Autoclaving device and method for realizing autoclaving of irradiation monitoring pipe
By designing an autoclave device including a high-pressure chamber, a high-temperature chamber and an automated control system, the problem of low autoclave reliability under high-temperature and high-pressure conditions in the prior art is solved, and helium and water autoclave of small sealed container products is realized, and batch operation is supported.
Patent Information
- Application Number
- CN202510150773.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-05-27
AI Technical Summary
The existing autoclave method and device have low reliability under high temperature and high pressure conditions, and it is impossible to realize helium vapor and water vapor pressure of small sealed container products, and it is impossible to perform batch autoclave operation.
An autoclave device including a high-pressure chamber, a high-temperature chamber, a pressure detection assembly, a temperature detection assembly, a gas medium supply assembly, a liquid medium supply assembly and a control assembly is designed to realize automatic insulation and pressure at high temperature and high pressure through an automated control system.
It improves the reliability of the autoclave device, can realize helium vapor and water vapor pressure of small sealed container products, and supports batch autoclave operation.
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Figure CN120048563A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of autoclaving of irradiation surveillance tubes, and specifically, to an autoclaving device and method for realizing autoclaving of irradiation surveillance tubes. Background Art
[0002] The irradiation surveillance tube of a reactor pressure vessel needs to be autoclaved under the working conditions of 300°C high temperature and 25 MPa high pressure, so that the semi-tank shell of the irradiation surveillance tube is closely attached to the internal components. However, the existing autoclaving methods and devices have low reliability, cannot realize helium autoclaving and steam autoclaving of small sealed container products, and cannot perform batch autoclaving operations.
[0003] The method and device of the present invention are used to achieve the purpose of autoclaving of the above-mentioned irradiation surveillance tube products with helium medium and water medium. Summary of the Invention
[0004] Aiming at the defects in the prior art, the purpose of the present invention is to provide an autoclaving device and method for realizing autoclaving of irradiation surveillance tubes.
[0005] An autoclaving device for realizing autoclaving of irradiation surveillance tubes according to the present invention includes: a high-pressure chamber, a high-temperature chamber, a pressure detection component, a temperature detection component, a gas medium supply component, a liquid medium supply component, and a control component;
[0006] The high-pressure chamber is used to place the irradiation surveillance tube, and the high-pressure chamber is arranged inside the high-temperature chamber; a medium channel, a temperature detection channel, and a pressure detection channel are arranged on the high-pressure chamber;
[0007] The pressure detection component is connected to the pressure detection channel, the temperature detection component is connected to the temperature detection channel, and the pressure detection component and the temperature detection component are connected to the control component;
[0008] The gas medium supply component and the liquid medium supply component can be connected to the medium channel.
[0009] Preferably, the temperature detection component includes a temperature sensor and a temperature digital display;
[0010] The temperature sensor is connected to the temperature detection channel, the temperature digital display is connected to the temperature sensor, and the control component is connected to the temperature digital display.
[0011] Preferably, the pressure detection component includes a pressure sensor and a pressure digital display;
[0012] The pressure sensor is connected to the pressure detection channel, the pressure digital display is connected to the pressure sensor, and the control component is connected to the pressure digital display.
[0013] Preferably, a first manual pressure relief valve and a safety valve are provided between the pressure sensor and the pressure detection channel.
[0014] Preferably, the gas medium supply assembly includes: a gas storage tank, a gas pump, and a solenoid valve;
[0015] The gas storage tank is connected to the first connection port of the gas pump, and the second connection port of the gas pump can be connected to the medium channel;
[0016] The solenoid valve is connected to the control assembly. The first connection port of the solenoid valve is connected to one end of a first gas switch, and the other end of the first gas switch is respectively connected to one end of a second gas switch and the third connection port of the gas pump;
[0017] The other end of the second gas switch is respectively connected to a first pre-inflation inlet and the second connection port of the solenoid valve.
[0018] Preferably, a first stop valve, a first pipeline check valve, a first pressure gauge, and a second manual pressure relief valve are provided between the second connection port of the gas pump and the medium channel;
[0019] A second stop valve and a second pressure gauge are provided between the first connection port of the gas storage tank and the gas pump.
[0020] Preferably, an air pressure gauge, a first pressure reducing valve, and a first air filter regulator are provided between the second gas switch and the first pre-inflation inlet.
[0021] Preferably, the liquid medium supply assembly includes: a liquid storage tank, a liquid pump, and a proportional valve;
[0022] The liquid storage tank is connected to the first connection port of the liquid pump, and the second connection port of the liquid pump can be connected to the medium channel;
[0023] The proportional valve is connected to the control assembly. The first connection port of the proportional valve is connected to one end of a first liquid switch, and the other end of the first liquid switch is respectively connected to one end of a second liquid switch and the third connection port of the liquid pump;
[0024] The other end of the second liquid switch is respectively connected to a second pre-inflation inlet and the second connection port of the proportional valve.
[0025] Preferably, a third stop valve, a second pipeline check valve, a third pressure gauge, and a third manual pressure relief valve are provided between the second connection port of the liquid pump and the medium channel;
[0026] A fourth stop valve is provided between the first connection port of the liquid storage tank and the liquid pump;
[0027] A liquid pressure gauge, a second pressure reducing valve and a second air double unit are provided between the second liquid switch and the second pre-aeration inlet.
[0028] The present invention also provides an autoclaving method for realizing autoclaving of an irradiation supervision tube, including:
[0029] The gas autoclaving method specifically includes the following steps:
[0030] Step a1: Install the irradiation supervision tube into the high-pressure chamber, and then install the high-pressure chamber into the high-temperature chamber;
[0031] Step a2: Empty the high-pressure chamber;
[0032] Step a3: Fill the high-pressure chamber with high-pressure helium gas;
[0033] Step a4: Raise the temperature of the high-temperature chamber;
[0034] Step a5: Automatically keep the high-pressure chamber and the high-temperature chamber warm and pressurized;
[0035] Step a6: Release the pressure and lower the temperature of the high-pressure chamber and the high-temperature chamber;
[0036] Step a7: After autoclaving is completed, take out the irradiation supervision tube;
[0037] The liquid autoclaving method specifically includes the following steps:
[0038] Step b1: Install the irradiation supervision tube into the high-pressure chamber, and then install the high-pressure chamber into the high-temperature chamber;
[0039] Step b2: Inject liquid into the high-pressure chamber;
[0040] Step b3: Discharge air from the high-pressure chamber;
[0041] Step b4: Raise the temperature of the high-temperature chamber;
[0042] Step b5: Automatically keep the high-pressure chamber and the high-temperature chamber warm and pressurized;
[0043] Step b6: Release the pressure and lower the temperature of the high-pressure chamber and the high-temperature chamber;
[0044] Step b7: After autoclaving is completed, take out the irradiation supervision tube.
[0045] Compared with the prior art, the present invention has the following beneficial effects:
[0046] 1. The autoclaving method and device adopted by the present invention have high reliability, can realize helium autoclaving and water autoclaving of small sealed container products, and can perform batch autoclaving operations.
[0047] 2. The autoclave device adopted by the present invention has a simple structure, convenient operation and good compatibility. The measuring components adopted have high precision and sensitive measurement, and can effectively complete the autoclaving of the irradiation supervision tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] Other features, objects and advantages of the present invention will become more apparent by reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0049] Figure 1 is a schematic structural diagram of the irradiation supervision tube;
[0050] Figure 2 is a schematic structural diagram highlighting the high-pressure chamber;
[0051] Figure 3 is a schematic structural diagram highlighting the high-temperature chamber;
[0052] Figure 4 is a schematic structural diagram of the gas medium autoclave device;
[0053] Figure 5 is a schematic structural diagram of the liquid medium autoclave device.
[0054] The figures show:
[0055] Irradiation supervision tube 1 First pressure gauge 1101
[0056] Half groove housing 101 Second pressure gauge 1102
[0057] Inner part 102 Third pressure gauge 1103
[0058] High-pressure chamber 2 First pipeline check valve 1201
[0059] Cover 201 Second pipeline check valve 1202
[0060] Tank body 202 First stop valve 1301
[0061] Metal sealing ring 203 Second stop valve 1302
[0062] Bolt and nut connector 204 Third stop valve 1303
[0063] Medium channel 205 Fourth stop valve 1304
[0064] Temperature detection channel 206 Gas storage tank 1401
[0065] Pressure detection channel 207 Liquid storage tank 1402
[0066] Exhaust hole 208 Gas pump 1501
[0067] High-temperature chamber 3 Liquid pump 1502
[0068] Shell 301, First Gas Switch 1601
[0069] Heat Insulation Layer 302, Second Gas Switch 1602
[0070] Heating Element 303, First Liquid Switch 1603
[0071] Temperature Sensor 4, Second Liquid Switch 1604
[0072] Temperature Digital Display 5, Solenoid Valve 1701
[0073] Safety Valve 6, Proportion Valve 1702
[0074] First Manual Pressure Relief Valve 701, Air Pressure Gauge 1801
[0075] Second Manual Pressure Relief Valve 702, Liquid Pressure Gauge 1802
[0076] Third Manual Pressure Relief Valve 703, First Pressure Reducing Valve 1901
[0077] Pressure Sensor 8, Second Pressure Reducing Valve 1902
[0078] Pressure Digital Display 9, First Air Duplex 2001
[0079] Control Component 10, Second Air Duplex 2002 Detailed Implementation Manner
[0080] The present invention will be described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several changes and improvements can still be made. These all belong to the protection scope of the present invention.
[0081] Embodiment 1:
[0082] As Figures 1 to 5 shown, this embodiment provides an autoclave device for realizing autoclaving of irradiation supervision tubes, including: a high-pressure chamber 2, a high-temperature chamber 3, a pressure detection component, a temperature detection component, a gas medium supply component, a liquid medium supply component, and a control component 10; the high-pressure chamber 2 is used to place the irradiation supervision tube 1, and the high-pressure chamber 2 is arranged inside the high-temperature chamber 3; the high-pressure chamber 2 is provided with a medium channel 205, a temperature detection channel 206, and a pressure detection channel 207; the pressure detection component is connected to the pressure detection channel 207, the temperature detection component is connected to the temperature detection channel 206, and the pressure detection component and the temperature detection component are connected to the control component 10; the gas medium supply component and the liquid medium supply component can be connected to the medium channel 205.
[0083] The gas medium supply assembly includes a gas storage tank 1401, a gas pump 1501, and a solenoid valve 1701; the gas storage tank 1401 is connected to the first connection port of the gas pump 1501, and the second connection port of the gas pump 1501 can be connected to the medium channel 205; the solenoid valve 1701 is connected to the control assembly 10, the first connection port of the solenoid valve 1701 is connected to one end of the first gas switch 1601, and the other end of the first gas switch 1601 is respectively connected to one end of the second gas switch 1602 and the third connection port of the gas pump 1501; the other end of the second gas switch 1602 is respectively connected to the first pre-aeration inlet and the second connection port of the solenoid valve 1701. A first stop valve 1301, a first pipeline check valve 1201, a first pressure gauge 1101, and a second manual pressure relief valve 702 are provided between the second connection port of the gas pump 1501 and the medium channel 205; a second stop valve 1302 and a second pressure gauge 1102 are provided between the first connection port of the gas storage tank 1401 and the gas pump 1501. An air pressure gauge 1801, a first pressure reducing valve 1901, and a first air combination unit 2001 are provided between the second gas switch 1602 and the first pre-aeration inlet.
[0084] The temperature detection assembly includes a temperature sensor 4 and a temperature digital display 5; the temperature sensor 4 is connected to the temperature detection channel 206, the temperature digital display 5 is connected to the temperature sensor 4, and the control assembly 10 is connected to the temperature digital display 5. The pressure detection assembly includes a pressure sensor 8 and a pressure digital display 9; the pressure sensor 8 is connected to the pressure detection channel 207, the pressure digital display 9 is connected to the pressure sensor 8, and the control assembly 10 is connected to the pressure digital display 9. A first manual pressure relief valve 701 and a safety valve 6 are provided between the pressure sensor 8 and the pressure detection channel 207.
[0085] The liquid medium supply assembly includes a liquid storage tank 1402, a liquid pump 1502, and a proportional valve 1702; the liquid storage tank 1402 is connected to the first connection port of the liquid pump 1502, and the second connection port of the liquid pump 1502 can be connected to the medium channel 205; the proportional valve 1702 is connected to the control assembly 10, the first connection port of the proportional valve 1702 is connected to one end of the first liquid switch 1603, and the other end of the first liquid switch 1603 is respectively connected to one end of the second liquid switch 1604 and the third connection port of the liquid pump 1502; the other end of the second liquid switch 1604 is respectively connected to the second pre-aeration inlet and the second connection port of the proportional valve 1702. A third stop valve 1303, a second pipeline check valve 1202, a third pressure gauge 1103, and a third manual pressure relief valve 703 are provided between the second connection port of the liquid pump 1502 and the medium channel 205; a fourth stop valve 1304 is provided between the first connection port of the liquid storage tank 1402 and the liquid pump 1502. A liquid pressure gauge 1802, a second pressure reducing valve 1902, and a second air double unit 2002 are provided between the second liquid switch 1604 and the second pre-aeration inlet.
[0086] This embodiment also provides an autoclaving method for realizing the autoclaving of the irradiation supervision tube, including:
[0087] The gas autoclaving method specifically includes the following steps:
[0088] Step a1: Install the irradiation supervision tube into the high-pressure chamber, and then install the high-pressure chamber into the high-temperature chamber;
[0089] Step a2: Empty the high-pressure chamber;
[0090] Step a3: Fill the high-pressure chamber with high-pressure helium gas;
[0091] Step a4: Raise the temperature of the high-temperature chamber;
[0092] Step a5: Automatically keep the high-pressure chamber and the high-temperature chamber at a constant temperature and pressure;
[0093] Step a6: Release the pressure and lower the temperature of the high-pressure chamber and the high-temperature chamber;
[0094] Step a7: After autoclaving, take out the irradiation supervision tube;
[0095] The liquid autoclaving method specifically includes the following steps:
[0096] Step b1: Install the irradiation supervision tube into the high-pressure chamber, and then install the high-pressure chamber into the high-temperature chamber;
[0097] Step b2: Inject liquid into the high-pressure chamber;
[0098] Step b3: Drain the air from the high-pressure chamber;
[0099] Step b4: Raise the temperature of the high-temperature chamber;
[0100] Step b5: Automatically keep the high-pressure chamber and the high-temperature chamber thermally insulated and pressure maintained;
[0101] Step b6: Release the pressure and lower the temperature of the high-pressure chamber and the high-temperature chamber;
[0102] Step b7: After the autoclaving is completed, take out the irradiation supervision tube.
[0103] Example 2:
[0104] Those skilled in the art can understand this example as a more specific description of Example 1.
[0105] This example provides a method and device for autoclaving with a gas medium and a liquid medium, which is used for autoclaving an irradiation supervision tube. Specifically, it relates to autoclaving an irradiation supervision tube with a helium medium and a water medium.
[0106] The irradiation supervision tube product is made by welding parts such as a semi-tank shell, and various internal parts are installed inside and filled with helium gas. It is the piece to be autoclaved. The high-pressure chamber consists of a cover, a tank body, a metal sealing ring, bolt and nut connectors, a medium channel, a pressure detection channel, a temperature detection channel, an exhaust hole, etc., and is used to support the piece to be autoclaved and provide a high-temperature and high-pressure environment. The high-temperature chamber consists of a shell, a heat insulation layer, a heating element, etc., and is used to provide a high-temperature environment for the high-pressure chamber. The high-pressure pump realizes the pressurization of the autoclaving medium helium gas or water. The helium gas cylinder realizes the supply or replenishment of helium gas. The pure water water tank realizes the supply or replenishment of water. The integrated control system realizes the automatic control of pressurization and heating and generates a curve graph.
[0107] The irradiation supervision tube gas medium autoclaving device includes an irradiation supervision tube, a high-pressure chamber, a high-temperature chamber, a temperature sensor, a temperature digital display, a safety valve, a manual pressure relief valve, a pressure sensor, a pressure digital display, a control component, a pressure gauge, a pipeline check valve, a stop valve, a high-pressure helium gas cylinder, a high-pressure (gas) pump, a gas switch, a solenoid valve, an air pressure gauge, a pressure reducing valve, and an air filter regulator. It can realize the helium autoclaving of the irradiation supervision tube.
[0108] The irradiation supervision tube liquid medium autoclaving device includes an irradiation supervision tube, a high-pressure chamber, a high-temperature chamber, a temperature sensor, a temperature digital display, a safety valve, a manual pressure relief valve, a pressure sensor, a pressure digital display, a control component, a pressure gauge, a pipeline check valve, a stop valve, a pure water water tank, a high-pressure (liquid) pump, a gas switch, a proportional valve, a liquid pressure gauge, a pressure reducing valve, and an air filter regulator. It can realize the water autoclaving of the irradiation supervision tube.
[0109] The gas autoclaving device and the liquid autoclaving device adopted in this example are two independent system devices. The gas autoclaving device and the liquid autoclaving device share the irradiation supervision tube, the high-pressure chamber, the high-temperature chamber, the temperature measurement and display system, and the pressure measurement and display system, and the rest are not shared.
[0110] This embodiment adopts the method and device of "positive pressure" autoclaving with a gas medium. The method of "positive pressure" autoclaving with a gas includes the following steps: a. Install the irradiation supervision tube into the high-pressure chamber, and then install the high-pressure chamber into the high-temperature chamber; b. Evacuate the high-pressure chamber; c. Fill the high-pressure chamber with high-pressure helium gas; d. Raise the temperature of the high-temperature chamber; e. Automatically maintain the temperature and pressure; f. Release the pressure and cool down; g. After the autoclaving is completed, take out the irradiation supervision tube.
[0111] This embodiment adopts the method and device of "positive pressure" autoclaving with a liquid medium. The method of "positive pressure" autoclaving with a liquid includes the following steps: a. Install the irradiation supervision tube into the high-pressure chamber, and then install the high-pressure chamber into the high-temperature chamber; b. Inject liquid into the high-pressure chamber; c. Drain the air from the high-pressure chamber; d. Raise the temperature of the high-temperature chamber; e. Automatically maintain the temperature and pressure; f. Release the pressure and cool down; g. After the autoclaving is completed, take out the irradiation supervision tube.
[0112] The autoclaving device of this embodiment overcomes the deficiencies of the prior art and meets the autoclaving requirements of the irradiation supervision tube under the working conditions of high-temperature and high-pressure helium gas medium or pure water medium. As Figure 4 shown, it is the gas medium autoclaving device adopted in this embodiment. As Figure 5 shown, it is the liquid medium autoclaving device adopted in this embodiment. Both autoclaving devices include a shared irradiation supervision tube, high-pressure chamber, high-temperature chamber, temperature measurement and display system, and pressure measurement and display system.
[0113] As Figure 1 shown, the irradiation supervision tube 1 is composed of a semi-groove shell 101 and an internal part 102. The inside of the irradiation supervision tube is filled with helium gas, and it is a sealed container product.
[0114] As Figure 2 shown, the high-pressure chamber 2 is composed of a cover 201, a tank body 202, a metal sealing ring 203, and bolt and nut connectors 204, and is used to support the workpiece 1 to be autoclaved and provide a high-temperature and high-pressure environment. The cover 201 of the high-pressure chamber has a medium channel 205, a temperature detection channel 206, and a pressure detection channel 207, which can realize the injection of helium gas medium or water medium into the high-pressure chamber and the measurement of the internal pressure and temperature of the high-pressure chamber. The tank body 202 of the high-pressure chamber has an exhaust hole 208, which can realize the discharge of air inside the high-pressure chamber. The high-pressure chamber cooperates with a control component, a pressure pump, and a pressure sensor to achieve a pressure of 25 MPa on the outer surface of the irradiation supervision tube.
[0115] As Figure 3 shown, the high-temperature chamber 3 is composed of a shell 301, a heat insulation layer 302, a heating element 303, etc., and is used to heat the high-pressure chamber. The high-temperature chamber cooperates with a control component and a temperature sensor to achieve a temperature environment of 300 °C for the irradiation supervision tube.
[0116] As Figure 4As shown in the figure, the autoclaving device for the gas medium of the irradiation supervision tube consists of an irradiation supervision tube 1, a high-pressure chamber 2, a high-temperature chamber 3, a temperature sensor 4, a temperature digital display 5, a safety valve 6, a first manual pressure relief valve 701, a second manual pressure relief valve 702, a pressure sensor 8, a pressure digital display 9, a control component 10, a first pressure gauge 1101, a first pressure gauge 1102, a first pipeline check valve 1201, a first stop valve 1301, a second stop valve 1302, a gas storage tank 1401, a gas pump 1501, a first gas switch 1601, a first gas switch 1602, a solenoid valve 1701, an air pressure gauge 1801, a first pressure reducing valve 1901, and a first air filter regulator lubricator 2001. Through this device, the helium autoclaving of the irradiation supervision tube can be realized. The gas storage tank 1401 is a high-pressure helium gas cylinder. The gas pump 1501 is a high-pressure gas pump.
[0117] As shown in the Figure 4 figure, in the autoclaving device for the gas medium, the irradiation supervision tube 1 is installed in the high-pressure chamber 2, and then the high-pressure chamber 2 is installed in the high-temperature chamber 3. After connecting the equipment and circuits according to the figure, open the first stop valve 1301 and the second stop valve 1302, evacuate the air in the high-temperature chamber with helium, close the second stop valve 1302, and then fill the high-pressure chamber 2 with high-pressure helium. The control system first boosts the pressure and then raises the temperature through the control component, reaches a pressure of 25 MPa by controlling the gas pump 1501, controls the high-temperature chamber 3 to reach 300 °C and then automatically maintains the pressure and temperature. After reaching the required time, first reduce the pressure of the high-pressure chamber system to atmospheric pressure, then reduce the high-temperature chamber 3 to 100 °C and then open the high-temperature chamber 3. After the temperature in the high-pressure chamber 2 drops to 50 °C, open the high-pressure chamber 2 and take out the irradiation supervision tube 1 to complete the autoclaving of the irradiation supervision tube.
[0118] As Figure 5 shown in the figure, the autoclaving device for the liquid medium of the irradiation supervision tube includes an irradiation supervision tube 1, a high-pressure chamber 2, a high-temperature chamber 3, a temperature sensor 4, a temperature digital display 5, a safety valve 6, a first manual pressure relief valve 701, a third manual pressure relief valve 703, a pressure sensor 8, a pressure digital display 9, a control component 10, a third pressure gauge 1103, a second pipeline check valve 1202, a third stop valve 1303, a fourth stop valve 1304, a liquid storage tank 1402, a liquid pump 1502, a first liquid switch 1603, a second liquid switch 1604, a proportional valve 1702, a liquid pressure gauge 1802, a second pressure reducing valve 1902, and a second air filter regulator lubricator 2002. The water autoclaving of the irradiation supervision tube can be realized. The liquid storage tank 1402 is a pure water tank. The liquid pump 1502 is a high-pressure pump.
[0119] As Figure 5As shown in the figure, in the autoclaving device for liquid medium, the irradiation supervision tube 1 is installed in the high-pressure chamber 2, and then the high-pressure chamber 2 is installed in the high-temperature chamber 3. After connecting the equipment and lines according to the figure, open the third stop valve 1303 and the fourth stop valve 1304, and inject pure water as the liquid medium. At the same time, exhaust the gas inside the system completely. The control component controls the system to first increase the pressure and then increase the temperature. By controlling the liquid pump 1502, the pressure reaches 25 MPa, and by controlling the high-temperature chamber 3, the temperature reaches 300 °C and then automatically maintains the pressure and temperature. After reaching the required time, first reduce the pressure of the high-pressure chamber system to atmospheric pressure, then reduce the high-temperature chamber 3 to 100 °C and then open the high-temperature chamber 3. After the temperature inside the high-pressure chamber 2 drops to 50 °C, open the high-pressure chamber 2 and take out the irradiation supervision tube 1 to complete the autoclaving of the irradiation supervision tube.
[0120] The implementation method of the device in this embodiment is as follows:
[0121] 1) Before autoclaving, the measuring and displaying components such as temperature sensors, temperature digital displays, pressure sensors, pressure digital displays, and pressure gauges have been calibrated. The tube body of the irradiation supervision tube is in a state to be autoclaved. The autoclaving implementation site meets the requirements of safety production conditions.
[0122] 2) Open the cover of the high-pressure chamber and put in a group of irradiation supervision tubes. Use metal sealing rings and bolts and nuts to seal the high-pressure chamber, install the high-pressure chamber in the high-temperature chamber, and complete the assembly of the pressure sensor and temperature sensor inside the high-temperature chamber.
[0123] 3) When autoclaving with gas medium, after connecting the equipment and lines according to the gas medium autoclaving device diagram, open the helium gas cylinder pipeline and the high-pressure chamber stop valve, evacuate the air inside the high-temperature chamber with helium gas, close the high-pressure chamber stop valve, and then fill the high-pressure chamber with helium gas.
[0124] 4) When autoclaving with liquid medium, after connecting the equipment and lines according to the liquid medium autoclaving device diagram, close the high-pressure chamber stop valve, open the water tank pipeline stop valve, and inject water into the high-pressure chamber. After the high-pressure chamber is filled with water, use the manual pressure relief valve to exhaust the air inside the high-pressure chamber completely.
[0125] 5) The control component controls the high-pressure pump to increase the pressure of the medium in the high-pressure chamber. When the pressure reaches 25 MPa, turn on the heating function of the high-temperature chamber to make the external temperature of the high-pressure chamber reach 300 °C. After the inside of the high-pressure chamber reaches the specified high temperature and high pressure, start heat preservation and pressure maintenance. The above processes of pressure increase and temperature increase, heat preservation and pressure maintenance, and temperature compensation and pressure increase are automatically controlled by the integrated control system.
[0126] After the autoclaving operation reaches the specified time requirement, first reduce the system pressure to atmospheric pressure, then reduce the high-temperature chamber to 100 °C and then open the high-temperature chamber. After the temperature inside the high-pressure chamber drops to 50 °C, open the high-pressure chamber and take out the irradiation supervision tube to complete the autoclaving of the irradiation supervision tube.
[0127] Embodiment 3:
[0128] Those skilled in the art can understand this embodiment as a more specific description of Embodiment 1.
[0129] This embodiment provides a method and device for realizing "positive pressure" autoclaving of irradiation supervision tubes, and uses a high-pressure chamber, a high-temperature chamber, a pressure pump, a control device and a heating control device to realize the autoclaving of gas media and liquid media of irradiation supervision tubes.
[0130] The gas medium autoclaving device for irradiation supervision tubes is a complete device composed of irradiation supervision tubes, a high-pressure chamber, a high-temperature chamber, a high-pressure gas pump, a control device and a heating control device;
[0131] The liquid medium autoclaving device for irradiation supervision tubes is a complete device composed of irradiation supervision tubes, a high-pressure chamber, a high-temperature chamber, a high-pressure liquid pump, a control device and a heating control device;
[0132] The said irradiation supervision tube is loaded into the high-pressure chamber and sealed through a metal sealing ring. The high-pressure chamber is loaded into the high-temperature chamber, and the equipment is connected according to the gas medium autoclaving device diagram. The stop valve is opened, and the air in the high-temperature chamber is evacuated with helium. The stop valve is closed, and then helium is filled into the high-pressure chamber. First, the pressure is increased and then the temperature is increased through the control component. The high-pressure gas pump is controlled to pressurize to 25 MPa, and the high-temperature chamber is controlled to be heated to 300 °C and then automatically keep pressure and temperature. After reaching the heat preservation and pressure maintenance time, first reduce the pressure of the high-pressure chamber system to atmospheric pressure, then reduce the high-temperature chamber to 100 °C and then open the high-temperature chamber. After the temperature in the high-pressure chamber drops to 50 °C, open the high-pressure chamber and take out the irradiation supervision tube to complete the "positive pressure" autoclaving of the helium medium of the irradiation supervision tube.
[0133] The said irradiation supervision tube is loaded into the high-pressure chamber and sealed through a metal sealing ring. The high-pressure chamber is loaded into the high-temperature chamber, and the equipment is connected according to the liquid medium autoclaving device diagram. The stop valve is opened, and pure water is injected into the high-pressure chamber to evacuate the air inside the high-pressure chamber. First, the pressure is increased and then the temperature is increased through the control component. The high-pressure liquid pump is controlled to pressurize to 25 MPa, and the high-temperature chamber is controlled to be heated to 300 °C and then automatically keep pressure and temperature. After reaching the heat preservation and pressure maintenance time, first reduce the pressure of the high-pressure chamber system to atmospheric pressure, then reduce the high-temperature chamber to 100 °C and then open the high-temperature chamber. After the temperature in the high-pressure chamber drops to 50 °C, open the high-pressure chamber and take out the irradiation supervision tube to complete the "positive pressure" autoclaving of the water medium of the irradiation supervision tube.
[0134] The autoclaving method and device adopted by the present invention have high reliability, can realize the helium autoclaving and water autoclaving of small sealed container products, and can perform batch autoclaving operations.
[0135] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0136] The specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention. Without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.
Claims
1. An autoclave device for autoclaving irradiated monitoring tubes, characterized in that: include: A high-pressure chamber (2), a high-temperature chamber (3), a pressure detection component, a temperature detection component, a gas medium supply component, a liquid medium supply component, and a control component (10); The high-pressure chamber (2) is used to place the irradiation monitoring tube (1), and the high-pressure chamber (2) is arranged in the high-temperature chamber (3); the high-pressure chamber (2) is provided with a medium channel (205), a temperature detection channel (206) and a pressure detection channel (207); The pressure detection component is connected to the pressure detection channel (207), the temperature detection component is connected to the temperature detection channel (206), and the pressure detection component and the temperature detection component are connected to the control component (10); The gas medium supply assembly and the liquid medium supply assembly are connectable to the medium channel (205).
2. The autoclave device for realizing autoclave of irradiated monitoring tube according to claim 1, characterized in that: The temperature detection component comprises a temperature sensor (4) and a temperature digital display (5); The temperature sensor (4) is connected to the temperature detection channel (206), the temperature digital display (5) is connected to the temperature sensor (4), and the control component (10) is connected to the temperature digital display (5).
3. The autoclave device for realizing autoclave of irradiated monitoring tube according to claim 1, characterized in that: The pressure detection component comprises a pressure sensor (8) and a pressure digital display meter (9); The pressure sensor (8) is connected to the pressure detection channel (207), the pressure digital display meter (9) is connected to the pressure sensor (8), and the control component (10) is connected to the pressure digital display meter (9).
4. The autoclave device for realizing autoclave of irradiated monitoring tube according to claim 3, characterized in that: A first manual pressure relief valve (701) and a safety valve (6) are provided between the pressure sensor (8) and the pressure detection channel (207).
5. The autoclave device for realizing autoclave of irradiated monitoring tube according to claim 1, characterized in that: The gas medium supply assembly comprises: a gas storage tank (1401), a gas pump (1501) and a solenoid valve (1701); The gas storage tank (1401) is connected to a first connection port of the gas pump (1501), and a second connection port of the gas pump (1501) can be connected to the medium channel (205); The solenoid valve (1701) is connected to the control component (10), a first connection port of the solenoid valve (1701) is connected to one end of the first gas switch (1601), and the other end of the first gas switch (1601) is respectively connected to one end of the second gas switch (1602) and the third connection port of the gas pump (1501); The other end of the second gas switch (1602) is respectively connected to the first pre-gas inlet and the second connection port of the solenoid valve (1701).
6. The autoclave device for realizing autoclave of irradiated monitoring tube according to claim 5, characterized in that: A first stop valve (1301), a first pipeline one-way valve (1201), a first pressure gauge (1101) and a second manual pressure relief valve (702) are provided between the second connection port of the gas pump (1501) and the medium channel (205); A second stop valve (1302) and a second pressure gauge (1102) are provided between the gas storage tank (1401) and the first connection port of the gas pump (1501).
7. The autoclave device for realizing autoclave of irradiated monitoring tube according to claim 5, characterized in that: An air pressure gauge (1801), a first pressure reducing valve (1901) and a first air double joint (2001) are provided between the second gas switch (1602) and the first pre-gas inlet.
8. The autoclave device for realizing autoclave of irradiated monitoring tube according to claim 1, characterized in that: The liquid medium supply assembly comprises: a liquid storage tank (1402), a liquid pump (1502) and a proportional valve (1702); The liquid storage tank (1402) is connected to a first connection port of the liquid pump (1502), and a second connection port of the liquid pump (1502) is connectable to the medium channel (205); The proportional valve (1702) is connected to the control assembly (10), a first connection port of the proportional valve (1702) is connected to one end of a first liquid switch (1603), and the other end of the first liquid switch (1603) is respectively connected to one end of a second liquid switch (1604) and a third connection port of the liquid pump (1502); The other end of the second liquid switch (1604) is respectively connected to the second pre-gas inlet and the second connection port of the proportional valve (1702).
9. The autoclave device for realizing autoclave of irradiated monitoring tube according to claim 8, characterized in that: The second connection port of the liquid pump (1502) and the medium channel (205) are provided with a third stop valve (1303), a second pipeline one-way valve (1202), a third pressure gauge (1103) and a third manual pressure relief valve (703); A fourth stop valve (1304) is provided between the liquid storage tank (1402) and the first connection port of the liquid pump (1502); A liquid pressure gauge (1802), a second pressure reducing valve (1902) and a second air double body (2002) are provided between the second liquid switch (1604) and the second pre-gas inlet.
10. A method for autoclaving an irradiated monitoring tube, characterized in that: include: The gas autoclave method specifically comprises the following steps: Step a1: Install the irradiation monitoring tube into the high-pressure chamber, and then install the high-pressure chamber into the high-temperature chamber; Step a2: evacuate the hyperbaric chamber; Step a3: filling the hyperbaric chamber with high-pressure helium; Step a4: heating up the high temperature chamber; Step a5: Automatically maintain the temperature and pressure of the high-pressure chamber and the high-temperature chamber; Step a6: depressurizing and cooling the high-pressure chamber and the high-temperature chamber; Step a7: After the autoclave is completed, the irradiation monitoring tube is taken out; The liquid autoclave method specifically comprises the following steps: Step b1: Install the irradiation monitoring tube into the high-pressure chamber, and then install the high-pressure chamber into the high-temperature chamber; Step b2: Filling the hyperbaric chamber with liquid; Step b3: exhausting the air from the hyperbaric chamber; Step b4: heating up the high temperature chamber; Step b5: Automatically maintain the temperature and pressure of the high-pressure chamber and the high-temperature chamber; Step b6: depressurizing and cooling the high-pressure chamber and the high-temperature chamber; Step b7: After the autoclave is completed, take out the irradiation monitoring tube.