Bending press for KAB safety airbag shell cover plate
By designing a KAB airbag housing cover bending machine with a narrow-mouth side bending part and a straight-mouth side bending replacement part, combined with a displacement sensor and a curve guide plate, the problem of difficulty in accurately controlling bending force in traditional equipment is solved, the accuracy and stability of bending operation are achieved, and product safety and production efficiency are improved.
Patent Information
- Application Number
- CN202510518154.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-04-24
AI Technical Summary
When traditional equipment bending the KAB airbag shell, it is difficult to accurately control the action point and size of the bending force, causing the part of the shell to bear unnecessary pressure, which will then deform, affecting the normal ejection of the airbag and product safety.
A KAB airbag housing cover plate pressing machine is designed, adopting a structure of a narrow-mouth side bending part and a straight-mouth side bending replacement part. Combining a displacement sensor and a curve guide plate, it ensures the accuracy and stability of the bending operation and prevents unnecessary pressure from being received by the part of the housing except the bending part.
Accurate control of bending operation is achieved, preventing the shell from deforming, ensuring the normal ejection of the airbag, improving product safety, and reducing labor intensity and production costs.
Smart Images

Figure CN120038697A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile parts manufacturing, in particular to a KAB safety airbag housing cover plate bending machine. Background Art
[0002] In the field of automobile airbag production, there are a series of technical problems that need to be solved in the assembly process of KAB airbag housing and cover. These problems limit production efficiency, product quality and cost control. Traditional assembly equipment is often designed for a single product and lacks specialized parts that can be quickly replaced, making it difficult to adapt to the assembly needs of a variety of KAB airbags. Once the product model changes, the company may need to repurchase or modify the equipment, which not only costs a lot of money, but also causes production stagnation, affecting production progress and corporate benefits.
[0003] Some assembly equipment was designed without fully considering the operator's work convenience. For example, the height area for picking and placing parts was set unreasonably, and the operating space was narrow, which required workers to frequently bend, turn around, or perform unnatural movements when frequently picking and placing KAB airbag workpieces. This increased the workers' labor intensity, and long-term operation could easily cause physical fatigue and occupational diseases, while also reducing production efficiency.
[0004] During the assembly process of the KAB airbag housing and cover plate, strict requirements are placed on the bending operation of the housing. It is difficult for traditional equipment to accurately control the point and size of the bending force during bending, which can easily cause unnecessary pressure on parts of the housing other than the bending point, thereby causing deformation of the housing. The deformation of the housing may affect the normal ejection of the airbag, reduce product safety, and increase safety hazards. Therefore, a KAB airbag housing cover plate bending machine is proposed to solve the above-mentioned problems. Summary of the invention
[0005] 1. Technical issues to be resolved In view of the shortcomings of the prior art, the present invention provides a KAB airbag housing cover bending machine, which solves the problem that it is difficult for traditional equipment to accurately control the point and size of the bending force during bending, which easily causes the parts of the housing other than the bending point to be subjected to unnecessary pressure, thereby causing the housing to deform. The deformation of the housing may affect the normal popping out of the airbag and reduce the safety of the product.
[0006] (II) Technical solution To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a KAB airbag housing cover plate bending machine, comprising a main seat plate assembly, the main seat plate assembly is provided with a narrow side bending portion and a straight side bending replacement portion, the narrow side bending portion comprises a shield and a device base seat plate, the device base seat plate is installed on the top side of the main seat plate assembly, a cylinder rear support is installed between the shield and the device base seat plate, two main cylinders are symmetrically installed on the inner wall of the cylinder rear support, displacement sensors are installed on the sides of the two cylinder rear supports away from each other, a support seat plate is slidably connected to the bottom of the inner wall of the cylinder rear support, a bending support is installed on the top side of the support seat plate, cylinder piston rod joints are installed on the inner rod ends of the two main cylinders, and bending push plates are installed on the two cylinder piston rod joints The cam is provided with a plurality of support plates, the plurality of support plates are provided with a plurality of support plates, and the plurality of support plates are provided with a plurality of support plates.
[0007] Preferably, both of the two master cylinders are equipped with L-shaped front supports, and the bottoms of the two L-shaped front supports are threaded with height locking bolts. Both of the two L-shaped front supports are provided with curved guide plates, and each of the curved guide plates is equipped with guide bolts. Both of the L-shaped front supports are provided with guide holes corresponding to the guide bolts, and each of the guide bolts is slidably connected in the corresponding guide holes. The bottoms of the connecting ends of the two curved guide plates are in contact with the tops of the height locking bolts on the same side.
[0008] Preferably, there are two narrow-mouth side bending parts, and the device base seat plate of the other narrow-mouth side bending part is installed on the other side of the top of the main seat plate assembly, and the two narrow-mouth side bending parts are symmetrically arranged with each other.
[0009] Preferably, a straight-mouth side bending replacement part is provided on the other narrow-mouth side bending part, and the straight-mouth side bending replacement part includes a push plate replacement part corresponding to the bending push plate, an elbow seat replacement part corresponding to the elbow seat plate, an elbow replacement part corresponding to the bending head, a support seat replacement part corresponding to the support seat plate, a bending support replacement part corresponding to the bending support part and an L-shaped support replacement part corresponding to the L-shaped front support.
[0010] Preferably, a positioning portion is provided on the main seat plate assembly, and the positioning portion includes two support columns, the two support columns are installed on the top center line of the main seat plate assembly and are symmetrically arranged with each other, a linear guide pair is installed on the side of the two support columns close to each other, and a closing cover mounting seat plate is slidably connected to the two linear guide pairs, a closing cover driving mounting plate is installed on the top of the two support columns, a closing cover clamping cylinder is installed in the middle of the top of the closing cover driving mounting plate, the movable end of the closing cover clamping cylinder movably passes through the closing cover driving mounting plate and is installed with a closing cover clamping plate, four clamping adjustment columns are symmetrically installed on the bottom of the closing cover clamping plate, and the two ends of the closing cover clamping plate are respectively installed on the two closing cover mounting seat plates.
[0011] Preferably, a tooling part is provided on the linear guide pair, and the tooling part includes a positioning tooling base, and the positioning tooling base is installed between the mover ends of the two linear guide pairs, and the tops of both ends of the positioning tooling base are installed with fitting adjustment bolts corresponding to the clamping adjustment columns, and both ends of the positioning tooling base are installed with bracket adjustment seats, and roller brackets are installed on the two bracket adjustment seats, and tooling track wheels are installed at the ends of the two roller brackets.
[0012] Preferably, the tooling part is provided with an outer shell part, the outer shell part includes an airbag assembly shell, the airbag assembly shell is installed on a positioning tooling base, the outer wall of the airbag assembly shell is integrally provided with a supporting positioning surface, one side of the shell opening of the airbag assembly shell is integrally connected with an oblique side U-shaped flange, the other side of the shell opening of the airbag assembly shell is integrally connected with a straight side U-shaped flange, the oblique side U-shaped flange is provided with a corresponding number of plug-in grooves as the bending head, and the outer wall surface of each of the plug-in grooves is provided with a bending surface aligned with the bending head.
[0013] Preferably, the straight-mouth side U-shaped flange is provided with two plug-in slots of a number corresponding to the elbow replacement part, and the outer wall surface of each of the two plug-in slots is provided with a second bending surface aligned with the elbow replacement part.
[0014] Preferably, a cover portion is provided on the outer shell portion, and the cover portion includes an airbag assembly cover plate, and both sides of the bottom of the airbag assembly cover plate are respectively integrally connected with wedge-shaped pins of a corresponding number to the plug-in slot one and the plug-in slot two, and each of the wedge-shaped pins is respectively plugged into the corresponding plug-in slot one and the inner wall of the plug-in slot, and an airbag tear line is provided in the middle of the airbag assembly cover plate.
[0015] Preferably, a supporting portion is provided on the main seat plate assembly, and the supporting portion includes four linear bearings, the four linear bearings are through-installed in the middle of the top of the main seat plate assembly and are symmetrically arranged with each other, the inner walls of the four linear bearings are slidably connected with guide columns, the bottom ends of the two guide columns on the same side are installed with limit mounting plates, the top ends of the four guide columns are installed with lifting and positioning seat plates, the middle parts of the two limit mounting plates are threaded through limit adjustment bolts, the top ends of the two limit adjustment bolts abut against the bottom of the main seat plate assembly, four spring seats are installed in the middle of the top of the main seat plate assembly, and lifting springs are elastically connected between the four spring seats and the lifting and positioning seat plates.
[0016] (III) Beneficial effects Compared with the prior art, the present invention provides a KAB airbag housing cover bending machine, which has the following beneficial effects: 1. The KAB airbag housing cover bending machine adopts the structural design of narrow-mouth side bending part and straight-mouth side bending replacement part to ensure the accuracy and stability of the bending operation. The displacement sensor monitors the position of the bending head and the bending head replacement part in real time to accurately control the bending amount. The bending support part and the bending support replacement part bear the reaction force during bending, so that the bending force only interacts through the outside of the U-shaped flange, avoiding unnecessary pressure on the part of the housing other than the bending part, effectively preventing the deformation of the housing, ensuring the normal ejection of the airbag, and improving product safety.
[0017] 2. The KAB airbag housing cover plate bending machine adopts optimized operating convenience. The positioning part, tooling part and support part work together to optimize the operating experience. The positioning tooling base slides on the linear guide pair, and cooperates with the lifting spring to make the positioning tooling float up and down. When loading the workpiece, the positioning tooling is in a higher position under the action of the spring, which increases the space for picking and placing parts, reduces the frequency of unnatural movements such as bending and turning when workers pick up and place KAB airbag workpieces, reduces labor intensity, reduces the risk of occupational diseases, and improves production efficiency.
[0018] 3. The KAB airbag housing cover bending machine has a high degree of product applicability. The equipment is equipped with special parts that can be quickly replaced. That is, by replacing the straight-side bending replacement part and related quick-replacement parts, it can adapt to the assembly needs of various KAB airbags. This design allows enterprises to face different models of products without the need to re-purchase or large-scale transformation of equipment, thereby reducing equipment costs, avoiding production stagnation caused by product model changes, and effectively ensuring production progress and corporate benefits.
[0019] 4. The KAB airbag housing cover bending machine adopts curved guide plates, guide rail pairs and other structures to achieve component linkage and precise motion control, reducing the use of complex drive mechanisms and reducing the manufacturing cost of the equipment. At the same time, the high product applicability avoids repeated purchase and modification costs of equipment, and achieves effective cost control from many aspects. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a KAB airbag housing cover bending machine proposed by the present invention; Figure 2 A schematic diagram of the structure of a main seat plate assembly of a KAB airbag housing cover plate bending machine proposed by the present invention; Figure 3 A schematic diagram of the structure of a cover-closing and clamping plate of a KAB airbag housing cover plate bending machine proposed by the present invention; Figure 4 This is a schematic diagram of the structure of a positioning tool base of a KAB airbag housing cover bending machine proposed by the present invention; Figure 5 A schematic diagram of the lifting and positioning seat plate structure of a KAB airbag housing cover bending machine proposed by the present invention; Figure 6 A schematic diagram of the structure of the narrow side bending part of a KAB airbag housing cover bending machine proposed by the present invention; Figure 7 A side cross-sectional view of the narrow side bending portion of a KAB airbag housing cover bending machine proposed by the present invention; Figure 8 A schematic diagram of the structure of a straight side bending replacement part of a KAB airbag housing cover bending machine proposed by the present invention; Fig. 9 A connection diagram of an airbag assembly housing and an airbag assembly cover plate of a KAB airbag housing cover plate bending machine proposed by the present invention; Fig.10 A schematic diagram of the structure of the outer shell of a KAB airbag housing cover bending machine proposed by the present invention; Fig.11 A schematic diagram of the cover plate structure of a KAB airbag housing cover plate bending machine proposed by the present invention; Fig.12 The present invention provides a side sectional view of an airbag assembly housing of a KAB airbag housing cover plate bending machine.
[0021] In the figure: 1. Main seat plate assembly; 2. Positioning part; 21. Support column; 22. Linear guide pair; 23. Cover mounting seat plate; 24. Cover driving mounting plate; 25. Cover clamping cylinder; 26. Cover clamping plate; 27. Clamping adjustment column; 3. Tooling part; 31. Positioning tooling base; 32. Parts adjusting bolt; 33. Roller bracket; 34. Bracket adjustment seat; 35. Tooling track wheel; 4. Support part; 41. Linear bearing; 42. Guide column; 43. Limit mounting plate; 44. Lifting and positioning seat plate; 45. Limit adjustment bolt; 46. Spring seat; 47. Lifting spring; 5. Narrow side bending part; 51. Protective cover; 52. Device base seat plate; 53. Cylinder rear support; 54. Main cylinder; 55. Displacement sensor; 56. Support seat plate; 57. L-shaped front support; 58. Height locking bolt; 59. Curved guide To plate; 510, guide bolt; 511, bending support; 512, cylinder piston rod joint; 513, elbow seat plate; 514, bending head; 515, bending push plate; 516, lower guide rail pair; 517, upper guide rail pair; 518, support slide plate; 519, limit fixing seat; 520, movable seat plate; 521, compensation spring; 6, straight side bending replacement part; 61, push plate replacement; 62, elbow seat Replacement parts; 63. Elbow replacement parts; 64. Support seat replacement parts; 65. Bending support replacement parts; 66. L-shaped support replacement parts; 7. Outer shell; 71. Airbag assembly shell; 72. Support positioning surface; 73. U-shaped flange on the oblique side; 74. Plug-in groove one; 75. Bending surface one; 76. U-shaped flange on the straight side; 8. Cover plate part; 81. Airbag assembly cover plate; 82. Wedge-shaped pin; 83. Airbag tear line. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] See also Figure 1-12 The present invention provides a technical solution: a KAB airbag housing cover plate bending machine, comprising a main seat plate assembly 1, on which a narrow side bending portion 5 and a straight side bending replacement portion 6 are arranged, the narrow side bending portion 5 comprises a shield 51 and a device base seat plate 52, the device base seat plate 52 is installed on one side of the top of the main seat plate assembly 1, a cylinder rear support 53 is installed between the shield 51 and the device base seat plate 52, two main cylinders 54 are symmetrically installed on the inner wall of the cylinder rear support 53, displacement sensors 55 are installed on the sides of the two cylinder rear supports 53 away from each other, and a support seat plate 56 is slidably connected to the bottom of the inner wall of the cylinder rear support 53.
[0024] In the present invention, a bending support 511 is installed on one side of the top of the support seat plate 56, and cylinder piston rod joints 512 are installed at the inner rod ends of the two main cylinders 54. Bending push plates 515 are installed on the two cylinder piston rod joints 512, and elbow seat plates 513 are installed on the bending push plates 515. A bending head 514 is installed on the elbow seat plate 513. The bending support 511 and the bending head 514 are staggered. A lower guide pair 516 is installed between the device base seat plate 52 and the cylinder rear support 53, and an upper guide pair 517 is installed in the middle of the inner wall of the cylinder rear support 53. A support slide 518 is fixedly connected to the middle of the bottom, and the support seat plate 56 is slidably connected to the lower guide rail pair 516 and the upper guide rail pair 517 through the support slide 518. Limit fixing seats 519 are installed on both sides of the top of the device base seat plate 52. Support limit rods are fixedly connected to both sides of the top of the support seat plate 56. The support seat plate 56 is slidably connected to the two limit fixing seats 519 through the support limit rods. Moving seat plates 520 are installed on both sides of the support slide 518 at the bottom of the support seat plate 56, and compensation springs 521 are elastically connected between the two moving seat plates 520 and the two limit fixing seats 519 respectively.
[0025] An L-shaped front support 57 is installed on the two main cylinders 54, and the bottom of the two L-shaped front supports 57 is threadedly connected with a height locking bolt 58. The two L-shaped front supports 57 are provided with a curved guide plate 59, and each curved guide plate 59 is installed with a guide bolt 510. The two L-shaped front supports 57 are provided with guide holes corresponding to the guide bolts 510, and each guide bolt 510 is slidably connected in the corresponding guide hole. The bottom of the connecting end of the two curved guide plates 59 is in contact with the top of the height locking bolt 58 on the same side.
[0026] In this embodiment, there are two narrow-mouth side bending parts 5, and the device base seat plate 52 of the other narrow-mouth side bending part 5 is installed on the other side of the top of the main seat plate assembly 1, and the two narrow-mouth side bending parts 5 are symmetrically arranged with each other.
[0027] A straight-mouth side bending replacement part 6 is provided on the other narrow-mouth side bending part 5, and the straight-mouth side bending replacement part 6 includes a push plate replacement part 61 corresponding to the bending push plate 515, an elbow seat replacement part 62 corresponding to the elbow seat plate 513, an elbow replacement part 63 corresponding to the bending head 514, a support seat replacement part 64 corresponding to the support seat plate 56, a bending support replacement part 65 corresponding to the bending support part 511 and an L-shaped support replacement part 66 corresponding to the L-shaped front support 57.
[0028] It is worth noting that a positioning portion 2 is provided on the main seat plate assembly 1, and the positioning portion 2 includes two support columns 21, and the two support columns 21 are both installed on the top center line of the main seat plate assembly 1 and are symmetrically arranged with each other, and a linear guide pair 22 is installed on the side where the two support columns 21 are close to each other, and a closing cover mounting seat plate 23 is slidably connected on the two linear guide pairs 22, and a closing cover driving mounting plate 24 is installed on the top of the two support columns 21, and a closing cover clamping cylinder 25 is installed in the middle of the top of the closing cover driving mounting plate 24, and the movable end of the closing cover clamping cylinder 25 movably passes through the closing cover driving mounting plate 24 and is installed with a closing cover clamping plate 26, and four clamping adjustment columns 27 are symmetrically installed at the bottom of the closing cover clamping plate 26, and the two ends of the closing cover clamping plate 26 are respectively installed on the two closing cover mounting seat plates 23.
[0029] A tooling part 3 is provided on the linear guide pair 22, and the tooling part 3 includes a positioning tooling base 31. The positioning tooling base 31 is installed between the mover ends of the two linear guide pairs 22. The tops of both ends of the positioning tooling base 31 are installed with fitting adjustment bolts 32 corresponding to the clamping adjustment columns 27. Both ends of the positioning tooling base 31 are installed with bracket adjustment seats 34. Roller brackets 33 are installed on the two bracket adjustment seats 34, and tooling track wheels 35 are installed at the ends of the two roller brackets 33.
[0030] A support part 4 is provided on the main seat plate assembly 1, and the support part 4 includes four linear bearings 41. The four linear bearings 41 are installed in the middle of the top of the main seat plate assembly 1 and are symmetrically arranged with each other. The inner walls of the four linear bearings 41 are slidably connected with guide columns 42, and the bottom ends of the two guide columns 42 on the same side are installed with limit mounting plates 43. The tops of the four guide columns 42 are installed with lifting and positioning seat plates 44. The middle parts of the two limit mounting plates 43 are threaded with limit adjusting bolts 45, and the tops of the two limit adjusting bolts 45 are abutted against the bottom of the main seat plate assembly 1. Four spring seats 46 are installed in the middle of the top of the main seat plate assembly 1, and lifting springs 47 are elastically connected between the four spring seats 46 and the lifting and positioning seat plates 44.
[0031] It is worth mentioning that a shell part 7 is provided on the tooling part 3, and the shell part 7 includes an airbag assembly shell 71. The airbag assembly shell 71 is installed on the positioning tooling base 31, and the outer wall of the airbag assembly shell 71 is integrally provided with a supporting positioning surface 72, and one side of the shell opening of the airbag assembly shell 71 is integrally connected with a slanted side U-shaped flange 73, and the other side of the shell opening of the airbag assembly shell 71 is integrally connected with a straight side U-shaped flange 76, the slanted side U-shaped flange 73 is provided with a number of plug-in grooves 74 corresponding to the bending head 514, and the outer wall surface of each plug-in groove 74 is provided with a bending surface 75 aligned with the bending head 514, and the straight side U-shaped flange 76 is provided with a number of plug-in grooves 2 corresponding to the elbow replacement part 63, and the outer wall surface of each plug-in groove 2 is provided with a bending surface 2 aligned with the elbow replacement part 63.
[0032] A cover portion 8 is provided on the outer shell portion 7, and the cover portion 8 includes an airbag assembly cover 81. The bottom sides of the airbag assembly cover 81 are respectively connected with wedge-shaped pins 82 corresponding to the number of plug-in slots 1 74 and 2, each wedge-shaped pin 82 is respectively plugged into the corresponding plug-in slot 1 74 and the inner wall of the plug-in slot, and an airbag tear line 83 is provided in the middle of the airbag assembly cover 81.
[0033] Working principle: place the shell of the KAB airbag on the airbag assembly shell 71 of the tooling part 3, use the positioning tooling base 31 for preliminary positioning, start the closing and clamping cylinder 25, and its movable end pushes the closing and clamping plate 26 to move downward along the linear guide pair 22. The clamping adjustment column 27 at the bottom of the closing and clamping plate 26 cooperates with the closing adjustment bolts 32 at the top of the two ends of the positioning tooling base 31 to further adjust the clamping force and position of the workpiece to ensure the relative position of the shell and the cover plate during the closing process. At the same time, the tooling track wheel 35 descends synchronously with the positioning tooling base 31.
[0034] For the narrow side, during the downward movement of the closing and clamping plate 26, the tooling track wheel 35 contacts the curved guide plate 59 of the narrow side bending portion 5 and slides along its surface. As the tooling track wheel 35 rolls, the curved guide plate 59 slides in the guide hole of the L-shaped front support 57 through the guide bolt 510. At the same time, the height locking bolt 58 can adjust and lock the height of the curved guide plate 59 to meet the needs of different products. The outer wall of the airbag assembly shell 71 squeezes the bending support 511, and the support seat plate 56 slides along the lower guide rail pair 516 and the upper guide rail pair 517 through the supporting slide plate 518. In this process, the compensation spring 521 plays a role of buffering and fine-tuning to ensure that the bending support 511 is inserted into the inner side of the support positioning surface 72 of the adaptive airbag assembly shell 71 into the U-shaped flange 73 on the oblique side.
[0035] For the straight-mouth side, the straight-mouth side bending replacement part 6 can directly replace the corresponding parts through installation and disassembly, and is used to adapt to the straight-mouth side U-shaped flange 76 of the airbag assembly shell 71, and there is no need to install the curved guide plate 59 on the L-shaped support replacement part 66 on this side. Since the straight-mouth side U-shaped flange 76 opens vertically downward, when the shell moves downward as a whole with the closing action, the bending support replacement part 65 of the straight-mouth side bending replacement part 6 can be directly inserted into the inner side of the U-shaped mouth, and staggeredly fit the inner side surface of the support positioning surface 72 to form a support limiting effect. Other components of the straight-mouth side bending replacement part 6, such as the push plate replacement part 61, the elbow seat replacement part 62, the elbow replacement part 63, the support seat replacement part 64 and the L-shaped support replacement part 66, work in coordination with the corresponding components of the narrow-mouth side bending part 5 to ensure the smooth progress of the straight-mouth side bending operation.
[0036] When the bending support member 511 and the bending support replacement member 65 reach the inner side of the supporting surfaces on both sides of the shell respectively and fit together, the lifting spring 47 of the support part 4 is in a compressed state, providing power for the subsequent rise of the positioning tooling, and the main cylinder 54 is started. The piston rod of the main cylinder 54 pushes the bending push plate 515 through the cylinder piston rod joint 512. The bending push plate 515 drives the elbow seat plate 513 and the bending head 514 to move toward the bending surface 1 75 of the shell. At the same time, the elbow replacement member 63 on the straight mouth side also moves toward the bending surface 2 on the straight mouth side under the action of the corresponding driving mechanism. During the bending process, the displacement sensor 55 monitors the positions of the bending head 514 and the elbow replacement member 63 in real time to accurately control the bending amount. The bending support member 511 and the bending support replacement member 65 are subjected to reaction force during the bending process, so that the bending force only acts on each other through the outer side of the U-shaped flange, avoiding unnecessary pressure on the part of the shell other than the bending part, thereby ensuring that the shell is not deformed.
[0037] When the bending head 514 and the elbow replacement part 63 bend the outer bending surface 1 75 and the bending surface 2 of the plug-in slot 1 74 and the plug-in slot 2, the bending part tightly presses the corresponding wedge-shaped pin 82. After the assembly is completed, the main cylinder 54 and the closing cover clamping cylinder 25 retract, and under the action of the compensation spring 521 and the lifting spring 47, the support seat plate 56 and the positioning tool base 31 return to their initial positions respectively, the bending support part 511 and the bending support replacement part 65 are separated from the airbag assembly shell 71, and the closing cover clamping plate 26 rises. At this time, the KAB airbag shell cover plate assembly that has completed the bending assembly can be taken out, completing a working cycle.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A KAB airbag housing cover bending machine, comprising a main seat plate assembly (1), characterized in that: The main seat plate assembly (1) is provided with a narrow side bending portion (5) and a straight side bending replacement portion (6); the narrow side bending portion (5) comprises a shield (51) and a device base seat plate (52); the device base seat plate (52) is mounted on one side of the top of the main seat plate assembly (1); a cylinder rear support (53) is mounted between the shield (51) and the device base seat plate (52); two main cylinders (54) are symmetrically mounted on the inner wall of the cylinder rear support (53); and displacement sensors (55) are mounted on the sides of the two cylinder rear supports (53) that are away from each other. The bottom of the inner wall of the cylinder rear support (53) is slidably connected to a support seat plate (56), a bending support member (511) is installed on one side of the top of the support seat plate (56), the inner rod ends of the two main cylinders (54) are both installed with cylinder piston rod joints (512), the two cylinder piston rod joints (512) are installed with bending push plates (515), the bending push plates (515) are installed with an elbow seat plate (513), the elbow seat plate (513) is installed with a bending head (514), and the bending support member (511) and the bending head (514) are arranged alternately; A lower guide rail pair (516) is installed between the device base seat plate (52) and the cylinder rear support (53), an upper guide rail pair (517) is installed in the middle of the inner wall of the cylinder rear support (53), and a support slide plate (518) is fixedly connected to the middle of the top and the middle of the bottom of the support seat plate (56). The support seat plate (56) is slidably connected to the lower guide rail pair (516) and the upper guide rail pair (517) through the support slide plate (518). The top of the device base seat plate (52) is fixedly connected to the lower guide rail pair (516) and the upper guide rail pair (517). Limit fixing seats (519) are installed on both sides, support limit rods are fixedly connected to both sides of the top of the support seat plate (56), the support seat plate (56) is slidably connected to the two limit fixing seats (519) through the support limit rods, and movable seat plates (520) are installed on both sides of the support slide plate (518) at the bottom of the support seat plate (56), and compensation springs (521) are elastically connected between the two movable seat plates (520) and the two limit fixing seats (519).
2. A KAB airbag housing cover bending machine according to claim 1, characterized in that: The two master cylinders (54) are both mounted with an L-shaped front support (57), the bottoms of the two L-shaped front supports (57) are both threadedly connected with a height locking bolt (58), the two L-shaped front supports (57) are both provided with a curved guide plate (59), each of the curved guide plates (59) is mounted with a guide bolt (510), the two L-shaped front supports (57) are both provided with a guide hole corresponding to the guide bolt (510), each of the guide bolts (510) is slidably connected in the corresponding guide hole, and the bottoms of the connection ends of the two curved guide plates (59) are in contact with the top of the height locking bolt (58) on the same side.
3. A KAB airbag housing cover bending machine according to claim 2, characterized in that: There are two narrow-mouth side bending parts (5), and a device base seat plate (52) of another narrow-mouth side bending part (5) is installed on the other side of the top of the main seat plate assembly (1), and the two narrow-mouth side bending parts (5) are arranged symmetrically with each other.
4. A KAB airbag housing cover bending machine according to claim 3, characterized in that: A straight-mouth side bending replacement part (6) is provided on the other narrow-mouth side bending part (5), and the straight-mouth side bending replacement part (6) includes a push plate replacement part (61) corresponding to the bending push plate (515), an elbow seat replacement part (62) corresponding to the elbow seat plate (513), an elbow replacement part (63) corresponding to the bending head (514), a support seat replacement part (64) corresponding to the support seat plate (56), a bending support replacement part (65) corresponding to the bending support part (511), and an L-shaped support replacement part (66) corresponding to the L-shaped front support (57).
5. A KAB airbag housing cover bending machine according to claim 4, characterized in that: The main seat plate assembly (1) is provided with a positioning portion (2), the positioning portion (2) comprising two support columns (21), the two support columns (21) are both mounted on the top center line of the main seat plate assembly (1) and are symmetrically arranged with each other, a linear guide pair (22) is mounted on the side close to each other of the two support columns (21), and a closing cover mounting seat plate (23) is slidably connected to the two linear guide pairs (22), a closing cover drive mounting plate (24) is mounted on the top of the two support columns (21), a closing cover clamping cylinder (25) is mounted in the middle of the top of the closing cover drive mounting plate (24), the movable end of the closing cover clamping cylinder (25) movably penetrates the closing cover drive mounting plate (24) and is mounted with a closing cover clamping plate (26), four clamping adjustment columns (27) are symmetrically mounted on the bottom of the closing cover clamping plate (26), and the two ends of the closing cover clamping plate (26) are respectively mounted on the two closing cover mounting seat plates (23).
6. A KAB airbag housing cover bending machine according to claim 5, characterized in that: A tooling part (3) is provided on the linear guide pair (22), and the tooling part (3) includes a positioning tooling base (31). The positioning tooling base (31) is installed between the movable ends of the two linear guide pairs (22), and the tops of both ends of the positioning tooling base (31) are installed with fitting adjustment bolts (32) corresponding to the clamping adjustment columns (27), and both ends of the positioning tooling base (31) are installed with bracket adjustment seats (34), and the two bracket adjustment seats (34) are installed with roller brackets (33), and the ends of the two roller brackets (33) are installed with tooling track wheels (35).
7. A KAB airbag housing cover bending machine according to claim 6, characterized in that: The tooling part (3) is provided with a shell part (7), the shell part (7) comprising an airbag assembly shell (71), the airbag assembly shell (71) being mounted on a positioning tooling base (31), the outer wall of the airbag assembly shell (71) being integrally provided with a support positioning surface (72), one side of the shell opening of the airbag assembly shell (71) being integrally connected with an oblique side U-shaped flange (73), the other side of the shell opening of the airbag assembly shell (71) being integrally connected with a straight side U-shaped flange (76), the oblique side U-shaped flange (73) being provided with a number of plug-in slots (74) corresponding to the number of the bending heads (514), and the outer wall surface of each of the plug-in slots (74) being provided with a bending surface (75) aligned with the bending head (514).
8. A KAB airbag housing cover bending machine according to claim 7, characterized in that: The straight-mouth-side U-shaped flange (76) is provided with two insertion slots corresponding in number to the elbow replacement part (63), and the outer wall surface of each of the two insertion slots is provided with a second bending surface aligned with the elbow replacement part (63).
9. A KAB airbag housing cover bending machine according to claim 8, characterized in that: The shell portion (7) is provided with a cover portion (8), the cover portion (8) comprising an airbag assembly cover plate (81), the bottom sides of the airbag assembly cover plate (81) are respectively integrally connected with wedge-shaped pins (82) of a number corresponding to the first plug-in slot (74) and the second plug-in slot, each of the wedge-shaped pins (82) is respectively plugged into the corresponding first plug-in slot (74) and the inner wall of the plug-in slot, and an airbag tear line (83) is provided in the middle of the airbag assembly cover plate (81).
10. A KAB airbag housing cover bending machine according to claim 1, characterized in that: The main seat plate assembly (1) is provided with a support portion (4), the support portion (4) comprising four linear bearings (41), the four linear bearings (41) being installed through the middle of the top of the main seat plate assembly (1) and symmetrically arranged with each other, the inner walls of the four linear bearings (41) are slidably connected with guide columns (42), the bottom ends of the two guide columns (42) on the same side are installed with limit mounting plates (43), the top ends of the four guide columns (42) are installed with lifting and positioning seat plates (44), the middle parts of the two limit mounting plates (43) are threadedly penetrated with limit adjustment bolts (45), the top ends of the two limit adjustment bolts (45) are in contact with the bottom of the main seat plate assembly (1), and four spring seats (46) are installed in the middle of the top of the main seat plate assembly (1), and lifting springs (47) are elastically connected between the four spring seats (46) and the lifting and positioning seat plates (44).
Citation Information
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