Intelligent positioning equipment for machining winch accessories
By designing intelligent positioning equipment for processing winch accessories, and using technologies such as liftable support blocks, circular guide rail modules and laser scanning sensors, the problems of traditional low processing efficiency and poor accuracy are solved, and efficient and accurate multi-variety small batch production is achieved.
Patent Information
- Application Number
- CN202510510193.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-04-23
AI Technical Summary
During the processing of traditional hoist accessories, tooling needs to be frequently replaced and calibrated, resulting in low processing efficiency, poor accuracy, and difficult to adapt to small batch production of multiple varieties.
An intelligent positioning device for processing winch accessories is designed, using liftable support blocks, circular guide rail modules and hydraulic telescopic cylinders and other components. The laser scanning sensor is used to achieve precise positioning and clamping, and the processing accuracy and efficiency of the accessories are improved.
It realizes rapid positioning and high-precision clamping of different types of hoist accessories, significantly improving processing efficiency and accuracy, and adapting to the needs of multiple varieties of small batch production.
Smart Images

Figure CN120038690A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of hoist accessory processing, and specifically relates to an intelligent positioning device for hoist accessory processing. Background Technique
[0002] A hoist is a light and small lifting device that winds a wire rope or chain around a drum to lift or tow heavy objects. It is also called a winch. Hoists are divided into manual hoists and electric hoists, etc. Now, electric hoists are mainly used. It can be used alone or as a component in machinery such as lifting and road construction and mine hoisting. It is mainly used for material lifting or flat towing in construction and docks, etc. The hoist has a complex structure and is composed of various accessories. When processing the accessories, it is necessary to position and fix the hoist accessories for processing.
[0003] There are many types of hoist accessories. Traditional jigs need to design special tooling for different specifications. When changing models, it is necessary to disassemble / install stoppers and re-calibrate the reference plane. The average switching time exceeds 40 minutes, which severely restricts the multi-variety and small-batch production mode. Moreover, it requires operators to manually calibrate based on experience, resulting in low processing efficiency and poor accuracy.
[0004] Therefore, it is necessary to design an intelligent positioning device for hoist accessory processing that can improve the processing efficiency and accuracy of hoist accessories. Summary of the Invention
[0005] The purpose of the present invention is to provide an intelligent positioning device for hoist accessory processing to solve the problems raised in the above background technique.
[0006] To solve the above technical problems, the present invention provides the following technical solution: An intelligent positioning device for hoist accessory processing, including a liftable support platform. A rotating column is rotatably connected to the support platform. A turntable is fixedly connected to the side of the rotating column away from the base. A liftable central plate is provided at the center of the turntable and the rotating column. A fixed ring is concentrically arranged outward from the central plate. The fixed ring is integrally provided with the turntable. An annular groove is formed between the central plate and the fixed ring. A number of annular support groups are arranged in the annular groove; Each of the annular support groups includes a number of liftable support blocks. A number of air holes for adsorbing accessories are provided on the side of the support block away from the turntable; A circular guide rail module one is fixedly connected to the side of the fixed ring away from the turntable. The circular guide rail module one includes a circular guide rail one and a number of sliding seats one sliding on the circular guide rail one. A clamping assembly is provided on each of the sliding seats one. The clamping assembly includes a rotatable hydraulic telescopic cylinder four. The output end of the hydraulic telescopic cylinder four faces the central plate. A clamping block is fixedly connected to the output end of the hydraulic telescopic cylinder four. A pressure sensor one is embedded in the clamping block. A suction plate is fixedly connected to the side of the clamping block close to the turntable; On the side of the fixed ring away from the turntable, there is a liftable circular guide rail module two. The circular guide rail module two includes a circular guide rail two and several sliding seats three sliding on the circular guide rail two. A pressing and fixing component is arranged on each sliding seat three. The pressing and fixing component includes a hydraulic telescopic cylinder six moving radially along the circular guide rail two. The output end of the hydraulic telescopic cylinder six is fixedly connected with a pressing block. A pressure sensor two is embedded in the pressing block. A laser scanning sensor is arranged on the pressing and fixing component. The laser scanning sensor is signal-connected to a processor.
[0007] According to the above technical solution, a cavity one is opened in the support platform. The rotating column is located at the center of the support platform. The rotating column is connected to the support platform by a bearing. The side of the rotating column away from the base along the central axis penetrates through the rotating column and is fixedly connected with the turntable. On the outer wall of the rotating column located in the cavity one, a gear ring one is fixedly connected. A driving motor one is arranged in the cavity one. The output end of the driving motor one is fixedly connected with a gear one. The gear one is matched with the gear ring one.
[0008] According to the above technical solution, the turntable and the rotating column are integrally arranged. A circular groove is opened at the center of the turntable and the rotating column. A hydraulic telescopic cylinder two is fixedly connected in the circular groove. The output end of the hydraulic telescopic cylinder two is fixedly connected with the central disc.
[0009] According to the above technical solution, several groups of the annular support groups are all concentric with the turntable. The adjacent two groups of the annular support groups are in direct contact with each other on the side close to each other. The inner ring wall of the group of annular support groups close to the central disc is in direct contact with the outer circumferential wall of the central disc. The outer ring wall of the group of annular support groups close to the fixed ring is in direct contact with the inner ring wall of the fixed ring.
[0010] According to the above technical solution, the cross-sectional shape of the support block along the horizontal plane is fan-shaped. The annular support group is formed by splicing several support blocks based on the central axis of the turntable. The dimensions of the support blocks of each annular support group along the radial direction of the turntable are all the same. On the side of each support block close to the turntable, a hydraulic telescopic cylinder three is arranged. The fixed end of the hydraulic telescopic cylinder three is fixedly connected to the inner wall of the lower side of the annular groove. The output end of the hydraulic telescopic cylinder three is fixedly connected with the support block. On the output end of each air hole on the side close to the turntable, an air pipe is fixedly connected. An air valve is arranged on each air pipe. An air chamber is opened in the fixed ring. The output end of the air pipe is communicated with the air chamber. The air chamber is communicated with a pump body through a pipeline. The pump body is fixedly connected to the fixed ring.
[0011] According to the above technical solution, an arc-shaped guide rail is fixedly connected to the first sliding seat, a second sliding seat is slidably connected to the arc-shaped guide rail, the clamping assembly further includes a first connecting block, the first connecting block is rotatably connected to the first sliding seat, a circular hole is formed in the first connecting block, the fixed end of the fourth hydraulic telescopic cylinder is fixedly connected to the inner wall of the circular hole near the output end, a slider is fixedly connected to the side of the fixed end of the fourth hydraulic telescopic cylinder away from the output end, the slider is fixedly connected to the upper side of the second sliding seat, and the center of the arc-shaped guide rail is concentric with the rotation axis of the first connecting block.
[0012] According to the above technical solution, the suction plate is located on the side of the clamping block away from the central disc, and the suction plate is in direct contact with the support block.
[0013] According to the above technical solution, the pressing and fixing assembly further includes a second connecting block, a sliding opening is formed in the second connecting block, a connecting bar is slidably connected in the sliding opening, a rack is fixedly connected to the side of the connecting bar facing away from the turntable, a second cavity is formed in the second connecting block, the second cavity is communicated with the sliding opening, a fifth driving motor is fixedly connected to one side of the second connecting block, and the output end of the fifth driving motor penetrates into the second cavity and is fixedly connected with a fifth gear, and the fifth gear is matched with the rack; The sixth hydraulic telescopic cylinder is fixedly connected to the lower part of the side of the connecting bar facing the center of the second circular guide rail.
[0014] According to the above technical solution, a seventh hydraulic telescopic cylinder is arranged on the side of the connecting bar facing away from the turntable, a fixing rod is fixedly connected to the upper side of the second connecting block, one end of the fixing rod away from the second connecting block is hinged to the fixed end of the seventh hydraulic telescopic cylinder, and the upper part of the side of the connecting bar facing the center of the second circular guide rail is hinged to the output end of the seventh hydraulic telescopic cylinder.
[0015] According to the above technical solution, the laser scanning sensor is fixedly connected to one end of the fixing rod away from the second connecting block.
[0016] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: in the present invention, by providing a plurality of liftable support blocks, different types of accessories are supported and adsorbed; By providing a first circular guide rail module and a clamping assembly, different types of accessories are clamped in the horizontal direction; By providing a second circular guide rail module and a pressing and fixing assembly, different types of accessories are pressed and fixed in the vertical direction, thereby improving the positioning and clamping accuracy of the hoist accessories. Description of the Drawings
[0017] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the drawings: Figure 1It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the splitting of the support platform and its related structures of the present invention; Figure 3 It is a schematic diagram of the side sectional structure of the turntable of the present invention; Figure 4 It is a schematic diagram of the top view structure of the support disk of the present invention; Figure 5 It is a schematic diagram of the partial splitting structure of the circular guide rail module one and the clamping assembly of the present invention; Figure 6 It is a schematic diagram of the overall structure of the circular guide rail module two of the present invention; Figure 7 It is a schematic diagram of the partial splitting structure of the circular guide rail module two and the pressing and fixing assembly of the present invention; Figure 8 It is a schematic diagram of the structure of the air hole communicating with the air chamber of the present invention; In the figure: 1. Base; 2. First hydraulic telescopic cylinder; 3. Support platform; 4. First cavity; 5. Rotating column; 6. Turntable; 7. First gear ring; 8. First driving motor; 9. First gear; 10. Circular groove; 11. Second hydraulic telescopic cylinder; 12. Central disk; 13. Fixed ring; 14. Annular groove; 15. Annular support group; 16. Support block; 17. Third hydraulic telescopic cylinder; 18. Air hole; 19. Air chamber; 20. Pump body; 21. Circular guide rail module one; 22. First circular guide rail; 23. First sliding seat; 24. First roller; 25. Second driving motor; 26. Second gear; 27. Second gear ring; 28. Clamping assembly; 29. First connecting block; 30. Fourth hydraulic telescopic cylinder; 31. Slide block; 32. Arc guide rail; 33. Second sliding seat; 34. Second roller; 35. Third driving motor; 36. Third gear; 37. Arc gear rack; 38. Clamping block; 39. Suction plate; 40. Circular guide rail module two; 41. Second circular guide rail; 42. Third sliding seat; 43. Third roller; 44. Fourth driving motor; 45. Fourth gear; 46. Third gear ring; 47. Fifth hydraulic telescopic cylinder; 48. Second connecting block; 49. Slide opening; 50. Connecting bar; 51. Rack; 52. Second cavity; 53. Fifth driving motor; 54. Fifth gear; 55. Sixth hydraulic telescopic cylinder; 56. Pressing block; 57. Fixed rod; 58. Seventh hydraulic telescopic cylinder; 59. Laser scanning sensor. Detailed implementation manners
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0019] Please refer to Figure 1-8 , the present invention provides a technical solution: an intelligent positioning device for processing hoist accessories, including a base 1, and hydraulic expansion cylinders 1-2 are fixedly connected to the four corners on the upper side of the base 1. The output ends of the four hydraulic expansion cylinders 1-2 are jointly fixedly connected to a support platform 3; As Figure 2 , a cavity 1-4 is provided in the support platform 3. A rotating column 5 is arranged in the cavity 1-4. The rotating column 5 is located at the center of the support platform 3. The rotating column 5 is connected to the support platform 3 by bearings. The rotating column 5 penetrates through the rotating column 5 along the central axis away from the base 1 and is fixedly connected to a turntable 6. The turntable 6 is connected to the upper side of the support platform 3 by bearings.
[0020] A gear ring 1-7 is fixedly connected to the outer wall of the rotating column 5 located in the cavity 1-4. A driving motor 1-8 is arranged in the cavity 1-4. The output end of the driving motor 1-8 is fixedly connected to a gear 1-9. The gear 1-9 cooperates with the gear ring 1-7 to drive the rotating column 5 to rotate, and further drive the turntable 6 to rotate.
[0021] The turntable 6 and the rotating column 5 are integrally arranged. A circular groove 10 is provided at the center of the turntable 6 and the rotating column 5. A hydraulic expansion cylinder 2-11 is fixedly connected in the circular groove 10. The output end of the hydraulic expansion cylinder 2-11 is fixedly connected to a central disk 12. The central disk 12 is smaller than the minimum size of the processed accessories. A fixing ring 13 is concentrically arranged outward from the central disk 12. The fixing ring 13 is integrally arranged with the turntable 6. The central disk 12 and the fixing ring 13 are both concentric with the turntable 6. An annular groove 14 is formed between the central disk 12 and the fixing ring 13; As Figure 4 , several groups of annular support groups 1-15 are arranged in the annular groove 14. Several groups of annular support groups 1-15 are all concentric with the turntable 6. The adjacent two groups of annular support groups 1-15 are in direct contact with each other on the side close to each other. The inner ring wall of the group of annular support groups 1-15 close to the central disk 12 is in direct contact with the outer circumferential wall of the central disk 12. The outer ring wall of the group of annular support groups 1-15 close to the fixing ring 13 is in direct contact with the inner ring wall of the fixing ring 13. Several groups of annular support groups 1-15 and the central disk 12 form a support disk.
[0022] Each annular support group 1-15 includes several support blocks 1-16. The cross-sectional shape of the support block 1-16 along the horizontal plane is fan-shaped. The annular support group 1-15 is formed by splicing several support blocks 1-16 based on the central axis of the turntable 6. The dimensions of the support blocks 1-16 of each annular support group 1-15 along the radial direction of the turntable 6 are all the same.
[0023] A hydraulic expansion cylinder 3-17 is arranged on the side of each support block 1-16 close to the turntable 6. The fixed end of the hydraulic expansion cylinder 3-17 is fixedly connected to the inner wall of the lower side of the annular groove 14. The output end of the hydraulic expansion cylinder 3-17 is fixedly connected to the support block 1-16. By controlling the output end of the hydraulic expansion cylinder 3-17, the support block 1-16 is lifted and moved.
[0024] On the side of the support block 16 away from the turntable 6, a number of air holes 18 are provided, and an air chamber 19 is provided in the fixing ring 13.
[0025] Such as Figure 8 , on the side of the support block 16 close to the turntable 6, an air valve is fixedly connected. The air valve adopts a patch-type multi-way solenoid valve, and the air valve can individually control each air hole 18 on the support block 16; The air valves on the support blocks of multiple groups of annular support groups 15 along the same divergent straight line are connected in series through air pipes, and the output end of the air pipe on the side close to the fixing ring 13 penetrates the inner wall of the inner ring of the fixing ring 13 and is communicated with the air chamber 19.
[0026] The air chamber 19 is communicated with a pump body 20 through a pipeline. The pump body 20 is fixedly connected to the fixing ring 13. The pump body 20 sucks air from the air chamber 19. After the air pressure in the air chamber 19 decreases, the air holes 18 are further sucked, so as to form a negative pressure at the air holes 18 to adsorb the fittings.
[0027] On the side of the fixing ring 13 away from the turntable 6, a circular guide rail module one 21 is fixedly connected; Such as Figure 5 , the circular guide rail module one 21 includes a circular guide rail one 22. The cross-sectional shape of the circular guide rail one 22 in the vertical direction is "I"-shaped. A number of sliding seats one 23 are arranged on the upper side of the circular guide rail one 22. Four rollers one 24 are rotatably connected to the lower side of each sliding seat one 23 corresponding to the groove of the "I"-shaped circular guide rail one 22. Two of the four rollers one 24 are in a group and are symmetrically arranged with the vertical bisector of the cross-sectional shape of the circular guide rail one 22 as the reference, so that the sliding seat one 23 slides on the circular guide rail one 22; On the upper side of the sliding seat one 23, a driving motor two 25 is fixedly connected. The output end of the driving motor two 25 is fixedly connected with a gear two 26. A gear ring two 27 is fixedly connected to the circumferential outer wall of the circular guide rail one 22. The gear two 26 is matched with the gear ring two 27, so as to drive the sliding seat one 23 to move on the circular guide rail one 22 through the driving motor two 25; On both sides of the sliding seat one 23 close to the circular guide rail one 22 at the lower side, electromagnets that can control opening and closing are embedded. The electromagnets generate magnetic force when turned on and are magnetically attracted and locked with the circular guide rail one 22, so as to lock and fix the sliding seat one 23.
[0028] A clamping assembly 28 is arranged on each sliding seat one 23. The clamping assembly 28 includes a connecting block one 29. The connecting block one 29 is rotatably connected with the sliding seat one 23. A round hole is provided in the connecting block one 29. A hydraulic telescopic cylinder four 30 is arranged in the round hole. The fixed end of the hydraulic telescopic cylinder four 30 is fixedly connected with the inner wall of the round hole near the output end. The side of the fixed end of the hydraulic telescopic cylinder four 30 away from the output end is fixedly connected with a slider 31; A curved guide rail 32 is fixedly connected to the first sliding seat 23. The cross-sectional shape of the curved guide rail 32 in the vertical direction is "I"-shaped. A second sliding seat 33 is arranged on the upper side of the curved guide rail 32, and the slider 31 is fixedly connected to the upper side of the second sliding seat 33; Four rollers two 34 are rotatably connected to the lower side of each second sliding seat 33 corresponding to the "I"-shaped groove of the curved guide rail 32. The four rollers two 34 are symmetrically arranged in groups of two with the perpendicular bisector of the cross-sectional shape of the curved guide rail 32 as the reference, so that the second sliding seat 33 slides on the curved guide rail 32; A driving motor three 35 is fixedly connected to the upper side of the second sliding seat 33. The output end of the driving motor three 35 penetrates through the second sliding seat 33 and is fixedly connected with a gear three 36. An arc-shaped gear rack 37 is fixedly connected to the circumferential outer wall of the curved guide rail 32. The gear three 36 is matched with the arc-shaped gear rack 37, so that the second sliding seat 33 is driven to move on the curved guide rail 32 by the driving motor three 35; Electromagnets that can control opening and closing are embedded on both sides of the second sliding seat 33 close to the curved guide rail 32. The electromagnets generate magnetic force when turned on and are magnetically attracted and locked with the curved guide rail 32, so as to lock and fix the second sliding seat 33; The center of the curved guide rail 32 is concentric with the rotation axis of the first connecting block 29. In this way, by driving the slider 31 to move, the fourth hydraulic telescopic cylinder 30 is driven to rotate around the axis of the first connecting block 29. In this embodiment, the rotation angle of the fourth hydraulic telescopic cylinder 30 around the axis of the first connecting block 29 is within ±45°.
[0029] The output end of the fourth hydraulic telescopic cylinder 30 faces the center disc 12. A clamping block 38 is fixedly connected to the output end of the fourth hydraulic telescopic cylinder 30, and a first pressure sensor is embedded in the clamping block 38; A suction plate 39 is fixedly connected to the side of the clamping block 38 close to the turntable 6. The suction plate 39 is located on the side of the clamping block 38 away from the center disc 12. The suction plate 39 is in direct contact with the support block 16. After the clamping block 38 radially clamps the fitting, the air holes 18 adsorb the suction plate 39, improving the clamping stability of the clamping block 38 on the fitting.
[0030] As Figure 6 , a circular guide rail module two 40 is arranged on the side of the fixed ring 13 away from the turntable 6; As Figure 7 , the circular guide rail module two 40 includes a circular guide rail two 41. The cross-sectional shape of the circular guide rail two 41 in the vertical direction is "I"-shaped. A plurality of third sliding seats 42 are arranged on the upper side of the circular guide rail two 41. Four rollers three 43 are rotatably connected to the lower side of each third sliding seat 42 corresponding to the "I"-shaped groove of the circular guide rail two 41. The four rollers three 43 are symmetrically arranged in groups of two with the perpendicular bisector of the cross-sectional shape of the circular guide rail two 41 as the reference, so that the third sliding seat 42 slides on the circular guide rail two 41; A driving motor four 44 is fixedly connected to the upper side of the third sliding seat 42. The output end of the driving motor four 44 penetrates through the third sliding seat 42 and is fixedly connected with a gear four 45. A gear ring three 46 is fixedly connected to the circumferential outer wall of the circular guide rail two 41. The gear four 45 is matched with the gear ring three 46, so that the third sliding seat 42 is driven to move on the circular guide rail two 41 by the driving motor four 44; Electromagnets that can control opening and closing are embedded on both sides of the lower side of the third sliding seat 42 close to the circular guide rail two 41. The electromagnets generate magnetic force when turned on and are magnetically locked with the circular guide rail two 41, so as to lock and fix the third sliding seat 42.
[0031] A plurality of hydraulic telescopic cylinders five 47 are arranged on one side of the circular guide rail two 41 close to the fixed ring 13. The plurality of hydraulic telescopic cylinders five 47 are evenly distributed in a circle with the central axis of the fixed ring 13 as the reference. The fixed ring 13 and the turntable 6 are provided with mounting holes corresponding to the hydraulic telescopic cylinders five 47. The fixed ends of the hydraulic telescopic cylinders five 47 are fixedly connected in the mounting holes, and the output ends of the hydraulic telescopic cylinders five 47 are fixedly connected to the circular guide rail two 41.
[0032] A pressing and fixing assembly is arranged on one side of the third sliding seat 42 away from the circular guide rail two 41. The pressing and fixing assembly includes a connecting block two 48. The connecting block two 48 is fixedly connected to the third sliding seat 42. A sliding opening 49 is formed in the connecting block two 48. A connecting bar 50 is slidably connected in the sliding opening 49. A rack 51 is fixedly connected to the side of the connecting bar 50 facing away from the turntable 6. A cavity two 52 is formed in the connecting block two 48. The cavity two 52 communicates with the sliding opening 49. A driving motor five 53 is fixedly connected to one side of the connecting block two 48. The output end of the driving motor five 53 penetrates into the cavity two 52 and is fixedly connected with a gear five 54. The gear five 54 is matched with the rack 51, so as to drive the rack 51 to slide along the sliding opening 49.
[0033] A hydraulic telescopic cylinder six 55 is fixedly connected to the lower part of the side of the connecting bar 50 facing the center of the circular guide rail two 41. The output end of the hydraulic telescopic cylinder six 55 is fixedly connected with a pressing block 56. A pressure sensor two is embedded in the pressing block 56.
[0034] A hydraulic telescopic cylinder seven 58 is arranged on the side of the connecting bar 50 away from the turntable 6. A fixing rod 57 is fixedly connected to the upper side of the connecting block two 48. One end of the fixing rod 57 away from the connecting block two 48 is hinged to the fixed end of the hydraulic telescopic cylinder seven 58. The upper part of the side of the connecting bar 50 facing the center of the circular guide rail two 41 is hinged to the output end of the hydraulic telescopic cylinder seven 58; The triangular structure of the hydraulic telescopic cylinder seven 58, the fixing rod 57 and the connecting bar 50 strengthens the stability of the pressure of the pressing block 56 on the fitting by the hydraulic telescopic cylinder six 55.
[0035] One end of the fixed rod 57 away from the second connecting block 48 is fixedly connected with a laser scanning sensor 59. The laser scanning sensor 59 is a conventional existing technology. By irradiating a laser at the target object and receiving the reflected light and the changes after refraction through a photosensitive element, the overall contour of the hoist accessories is scanned in a non-contact manner; The laser scanning sensor 59 is signal-connected to a processor. The processor calculates the outer contour of the hoist accessories after scanning by the laser scanning sensor 59 and constructs a three-dimensional model, and marks the specific information to be processed of the hoist accessories, including but not limited to: the position coordinates of the accessories processing, the processing method, etc.
[0036] In this embodiment, the accessory to be processed is hoisted and placed on the support plate composed of the central disk 12 and the annular support group 15. In the initial state, the fifth hydraulic telescopic cylinder 47 is in the extended state. During the hoisting process, the outer contour of the accessory is scanned by the laser scanning sensor 59, and a three-dimensional model is constructed by the processor; The processor calculates the center point of the hoist accessories, and controls the movement of the hoist accessories through the hoisting tool, so that its center point coincides with the center point of the central disk 12. Then, according to the outer contour shape of the side of the accessory close to the turntable 6, the corresponding support blocks 16 are controlled to rise or fall. Without damaging and affecting the processing of the accessories, the maximum support area is provided for the accessories, so as to increase the stability of the support for the accessories; Exemplarily, when drilling is required for the accessory processing, the relevant support blocks 16 at the corresponding position of the accessory are controlled to descend, leaving a certain gap to prevent damage to the drill bit during drilling Subsequently, the hoist accessories are placed on the support plate, and then the pump body 20 is started, and the air valve of the corresponding air hole 18 is opened, and the hoist accessories are negatively adsorbed through the air hole 18.
[0037] Then, the accessory is positioned and clamped. Control a corresponding number of the first sliding seats 23 to slide to the corresponding positions. The clamped positions should be the positions on the accessory that are not processed, not weak, without holes and without grooves, so as to avoid damaging and deforming the accessory during the positioning and clamping process.
[0038] Subsequently, the angle of the clamping block 38 is effectively adjusted according to the shape of the surface of the accessory clamped by the clamping assembly 28. Exemplarily, when the surface of the accessory clamped by the clamping assembly 28 is a plane, the clamping block 38 clamps at an angle perpendicular to the plane.
[0039] During the process of the clamping block 38 clamping the accessory, the pressure sensor I monitors the pressure of the clamping block 38 clamping the accessory to prevent overpressure clamping of the accessory and causing damage to the accessory.
[0040] After the clamping block 38 finishes clamping the fitting, the air valve of the air pipe controlling the corresponding air hole 18 is opened, so that the air hole 18 adsorbs the suction plate 39, thereby improving the clamping stability of the clamping block 38 on the fitting during the processing.
[0041] Then, control the output end of the hydraulic telescopic cylinder five 47 to retract, so that the circular guide rail two 41 descends to a position at a corresponding height, control the corresponding number of sliding seats three 42 to move to corresponding positions, and at the same time, respectively control the driving motor five 53 to rotate. The rack 51 drives the connecting bar 50 to move towards the center side of the circular guide rail two 41. According to the shape of the fitting, control the stroke of each connecting bar 50 to move. Subsequently, control the output end of the hydraulic telescopic cylinder six 55 to extend, so that the pressing block 56 descends to complete the positioning and clamping of the fitting in the vertical direction. During the descent of the pressing block 56, control the pressure of the pressing block 56 on the fitting through the pressure sensor one to prevent the pressing block 56 from clamping the fitting with excessive pressure.
[0042] After the positioning and clamping are completed, control the lifting of the support table 3 and the rotation of the turntable 6 to rotate the fitting, and cooperate with the processing equipment to process the fitting.
[0043] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0044] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An intelligent positioning device for processing winch parts, characterized in that: The invention comprises a liftable support platform (3), wherein a rotating column (5) is rotatably connected to the support platform (3), a rotating disk (6) is fixedly connected to the rotating column (5) on a side away from the base (1), a liftable center disk (12) is arranged at the center of the rotating disk (6) and the rotating column (5), a fixing ring (13) is arranged concentrically outwardly of the center disk (12), the fixing ring (13) and the rotating disk (6) are integrally arranged, an annular groove (14) is formed between the center disk (12) and the fixing ring (13), and a plurality of annular support groups (15) are arranged in the annular groove (14); Each of the annular support groups (15) comprises a plurality of liftable support blocks (16), and a plurality of air holes (18) for adsorbing accessories are provided on a side of the support blocks (16) away from the turntable (6); A circular guide rail module (21) is fixedly connected to a side of the fixed ring (13) away from the rotating disk (6), the circular guide rail module (21) comprising a circular guide rail (22) and a plurality of slide seats (23) sliding on the circular guide rail (22), each of the slide seats (23) being provided with a clamping assembly (28), the clamping assembly (28) comprising a rotatable hydraulic telescopic cylinder (30), the output end of the hydraulic telescopic cylinder (30) facing the central disk (12), the output end of the hydraulic telescopic cylinder (30) being fixedly connected to a clamping block (38), a pressure sensor (38) being embedded in the clamping block (38), and a suction plate (39) being fixedly connected to a side of the clamping block (38) close to the rotating disk (6); A circular guide rail module 2 (40) that can be raised and lowered is arranged on the side of the fixed ring (13) away from the turntable (6). The circular guide rail module 2 (40) comprises a circular guide rail 2 (41) and a plurality of slide seats 3 (42) that slide on the circular guide rail 2 (41). Each of the slide seats 3 (42) is provided with a pressing assembly. The pressing assembly comprises a hydraulic telescopic cylinder 6 (55) that moves radially along the circular guide rail 2 (41). A pressure block (56) is fixedly connected to the output end of the hydraulic telescopic cylinder 6 (55). A pressure sensor 2 is embedded in the pressure block (56). A laser scanning sensor (59) is arranged on the pressing assembly. The laser scanning sensor (59) is signal-connected to a processor.
2. The intelligent positioning device for processing winch parts according to claim 1, characterized in that: A cavity (4) is provided in the support platform (3), the rotating column (5) is located at the center of the support platform (3), the rotating column (5) is connected to the support platform (3) by a bearing, and the rotating column (5) passes through the rotating column (5) and is fixedly connected to the turntable (6) along a side of the central axis away from the base (1); The outer wall of the rotating column (5) located in the cavity one (4) is fixedly connected to a gear ring one (7), a driving motor one (8) is arranged in the cavity one (4), and the output end of the driving motor one (8) is fixedly connected to a gear one (9), and the gear one (9) cooperates with the gear ring one (7).
3. The intelligent positioning device for processing winch parts according to claim 2, characterized in that: The rotating disk (6) and the rotating column (5) are integrally arranged, and a circular groove (10) is provided at the center of the rotating disk (6) and the rotating column (5). A second hydraulic telescopic cylinder (11) is fixedly connected in the circular groove (10), and an output end of the second hydraulic telescopic cylinder (11) is fixedly connected to the center disk (12).
4. The intelligent positioning device for processing winch parts according to claim 3 is characterized in that: A plurality of groups of the annular support groups (15) are arranged concentrically with the rotating disk (6), and the sides of two adjacent groups of the annular support groups (15) that are close to each other are in direct contact, the inner ring wall of a group of the annular support groups (15) close to the center disk (12) is in direct contact with the outer circumferential wall of the center disk (12), and the outer ring wall of a group of the annular support groups (15) close to the fixed ring (13) is in direct contact with the inner ring wall of the fixed ring (13).
5. The intelligent positioning device for processing winch parts according to claim 4, characterized in that: The cross-sectional shape of the support block (16) along the horizontal plane is fan-shaped, the annular support group (15) is composed of a plurality of support blocks (16) spliced together with the central axis of the turntable (6) as a reference, and the dimensions of the support blocks (16) of each annular support group (15) along the radial direction of the turntable (6) are consistent; A hydraulic telescopic cylinder three (17) is provided on one side of each support block (16) close to the turntable (6); a fixed end of the hydraulic telescopic cylinder three (17) is fixedly connected to the lower inner wall of the annular groove (14); and an output end of the hydraulic telescopic cylinder three (17) is fixedly connected to the support block (16); The output end of each of the air holes (18) located on a side close to the rotating disk (6) is fixedly connected to an air pipe, and each of the air pipes is provided with an air valve. An air chamber (19) is provided in the fixing ring (13), and the output end of the air pipe is connected to the air chamber (19). The air chamber (19) is connected to a pump body (20) through a pipeline, and the pump body (20) is fixedly connected to the fixing ring (13).
6. The intelligent positioning device for processing winch parts according to claim 5, characterized in that: The slide seat 1 (23) is fixedly connected with an arc guide rail (32), and the slide seat 2 (33) is slidably connected with the arc guide rail (32). The clamping assembly (28) further comprises a connecting block 1 (29), and the connecting block 1 (29) is rotatably connected to the slide seat 1 (23). A circular hole is formed on the connecting block 1 (29). The fixed end of the hydraulic telescopic cylinder 4 (30) is fixedly connected to the inner wall of the circular hole on the side close to the output end. The fixed end of the hydraulic telescopic cylinder 4 (30) is fixedly connected to a sliding block (31) on the side away from the output end. The sliding block (31) is fixedly connected to the upper side of the slide seat 2 (33). The center of the arc guide rail (32) is concentric with the rotation axis of the connecting block 1 (29).
7. The intelligent positioning device for processing winch parts according to claim 6, characterized in that: The suction plate (39) is located on a side of the clamping block (38) away from the central disk (12), and the suction plate (39) is in direct contact with the supporting block (16).
8. The intelligent positioning device for processing winch parts according to claim 7, characterized in that: The pressing assembly further comprises a second connecting block (48), a sliding opening (49) is provided on the second connecting block (48), a connecting strip (50) is slidably connected in the sliding opening (49), a side of the connecting strip (50) facing away from the rotating disk (6) is fixedly connected to a rack (51), a second cavity (52) is provided in the second connecting block (48), the second cavity (52) is communicated with the sliding opening (49), a driving motor (53) is fixedly connected to one side of the second connecting block (48), an output end of the driving motor (53) penetrates into the second cavity (52) and is fixedly connected to a gear (54), the gear (54) cooperates with the rack (51); The hydraulic telescopic cylinder six (55) is fixedly connected to the lower part of one side of the connecting bar (50) facing the center of the circular guide rail two (41).
9. The intelligent positioning device for processing winch parts according to claim 8, characterized in that: A hydraulic telescopic cylinder seven (58) is arranged on the side of the connecting bar (50) away from the turntable (6); a fixing rod (57) is fixedly connected to the upper side of the connecting block two (48); an end of the fixing rod (57) away from the connecting block two (48) is hinged to the fixed end of the hydraulic telescopic cylinder seven (58); and an upper part of a side of the connecting bar (50) facing the center of the circular guide rail two (41) is hinged to the output end of the hydraulic telescopic cylinder seven (58).
10. The intelligent positioning device for processing winch parts according to claim 9, characterized in that: The laser scanning sensor (59) is fixedly connected to an end of the fixing rod (57) away from the second connecting block (48).
Citation Information
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