Automatic mixing type feed fermentation equipment and method
By adopting an automated multiple stirring structure in the feed fermentation equipment, the problem of uneven stirring in existing equipment is solved, uniform distribution and efficient fermentation of feed ingredients are achieved, and the modern animal husbandry needs for high-quality feed is met.
Patent Information
- Application Number
- CN202510172625.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-05-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing feed fermentation equipment has low degree of automation and simple mixing structure, which leads to uneven mixing of raw materials, affecting fermentation efficiency and feed quality.
An automatic mixing feed fermentation equipment is designed, including a fermentation tank, mixing tank and support rod. It adopts a combined structure of a primary mixing mechanism and a secondary mixing mechanism. Multiple stirring is achieved through partitioned and lifting mixing components to ensure uniform mixing of raw materials.
Through multiple stirring and uniform mixing, the distribution uniformity of feed ingredients is improved, the fermentation effect is enhanced, and the consistency and high quality of the feed quality after fermentation is ensured.
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Figure CN120041284A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of feed processing, and specifically to an automatic mixing type feed fermentation device and method. Background Art
[0002] In modern animal husbandry, the quality of feed plays a crucial role in the growth and development, health status, and breeding efficiency of livestock. Fermented feed has been increasingly widely used due to its advantages such as improving the nutritional value of feed, enhancing the digestion and absorption rate of animals, and strengthening animal immunity. During the feed production process, multiple raw materials (such as corn, soybean meal, wheat bran, etc.) usually need to be mixed with fermentation inoculants, water, etc. The physical properties and nutritional components of different raw materials vary greatly. If not stirred, it may lead to uneven distribution of raw materials, thereby affecting the production quality of feed.
[0003] However, there are many problems with the existing feed fermentation devices and methods. On the one hand, in the mixing process of traditional feed fermentation devices, most rely on manual or simple stirring devices, making it difficult to achieve uniform mixing of various raw materials. This results in uneven distribution of each component in the feed, affecting the consistency of the fermentation effect, and further causing uneven quality of the fermented feed, unable to meet the requirements of modern animal husbandry for high-quality feed. On the other hand, the existing fermentation devices have a low degree of automation, and the stirring structure is too simple, resulting in uneven stirring of raw materials, which has an adverse impact on the fermentation efficiency and feed quality.
[0004] Therefore, in view of the above situation, there is an urgent need to provide an automatic mixing type feed fermentation device and method to overcome the deficiencies in current practical applications. Summary of the Invention
[0005] The purpose of the present invention is to provide an automatic mixing type feed fermentation device and method, aiming to solve the problems in the above background art.
[0006] The present invention is implemented as follows. An automatic mixing type feed fermentation device includes:
[0007] A fermentation tank, a mixing tank, and a support rod. The mixing tank is arranged on the fermentation tank through the support rod, and a discharge pipe communicating with the fermentation tank is provided at the bottom of the mixing tank. Multiple feed pipes are provided at the top of the mixing tank;
[0008] A primary mixing mechanism for batch mixing of raw materials. The primary mixing mechanism includes a primary mixing cylinder fixedly installed in the mixing tank. Multiple premixing cavities communicating with the feed pipes are provided in the primary mixing cylinder, and a partitioned mixing component for reciprocally mixing the raw materials in the premixing cavities is also provided in the primary mixing cylinder;
[0009] And a secondary mixing mechanism for collecting and stirring the raw materials processed by the primary mixing mechanism. The secondary mixing mechanism includes a secondary mixing cylinder rotatably installed in the mixing tank. The bottom of the secondary mixing cylinder is of an open structure, and a feed port for communicating with the premixing chamber is opened at the top of the secondary mixing cylinder. A lifting mixing component is also arranged in the secondary mixing cylinder.
[0010] As a further scheme of the present invention: Two premixing chambers are opened in the primary mixing cylinder, and the bottom of the primary mixing cylinder is rotationally matched with the top of the secondary mixing cylinder.
[0011] As a further scheme of the present invention: The partitioned mixing component includes:
[0012] Installation cavities opened in the primary mixing cylinder. Two installation cavities are opened in the primary mixing cylinder, and both ends of each installation cavity are respectively communicated with the two premixing chambers;
[0013] A reciprocating frame slidably installed in the installation cavity. A power unit for driving the reciprocating frame to swing reciprocally around the central axis of the primary mixing cylinder is also arranged in the primary mixing cylinder;
[0014] A baffle slidably installed in the installation cavity. A spring for elastically supporting the baffle is also arranged in the installation cavity, and the surface of the baffle is flush with the inner wall of the premixing chamber. A receiving groove for receiving the reciprocating frame is also opened in the baffle;
[0015] And a stirring unit arranged in the reciprocating frame.
[0016] As a further scheme of the present invention: The power unit includes:
[0017] A first driving pipe rotatably installed in the primary mixing cylinder. A circular hole for the first driving pipe to penetrate is opened at the top of the mixing tank, and a driving module for driving the first driving pipe to rotate is also arranged at the top of the mixing tank;
[0018] A connecting column rotatably installed at the bottom of the reciprocating frame. A linkage square pipe is also fixedly installed on the connecting column, and one end of the linkage square pipe far from the connecting column is fixedly connected with the first driving pipe; a recess for accommodating the linkage square pipe is opened at the bottom of the primary mixing cylinder, so that the bottom of the linkage square pipe can be flush with the bottom of the primary mixing cylinder.
[0019] As a further scheme of the present invention: The stirring unit includes:
[0020] A second driving pipe rotatably installed in the reciprocating frame. A support pipe is also fixedly installed at the bottom of the second driving pipe, and multiple groups of retractable stirring members are arranged on the support pipe;
[0021] and a second motor fixedly installed in the reciprocating frame, the output shaft of the second motor is connected to the second drive pipe through a second linkage member.
[0022] As a further solution of the present invention: a cavity communicating with the second drive pipe is provided in the reciprocating frame, and the support pipe communicates with the cavity in the reciprocating frame through the second drive pipe. A first air guide channel communicating with the first drive pipe is provided in the linkage square pipe, and a second air guide channel is provided in the connecting column. The first air guide channel communicates with the cavity in the reciprocating frame through the second air guide channel. A conduit is rotatably installed on the first drive pipe. A fixing rod for fixing the conduit is provided on the feed pipe, and the conduit communicates with the first drive pipe.
[0023] As a further solution of the present invention: the retractable stirring member includes:
[0024] a strip-shaped airbag fixedly installed on the support pipe, and an air inlet communicating with the support pipe is provided at the end of the strip-shaped airbag;
[0025] a support seat fixedly installed on the support pipe, and the end of the support seat extends into the strip-shaped airbag;
[0026] a storage rod arranged in the strip-shaped airbag, the storage rod is rotatably connected to the support seat through a support shaft, and a torsion spring is further arranged between the storage rod and the support seat.
[0027] As a further solution of the present invention: the lifting and mixing assembly includes:
[0028] a lifting block slidably installed in the secondary mixing cylinder, and a telescopic member for driving the lifting block to move is arranged in the mixing tank;
[0029] a rotating plate rotatably installed on the lifting block, and a third motor for driving the rotating plate to rotate is arranged in the lifting block;
[0030] a telescopic transmission shaft, one end of the telescopic transmission shaft is fixedly connected to the rotating plate, the other end of the telescopic transmission shaft is rotatably connected to the inner top of the secondary mixing cylinder, and an opening for facilitating discharging is further provided on the side wall of the bottom of the secondary mixing cylinder;
[0031] and a telescopic mixing unit, the telescopic mixing unit includes an elastic telescopic rod, a support bar and a mixing plate. The elastic telescopic rod is rotatably installed on the inner top of the secondary mixing cylinder, and the elastic telescopic rod is connected to the telescopic transmission shaft through a first linkage member. The elastic telescopic rod is of a three-section structure. The support bar is fixedly installed on two sections of the elastic telescopic rod close to the top of the secondary mixing cylinder. The mixing plates are respectively fixedly installed on the support bar and the third section of the elastic telescopic rod, and there is a gap between the mixing plate on the support bar and the elastic telescopic rod.
[0032] As a further solution of the present invention: A rotating unit for driving the secondary mixing cylinder to rotate is further provided in the mixing tank. The rotating unit includes an external gear ring fixedly installed on the side wall of the secondary mixing cylinder. A first motor is further provided in the mixing tank, and a driving gear meshing with the external gear ring is fixedly installed on the output shaft of the first motor.
[0033] A feed fermentation method uses the automatic mixing type feed fermentation equipment as described above. This method includes the following steps:
[0034] Step 1: Use the feed pipe to batch add different raw materials into the premixing cavity and add a fermentation-promoting liquid; the fermentation-promoting liquid can be a fermentation inoculant or water.
[0035] Step 2: Start the partitioned mixing assembly to stir the raw materials in the premixing cavity so that the raw materials are mixed with the fermentation-promoting liquid. After the stirring is completed, rotate the secondary mixing cylinder so that the feed port is aligned with the premixing cavity, and discharge the raw materials in the premixing cavity into the secondary mixing cylinder.
[0036] Step 3: After the discharge is completed, the secondary mixing cylinder returns to its original position, add new raw materials into the premixing cavity, and repeat Step 2.
[0037] Step 4: Start the lifting mixing assembly to stir the various raw materials entering the secondary mixing cylinder. After the stirring is completed, use the discharge pipe to introduce the fully mixed raw materials into the fermentation tank for fermentation.
[0038] Compared with the prior art, the beneficial effects of the present invention are as follows: Use the feed pipe to batch add different raw materials into the premixing cavity and add a fermentation-promoting liquid; start the partitioned mixing assembly to stir the raw materials in the premixing cavity so that the raw materials are mixed with the fermentation-promoting liquid. After the stirring is completed, rotate the secondary mixing cylinder so that the feed port is aligned with the premixing cavity, and discharge the raw materials in the premixing cavity into the secondary mixing cylinder; after the discharge is completed, the secondary mixing cylinder returns to its original position, add new raw materials into the premixing cavity, and repeat the above steps; start the lifting mixing assembly to stir the various raw materials entering the secondary mixing cylinder. After the stirring is completed, use the discharge pipe to introduce the fully mixed raw materials into the fermentation tank for fermentation. The partitioned mixing assembly can further partition the raw materials in the premixing cavity and perform repeated stirring, thereby improving the mixing effect. The setting of multiple groups of premixing cavities can separately stir different raw materials, facilitating the full mixing of different raw materials with the fermentation-promoting liquid, and preventing the phenomenon that raw materials with different volumes are mixed simultaneously and are prone to uneven mixing of the raw materials and the fermentation-promoting liquid. The lifting mixing assembly can mix the fully mixed various raw materials together, thereby improving the mixing effect.
[0039] The present invention avoids the problem that the prior art easily leads to uneven distribution of components in the feed, affects the consistency of the fermentation effect, and further makes the quality of the fermented feed uneven and cannot meet the demand of modern animal husbandry for high-quality feed, through the coordinated arrangement of the primary mixing mechanism and the secondary mixing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0041] Figure 1 It is a structural schematic diagram of the present invention.
[0042] Figure 2 It is a schematic diagram of the internal structure of the mixing tank in the present invention.
[0043] Figure 3 It is a schematic diagram of the internal structure of the secondary mixing cylinder in the present invention.
[0044] Figure 4 It is a schematic structural diagram of the telescopic mixing unit in the present invention.
[0045] Figure 5 It is a structural schematic diagram of the primary mixing mechanism of the present invention when it is working.
[0046] Figure 6 It is a structural schematic diagram of the primary mixing mechanism of the present invention when it is not working.
[0047] Figure 7 for Figure 5 Schematic diagram of the structure viewed from above.
[0048] Figure 8 for Figure 7 Schematic diagram of the enlarged structure at point A in the middle.
[0049] Figure 9 It is a schematic diagram of the structure of the partitioned mixing component in the present invention.
[0050] Figure 10 It is a schematic diagram of the structure of the stirring unit in the present invention.
[0051] Figure 11 It is a schematic cross-sectional structural diagram of the retractable stirring element in the present invention.
[0052] In the accompanying drawings: 1 - fermentation tank, 2 - support rod, 3 - discharge pipe, 4 - mixing tank, 5 - feed pipe, 6 - drive pipe one, 7 - drive module, 8 - conduit, 9 - telescopic member, 10 - support shaft, 11 - secondary mixing cylinder, 12 - external gear ring, 13 - primary mixing cylinder, 14 - fixed rod, 15 - feed inlet, 16 - drive gear, 17 - motor one, 18 - linkage member one, 19 - lifting block, 20 - rotating plate, 21 - telescopic transmission shaft, 22 - elastic telescopic rod, 23 - support bar, 24 - stirring plate, 25 - support seat, 26 - premixing chamber, 27 - reciprocating frame, 28 - strip-shaped airbag, 29 - stop block, 30 - installation chamber, 31 - receiving groove, 32 - support pipe, 33 - linkage square pipe, 34 - connecting column, 35 - drive pipe two, 36 - linkage member two, 37 - motor two, 38 - storage rod, 39 - air inlet. Detailed implementation manners
[0053] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0054] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0055] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0056] The present invention will be further explained and described below in combination with specific implementation manners.
[0057] Please refer to Figures 1 - 11 , an automatic mixing type feed fermentation device and method provided by an embodiment of the present invention, the automatic mixing type feed fermentation device and method include:
[0058] A fermenter 1, a mixing tank 4, and a support rod 2. The mixing tank 4 is arranged on the fermenter 1 through the support rod 2, and a discharge pipe 3 communicating with the fermenter 1 is arranged at the bottom of the mixing tank 4. A plurality of feed pipes 5 are arranged at the top of the mixing tank 4;
[0059] A primary mixing mechanism for batch mixing of raw materials. The primary mixing mechanism includes a primary mixing cylinder 13 fixedly installed in the mixing tank 4. A plurality of premixing chambers 26 communicating with the feed pipes 5 are arranged in the primary mixing cylinder 13, and a partitioned mixing assembly for reciprocally mixing the raw materials in the premixing chambers 26 is further arranged in the primary mixing cylinder 13;
[0060] And a secondary mixing mechanism for aggregating and mixing the raw materials processed by the primary mixing mechanism. The secondary mixing mechanism includes a secondary mixing cylinder 11 rotatably installed in the mixing tank 4. The bottom of the secondary mixing cylinder 11 is of an open structure, and a feed port 15 communicating with the premixing chamber 26 is arranged at the top of the secondary mixing cylinder 11. A lifting mixing assembly is further arranged in the secondary mixing cylinder 11.
[0061] In an embodiment of the present invention, different raw materials are batch-added into the premixing chamber 26 through the feed pipes 5, and a fermentation-promoting liquid is added; the fermentation-promoting liquid can be a fermentation inoculant or water; the partitioned mixing assembly is started to mix the raw materials in the premixing chamber 26, so that the raw materials are mixed with the fermentation-promoting liquid. After the mixing is completed, the secondary mixing cylinder 11 is rotated to align the feed port 15 with the premixing chamber 26, and the raw materials in the premixing chamber 26 are discharged into the secondary mixing cylinder 11; after the discharge is completed, the secondary mixing cylinder 11 is reset, and new raw materials are added into the premixing chamber 26, and the above steps are repeated; the lifting mixing assembly is started to mix the various raw materials entering the secondary mixing cylinder 11. After the mixing is completed, the fully mixed raw materials are introduced into the fermenter 1 through the discharge pipe 3 for fermentation. The partitioned mixing assembly can further partition the raw materials in the premixing chamber 26 and perform repeated mixing, thereby improving the mixing effect. The arrangement of a plurality of premixing chambers 26 can separately mix different raw materials, facilitating the full mixing of different raw materials with the fermentation-promoting liquid, and preventing the phenomenon that the raw materials with different volumes are mixed simultaneously and easily result in uneven mixing of the raw materials and the fermentation-promoting liquid. The lifting mixing assembly can mix the various fully mixed raw materials together, thereby improving the mixing effect; the fermenter 1 can adopt the existing publicly known technology; compared with the prior art, through the combined setting of the primary mixing mechanism and the secondary mixing mechanism, the present invention avoids the problem that in the prior art, the uneven distribution of each component in the feed easily affects the consistency of the fermentation effect, and further causes the uneven quality of the fermented feed, which cannot meet the requirements of modern animal husbandry for high-quality feed.
[0062] In one embodiment of the present invention, refer to Figures 1 - 11 , two premixing chambers 26 are provided in the primary mixing cylinder 13, and the bottom of the primary mixing cylinder 13 is rotatably fitted with the top of the secondary mixing cylinder 11;
[0063] The partitioned mixing assembly includes:
[0064] Installation cavities 30 provided in the primary mixing cylinder 13, two installation cavities 30 are provided in the primary mixing cylinder 13, and both ends of each installation cavity 30 are respectively communicated with the two premixing chambers 26;
[0065] A reciprocating frame 27 slidably installed in the installation cavity 30, and a power unit for driving the reciprocating frame 27 to swing reciprocally around the central axis of the primary mixing cylinder 13 is further provided in the primary mixing cylinder 13;
[0066] A stopper 29 slidably installed in the installation cavity 30, a spring for elastically supporting the stopper 29 is further provided in the installation cavity 30, and the surface of the stopper 29 is flush with the inner wall of the premixing chamber 26. A receiving groove 31 for receiving the reciprocating frame 27 is further opened in the stopper 29;
[0067] And a stirring unit provided in the reciprocating frame 27;
[0068] The power unit includes:
[0069] A first driving pipe 6 rotatably installed in the primary mixing cylinder 13, a circular hole for the first driving pipe 6 to penetrate is provided at the top of the mixing tank 4, and a driving module 7 for driving the first driving pipe 6 to rotate is further provided at the top of the mixing tank 4; wherein the driving module 7 can adopt a driving motor and a gear transmission structure, which will not be elaborated here;
[0070] A connecting column 34 rotatably installed at the bottom of the reciprocating frame 27, a linkage square pipe 33 is fixedly installed on the connecting column 34, and one end of the linkage square pipe 33 away from the connecting column 34 is fixedly connected to the first driving pipe 6; wherein a recessed portion for receiving the linkage square pipe 33 is provided at the bottom of the primary mixing cylinder 13, so that the bottom of the linkage square pipe 33 can be flush with the bottom of the primary mixing cylinder 13;
[0071] The stirring unit includes:
[0072] A second driving pipe 35 rotatably installed in the reciprocating frame 27, a support pipe 32 is fixedly installed at the bottom of the second driving pipe 35, and multiple groups of retractable stirring members are provided on the support pipe 32;
[0073] and a second motor 37 fixedly installed in the reciprocating frame 27, the output shaft of the second motor 37 is connected to the second drive tube 35 through a second linkage member 36; the second linkage member 36 can adopt a combined structure of a pulley and a transmission belt. Since the reciprocating frame 27 is an arc-shaped structure, guide wheels for limiting and guiding the transmission belt are provided in the reciprocating frame 27;
[0074] A cavity communicating with the second drive tube 35 is formed in the reciprocating frame 27, and the support tube 32 communicates with the cavity in the reciprocating frame 27 through the second drive tube 35. A first air guide channel communicating with the first drive tube 6 is formed in the linkage square tube 33, and a second air guide channel is formed in the connecting column 34. The first air guide channel communicates with the cavity in the reciprocating frame 27 through the second air guide channel. A conduit 8 is rotatably installed on the first drive tube 6. A fixing rod 14 for fixing the conduit 8 is provided on the feed pipe 5, and the conduit 8 communicates with the first drive tube 6; during use, the conduit 8 is communicated with an external air source;
[0075] The retractable stirring member includes:
[0076] A strip-shaped airbag 28 fixedly installed on the support tube 32, and an air inlet 39 communicating with the support tube 32 is formed at the end of the strip-shaped airbag 28;
[0077] A support seat 25 fixedly installed on the support tube 32, and the end of the support seat 25 extends into the strip-shaped airbag 28;
[0078] A storage rod 38 arranged in the strip-shaped airbag 28, the storage rod 38 is rotatably connected to the support seat 25 through a support shaft 10, and a torsion spring is further arranged between the storage rod 38 and the support seat 25; the torsion spring can be used to make the storage rod 38 rotate upward or downward along the length direction of the support tube 32 when the strip-shaped airbag 28 is not filled with gas, so that the storage rod 38 can drive the strip-shaped airbag 28 to fit on the surface of the support tube 32 for convenient storage. A limiting structure can also be arranged in the support seat 25 to make the storage rod 38 only able to rotate to a position perpendicular to the support tube 32.
[0079] In this embodiment, after the raw materials enter the premixing chamber 26, the driving module 7 drives the first driving pipe 6 to move forward and backward alternately. Through the cooperative setting of the first driving pipe 6, the linkage square pipe 33 and the connecting column 34, the reciprocating frame 27 can be driven to reciprocate around the first driving pipe 6, and the gas can be introduced into the support pipe 32 through the first driving pipe 6, the linkage square pipe 33, the connecting column 34, the reciprocating frame 27 and the second driving pipe 35. After the gas in the support pipe 32 enters the strip-shaped airbag 28 through the air inlet 39, the strip-shaped airbag 28 will start to expand, and then the strip-shaped airbag 28 will drive the receiving rod 38 to deflect upward or downward, so that the strip-shaped airbag 28 is perpendicular to the support pipe 32, and in cooperation with the reciprocating frame 27 driving the support pipe 32 to reciprocate in the premixing chamber 26 (when reciprocating, the strip-shaped airbag 28 does not collide with the inner wall of the premixing chamber 26), the stirring of the materials in the premixing chamber 26 is realized, and in cooperation with the second motor 37 and the second linkage 36, the second driving pipe 35 can be driven to rotate, so that the support pipe 32 drives the strip-shaped airbag 28 to rotate, further improving the stirring effect. When the end of the reciprocating frame 27 hits the stop block 29, the stop block 29 will contract a certain distance into the installation cavity 30, which is convenient for expanding the stirring range of the strip-shaped airbag 28 and avoiding stirring dead corners. The reciprocating frame 27 can also play a certain role in separating, further enabling the raw materials to be fully mixed with the fermentation-promoting liquid. When feeding, the gas in the strip-shaped airbag 28 is pumped out, which is convenient for the reciprocating frame 27 to drive the strip-shaped airbag 28 to be received into the installation cavity 30 to prevent interfering with the materials entering the premixing chamber 26.
[0080] In an embodiment of the present invention, please refer to Figures 1 - 11 , the lifting and mixing assembly includes:
[0081] A lifting block 19 slidably installed in the secondary mixing cylinder 11, and a telescopic member 9 for driving the lifting block 19 to move is arranged in the mixing tank 4;
[0082] A rotating plate 20 rotatably installed on the lifting block 19, and a third motor for driving the rotating plate 20 to rotate is arranged in the lifting block 19;
[0083] A telescopic transmission shaft 21, one end of the telescopic transmission shaft 21 is fixedly connected to the rotating plate 20, the other end of the telescopic transmission shaft 21 is rotatably connected to the inner top of the secondary mixing cylinder 11, and an opening for facilitating discharging is further arranged on the side wall of the bottom of the secondary mixing cylinder 11;
[0084] and a telescopic mixing unit, the telescopic mixing unit includes an elastic telescopic rod 22, a support bar 23 and a mixing plate 24. The elastic telescopic rod 22 is rotatably installed at the inner top of the secondary mixing cylinder 11, and the elastic telescopic rod 22 is connected to the telescopic transmission shaft 21 through a first linkage 18. The elastic telescopic rod 22 is of a three-section structure. The support bar 23 is fixedly installed on two sections of the elastic telescopic rod 22 close to the top of the secondary mixing cylinder 11. The mixing plates 24 are respectively fixedly installed on the support bar 23 and the third section of the elastic telescopic rod 22, and there is a gap between the mixing plate 24 on the support bar 23 and the elastic telescopic rod 22. Among them, the first linkage 18 adopts a combined structure of a belt pulley and a transmission belt;
[0085] A rotating unit for driving the secondary mixing cylinder 11 to rotate is further arranged in the mixing tank 4. The rotating unit includes an external gear ring 12 fixedly installed on the side wall of the secondary mixing cylinder 11. A first motor 17 is further arranged in the mixing tank 4, and a driving gear 16 meshing with the external gear ring 12 is fixedly installed on the output shaft of the first motor 17.
[0086] In this embodiment, the telescopic member 9 can drive the lifting block 19 to move up and down. The lifting block 19 can drive the rotating plate 20 to move synchronously. When there is less raw material between the secondary mixing cylinder 11 and the rotating plate 20, the telescopic member 9 can move the lifting block 19 upward to compress the mixing space and improve the mixing effect. When the raw material gradually increases, the telescopic member 9 will drive the lifting block 19 to gradually descend to facilitate improving the mixing effect. When the surface of the rotating plate 20 moves to below the opening of the secondary mixing cylinder 11, it is convenient to discharge the mixed material in the secondary mixing cylinder 11. The third motor can drive the rotating plate 20 to rotate. The rotating plate 20 drives the telescopic transmission shaft 21 to rotate, and cooperates with the first linkage 18 to drive the elastic telescopic rod 22 to rotate, so that the mixing plate 24 stirs the raw material. Multiple groups of strip-shaped through holes can be opened on the mixing plate 24 to facilitate improving the turbulence effect. The first motor 17 can drive the secondary mixing cylinder 11 to rotate through the cooperation of the driving gear 16 and the external gear ring 12, so as to facilitate adjusting the position of the feed inlet 15.
[0087] Please refer to Figures 1 - 11 , a feed fermentation method provided by an embodiment of the present invention, using the automatic mixing type feed fermentation equipment as described above. The method includes the following steps:
[0088] Step 1: Use the feed pipe 5 to add different raw materials to the premixing chamber 26 in batches and add a fermentation-promoting liquid. The fermentation-promoting liquid can be a fermentation agent or water;
[0089] Step 2: Start the split-type mixing component to stir the raw materials in the premixing chamber 26, so that the raw materials are mixed with the fermentation-promoting liquid. After the stirring is completed, rotate the secondary mixing cylinder 11 to align the feed inlet 15 with the premixing chamber 26, and discharge the raw materials in the premixing chamber 26 into the secondary mixing cylinder 11;
[0090] Step 3: After the discharge is completed, the secondary mixing cylinder 11 is reset, and new raw materials are added to the premixing chamber 26, and Step 2 is repeated;
[0091] Step 4: Start the lifting-type mixing component to stir the various raw materials entering the secondary mixing cylinder 11. After the stirring is completed, use the discharge pipe 3 to introduce the fully mixed raw materials into the fermentation tank 1 for fermentation.
[0092] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An automatic mixing feed fermentation equipment, comprising a fermentation tank, a mixing tank and a support rod, wherein the mixing tank is arranged on the fermentation tank through the support rod, and a discharge pipe connected to the fermentation tank is arranged at the bottom of the mixing tank, and a plurality of feeding pipes are arranged at the top of the mixing tank, characterized in that: Also includes: A primary mixing mechanism for mixing raw materials in batches, the primary mixing mechanism comprising a primary mixing barrel fixedly installed in a mixing tank, the primary mixing barrel having multiple groups of premixing chambers connected to a feed pipe, and a partitioned mixing assembly for reciprocatingly mixing the raw materials in the premixing chambers; And a secondary mixing mechanism for collecting and stirring the raw materials processed by the primary mixing mechanism, the secondary mixing mechanism includes a secondary mixing barrel rotatably installed in the mixing tank, the bottom of the secondary mixing barrel is an open structure, and the top of the secondary mixing barrel is provided with a feed port for communicating with the premixing chamber, and a lifting mixing component is also arranged in the secondary mixing barrel.
2. The automatic mixing feed fermentation equipment according to claim 1, characterized in that: Two premixing chambers are provided in the primary mixing cylinder, and the bottom of the primary mixing cylinder is rotatably matched with the top of the secondary mixing cylinder.
3. The automatic mixing feed fermentation equipment according to claim 2, characterized in that: The partitioned mixing component comprises: An installation cavity is provided in the primary mixing cylinder, wherein two installation cavities are provided in the primary mixing cylinder, and both ends of each installation cavity are respectively connected with the two premixing cavities; A reciprocating frame is slidably mounted in the mounting cavity, and a power unit is also provided in the primary mixing barrel for driving the reciprocating frame to swing back and forth around the central axis of the primary mixing barrel; A stopper slidably mounted in the mounting cavity, wherein a spring for elastically supporting the stopper is also arranged in the mounting cavity, and the surface of the stopper is flush with the inner wall of the premix cavity, and a receiving groove for receiving the reciprocating frame is also provided in the stopper; and a stirring unit arranged in the reciprocating frame.
4. The automatic mixing feed fermentation equipment according to claim 3, characterized in that: The power unit comprises: A driving tube 1 is rotatably installed in the primary mixing cylinder, a round hole for the driving tube 1 to pass through is provided on the top of the mixing tank, and a driving module for driving the driving tube 1 to rotate is also provided on the top of the mixing tank; A connecting column is rotatably installed at the bottom of the reciprocating frame, and a linkage square tube is fixedly installed on the connecting column, and one end of the linkage square tube away from the connecting column is fixedly connected to a driving tube; a recessed portion for accommodating the linkage square tube is provided at the bottom of the primary mixing barrel, so that the bottom of the linkage square tube can be flush with the bottom of the primary mixing barrel.
5. The automatic mixing feed fermentation equipment according to claim 3, characterized in that: The stirring unit comprises: A second driving tube is rotatably mounted in the reciprocating frame, a supporting tube is fixedly mounted on the bottom of the second driving tube, and a plurality of groups of retractable stirring elements are arranged on the supporting tube; And a second motor is fixedly installed in the reciprocating frame, and the output shaft of the second motor is connected to the second driving pipe through a second linkage member.
6. The automatic mixing feed fermentation equipment according to claim 5, characterized in that: A cavity connected to the second driving tube is provided in the reciprocating frame, and the support tube is connected to the cavity in the reciprocating frame through the second driving tube. An air guide channel 1 connected to the first driving tube is provided in the linkage square tube, and an air guide channel 2 is provided in the connecting column. The first air guide channel is connected to the cavity in the reciprocating frame through the second air guide channel. A catheter is also rotatably mounted on the first driving tube. A fixing rod for fixing the catheter is provided on the feed tube, and the catheter is connected to the first driving tube.
7. The automatic mixing feed fermentation equipment according to claim 6, characterized in that: The retractable stirring member comprises: A strip-shaped airbag fixedly mounted on the support tube, wherein an air inlet communicating with the support tube is provided at the end of the strip-shaped airbag; A support seat fixedly mounted on the support tube, wherein the end of the support seat extends into the strip-shaped airbag; A storage rod is arranged in the strip-shaped airbag, the storage rod and the support seat are rotationally connected through a support shaft, and a torsion spring is also arranged between the storage rod and the support seat.
8. The automatic mixing feed fermentation equipment according to claim 1, characterized in that: The lifting type mixing component comprises: A lifting block is slidably mounted in the secondary mixing cylinder, wherein a telescopic member is provided in the mixing tank for driving the lifting block to move; Rotating a rotating plate mounted on the lifting block, wherein the lifting block is provided with a motor 3 for driving the rotating plate to rotate; A telescopic transmission shaft, one end of which is fixedly connected to the rotating plate, and the other end of which is rotatably connected to the inner top of the secondary mixing barrel, and an opening for discharging materials is also provided on the side wall at the bottom of the secondary mixing barrel; And a telescopic mixing unit, the telescopic mixing unit includes an elastic telescopic rod, a support bar and a stirring plate, the elastic telescopic rod is rotatably installed on the inner top of the secondary mixing barrel, and the elastic telescopic rod is connected to the telescopic transmission shaft through a linkage, the elastic telescopic rod is a three-section structure, the support bar is fixedly installed on the two sections of the elastic telescopic rod close to the top of the secondary mixing barrel, the stirring plate is fixedly installed on the support bar and the third section of the elastic telescopic rod respectively, and there is a gap between the stirring plate on the support bar and the elastic telescopic rod.
9. The automatic mixing feed fermentation equipment according to claim 8, characterized in that: The mixing tank is also provided with a rotating unit for driving the secondary mixing barrel to rotate, and the rotating unit includes an outer gear ring fixedly mounted on the side wall of the secondary mixing barrel. The mixing tank is also provided with a motor 1, and a driving gear meshing with the outer gear ring is fixedly mounted on the output shaft of the motor 1.
10. A feed fermentation method, characterized in that: Using the automatic mixing feed fermentation equipment according to any one of claims 1 to 9, the method comprises the following steps: Step 1: using a feed pipe to add different raw materials into the premix chamber in batches, and adding a fermentation-promoting liquid; wherein the fermentation-promoting liquid can be a fermentation agent or water; Step 2: Start the separated mixing component to stir the raw materials in the premixing chamber so that the raw materials are mixed with the fermentation-promoting liquid. After the stirring is completed, rotate the secondary mixing barrel so that the feed port is aligned with the premixing chamber, and discharge the raw materials in the premixing chamber into the secondary mixing barrel; Step 3: After the discharge is completed, the secondary mixing cylinder is reset, and new raw materials are added to the premix chamber, and step 2 is repeated; Step 4: Start the lifting mixing component to mix the various raw materials entering the secondary mixing barrel. After the mixing is completed, use the discharge pipe to introduce the fully mixed raw materials into the fermentation tank for fermentation.