Polymeric membrane composite integrated device

Abstract

The invention relates to the technical field of polymeric membrane bonding, in particular to a polymeric membrane composite integrated device which is characterized in that a clamping and conveying set is arranged between a first uncoiler and a second uncoiler, a sewing plate connecting machine is arranged behind the second uncoiler, a first tension machine is arranged behind the sewing plate connecting machine, and an inlet loop storage rack is arranged behind the first tension machine; a first deviation rectifying rack is connected above the inlet loop storage rack, a second tension machine is arranged below the deviation rectifying rack, a drying oven curing oven is arranged behind the second tension machine, an integral film frame deviation rectifying device is arranged below the drying oven curing oven, and the integral film frame deviation rectifying device is divided into a polymeric film high-temperature compounding device and a polymeric film low-temperature compounding device; the device has relatively high precision control, can accurately adjust parameters such as temperature, pressure and speed, and ensures the bonding quality; the production efficiency is improved, the automation degree is high, continuous operation can be achieved, and the production efficiency is improved; and energy-saving design is adopted, so that energy consumption and material waste are reduced.

Description

Technical Field

[0001] The invention relates to the technical field of polymer film bonding, and in particular to a polymer film composite integrated device. Background Art

[0002] The polymer film bonding integrated equipment is a special equipment used for bonding, compounding or encapsulating polymer film materials, and is widely used in packaging, electronics, medical, new energy and other fields. The equipment achieves efficient bonding of polymer film materials by precisely controlling parameters such as temperature, pressure, and time, ensuring the quality and performance of the product.

[0003] Integrated polymer film bonding equipment plays an important role in modern industrial production, and its performance directly affects product quality and production efficiency. However, the deviation correction effect of integrated polymer film bonding equipment is relatively poor. Summary of the invention

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A polymer film composite integrated device comprises a first uncoiler and a second uncoiler, the first uncoiler is arranged in front of the second uncoiler, a clamping group is arranged between the first uncoiler and the second uncoiler, a sewing plate splicing machine is arranged behind the second uncoiler, a first tensioning machine is arranged behind the sewing plate splicing machine, an inlet looper material rack is arranged behind the first tensioning machine, a first deviation correction machine rack is connected above the inlet looper material rack, a second tensioning machine is arranged below the deviation correction machine, an oven curing furnace is arranged behind the second tensioning machine, and the oven curing furnace An integral film frame correcting device is arranged below, and the integral film frame correcting device is divided into a polymer film high-temperature composite device and a polymer film low-temperature composite device. An air-cooling rack is arranged behind the integral film frame correcting device, a second correcting rack is arranged behind the air-cooling rack, a cold water roller group is arranged behind the second correcting rack, a third tensioning machine is arranged behind the cold water roller group, an export loop storage rack is arranged behind the third tensioning machine, a fourth tensioning machine is arranged behind the export loop storage rack, a cutting knife is arranged behind the fourth tensioning machine, and a winder is arranged behind the cutting knife.

[0006] Preferably: the inlet loop material storage rack is fixedly welded to the first deflection correcting frame, the inlet loop material storage rack is fixedly connected to the support frame, and the first deflection correcting frame, the second tension machine and the oven curing furnace are connected above the support frame.

[0007] Preferably: a plurality of cold water roller groups are arranged on the cold water roller support, the cold water roller groups are symmetrically distributed up and down, the cold water roller support is bolted to the plurality of cold water roller groups, and the cold water roller support is fixedly connected to the outlet looper storage rack.

[0008] Preferably: a plurality of sub-coolers are arranged on the air-cooling frame, two correcting rollers are arranged on the second correcting frame, and both the air-cooling frame and the second correcting frame are fixed on the ground.

[0009] Preferably: the polymer film high-temperature composite device comprises an oven outlet correction frame, the oven outlet correction frame is arranged at the rear of the oven curing furnace, an edge composite frame is arranged at the rear of the oven curing furnace, a polymer film frame No. 1 and a polymer film frame No. 2 are arranged below the edge composite frame, an edge composite frame is arranged below the oven outlet correction frame, a plurality of TPO composite groups are arranged inside the edge composite frame, the edge composite frame is cooperatively connected with the composite back film frame, a second film storage rack is arranged on the composite back film rack, and a motor is arranged above the second film storage rack.

[0010] Preferably: the multiple TPO composite group types include TPO composite group, PVDF composite group and PET composite group, the front end of the TPO composite group is provided with a composite back film frame, and the rear end of the TPO composite group is provided with a polymer film frame No. 1 and a polymer film frame No. 2.

[0011] Preferably: the oven outlet deviation correcting frame is bolted to the supporting frame, the edge composite frame is bolted to the supporting frame, and the polymer No. 1 film frame and the polymer No. 2 film frame are cooperatively connected.

[0012] Preferably: the polymer film low-temperature composite device comprises a TPO film placing rack and a polymer film placing rack, both of which are arranged below the third correcting rack, a first film storage rack is arranged on one side of the third correcting rack, the TPO film placing rack is connected to the first film storage rack, a polymer composite section is arranged at one end of the polymer film placing rack, a first cold water roller and a composite silicone roller are arranged inside the polymer composite section, the composite silicone roller is cooperatively connected with the heating roller, a composite low-temperature group is arranged behind the heating roller, a second cold water roller is arranged inside the low-temperature composite group, and an embossing group is arranged behind the composite low-temperature group.

[0013] Preferably: a plurality of embossing rollers are arranged inside the embossing group, a plurality of correcting rollers are arranged inside the third correcting frame, and the third correcting frame is fixedly connected to the integral film correcting device.

[0014] Preferably: the types of TPO film placing racks include TPO film placing racks, PVDF film placing racks and PET film placing racks, the TPO film placing racks are cooperatively connected with the first film storage rack, and the upper end of the first film storage rack is connected with the third deviation correcting rack.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The present invention has high precision control, and can accurately adjust parameters such as temperature, pressure, speed, etc. to ensure the bonding quality; it also improves production efficiency, has a high degree of automation, can operate continuously, and improves production efficiency; it is multifunctional and suitable for the bonding and compounding of various polymer film materials; it is environmentally friendly and energy-saving, adopts energy-saving design, and reduces energy consumption and material waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is an enlarged view of the first uncoiler (1);

[0018] Figure 2 It is an enlarged view of the inlet loop storage rack (6);

[0019] Figure 3 is an enlarged view of the oven curing furnace (9);

[0020] Figure 4 It is an enlarged view of a polymer membrane high temperature composite device (37);

[0021] Figure 5 is an enlarged view of a polymer membrane low temperature composite device (38);

[0022] Figure 6 is an enlarged view of an air-cooled rack (28);

[0023] Figure 7 is an enlarged view of the cooling water roller group (30);

[0024] Figure 8 It is an enlarged view of the coiler (35).

[0025] Figure numerals: 1. First unwinder; 2. Clamping group; 3. Second unwinder; 4. Seaming and splicing machine; 5. First tension machine; 6. Inlet loop storage rack; 7. First deviation correction rack; 8. Second tension machine; 9. Oven curing furnace; 10. Oven outlet deviation correction rack; 11. Composite back film rack; 12. Composite edge group; 13. TPO composite group; 14. Edge composite rack; 15. Polymer film rack No. 1; 16. Polymer film rack No. 2; 17. First film storage rack; 18. TPO film rack; 19. Overall film rack deviation correction device; 20. Polymer film rack; 21. Polymer film rack Molecular compound section; 22. First cold water roller; 23. Heating roller; 24. Composite silicone roller; 25. Composite low temperature group; 26. Second cold water roller; 27. Embossing group; 28. Air cooling rack; 29. ​​Second deviation correction rack; 30. Cold water roller group; 31. Third tension machine; 32. Export loop storage rack; 33. Fourth tension machine; 34. Cutting knife; 35. Winding machine; 36. Support rack; 37. High-temperature composite device of polymer film; 38. Low-temperature composite device of polymer film; 40. Second film storage rack; 41. Third deviation correction rack; 42. Cold water roller support; 43. Fourth deviation correction rack. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Embodiment 1, as Figure 1-8 As shown, a polymer film composite integrated device comprises a first uncoiler 1 and a second uncoiler 3, the first uncoiler 1 is arranged in front of the second uncoiler 2, a clamping group 2 is arranged between the first uncoiler 1 and the second uncoiler 3, a stitching machine 4 is arranged behind the second uncoiler 2, a first tension machine 5 is arranged behind the stitching machine 4, an inlet looper storage rack 6 is arranged behind the first tension machine 5, a first deviation correction rack 7 is connected above the inlet looper storage rack 6, a second tension machine 8 is arranged below the deviation correction rack 7, an oven curing furnace 9 is arranged behind the second tension machine 8, and an integral film frame correction rack 6 is arranged below the oven curing furnace 9. The deflection device 19, the overall film frame deflection correction device 19 is divided into a polymer film high-temperature composite device 37 and a polymer film low-temperature composite device 38, an air-cooling frame 28 is arranged behind the overall film frame deflection correction device 19, a second deflection correction frame 29 is arranged behind the air-cooling frame 28, a cold water roller group 30 is arranged behind the second deflection correction frame 29, a third tensioning machine 31 is arranged behind the cold water roller group 30, an outlet looper storage rack 32 is arranged behind the third tensioning machine 31, a fourth tensioning machine 33 is arranged behind the outlet looper storage rack 32, a cutting knife 34 is arranged behind the fourth tensioning machine 33, and a winder 35 is arranged behind the cutting knife 34.

[0028] A polymer film high-temperature composite device includes an oven outlet correcting frame 10, the oven outlet correcting frame 10 is arranged at the rear of an oven curing furnace 9, an edge composite frame 14 is arranged at the rear of the oven curing furnace 9, a polymer film frame No. 1 15 and a polymer film frame No. 2 16 are arranged below the edge composite frame 14, the edge composite frame 14 is arranged below the oven outlet correcting frame 10, a plurality of TPO composite groups 13 are arranged inside the edge composite frame 14, the edge composite frame 14 is cooperatively connected with a composite back film frame 11, a second film storage frame 40 is arranged on the composite back film frame 11, and a motor is arranged above the second film storage frame 40.

[0029] During operation, the composite board is corrected by the correcting rack 10 at the oven outlet and then transported to the composite edge group 12. The polymer film on the edge composite rack 14 composites 10 centimeters of the edge of the composite board, the films on the polymer film rack No. 1 15 and the polymer film rack No. 2 16 composite the remaining surface of the composite board, and the film on the composite back film rack 11 composites the back of the composite board.

[0030] A polymer film low-temperature composite device comprises a TPO film placing rack 18 and a polymer film placing rack 20. Both the TPO film placing rack 18 and the polymer film placing rack 20 are arranged below a third deviation correcting rack 41. A first film storage rack 17 is arranged on one side of the third deviation correcting rack 41. The TPO film placing rack 18 is connected to the first film storage rack 17. A polymer composite section 21 is arranged at one end of the polymer film placing rack 20. A first cold water roller 22 and a composite silicone roller 24 are arranged inside the polymer composite section 21. The composite silicone roller 24 is cooperatively connected with a heating roller 23. A composite low-temperature group 25 is arranged behind the heating roller 23. A second cold water roller 26 is arranged inside the low-temperature composite group 25. An embossing group 27 is arranged behind the composite low-temperature group 25.

[0031] During operation, the film on the TPO film placing rack 18 passes through the film storage rack 17, and then is corrected by the third correcting rack 41, and then passes through the composite low-temperature group 25 for low-temperature compounding of the composite board, passes through the second cold water roller 26, and enters the embossing group 27 for embossing. After embossing, it enters the air cooling rack 28 for air cooling, passes through the second correcting rack 29, and then passes through the cold water roller group 30, enters the exit loop storage rack 32, and then is trimmed by the cutter 34, and then is packaged by the winder 35.

[0032] Embodiment 2, as Figure 3 A polymer film high-temperature composite device includes an oven outlet correction frame 10, a fourth correction frame 43 is arranged in the oven curing furnace 9, the oven outlet correction frame 10 is arranged behind the oven curing furnace 9, an edge composite frame 14 is arranged behind the oven curing furnace 9, a polymer film frame 15 and a polymer film frame 16 are arranged below the edge composite frame 14, the oven outlet correction frame 10 is arranged below the oven outlet correction frame 10, a plurality of TPO composite groups 13 are arranged inside the edge composite frame 14, the edge composite frame 14 is connected with the composite back film frame 11, a second film storage frame 40 is arranged on the composite back film frame 11, and a motor is arranged above the second film storage frame 40.

[0033] The fourth correcting rack 43 adjusts the transport direction of the composite board in the oven curing furnace 9 to prevent the composite board from deviating in the oven curing furnace 9. The composite board is corrected again by the correcting rack 10 at the oven outlet to ensure that the composite board is accurately filmed and transported to the composite edge group 12. The polymer film on the edge composite rack 14 composites 10 centimeters of the edge of the composite board, the film of the polymer film rack No. 1 15 and the polymer film rack No. 2 16 composites the remaining surface of the composite board, and the film on the composite back film rack 11 composites the back of the composite board.

[0034] In the description of the present invention, it is necessary to understand that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0035] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polymer film composite integrated device, comprising a first uncoiler (1) and a second uncoiler (3), wherein the first uncoiler (1) is arranged in front of the second uncoiler (2), and characterized in that: A clamping group (2) is arranged between the first uncoiler (1) and the second uncoiler (3); a stitching machine (4) is arranged behind the second uncoiler (2); a first tension machine (5) is arranged behind the stitching machine (4); an inlet loop material storage rack (6) is arranged behind the first tension machine (5); the first deviation correction rack (7) is connected above the inlet loop material storage rack (6); a second tension machine (8) is arranged below the deviation correction rack (7); an oven curing furnace (9) is arranged behind the second tension machine (8); an integral film frame deviation correction device (19) is arranged below the oven curing furnace (9); the integral film frame deviation correction device (19) is divided into a polymer film high temperature composite Device (37) and polymer film low-temperature composite device (38), the integral film frame deviation correction device (19) is provided with an air-cooling frame (28) behind, the air-cooling frame (28) is provided with a second deviation correction frame (29) behind, the second deviation correction frame (29) is provided with a cold water roller group (30) behind, the cold water roller group (30) is provided with a third tension machine (31) behind, the third tension machine (31) is provided with an outlet loop storage rack (32) behind, the outlet loop storage rack (32) is provided with a fourth tension machine (33) behind, the fourth tension machine (33) is provided with a cutter (34) behind, and a coiler (35) is provided behind the cutter (34).

2. A polymer membrane composite integrated device according to claim 1, characterized in that: The inlet loop material storage rack (6) is fixedly welded to the first deviation correcting rack (7), and the inlet loop material storage rack (6) is fixedly connected to the support rack (36), and the first deviation correcting rack (7), the second tension machine (8) and the oven curing furnace (9) are connected above the support rack (36).

3. A polymer membrane composite integrated device according to claim 1, characterized in that: A plurality of cold water roller groups (30) are arranged on a cold water roller support (42), and the cold water roller groups (30) are symmetrically distributed up and down. The cold water roller support (42) is bolted to the plurality of cold water roller groups (30), and the cold water roller support (42) is fixedly connected to an outlet looper storage rack (32).

4. The polymer membrane composite integrated device according to claim 1, characterized in that: A plurality of sub-coolers are arranged on the air cooling frame (28), two deviation correcting rollers are arranged on the second deviation correcting frame (29), and both the air cooling frame (28) and the second deviation correcting frame (29) are fixed on the ground.

5. A polymer film high temperature composite device (37) according to claim 1, comprising an oven outlet correcting frame (10), the oven outlet correcting frame (10) being arranged behind the oven curing furnace (9), characterized in that: An edge composite frame (14) is arranged at the rear of the oven curing furnace (9), a polymer film frame No. 1 (15) and a polymer film frame No. 2 (16) are arranged below the edge composite frame (14), an edge composite frame (14) is arranged below the oven outlet deviation correction frame (10), a plurality of TPO composite groups (13) are arranged inside the edge composite frame (14), the edge composite frame (14) is connected with the composite back film frame (11), a second film storage frame (40) is arranged on the composite back film frame (11), and a motor is arranged above the second film storage frame (40).

6. A polymer film high temperature composite device according to claim 5, characterized in that: The multiple types of TPO composite groups (13) include TPO composite groups, PVDF composite groups and PET composite groups. The front end of the TPO composite group (13) is provided with a composite back film frame (11), and the rear end of the TPO composite group (13) is provided with a polymer film frame No. 1 (15) and a polymer film frame No. 2 (16).

7. A polymer film high temperature composite device according to claim 5, characterized in that: The oven outlet deviation correcting frame (10) is bolted to the supporting frame (36), the edge composite frame (14) is bolted to the supporting frame (36), and the polymer film frame No. 1 (15) and the polymer film frame No. 2 (16) are connected in a coordinated manner.

8. A polymer film low temperature composite device (38) as claimed in claim 1, comprising a TPO film placing frame (18) and a polymer film placing frame (20), characterized in that: The TPO film placing frame (18) and the polymer film placing frame (20) are both arranged below the third deflection correcting frame (41); a first film storage frame (17) is arranged on one side of the third deflection correcting frame (41); the TPO film placing frame (18) is connected to the first film storage frame (17); a polymer composite section (21) is arranged at one end of the polymer film placing frame (20); a first cold water roller (22) and a composite silicone roller (24) are arranged inside the polymer composite section (21); the composite silicone roller (24) is connected to the heating roller (23); a composite low-temperature group (25) is arranged behind the heating roller (23); a second cold water roller (26) is arranged inside the low-temperature composite group (25); and an embossing group (27) is arranged behind the composite low-temperature group (25).

9. A polymer film low temperature composite device according to claim 8, characterized in that: A plurality of embossing rollers are arranged inside the embossing group (27), a plurality of correcting rollers are arranged inside the third correcting frame (41), and the third correcting frame (41) is fixedly connected to the integral film correcting device (19).

10. A polymer film low temperature composite device according to claim 8, characterized in that: The types of TPO film placing racks (18) include TPO film placing racks, PVDF film placing racks and PET film placing racks. The TPO film placing racks (18) are connected to the first film storage rack (17). The upper end of the first film storage rack (17) is connected to the third deviation correction rack (41).

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