped and adjusted, the orientations of the two clamping stations are rotated to achieve efficient processing. Description of the Drawings

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the structure of the present invention from another angle.

[0018] Figure 3 It is a side view of the present invention Figure 4 It is a schematic diagram of the saw blade feeding mechanism of the present invention.

[0019] Figure 5 It is a schematic diagram of the saw blade clamping limiting structure.

[0020] In the figure: 1 - bed body; 2 - grinding wheel mechanism; 3 - center positioning mechanism; 4 - saw blade loading mechanism; 5 - saw blade clamping and limiting structure; 6 - first cylinder; 7 - second cylinder; 8 - third cylinder; 9 - automatic clamping and picking structure; 10 - transverse sliding plate; 11 - longitudinal positioning component; 12 - horizontal transverse movement mechanism; 13 - arc-shaped guide rail; 14 - platform base; 15 - discharging clamping and picking structure; 16 - loading platform; 17 - lifting mechanism; 18 - frame; 19 - support; 20 - limiting block; 21 - fourth cylinder; 22 - side positioning push block; 23 - side positioning cylinder; 24 - horizontal limiting platform; 31 - saw blade positioning platform; 32 - base. Specific embodiments

[0021] The present invention will be further described below in conjunction with specific embodiments.

[0022] As Figures 1-3 shown, the present invention discloses a double-sided grinding machine, including a bed body 1 and a saw blade loading mechanism 4. A center saw blade positioning mechanism 3 with clamping stations on both sides is also provided on the bed body. The center saw blade positioning mechanism can flip and switch the positions of the clamping stations in the vertical direction. Grinding wheel mechanisms 2 are respectively arranged on both sides of the center saw blade positioning mechanism.

[0023] In a specific embodiment, the grinding wheel mechanism is integrally installed on an arc-shaped guide rail 13. The grinding wheel mechanism can move along the arc guide rail driven by a motor to adapt to the processing requirements of the saw blade to be processed. And the grinding wheel mechanisms are correspondingly arranged on both sides of the center saw blade positioning mechanism, enabling simultaneous processing of two saw blades. After flipping and adjusting the saw blade orientation, the other side of the saw blade can be processed, significantly improving the processing efficiency.

[0024] In an embodiment, the center saw blade positioning mechanism is arranged on a horizontal transverse movement mechanism 12. The center saw blade positioning mechanism includes a base 32. A saw blade positioning platform 31 is connected to the base 32 through a rotating shaft. Longitudinal positioning components 11 are respectively arranged on both sides of the saw blade positioning platform. The center saw blade positioning mechanism is positioned on the horizontal transverse movement mechanism 12, and its horizontal movement is driven by the action of the horizontal transverse movement mechanism 12 to complete the position switching between the loading station and the grinding processing station. The longitudinal positioning components mainly control the lifting of the pressing plate through a cylinder, and press the saw blade after loading downward through the pressing plate. A platform base is arranged in a local area of the bed body, and a manipulator can be arranged on the platform base to pick up the processed saw blade.

[0025] As Figure 4Shown is an automatic saw blade loading mechanism configured for a double-sided grinding machine of the present invention, which includes a frame 18. An upper loading platform 16 is arranged inside the frame 18. An end-of-discharge limiting structure is arranged at the inner end of the upper loading platform 16. An end-of-discharge clamping structure 15 is correspondingly arranged at the inner end of the upper loading platform 16. The end-of-discharge clamping structure can be adjusted up and down. An end-of-discharge transmission structure is arranged at the upper end of the frame. The end-of-discharge transmission structure receives the saw blade to be processed on the end-of-discharge clamping structure and transports it to the grinding processing station. The saw blades are placed on the upper loading platform manually or by a manipulator and arranged in sequence. The end-of-discharge limiting structure controls the saw blades to be discharged in sequence. After one is discharged, it blocks and limits. It is alternately transmitted to the grinding processing station through the end-of-discharge clamping structure and the end-of-discharge transmission structure for subsequent processing.

[0026] In one embodiment, the upper loading platform is obliquely arranged with an adjustable inclination angle. The end-of-discharge limiting structure includes a baffle arranged at the inner end of the upper loading platform. The extending position of the baffle is controlled by a first cylinder 6. The bottom of the upper loading platform is connected to a second cylinder 7. The second cylinder expands and contracts to adjust the inclination angle of the upper loading platform. At a certain inclination angle, the saw blade naturally abuts against the baffle of the end-of-discharge limiting structure. After the baffle is retracted by the first cylinder, the saw blade at the outermost end is released from the restriction, and the end-of-discharge clamping structure is docked for clamping. The lower part of the end-of-discharge clamping structure is connected to a third cylinder 8. The third cylinder 8 can adjust the lifting height of the entire end-of-discharge clamping structure to match the outlet section of the upper loading platform.

[0027] In one embodiment, the end-of-discharge transmission structure includes a transverse movement guide rail arranged above the frame. A transverse movement slide plate 10 is arranged on the transverse movement guide rail. A lifting mechanism 17 is installed on the slide plate. The lifting mechanism 17 is connected to an automatic clamping structure 9. The orientation of the automatic clamping structure is opposite to that of the end-of-discharge clamping structure. Therefore, through the lifting adjustment of the lifting mechanism 17 and then controlling the clamping block to act through the clamping cylinder, the saw blade received on the end-of-discharge clamping structure can be clamped. Finally, the transverse movement slide plate is controlled by a motor to move outward for the subsequent transmission work of the saw blade.

[0028] As Figure 5 shown, a saw blade clamping and limiting structure 5 is arranged at the outer end of the frame. The clamping and limiting structure 5 is mainly used to accurately limit the saw blade before it is transmitted to the central saw blade positioning mechanism 3 to ensure subsequent accurate processing.

[0029] Specifically, the saw blade clamping and limiting structure 5 includes a front and rear positioning component and a side positioning component. It mainly performs accurate positioning in the front and rear and lateral directions.

[0030] In one embodiment, the saw blade clamping and limiting structure includes a horizontal limiting platform 24, on which a limiting block 20 capable of adjusting the in-and-out position back and forth is provided. The two sides of the horizontal limiting platform are connected to a fixed bracket 19 through hinges, and the lower end of the horizontal limiting platform is connected to a fourth cylinder 21. By the action of the fourth cylinder, the inclination angle of the horizontal limiting platform is adjusted to achieve the front-back position limiting. A through groove is formed on the top surface of the limiting block, and there are also a plurality of limiting holes on the horizontal limiting platform. According to the positioning requirements of the processed saw blade, the ejecting position of the limiting block can be adjusted in advance.

[0031] In one embodiment, the side positioning component includes a side positioning cylinder 23 arranged in front of the horizontal limiting platform, and the side positioning cylinder controls the left-right movement of a side positioning push block 22. The lateral positioning mainly depends on the position where the side positioning cylinder 23 pushes out the side positioning push block 22 for side positioning.

[0032] The working process of the present invention is as follows: The saw blades are placed on the feeding platform manually or by a manipulator and arranged in sequence, and are controlled by the discharging limiting structure to be discharged in sequence. After one is discharged, it is blocked and limited. It is alternately transmitted to the grinding processing station through the discharging clamping structure and the discharging transmission structure.

[0033] At a certain inclination angle, the saw blade naturally abuts against the baffle of the discharging limiting structure. After the baffle is retracted by the first cylinder, the saw blade at the outermost end is released from the restriction, and is clamped by the docking of the discharging clamping structure. The lower part of the discharging clamping structure is connected to a third cylinder 8, and the third cylinder 8 can adjust the lifting height of the entire discharging clamping structure to match the outlet section of the discharging platform.

[0034] The orientation of the automatic clamping structure is opposite to that of the discharging clamping structure. Therefore, through the lifting adjustment of the lifting mechanism 17 and then controlling the clamping block to act through the clamping cylinder, the saw blade on the discharging clamping structure can be received, and finally the motor controls the transverse sliding plate to move outwards to the saw blade clamping and limiting structure 5.

[0035] The central saw blade positioning mechanism 3 moves to the position of the saw blade clamping and limiting structure 5 through the horizontal transverse movement mechanism 12, and the saw blade is transmitted to the central saw blade positioning mechanism 3 by the saw blade clamping and limiting structure 5 for clamping. The central saw blade positioning mechanism 3 returns to the grinding station for double-sided processing.

[0036] It should be understood that these embodiments are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of this application.

Claims

1. A saw blade feeding mechanism, comprising a frame (18), characterized in that A loading platform (16) is arranged inside the frame (18), a discharge limiting structure is arranged at the inner end of the loading platform (16), and a discharge clamping structure (15) is also arranged at the inner end of the loading platform (16), the discharge clamping structure can be adjusted up and down, and a discharge transmission structure is arranged at the upper end of the frame, and the discharge transmission structure receives the saw blade to be processed on the discharge clamping structure and transmits it to the grinding processing station.

2. A saw blade feeding mechanism according to claim 1, characterized in that The loading platform is arranged obliquely, and the inclination angle is adjustable. The discharge limiting structure comprises a baffle plate arranged at the inner end of the loading platform, and the extension position of the baffle plate is controlled by the first cylinder (6).

3. A saw blade feeding mechanism according to claim 2, characterized in that The material discharging and transmission structure comprises a transverse guide rail arranged above the frame, a transverse slide plate (10) is arranged on the transverse guide rail, a lifting mechanism (17) is installed on the slide plate, and the lifting mechanism (17) is connected to the automatic clamping structure (9).

4. A saw blade feeding mechanism according to any one of claims 1 to 3, characterized in that A saw blade clamping and limiting structure (5) is provided at the outer end of the frame.

5. A saw blade feeding mechanism according to claim 4, characterized in that The saw blade clamping and limiting structure (5) comprises front and rear positioning components and side positioning components.

6. A saw blade feeding mechanism according to claim 5, characterized in that The saw blade clamping and limiting structure comprises a horizontal limiting platform (24), on which a limiting block (20) capable of adjusting the in-and-out position is arranged, and both sides of the horizontal limiting platform are connected to a fixed bracket (19) via hinges, and the lower end of the horizontal limiting platform is connected to a cylinder.

7. A saw blade feeding mechanism according to claim 6, characterized in that The side positioning component comprises a side positioning cylinder (23) arranged in front of the horizontal limit platform, and the side positioning cylinder controls the left and right movement of the side positioning push block (22).

8. A double-sided grinding machine, comprising a bed (1), characterized in that It also includes the saw blade feeding mechanism (4) described in any one of claims 1 to 7, and a central saw blade positioning mechanism (3) with clamping stations on both sides is also arranged on the bed, and the central saw blade positioning mechanism can flip and convert the position of the clamping station in the vertical direction, and grinding wheel mechanisms (2) are respectively arranged on both sides of the central saw blade positioning mechanism.

9. A double-sided grinding machine according to claim 8, characterized in that The central saw blade positioning mechanism is arranged on a horizontal transverse movement mechanism (12), and comprises a base (32). The base (32) is connected to a saw blade positioning platform (31) via a rotating shaft, and longitudinal positioning components (11) are respectively arranged on both sides of the saw blade positioning platform.

Citation Information

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