Pouring tool for drop-out fuse and fuse ceramic
By designing notches on the fuse ceramics and combining them with the casting tool assembly, positioning and installation is achieved, and ultrasonic vibrators are used to eliminate cement bubbles, the problems of inconvenient installation and low efficiency of fuse ceramics in the prior art are solved, and installation efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510537728.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-05-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the installation of existing fuse ceramics, manual adjustments are required to align with the metal tool, resulting in inconvenient installation and inefficient efficiency.
A drop-type fuse is designed to realize the positioning and installation of fuse ceramics by opening a notch on the fuse ceramics and cooperating with the bumps on the casting tooling. At the same time, an ultrasonic vibrator is used to eliminate air bubbles in the cement to improve the fixing effect.
It improves the installation efficiency and convenience of fuse ceramics, ensures the precise connection and stability of the metal tools and fuse ceramics, and improves the quality consistency of the product.
Smart Images

Figure CN120048595A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of high-voltage electrical equipment, and particularly to a drop-type fuse and a casting tool for fuse ceramics. Background Art
[0002] Fuse ceramics are devices installed between conductors at different potentials or between conductors and grounding components, and can withstand the action of voltage and mechanical stress. There are various types and shapes of fuse ceramics. Although the structures and outer shapes of different types of fuse ceramics are quite different, they are all composed of two major parts: insulating parts and connecting fittings. Fuse ceramics are a special type of insulating control device and can play an important role in overhead transmission lines. In the early years, fuse ceramics were mostly used on telegraph poles. Slowly, many disc-shaped insulators were hung at one end of the high-type high-voltage wire connection tower. It is used to increase the creepage distance and is usually made of glass or ceramics.
[0003] The existing fuses include fuse ceramics and fittings fixed in the orifices at both ends and on the outer wall of the fuse ceramics. The fittings and the fuse ceramics are fixed by cement casting; when the fuse ceramics and the fittings are assembled and cast, they need to be fixed by using a fixture first to make the axis of one end of the fitting coincide with the axis of the orifice of the fuse ceramic, so as to ensure the stability of the connection between the fitting and the fuse ceramic. However, when the existing fuse ceramics are installed on the fixture, manual adjustment is required to align them with the fittings. The cooperation between the fuse ceramics and the installation fixture is inconvenient, resulting in low work efficiency. Summary of the Invention
[0004] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide a drop-type fuse and a casting tool for fuse ceramics to solve the above problems.
[0005] The technical solution of the present invention is realized as follows: A drop-type fuse includes Fuse ceramics, and orifices are provided on both ends and the middle outer wall of the fuse ceramics; Fittings, and the two ends of the fittings are respectively set as a fixed end and a connection end; Notches, which are provided on the side walls at both ends of the fuse ceramics and communicate with the orifices, and the edges of the notches on the side walls of the fuse ceramics are arc-shaped; Wherein, the fixed end of the fitting extends into the orifice and is fixed by cement casting, the connection end extends to the outside of the fuse ceramic through the notch, and the notches at both ends of the fuse ceramic are on the same side.
[0006] By adopting the above technical solution, the notch on the fuse ceramic can cooperate with the convex block on the casting tooling. When installing the fuse ceramic, the edge of the notch abuts against the convex block, thereby positioning the fuse ceramic, making the installation of the fuse ceramic more convenient, making the processing of the fuse ceramic more convenient, and effectively improving the processing efficiency of the drop fuse; the arc-shaped edge has a certain guiding effect, making the placement and positioning of the fuse ceramic smoother and more convenient.
[0007] A casting tooling for a fuse ceramic, comprising A base; A bottom plate, the bottom plate is rotatably connected to the base, the front and rear sides of the bottom plate are respectively provided with a front side plate and a rear side plate, and a spacing adjusting mechanism is connected between the front side plate and the rear side plate; A driving mechanism, the driving mechanism is arranged on the base for driving the bottom plate to rotate on the base; A top plate, the top plate is movably connected above the bottom plate through a lifting mechanism, and the lifting mechanism is used for driving the top plate to move up and down relative to the bottom plate; Wherein, both ends of the fuse ceramic are respectively placed on the front side plate and the rear side plate, and the fuse ceramic is located below the top plate.
[0008] By adopting the above technical solution, the fuse ceramic is placed on the front side plate and the rear side plate, and then the fittings are inserted into both ends and the middle of the fuse ceramic one by one and fixed. First, the fitting in the middle of the fuse ceramic is cast and fixed. After it solidifies, the driving mechanism drives the bottom plate, the front side plate, the rear side plate and the fuse ceramic to rotate, so that one end of the fuse ceramic faces upward and then is cast. After it solidifies, it rotates again, so that the other end of the fuse ceramic faces upward and then is cast. After it solidifies, the fuse ceramic is rotated to the initial state, and then the fixation of the fittings at both ends of the fuse ceramic is released. The lifting mechanism drives the top plate to rise. Since the fitting in the middle of the fuse ceramic remains fixed, the fuse ceramic will rise with the top plate, thereby disengaging from the front side plate and the rear side plate. Then the worker holds the fuse ceramic and releases the fixation of the fitting in the middle of the fuse ceramic, and the fuse ceramic can be taken out. The operation is very convenient and there is no need to disassemble and assemble the top plate.
[0009] The present invention is further configured as: the lifting mechanism includes: A lifting cylinder, the lifting cylinder is installed on the bottom plate; A connecting column, the upper end of the connecting column is fixedly connected to the top plate; A guide rod, the guide rod is arranged at the lower end of the connecting column and passes downward through the bottom plate and is slidably connected to the bottom plate; Wherein, the telescopic shaft of the lifting cylinder passes upward through the bottom plate and is connected to the lower end of the connecting column, and at least two groups of the lifting mechanisms are respectively located at the left and right ends of the top plate.
[0010] By adopting the above technical solution, the lifting cylinder drives the top plate and the connecting column to rise or fall through the telescopic shaft, and the guide rod can effectively improve the stability of the top plate and the connecting column during lifting and lowering.
[0011] The present invention is further configured as: further comprising: Arc-shaped groove, the arc-shaped groove is opened on the upper side surfaces of the front side plate and the rear side plate, the arc-shaped groove matches the outer wall of the end of the fuse ceramic, and a convex block is protruded in the arc-shaped groove. When the fuse ceramic is placed on the front side plate and the rear side plate, the convex block is used to block and limit the edge of the notch on the fuse ceramic; Limit groove, the limit groove is opened on the front surfaces of the front side plate, the rear side plate and the top plate, and the limit groove matches one end of the fitting; Clamp, the clamp is arranged on one side of the front surfaces of the front side plate, the rear side plate and the top plate for pressing the fitting in the limit groove; Wherein, the limit grooves on the front side plate and the rear side plate are correspondingly arranged and communicated with the arc-shaped groove, and the limit groove on the top plate is communicated with the lower side surface of the top plate.
[0012] By adopting the above technical solution, the convex block can limit the two ends of the fuse ceramic, thereby preventing the fuse ceramic from moving axially when placed on the front side plate and the rear side plate. The arc-shaped groove can prevent the fuse ceramic from moving laterally, thus effectively improving the stability of the fuse ceramic when placed on the front side plate and the rear side plate; when installing the fitting into the fuse ceramic, one end of the fitting is correspondingly clamped into the limit groove, so that when the other end of the fitting is inserted into the orifice, it is in the center position, and the positioning is more accurate, effectively improving the connection accuracy and stability between the fitting and the fuse ceramic, and improving the consistency of the product quality; after the fitting is clamped into the limit groove and inserted into the orifices at both ends and the middle of the fuse ceramic one by one, it is fixed by the clamp, which can prevent the fitting from moving during pouring and when the cement solidifies, resulting in the deviation of the position of the other end of the fitting from the orifice of the fuse ceramic. The present invention is further configured as: further comprising: Ultrasonic vibrator, the ultrasonic vibrator includes an ultrasonic generator and an ultrasonic vibration head; First through hole, the first through hole is opened at the bottom of the limit groove and penetrates through the front side plate, the rear side plate and the top plate; Wherein, the number of the ultrasonic vibrators, the first through holes and the limit grooves is the same. The ultrasonic generator is fixedly installed on the back surfaces of the front side plate, the rear side plate and the top plate and matches the limit groove. The ultrasonic vibration head passes through the first through hole and extends into the limit groove. When the fitting is installed in the limit groove, the ultrasonic vibration head contacts the fitting, and the outer diameter of the ultrasonic vibration head is smaller than the inner diameter of the first through hole.
[0013] By adopting the above technical solution, when pouring the orifice of the fuse ceramic, by starting the ultrasonic vibrator, the vibration generated by the ultrasonic vibration head is directly transmitted to the cement in the orifice through the fitting, thereby discharging the air bubbles in the cement, making the cement more compact and having a better fixing effect on the fitting. The vibration generated by the ultrasonic vibration head directly acts on the cement through the fitting, and the fitting has a better effect of transmitting vibration, which can effectively prevent the vibration wave from being transmitted to the outer shell of the fuse ceramic after the ultrasonic vibration head contacts the front side plate, the rear side plate or the top plate, thereby causing vibration attenuation and effectively ensuring the ultrasonic vibration effect.
[0014] The present invention is further arranged as follows: The driving mechanism includes a reduction box, a rotating handwheel, a driving motor and a controller. The rotating handwheel and the driving motor are both connected to the reduction box. One end of the bottom plate is connected to the reduction box through a driving shaft, and the other end of the bottom plate is rotatably connected to the base through a rotating shaft. Both the rotating handwheel and the driving motor can drive the driving shaft to rotate through the reduction box, and the controller is used to control the start and stop of the driving motor.
[0015] By adopting the above technical solution, the bottom plate can be rotated by manually controlling the rotating handwheel, and the bottom plate can also be rotated by the driving motor, making the use more flexible and convenient; it can be set to control the operation of the driving motor through the controller after pouring the cement. By inputting the time required for the cement to solidify, the bottom plate can be driven to rotate after the cement solidifies, avoiding the cement flowing out and the unstable connection of the fitting caused by the rotation before the cement solidifies.
[0016] The present invention is further arranged as follows: The spacing adjusting mechanism includes: A pillar, the pillar is fixedly connected to the bottom plate and is located between the front side plate and the rear side plate; A threaded rod, the threaded rod is fixed on the pillar and is fixedly connected to the front side plate and the rear side plate at both ends; A rotary pushing mechanism, the rotary pushing mechanism includes a nut, a first stop block and a second stop block arranged at intervals. The nut is threadedly connected to the threaded rod and is rotatably connected between the first stop block and the second stop block. The first stop block and the second stop block are coaxially arranged and a second through hole for the threaded rod to pass through is opened at the center. The diameter of the second through hole is larger than the outer diameter of the threaded rod. The first stop block and the second stop block are fixedly connected by a connecting rod. Two rotary pushing mechanisms are provided and are respectively arranged on the back surfaces of the front side plate and the rear side plate. The first stop block is fixedly installed on the back surfaces of the front side plate and the rear side plate; Among them, two spacing adjusting mechanisms are provided and are respectively arranged between the left and right ends of the front side plate and the rear side plate. The two rotary pushing mechanisms on the front side plate or the rear side plate are connected by a transmission mechanism.
[0017] By adopting the above technical solution, by rotating the nut on the front side plate, the nut moves on the threaded rod. When the nut moves, it will push the first stop block or the second stop block to move, thereby driving the front side plate to approach or move away from the bottom plate; similarly, by rotating the nut on the rear side plate, the rear side plate can also be driven to approach or move away from the bottom plate; the adjustment of the distance between the front side plate and the rear side plate, as well as the distance between the front side plate and the rear side plate and the bottom plate, can be realized; through the transmission mechanism, the two nuts on the front side plate can be driven to rotate synchronously or the two nuts on the rear side plate can be driven to rotate synchronously, making the movement of the front side plate and the rear side plate more stable, and the front side plate and the rear side plate can maintain a parallel state.
[0018] The present invention is further provided as: The transmission mechanism includes: Chain teeth, which are convexly arranged on the outer wall of the nut; Chain; Guide wheels, multiple of which are provided and rotatably connected to the back surfaces of the front side plate and the rear side plate; Adjusting wheels, which are rotatably connected to the back surfaces of the front side plate and the rear side plate, and the axis of the adjusting wheel passes through the front side plate and the rear side plate; Wherein, the chain is connected between two chain teeth on the front side plate or the rear side plate, and the chain is connected to the guide wheels and the adjusting wheels.
[0019] By adopting the above technical solution, the adjusting wheel and the chain teeth on the nut are connected by a chain. By rotating the adjusting wheel, the nut is driven to rotate, thereby adjusting the front side plate or the rear side plate to approach or move away from the bottom plate, and realizing the adjustment of the distance.
[0020] The present invention is further provided as: The distance adjusting mechanism further includes: Sliding shafts, which are fixed on the struts and parallel to the threaded rods, and the two ends of the sliding shafts are slidably connected to the front side plate and the rear side plate; Locking mechanisms, which are installed on the front surfaces of the front side plate and the rear side plate and are matched with the sliding shafts, and the locking mechanisms are used to lock the sliding shafts so that the front side plate and the rear side plate cannot slide on the sliding shafts.
[0021] By adopting the above technical solution, when the locking mechanism is not locked, the front side plate and the rear side plate can slide freely on the sliding shafts, thereby realizing the adjustment of the distance. After the front side plate and the rear side plate are adjusted to the specified positions, they are locked by the locking mechanism, thereby realizing the fixation of the front side plate and the rear side plate, making them unable to move, and making the pouring of the fuse ceramics more stable.
[0022] The present invention is further provided as: The locking mechanism includes a pneumatic chuck or a manual chuck.
[0023] By adopting the above technical solution, the fixation of the sliding shaft is made more convenient and stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0025] Figure 1 It is a three-dimensional structure diagram of the drop fuse in the present invention; Figure 2 It is a cross-sectional structure diagram of the drop fuse in the present invention; Figure 3 It is a three-dimensional structure diagram of the specific implementation of the casting tooling in the present invention; Figure 4 It is a partial structure schematic diagram of the specific implementation of the casting tooling in the present invention; Figure 5 It is a top view of the structure of the specific implementation of the casting tooling in the present invention; Figure 6 For the present invention Figure 5 The structure schematic diagram of A; Figure 7 For the present invention Figure 5 The cross-sectional structure diagram in the a-a direction; Figure 8 For the present invention Figure 7 The structure schematic diagram of B; Figure 9 It is a schematic diagram of the back structure of the front side plate of the casting tooling in the present invention; Figure 10 It is a partial structure schematic diagram of the front side plate of the casting tooling in the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0027] As Figures 1 - 10 shown, the present invention discloses a drop fuse, including a fuse ceramic 6, and orifices 60 are formed on both ends and the middle outer wall of the fuse ceramic 6; The fitting 61, with the two ends of the fitting 61 being respectively set as a fixed end and a connection end; The notch 600, which is opened on the side walls at both ends of the fuse ceramic 6 and is communicated with the orifice 60, and the edge of the notch 600 on the side wall of the fuse ceramic 6 is set as an arc; Among them, the fixed end of the fitting 61 extends into the orifice 60 and is fixed by cement pouring, and the connection end extends to the outside of the fuse ceramic 6 through the notch 600, and the notches 600 at both ends of the fuse ceramic 6 are on the same side.
[0028] By adopting the above technical solution, the notch 600 on the fuse ceramic 6 can cooperate with the convex block on the casting tooling. When the fuse ceramic 6 is installed, the edge of the notch 600 is abutted against the convex block, so as to position the fuse ceramic 6, making the installation of the fuse ceramic 6 more convenient, making the processing of the fuse ceramic 6 more convenient, and effectively improving the processing efficiency of the drop fuse; the arc-shaped edge has a certain guiding effect, making the placement and positioning of the fuse ceramic 6 smoother and more convenient.
[0029] A casting tooling for a fuse and a fuse ceramic, comprising, The base 1; The bottom plate 2, which is rotatably connected to the base 1. The front and rear sides of the bottom plate 2 are respectively provided with a front side plate 20 and a rear side plate 21, and a spacing adjusting mechanism 3 is connected between the front side plate 20 and the rear side plate 21; The driving mechanism 4, which is arranged on the base 1 and is used to drive the bottom plate 2 to rotate on the base 1; The top plate 5, which is movably connected above the bottom plate 2 through a lifting mechanism, and the lifting mechanism is used to drive the top plate 5 to move up and down relative to the bottom plate 2; Among them, both ends of the fuse ceramic 6 are respectively placed on the front side plate 20 and the rear side plate 21, and the fuse ceramic 6 is located below the top plate 5.
[0030] By adopting the above technical solution, the fuse ceramics 6 are placed on the front side plate 20 and the rear side plate 21, and then the fittings 61 are inserted into the two ends and the middle of the fuse ceramics 6 one by one and fixed. First, the fitting 61 in the middle of the fuse ceramics 6 is fixed by pouring. After it solidifies, the driving mechanism 4 drives the bottom plate 2, the front side plate 20, the rear side plate 21 and the fuse ceramics 6 to rotate, so that one end of the fuse ceramics 6 faces upward and then is poured. After it solidifies, it rotates again, so that the other end of the fuse ceramics 6 faces upward and then is poured. After it solidifies, the fuse ceramics 6 are rotated to the initial state, and then the fixing of the fittings 61 at both ends of the fuse ceramics 6 is released. The lifting mechanism drives the top plate 5 to rise. Since the fitting 61 in the middle of the fuse ceramics 6 remains fixed, the fuse ceramics 6 will rise with the top plate 5, thus disengaging from the front side plate 20 and the rear side plate 21. Then the worker holds the fuse ceramics 6 and releases the fixing of the fitting 61 in the middle of the fuse ceramics 6, and the fuse ceramics 6 can be taken out. The operation is very convenient and there is no need to disassemble and assemble the top plate 5.
[0031] In an embodiment of the present invention, the lifting mechanism includes: A lifting cylinder 50, and the lifting cylinder 50 is installed on the bottom plate 2; A connecting column 51, and the upper end of the connecting column 51 is fixedly connected to the top plate 5; A guide rod 52, and the guide rod 52 is arranged at the lower end of the connecting column 51 and passes downward through the bottom plate 2 and is slidably connected to the bottom plate 2; Wherein, the telescopic shaft of the lifting cylinder 50 passes upward through the bottom plate 2 and is connected to the lower end of the connecting column 51, and at least two groups of the lifting mechanisms are provided and are respectively located at the left and right ends of the top plate 5.
[0032] By adopting the above technical solution, the lifting cylinder 50 drives the top plate 5 and the connecting column 51 to rise or fall through the telescopic shaft, and the guide rod 52 can effectively improve the stability of the top plate 5 and the connecting column 51 during lifting and lowering.
[0033] In an embodiment of the present invention, it further includes: An arc groove 22, and the arc groove 22 is opened on the upper side surfaces of the front side plate 20 and the rear side plate 21. The arc groove 22 is matched with the outer wall of the end of the fuse ceramics 6. A convex block 220 protrudes in the arc groove 22. When the fuse ceramics 6 are placed on the front side plate 20 and the rear side plate 21, the convex block 220 is used to block and limit the edge of the notch 600 on the fuse ceramics 6; A limit groove 7, and the limit groove 7 is opened on the front surfaces of the front side plate 20, the rear side plate 21 and the top plate 5. The limit groove 7 is matched with one end of the fitting 61; Fixture 9, which is arranged on the front side of the front side plate 20, the rear side plate 21 and the top plate 5 for pressing the fitting 61 into the limiting groove 7; Among them, the limiting grooves 7 on the front side plate 20 and the rear side plate 21 are correspondingly arranged and communicated with the arc grooves 22, and the limiting grooves 7 on the top plate 5 are communicated with the lower side surface of the top plate 5.
[0034] By adopting the above technical solutions, the bumps 220 can limit both ends of the fuse ceramic 6, thereby preventing the fuse ceramic 6 from moving axially when placed on the front side plate 20 and the rear side plate 21. The arc groove 22 can prevent the fuse ceramic 6 from moving laterally, thereby effectively improving the stability of the fuse ceramic 6 when placed on the front side plate 20 and the rear side plate 21; when the fitting 61 is inserted into the fuse ceramic 6, one end of the fitting 61 is correspondingly clamped into the limiting groove 7, so that the other end of the fitting 61 is in the center position when inserted into the orifice 60, and the positioning is more accurate, effectively improving the connection accuracy and stability between the fitting 61 and the fuse ceramic 6, and improving the consistency of the product quality; after the fitting 61 is clamped into the limiting groove 7 and inserted into the orifices 60 at both ends and the middle of the fuse ceramic 6 one by one, it is fixed by the fixture 9, which can prevent the fitting 61 from moving during pouring and when the cement solidifies, resulting in the deviation of the position of the other end of the fitting 61 from the orifice 60 of the fuse ceramic 6.
[0035] In the embodiment of the present invention, it further includes: An ultrasonic vibrator 8, which includes an ultrasonic generator 80 and an ultrasonic vibration head 81; A first through hole 23, which is opened at the bottom of the limiting groove 7 and penetrates through the front side plate 20, the rear side plate 21 and the top plate 5; Among them, the ultrasonic vibrator 8, the first through hole 23 and the limiting groove 7 have the same number. The ultrasonic generator 80 is fixedly installed on the back surfaces of the front side plate 20, the rear side plate 21 and the top plate 5 and is matched with the limiting groove 7. The ultrasonic vibration head 81 passes through the first through hole 23 and extends into the limiting groove 7. When the fitting 61 is installed in the limiting groove 7, the ultrasonic vibration head 81 contacts the fitting 61, and the outer diameter of the ultrasonic vibration head 81 is smaller than the inner diameter of the first through hole 23.
[0036] By adopting the above technical solution, when pouring the orifice 60 on the fuse ceramic 6, by starting the ultrasonic vibrator 8, the vibration generated by the ultrasonic vibration head 81 is directly transmitted to the cement in the orifice 60 through the fitting 61, thereby discharging the air bubbles in the cement, making the cement more compact and having a better fixing effect on the fitting 61. The vibration generated by the ultrasonic vibration head 81 directly acts on the cement through the fitting 61, and the fitting 61 has a better effect of transmitting vibration, which can effectively prevent the vibration wave from being transmitted to the outer shell of the fuse ceramic 6 after the ultrasonic vibration head 81 contacts the front side plate 20, the rear side plate 21 or the top plate 5, thereby causing vibration attenuation and effectively ensuring the ultrasonic vibration effect.
[0037] In the embodiment of the present invention, the driving mechanism 4 includes a reduction gearbox, a rotating handwheel, a driving motor and a controller. The rotating handwheel and the driving motor are both connected to the reduction gearbox. One end of the reduction gearbox is connected to the bottom plate 2 through a driving shaft 40, and the other end of the bottom plate 2 is rotatably connected to the base 1 through a rotating shaft 41. Both the rotating handwheel and the driving motor can drive the driving shaft 40 to rotate through the reduction gearbox, and the controller is used to control the start and stop of the driving motor.
[0038] By adopting the above technical solution, the bottom plate 2 can be rotated by manually controlling the rotating handwheel, and the bottom plate 2 can also be rotated by the driving motor, making the use more flexible and convenient; it can be set to control the operation of the driving motor through the controller after pouring the cement, and by inputting the time required for the cement to solidify, the bottom plate 2 is driven to rotate after the cement solidifies, avoiding the cement flowing out and the unstable connection of the fitting 61 caused by the rotation before the cement solidifies.
[0039] In the embodiment of the present invention, the spacing adjustment mechanism 3 includes: A pillar 24, which is fixedly connected to the bottom plate 2 and is located between the front side plate 20 and the rear side plate 21; A threaded rod 31, which is fixed on the pillar 24 and is fixedly connected to the front side plate 20 and the rear side plate 21 at both ends; A rotary pushing mechanism, which includes a nut 32, a first stopper 33 and a second stopper 34 arranged at intervals. The nut 32 is threadedly connected to the threaded rod 31 and is rotatably connected between the first stopper 33 and the second stopper 34. The first stopper 33 and the second stopper 34 are coaxially arranged and a second through hole 35 for the threaded rod 31 to pass through is opened at the center. The diameter of the second through hole 35 is larger than the outer diameter of the threaded rod 31. The first stopper 33 and the second stopper 34 are fixedly connected by a connecting rod 36. Two rotary pushing mechanisms are provided and are respectively arranged on the back surfaces of the front side plate 20 and the rear side plate 21. The first stopper 33 is fixedly installed on the back surfaces of the front side plate 20 and the rear side plate 21; Among them, there are two spacing adjustment mechanisms 3, which are respectively arranged between the left and right ends of the front side plate 20 and the rear side plate 21, and the two rotation pushing mechanisms on the front side plate 20 or the rear side plate 21 are connected by a transmission mechanism.
[0040] By adopting the above technical solution, by rotating the nut 32 on the front side plate 20, the nut 32 moves on the threaded rod 31. When the nut 32 moves, it will push the first stop block 33 or the second stop block 34 to move, thereby driving the front side plate 20 to approach or move away from the bottom plate 2. Similarly, by rotating the nut 32 on the rear side plate 21, it is also possible to drive the rear side plate 21 to approach or move away from the bottom plate 2, realizing the adjustment of the spacing between the front side plate 20 and the rear side plate 21, as well as the distance between the front side plate 20 and the rear side plate 21 and the bottom plate 2. Through the transmission mechanism, the two nuts 32 on the front side plate 20 can be driven to rotate synchronously or the two nuts 32 on the rear side plate 21 can be driven to rotate synchronously, making the movement of the front side plate 20 and the rear side plate 21 more stable, and the front side plate 20 and the rear side plate 21 can maintain a parallel state.
[0041] In the embodiment of the present invention, the transmission mechanism includes: Chain teeth 320, which are convexly arranged on the outer wall of the nut 32; Chain 37; Guide wheels 38, a plurality of which are arranged and rotatably connected to the back surfaces of the front side plate 20 and the rear side plate 21; Adjusting wheel 39, which is rotatably connected to the back surfaces of the front side plate 20 and the rear side plate 21, and the axis of the adjusting wheel 39 passes through the front side plate 20 and the rear side plate 21; Among them, the chain 37 is connected between the two chain teeth 320 on the front side plate 20 or the rear side plate 21, and the chain 37 is connected to the guide wheels 38 and the adjusting wheel 39.
[0042] By adopting the above technical solution, the adjusting wheel 39 and the chain teeth 320 on the nut 32 are connected by the chain 37. By rotating the adjusting wheel 39, the nut 32 is driven to rotate, thereby adjusting the front side plate 20 or the rear side plate 21 to approach or move away from the bottom plate 2, realizing the adjustment of the spacing.
[0043] In the embodiment of the present invention, the spacing adjustment mechanism 3 further includes: Sliding shaft 30, which is fixed on the support column 24 and parallel to the threaded rod 31, and the two ends of the sliding shaft 30 are slidably connected to the front side plate 20 and the rear side plate 21; Locking mechanism 300, which is installed on the front surfaces of the front side plate 20 and the rear side plate 21 and matches the sliding shaft 30. The locking mechanism 300 is used to lock the sliding shaft 30 so that the front side plate 20 and the rear side plate 21 cannot slide on the sliding shaft 30.
[0044] By adopting the above technical solution, when the locking mechanism 300 is not locked, the front side plate 20 and the rear side plate 21 can slide freely on the sliding shaft 30, so as to realize the adjustment of the spacing. After the front side plate 20 and the rear side plate 21 are adjusted to the specified positions, they are locked by the locking mechanism 300, so as to fix the front side plate 20 and the rear side plate 21 and make them unable to move, making the pouring of the fuse ceramic 6 more stable.
[0045] In the embodiment of the present invention, the locking mechanism 300 includes a pneumatic chuck or a manual chuck.
[0046] By adopting the above technical solution, the fixation of the sliding shaft 30 is made more convenient and stable.
[0047] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A drop-out fuse, characterized in that: include, A fuse ceramic (6), wherein holes (60) are provided at both ends and on the middle outer wall of the fuse ceramic (6); A hardware fitting (61), wherein two ends of the hardware fitting (61) are respectively configured as a fixed end and a connection end; Notches (600), the notches (600) being provided on the side walls at both ends of the fuse ceramic (6) and being in communication with the orifice (60), the edges of the notches (600) on the side walls of the fuse ceramic (6) being configured in an arc shape; The fixing end of the metal fitting (61) extends into the hole (60) and is fixed by cement pouring, and the connecting end extends to the outside of the fuse ceramic (6) through the notch (600), and the notches (600) at both ends of the fuse ceramic (6) are on the same side.
2. A casting tool for fuse ceramics, characterized in that: include, Base (1); A bottom plate (2), the bottom plate (2) being rotatably connected to the base (1), the front and rear sides of the bottom plate (2) being respectively provided with a front side plate (20) and a rear side plate (21), and a spacing adjustment mechanism (3) being connected between the front side plate (20) and the rear side plate (21); A driving mechanism (4), wherein the driving mechanism (4) is arranged on the base (1) and is used to drive the bottom plate (2) to rotate on the base (1); A top plate (5), the top plate (5) being movably connected above the bottom plate (2) via a lifting mechanism, the lifting mechanism being used to drive the top plate (5) to move up and down relative to the bottom plate (2); The two ends of the fuse ceramic (6) are respectively placed on the front side plate (20) and the rear side plate (21), and the fuse ceramic (6) is located below the top plate (5).
3. A casting tool for fuse ceramics according to claim 2, characterized in that: The lifting mechanism comprises: A lifting cylinder (50), wherein the lifting cylinder (50) is mounted on the base plate (2); A connecting column (51), the upper end of the connecting column (51) being fixedly connected to the top plate (5); A guide rod (52), the guide rod (52) being arranged at the lower end of the connecting column (51) and passing through the bottom plate (2) downwards to be slidably connected to the bottom plate (2); The telescopic axis of the lifting cylinder (50) passes through the bottom plate (2) and is connected to the lower end of the connecting column (51), and the lifting mechanism is provided with at least two groups and is respectively located at the left and right ends of the top plate (5).
4. A casting tool for fuse ceramics according to claim 2, characterized in that: Also includes: an arc-shaped groove (22), the arc-shaped groove (22) being formed on the upper side surfaces of the front side plate (20) and the rear side plate (21), the arc-shaped groove (22) matching the outer wall of the end of the fuse ceramic (6), a protrusion (220) being provided protruding from the arc-shaped groove (22), and the protrusion (220) being used to block and limit the edge of the notch (600) on the fuse ceramic (6) when the fuse ceramic (6) is placed on the front side plate (20) and the rear side plate (21); A limiting groove (7), the limiting groove (7) being formed on the front side plate (20), the rear side plate (21) and the front surface of the top plate (5), the limiting groove (7) matching with one end of the hardware (61); A clamp (9), the clamp (9) being arranged on one side of the front side plate (20), the rear side plate (21) and the front side of the top plate (5) and being used for pressing the metal fitting (61) into the limiting groove (7); The limiting grooves (7) on the front side plate (20) and the rear side plate (21) are arranged correspondingly to and communicate with the arc groove (22), and the limiting groove (7) on the top plate (5) is communicated with the lower side surface of the top plate (5).
5. A casting tool for fuse ceramics according to claim 4, characterized in that: Also includes: An ultrasonic vibrator (8), the ultrasonic vibrator (8) comprising an ultrasonic generator (80) and an ultrasonic vibration head (81); A first through hole (23), the first through hole (23) being provided at the bottom of the limiting groove (7) and penetrating the front side plate (20), the rear side plate (21) and the top plate (5); The ultrasonic vibrators (8), the first through holes (23) and the limiting grooves (7) are of the same number; the ultrasonic generator (80) is fixedly mounted on the back of the front side plate (20), the rear side plate (21) and the top plate (5) and matches the limiting grooves (7); the ultrasonic vibration head (81) passes through the first through hole (23) and extends into the limiting groove (7); when the hardware (61) is installed in the limiting groove (7), the ultrasonic vibration head (81) contacts the hardware (61); and the outer diameter of the ultrasonic vibration head (81) is smaller than the inner diameter of the first through hole (23).
6. A casting tool for fuse ceramics according to claim 2, characterized in that: The driving mechanism (4) comprises a reduction box, a rotating hand wheel, a driving motor and a controller. The rotating hand wheel and the driving motor are both connected to the reduction box. The reduction box is connected to one end of the base plate (2) via a driving shaft (40). The other end of the base plate (2) is rotatably connected to the base (1) via a rotating shaft (41). The rotating hand wheel and the driving motor can both drive the driving shaft (40) to rotate via the reduction box. The controller is used to control the start and stop of the driving motor.
7. A casting tool for fuse ceramics according to claim 2, characterized in that: The spacing adjustment mechanism (3) comprises: A support column (24), the support column (24) being fixedly connected to the bottom plate (2) and being located between the front side plate (20) and the rear side plate (21); A threaded rod (31), wherein the threaded rod (31) is fixed to the support column (24) and has two ends fixedly connected to the front side plate (20) and the rear side plate (21); A rotary pushing mechanism, the rotary pushing mechanism comprising a nut (32), a first stopper (33) and a second stopper (34) arranged at intervals, the nut (32) being threadedly connected to the threaded rod (31) and being rotatably connected between the first stopper (33) and the second stopper (34), the first stopper (33) and the second stopper (34) being coaxially arranged and having a second through hole (35) at the center for the threaded rod (31) to pass through, the diameter of the second through hole (35) being larger than the outer diameter of the threaded rod (31), the first stopper (33) and the second stopper (34) being fixedly connected via a connecting rod (36), the rotary pushing mechanism being provided with two and being respectively arranged on the back sides of the front side plate (20) and the rear side plate (21), the first stopper (33) being fixedly mounted on the back sides of the front side plate (20) and the rear side plate (21); Wherein, two spacing adjustment mechanisms (3) are provided and are respectively arranged between the left and right ends of the front side plate (20) and the rear side plate (21); the two rotating pushing mechanisms on the front side plate (20) or the rear side plate (21) are connected via a transmission mechanism.
8. A casting tool for fuse ceramics according to claim 7, characterized in that: The transmission mechanism comprises: Chain teeth (320), the chain teeth (320) protruding from the outer wall of the nut (32); Chain (37); Guide wheels (38), wherein a plurality of guide wheels (38) are provided and rotatably connected to the back sides of the front side plate (20) and the rear side plate (21); an adjusting wheel (39), the adjusting wheel (39) being rotatably connected to the back sides of the front side plate (20) and the rear side plate (21), and the axis of the adjusting wheel (39) passing through the front side plate (20) and the rear side plate (21); The chain (37) is connected between two chain teeth (320) on the front side plate (20) or the rear side plate (21), and the chain (37) is connected to a guide wheel (38) and an adjustment wheel (39).
9. A casting tool for fuse ceramics according to claim 7, characterized in that: The spacing adjustment mechanism (3) further comprises: A sliding shaft (30), the sliding shaft (30) being fixed on the pillar (24) and parallel to the threaded rod (31), and two ends of the sliding shaft (30) being slidably connected to the front side plate (20) and the rear side plate (21); A locking mechanism (300) is installed on the front sides of the front side plate (20) and the rear side plate (21) and matches the sliding shaft (30). The locking mechanism (300) is used to lock the sliding shaft (30) so that the front side plate (20) and the rear side plate (21) cannot slide on the sliding shaft (30).
10. A casting tool for fuse ceramics according to claim 9, characterized in that: The locking mechanism (300) comprises a pneumatic clamping claw or a manual clamping claw.
Citation Information
Patent Citations
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