A metallized safety film winding device

Through the automated metallized safety film winding equipment, the membrane damage and winding instability caused by manual operation are solved, and an efficient and stable winding process is achieved, and the integrity of the metal layer is protected.

CN120048670BActive Publication Date: 2025-07-08SICHUAN PROVINCE SCI CITY JIUXIN SCI & TECH
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Patent Information

Application Number
CN202510504132.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2025-07-08
Estimated Expiration
2045-04-22

AI Technical Summary

Technical Problem

In the prior art, the winding process of the metallized safety film requires manual operation, which easily causes membrane damage and unstable winding, affecting the performance of the capacitor.

Method used

The automatic metallized safety film winding equipment is adopted to realize automatic loading and unloading of the shaft core using screws and mating column structures. Manual operation is reduced through the membrane feeding mechanism and transfer mechanism to ensure that the metal layer is not damaged, and the rotation of the screw and the pressing of the driven column ensure winding stability.

Benefits of technology

It improves the degree of automation of winding, protects the integrity of the metal layer, ensures the stability and consistency of winding, and reduces the hassle of manual operation.

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Patent Text Reader

Abstract

The present invention provides a metallized safety film winding device, which relates to the field of capacitor processing and includes: a screw rod, which is rotatably arranged around a first axis and its own central axis, one end of which is connected with a limiting column, and the screw rod is movably arranged along a second axis perpendicular to the axial direction of the screw rod and is also movably arranged along a third axis perpendicular to both the axial direction of the screw rod and the second axis, and the second axis and the third axis follow the screw rod to rotate around the first axis; a mating column, which is in threaded cooperation with the other end of the screw rod, and a mating hole is formed on one end surface thereof; a mating rod, which is used to extend into the mating hole; two film feeding mechanisms, which are used to feed the metallized safety film; two transfer mechanisms, each transfer mechanism includes a suction cup mechanism and an adhesion mechanism, the suction cup mechanism is used to adsorb the metallized safety film, and the adhesion mechanism is used to adhere the metallized safety film to the core. The present invention reduces manual operation, reduces the risk of friction between the metal layer and the equipment, improves the stability of winding, and has strong practicability.
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Description

Technical Field

[0001] The present application relates to the field of capacitor processing, particularly to the winding technology of metallized safety films, and specifically relates to a winding device for metallized safety films. Background Art

[0002] A capacitor is an electronic component used to hold electric charge in the form of an electric field in a circuit to store electrical energy. It generally consists of two conductive plates separated by a layer of non-conductive insulating medium. In industry, capacitors are often processed by winding two layers of metallized safety films. The metallized safety film is generally made by plating a layer of low-melting-point metal on the surface of a plastic film with high dielectric constant and good insulation performance. Currently, during the production and processing of capacitors, the winding process of the metallized safety film generally requires manual adhesion of the wound metallized safety film to the core, and the wound finished product roll needs to be manually unloaded. The loading and unloading operations are relatively troublesome, and it is easy to damage the metallized safety film during manual operation. Secondly, since the metal layer of the metallized safety film is a relatively thin metal layer formed by vacuum coating, if a conventional winding device is used, the metal layers will rub against each other during the winding process, easily causing wear of the metal layer, thereby affecting the performance of the capacitor. Moreover, since the thickness of the metallized safety film on the core is continuously increasing during the winding process of the conventional winding device and the feeding position is constantly changing, it is easy to cause uneven winding of the metallized safety film, which cannot meet the high standards of metallized safety film winding and affects the stability of metallized safety film winding. Summary of the Invention

[0003] To solve the above-mentioned defects of related prior arts, the present application provides a winding device for metallized safety films, which reduces manual operation, reduces the risk of friction between the metal layer and the device, improves the stability of winding, and has strong practicability.

[0004] To achieve the above object, the present invention adopts the following technologies:

[0005] A winding device for metallized safety films, comprising:

[0006] A screw rod, arranged at intervals parallel to a fixed first axis and rotatably arranged around the first axis. The screw rod is rotatably arranged around its own central axis. One end of the screw rod is coaxially connected with a limiting column, and the screw rod is used to carry the core.

[0007] The screw rod is movably arranged along a second axis perpendicular to the axial direction of the screw rod and along a third axis perpendicular to both the axial direction of the screw rod and the second axis. Both the second axis and the third axis follow the screw rod to rotate around the first axis.

[0008] A mating column, threadedly engaged with the other end of the screw rod. A mating hole is axially formed on the end face of the mating column facing away from the limiting column.

[0009] A mating rod is provided outside the other end of the screw rod. The mating rod is parallel to the screw rod and is arranged to move along its own axial direction. The mating rod is used to match the mating hole.

[0010] Two sets of film feeding mechanisms. Each set of film feeding mechanisms includes a first conveyor belt and a second conveyor belt. The conveying directions of the first conveyor belt and the second conveyor belt are the same and are both parallel to a horizontal direction. The direction perpendicular to both the conveying surface of the first conveyor belt and the conveying surface of the second conveyor belt is set as the vertical direction. The second conveyor belt of the same set of film feeding mechanisms is arranged directly above the first conveyor belt along the vertical direction, and their conveying surfaces are oppositely arranged and spaced apart by a predetermined distance. One set of film feeding mechanisms is arranged below the other set of film feeding mechanisms along the vertical direction. The film feeding mechanisms are used to convey the metallized safety film.

[0011] Two sets of transfer mechanisms. Each set of transfer mechanisms includes a lifting plate, a transfer plate, a suction cup mechanism, and an adhesion mechanism. The lifting plates are respectively arranged outside one end of the first conveyor belt and are arranged to move along the vertical direction. The transfer plates are respectively arranged above the second conveyor belt and are arranged to move along the horizontal direction. The lower surface of the transfer plate is provided with lifting plates at intervals and the distance can be adjusted. Both the suction cup mechanism and the adhesion mechanism are arranged on the lower surface of the lifting plate, and the adhesion mechanism is located in front of the suction cup mechanism in the conveying direction of the first conveyor belt. The suction cup mechanism is used to adsorb the metallized safety film, and the adhesion mechanism is used to adhere the metallized safety film to the shaft core.

[0012] Furthermore, it further includes a first rotating motor. The driving shaft of the first rotating motor is coaxially arranged with the first axis and is connected with a first rotating rod. The first rotating rod is connected with a second rotating rod parallel to the main shaft of the first rotating motor. The second rotating rod is connected with a first mounting frame. A first sliding rod parallel to the second axis is arranged on the first mounting frame. A first sliding block is slidably sleeved on the first sliding rod. The first sliding block is connected with a second mounting frame. A second sliding rod parallel to the third axis is arranged on the second mounting frame. A second sliding block is slidably sleeved on the second sliding rod. A second rotating motor with a driving direction parallel to the second rotating rod is arranged on the second sliding block. The driving shaft of the second rotating motor is coaxially connected with a limiting column.

[0013] Furthermore, a first fixing block is fixed at one end of the first sliding rod. The first fixing block is connected with a first rotating seat. A first rotating column with an axial direction parallel to the second sliding rod is rotatably fitted in the first rotating seat. A third rotating motor is arranged on the first rotating seat. The third rotating motor is coaxially connected with the first rotating column. A first mounting rod is perpendicularly connected to the side wall of the first rotating column. The first mounting rod is connected with a first rotating frame. A first driven column with an axial direction parallel to the screw rod is rotatably arranged on the first rotating frame. The first driven column is arranged to rotate around its own central axis.

[0014] One end of the second sliding rod is fixed with a second fixed block, the second fixed block is connected with a second rotating seat, a second rotating column with an axial direction parallel to the first sliding rod is rotatably fitted in the second rotating seat, a fourth rotating motor is arranged on the second rotating seat, the fourth rotating motor is coaxially connected with the second rotating column, a second mounting rod is vertically connected to the side wall of the second rotating column, the second mounting rod is connected with a second rotating frame, and a second driven column with an axial direction parallel to the screw rod is arranged on the second rotating frame.

[0015] Further, a first spring is connected between the other end of the first sliding rod and the first slider, the first spring is sleeved on the peripheral side of the first sliding rod, the first spring is always in a compressed state, the first fixed block is connected with a first mounting block, a first linear cylinder with a driving direction parallel to the first sliding rod is arranged on the first mounting block, the first slider is connected with a first abutment seat, and the driving shaft of the first linear cylinder is used for contacting the first abutment seat;

[0016] A second spring is connected between the other end of the second sliding rod and the second slider, the second spring is sleeved on the peripheral side of the second sliding rod, the second spring is always in a compressed state, the second fixed block is connected with a second mounting block, a second linear cylinder with a driving direction parallel to the second sliding rod is arranged on the second mounting block, the second slider is connected with a second abutment seat, and the driving shaft of the second linear cylinder is used for contacting the second abutment seat.

[0017] Further, a set of first infrared ranging mechanisms are arranged on the first slider and the first fixed block, and a set of second infrared ranging mechanisms are arranged on the second slider and the second fixed block.

[0018] Further, the matching rods are connected to the same moving plate, a sliding opening is axially penetrated through the moving plate along the matching rods, a sliding plate is slidably fitted in the sliding opening, a first mounting ear is arranged at one end of the sliding plate located between the matching rods, a second mounting ear extends from the side of the moving plate, and a third spring is axially connected between the first mounting ear and the second mounting ear along the matching rods;

[0019] The metallized safety film winding device further includes a support frame, a first electric lead screw with a driving direction parallel to the vertical direction is arranged on the support frame, a first matching block is in threaded fit with the first electric lead screw, a second electric lead screw with a driving direction parallel to the horizontal direction is connected to the first matching block, a second matching block is in threaded fit with the second electric lead screw, a third linear cylinder with a driving direction parallel to the matching rods is arranged on the second matching block, and the driving shaft of the third linear cylinder is connected to the other end of the sliding plate.

[0020] Further, a reel changing mechanism is further included, the reel changing mechanism includes two reel placing rods both parallel to the screw rod, limiting rods are vertically connected upward at both ends of the reel placing rods, the reel placing rods are all arranged to move along their own axial directions, the horizontal direction and the vertical direction, a first transmission track and a second transmission track are arranged below the reel placing rods, and one end of the second transmission track is directly above one end of the first transmission track.

[0021] Furthermore, the roll-changing mechanism further includes two third electric lead screws whose driving directions are parallel to the vertical direction. Third mating blocks are in threaded fit with the third electric lead screws respectively. Fourth electric lead screws whose driving directions are parallel to the screw rod are connected to the third mating blocks respectively. Fourth mating blocks are in threaded fit with the fourth electric lead screws respectively. Fourth linear cylinders whose driving directions are parallel to the horizontal direction are provided on the fourth mating blocks respectively. The driving shafts of the fourth linear cylinders are connected to the roll placing rods respectively.

[0022] Furthermore, support plates are connected to the sides of the first conveyor belt respectively. Fifth linear cylinders are arranged on the support plates along the vertical direction respectively. The driving shafts of the fifth linear cylinders are connected to first support rods respectively. Second support rods parallel to the vertical direction are connected to the first support rods respectively. The second support rods are connected to the lifting plates respectively.

[0023] Furthermore, fifth electric lead screws whose driving directions are parallel to the horizontal direction are connected to the sides of the first conveyor belt respectively. Fifth mating blocks are in threaded fit with the fifth electric lead screws respectively. Connecting rods are connected to the fifth mating blocks. Transfer plates are connected to the connecting rods. Sixth linear cylinders whose driving directions are parallel to the vertical direction are provided on the transfer plates. The driving shafts of the sixth linear cylinders are connected to the lifting plates.

[0024] The beneficial effects of the present invention are as follows:

[0025] 1. The stud is used to carry the core, and the end of the metallized safety film is transferred and adhered to the core through the transfer mechanism, eliminating the need for manual operation and improving the automation degree.

[0026] 2. The finished product rolls are unloaded and the cores are loaded through the cooperation columns, cooperation rods and the roll-changing mechanism, reducing the manual participation and further improving the automation degree.

[0027] 3. The metallized safety film is conveyed by the film feeding mechanism, and the metallized safety film is wound by the rotation of the screw rod. During the conveying and winding processes, the friction between the metal layer on the surface of the metallized safety film and the equipment is reduced, protecting the integrity of the metal layer.

[0028] 4. The screw rod can adjust its own position in real time during winding to ensure that the film feeding position is fixed, and the metallized safety film at the film feeding position is pressed by the first driven column and the second driven column, improving the winding stability of the metallized safety film. Description of the Drawings

[0029] Figure 1 is a three-dimensional schematic diagram of the metallized safety film winding equipment according to the embodiment of the present application.

[0030] Figure 2 is a driving principle diagram of the first rotating motor according to the embodiment of the present application.

[0031] Figure 3 It is a working schematic diagram of the first slider and the first driven column in the embodiment of the present application.

[0032] Figure 4 It is a working schematic diagram of the second slider and the second driven column in the embodiment of the present application.

[0033] Figure 5 It is a structural schematic diagram of the screw rod and the mating column in the embodiment of the present application.

[0034] Figure 6 It is a working and structural schematic diagram of the mating rod in the embodiment of the present application.

[0035] Figure 7 It is the present application Figure 6 A partial enlarged schematic diagram at position A in it.

[0036] Figure 8 It is a three-dimensional schematic diagram of the roll-changing mechanism in the embodiment of the present application.

[0037] Figure 9 It is a three-dimensional schematic diagram of the film feeding mechanism in the embodiment of the present application.

[0038] Markings in the figure: 1 - Screw, 11 - Limit post, 12 - First rotating motor, 13 - First rotating rod, 14 - Second rotating rod, 15 - First mounting bracket, 16 - First sliding rod, 17 - First slider, 18 - Second mounting bracket, 19 - Second sliding rod, 110 - Second slider, 111 - Second rotating motor, 112 - First spring, 113 - First mounting block, 114 - First linear cylinder, 115 - First abutting seat, 116 - Second spring, 117 - Second mounting block, 118 - Second linear cylinder, 119 - Second abutting seat, 120 - First infrared ranging mechanism, 121 - Second infrared ranging mechanism, 2 - Matching column, 21 - Matching hole, 22 - First fixing block, 23 - First rotating seat, 24 - First rotating column, 25 - Third rotating motor, 26 - First mounting rod, 27 - First rotating frame, 28 - First driven column, 29 - Second fixing block, 210 - Second rotating seat, 211 - Second rotating column, 212 - Fourth rotating motor, 213 - Second mounting rod, 214 - Second rotating frame, 215 - Second driven column, 3 - Matching rod, 31 - Moving plate, 32 - Sliding opening, 33 - Slide plate, 34 - First mounting ear, 35 - Second mounting ear, 36 - Third spring, 37 - Support frame, 38 - First electric lead screw, 39 - First matching block, 310 - Second electric lead screw, 311 - Second matching block, 312 - Third linear cylinder, 4 - Film feeding mechanism, 41 - First conveyor belt, 42 - Second conveyor belt, 43 - Support plate, 44 - Fifth linear cylinder, 45 - First support rod, 46 - Second support rod, 47 - Fifth electric lead screw, 48 - Fifth matching block, 49 - Connecting rod, 410 - Sixth linear cylinder, 5 - Transfer mechanism, 51 - Lifting plate, 52 - Transfer plate, 53 - Suction cup mechanism, 54 - Adhesion mechanism, 55 - Lifting plate, 6 - Rewinding mechanism, 61 - Coil placing rod, 62 - Limit rod, 63 - First transfer track, 64 - Second transfer track, 65 - Third electric lead screw, 66 - Third matching block, 67 - Fourth electric lead screw, 68 - Fourth matching block, 69 - Fourth linear cylinder. Detailed implementation mode

[0039] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will describe the implementation modes of the present invention in detail with reference to the accompanying drawings. However, the embodiments described herein are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0040] As Figure 1 and Figure 5 shown, this embodiment provides a metallized safety film winding device, including a screw 1, a matching column 2, a matching rod 3, a film feeding mechanism 4, and a transfer mechanism 5.

[0041] Specifically, as Figure 5As shown, the screw rod 1 is arranged at intervals parallel to and rotatable around a fixed-position first axis. The screw rod 1 is rotatable around its own central axis. One end of the screw rod 1 is coaxially connected with a limit post 11. The screw rod 1 is used to carry the shaft core. The screw rod 1 is arranged to move along a second axis perpendicular to the axial direction of the screw rod 1 and also move along a third axis perpendicular to both the axial direction of the screw rod 1 and the second axis. Both the second axis and the third axis follow the rotation of the screw rod 1 around the first axis.

[0042] Specifically, as Figure 5 shown, the mating column 2 is in threaded fit with the other end of the screw rod 1. An end face of the mating column 2 facing away from the limit post 11 is provided with a mating hole 21 along its own axial direction. More specifically, in this example, two mating holes 21 are provided.

[0043] Specifically, as Figure 1 and Figure 7 shown, the mating rod 3 is arranged outside the other end of the screw rod 1. The mating rod 3 is parallel to the axial direction of the screw rod 1 and is arranged to move along its own axial direction. The mating rod 3 is used to extend into the mating hole 21. More specifically, in this example, two mating rods 3 are provided. The spacing between the mating rods 3 matches the spacing between the mating holes 21, so that both mating rods 3 can extend into the mating holes 21.

[0044] Specifically, as Figure 1 and Figure 9 shown, there are two sets of film feeding mechanisms 4. Each set of film feeding mechanisms 4 includes a first conveyor belt 41 and a second conveyor belt 42. The conveying directions of the first conveyor belt 41 and the second conveyor belt 42 are the same and are both parallel to a horizontal direction, and their conveying surfaces are both perpendicular to a vertical direction. The second conveyor belt 42 of the same set of film feeding mechanisms 4 is arranged directly above the first conveyor belt 41 along the vertical direction, and their conveying surfaces are opposite and spaced apart by a predetermined distance. More specifically, the projections of the first conveyor belt 41 and the second conveyor belt 42 of the same set of film feeding mechanisms 4 in the vertical direction coincide, and the conveying surface of the second conveyor belt 42 is located on the lower surface, and the conveying surface of the first conveyor belt 41 is located on the upper surface. One set of film feeding mechanisms 4 is arranged below the other set of film feeding mechanisms 4 along the vertical direction. The film feeding mechanism 4 is used to convey the metallized safety film.

[0045] Specifically, as Figure 1 and Figure 9As shown, there are two sets of transfer mechanisms 5. Each set of transfer mechanisms 5 includes a lifting plate 51, a transfer plate 52, a suction cup mechanism 53, and an adhesion mechanism 54. The lifting plates 51 are respectively arranged outside one end of the first conveyor belt 41 and are all arranged to move in the vertical direction. The transfer plates 52 are respectively arranged above the second conveyor belt 42 and are arranged to move in the horizontal direction. The lower surface of the transfer plate 52 is provided with lifting plates 55 at intervals and the distance can be adjusted. The suction cup mechanism 53 and the adhesion mechanism 54 are both arranged on the lower surface of the lifting plate 55, and the adhesion mechanism 54 is located in front of the suction cup mechanism 53 in the conveying direction of the first conveyor belt 41. The suction cup mechanism 53 is used to adsorb the metallized security film, and the adhesion mechanism 54 is used to adhere the metallized security film to the core. Preferably, the suction cups of the suction cup mechanism 53 can be set to a smaller size and a larger number to avoid damaging the surface of the metallized security film when adsorbing it; the adhesion mechanism 54 is used to apply hot melt adhesive on the core, so that the end of the metallized security film can be adhered to the core. The suction cup mechanism 53 and the adhesion mechanism 54 both belong to the prior art, so no more details will be described here.

[0046] The working process of this equipment will be described below with S1~S5.

[0047] S1. Insert two metallized security films to be wound into the two sets of film feeding mechanisms 4 respectively, so that the first conveyor belt 41 and the second conveyor belt 42 are respectively in contact with the surface of the metallized security film, and drive the metallized security film to move synchronously through the first conveyor belt 41 and the second conveyor belt 42. During this process, the metallized security film will not have sliding friction with the first conveyor belt 41 and the second conveyor belt 42, avoiding damage to the surface of the metallized security film.

[0048] S2. Rotate the screw 1 around the first axis and rotate the screw 1 around its own central axis, so that the fitting hole 21 on the fitting column 2 is coaxially aligned with the fitting rod 3. Move the fitting rod 3 so that the fitting rod 3 extends into the fitting hole 21. At this time, rotate the screw 1 around its own central axis again. At this time, the fitting column 2 will not rotate with the screw 1 under the restriction of the fitting rod 3, but move outward to the other end of the screw 1 through the thread fit with the screw 1. During this process, it is necessary to move the fitting rod 3 synchronously to facilitate the smooth movement of the fitting column 2. When the fitting column 2 completely disengages from the screw 1, move the fitting rod 3 to leave a space outside the other end of the screw 1. At this time, a core can be sleeved on the screw 1. After sleeving the core, move the fitting rod 3 so that the fitting column 2 contacts the other end of the screw 1 again. Rotate the screw 1 and move the fitting rod 3 synchronously, and the fitting column 2 can enter the screw 1 again and clamp the core together with the limit post 11.

[0049] S3. Rotate the screw rod 1 around the first axis so that the position of the screw rod 1 is slightly lower than the first conveyor belt 41 of one set of film feeding mechanisms 4. Extend the end of the metallized security film through one set of film feeding mechanisms 4. Move up the lifting plate 51 corresponding to one set of film feeding mechanisms 4 so that the upper surface of the lifting plate 51 contacts the metallized security film and flattens the metallized security film on the upper surface of the lifting plate 51. Move the transfer plate 52 corresponding to one set of film feeding mechanisms 4 and adjust the distance between the corresponding lifting plate 55 and the transfer plate 52 so that the suction cup mechanism 53 contacts the end of the metallized security film on the lifting plate 51 and adsorbs it. Move the lifting plate 51 downward. Move the transfer plate 52 until the adhesion mechanism 54 is located above the screw rod 1. During the movement of the transfer plate 52, drive the metallized security film to extend therefrom through one set of film feeding mechanisms 4 at the same or slightly slower speed. Adjust the distance between the lifting plate 55 and the transfer plate 52 so that the adhesion mechanism 54 contacts the surface of the shaft core on the screw rod 1 and attaches hot melt adhesive. Adjust the distance between the lifting plate 55 and the transfer plate 52 so that the end of the metallized security film adsorbed by the suction cup mechanism 53 adheres to the shaft core. Cancel the adsorption of the end of the metallized security film by the suction cup mechanism 53 and drive the transfer plate 52 and the lifting plate 55 back to their original positions. Rotate the screw rod 1 so that the position of the screw rod 1 is slightly lower than the first conveyor belt 41 of the other set of film feeding mechanisms 4, and repeat the above operations.

[0050] S4. Continuously rotate the screw rod 1 around the first axis, and the film feeding mechanism 4 continuously drives the metallized security film to extend therefrom. During this process, move the position of the screw rod 1 along the second axis and the third axis so that the incoming winding position of the metallized security film is fixed, avoiding the change of the incoming winding position due to the thickness change of the metallized security film wound on the screw rod 1, and ensuring the stability of winding.

[0051] S5. After the winding is completed, repeat the steps in S2 to remove the wound metallized security film and the core.

[0052] Preferably, as Figure 1 and Figure 2As shown in the figure, the device further includes a first rotating motor 12. The drive shaft of the first rotating motor 12 is coaxially arranged with the first axis and is connected to a first rotating rod 13. The first rotating rod 13 is connected to a second rotating rod 14 parallel to the driving direction of the first rotating motor 12. The second rotating rod 14 is connected to a first mounting bracket 15. A first sliding rod 16 parallel to the second axis is provided on the first mounting bracket 15. A first sliding block 17 is slidably sleeved on the first sliding rod 16. The first sliding block 17 is connected to a second mounting bracket 18. A second sliding rod 19 parallel to the third axis is provided on the second mounting bracket 18. A second sliding block 110 is slidably sleeved on the second sliding rod 19. A second rotating motor 111 with a driving direction parallel to the second rotating rod 14 is provided on the second sliding block 110. The drive shaft of the second rotating motor 111 is coaxially connected to a limiting post 11. The first rotating motor 12 is used to drive the screw 1 to rotate around the first axis. The movement of the first sliding block 17 on the first sliding rod 16 and the sliding of the second sliding block 110 on the second sliding rod 19 are respectively used to drive the screw 1 to move along the second axis and the third axis. The second rotating motor 111 is used to drive the screw 1 to rotate around its own central axis.

[0053] Preferably, as Figures 3 - 5As shown in the figure, a first fixed block 22 is fixed at one end of a first sliding rod 16. The first fixed block 22 is connected to a first rotating seat 23. A first rotating column 24 with an axis parallel to the second sliding rod 19 is rotatably fitted in the first rotating seat 23. A third rotating motor 25 is provided on the first rotating seat 23. The third rotating motor 25 is coaxially connected to the first rotating column 24. A first mounting rod 26 is vertically connected to the side wall of the first rotating column 24. The first mounting rod 26 is connected to a first rotating frame 27. A first driven column 28 with an axis parallel to the screw rod 1 is rotatably provided on the first rotating frame 27. The first driven column 28 is rotatably arranged around its own central axis. A second fixed block 29 is fixed at one end of the second sliding rod 19. The second fixed block 29 is connected to a second rotating seat 210. A second rotating column 211 with an axis parallel to the first sliding rod 16 is rotatably fitted in the second rotating seat 210. A fourth rotating motor 212 is provided on the second rotating seat 210. The fourth rotating motor 212 is coaxially connected to the second rotating column 211. A second mounting rod 213 is vertically connected to the side wall of the second rotating column 211. The second mounting rod 213 is connected to a second rotating frame 214. A second driven column 215 with an axis parallel to the screw rod 1 is provided on the second rotating frame 214. Further preferably, during winding, the position of the screw rod 1 is vertically located between the two film feeding mechanisms 4, and the first sliding rod 16 is parallel to the horizontal direction, and the second sliding rod 19 is parallel to the vertical direction. At this time, the first fixed block 22 is located above the first slider 17, and the second fixed block 29 is located on the side of the second slider 110 close to the film feeding mechanism 4. During operation, after the ends of the two metallized safety films are adhered to the core, the first driven column 28 and the second driven column 215 are driven by the third rotating motor 25 and the fourth rotating motor 212 to be parallel to the screw rod 1. During the winding process, the first driven column 28 and the second driven column 215 are always in contact with the metallized safety film at the incoming winding position, further ensuring the stability of winding.

[0054] Preferably, as Figures 3 - 5As shown, a first spring 112 is connected between the other end of the first sliding rod 16 and the first slider 17. The first spring 112 is sleeved on the peripheral side of the first sliding rod 16 and is always in a compressed state. The first fixed block 22 is connected with a first mounting block 113. A first linear cylinder 114 with a driving direction parallel to the first sliding rod 16 is arranged on the first mounting block 113. The first slider 17 is connected with a first abutting seat 115. The driving shaft of the first linear cylinder 114 is used to contact the first abutting seat 115. A second spring 116 is connected between the other end of the second sliding rod 19 and the second slider 110. The second spring 116 is sleeved on the peripheral side of the second sliding rod 19 and is always in a compressed state. The second fixed block 29 is connected with a second mounting block 117. A second linear cylinder 118 with a driving direction parallel to the second sliding rod 19 is arranged on the second mounting block 117. The second slider 110 is connected with a second abutting seat 119. The driving shaft of the second linear cylinder 118 is used to contact the second abutting seat 119. With such a design, during winding, no manual or driving mechanism adjustment is required. The screw rod 1 can automatically move along the second axis and the third axis according to the thickness of the metallized safety film wound thereon under the cooperation of the first driven column 28, the second driven column 215, and the first spring 112 to complete the position adjustment. The first linear cylinder 114 and the second linear cylinder 118 are used to stabilize the position of the screw rod 1 when installing the shaft core, adhering the end of the metallized safety film to the shaft core, and discharging the finished product roll.

[0055] Preferably, as Figure 1 , Figure 3 , Figure 4 , Figure 5 shown, a set of first infrared ranging mechanisms 120 are arranged on the first slider 17 and the first fixed block 22, and a set of second infrared ranging mechanisms 121 are arranged on the second slider 110 and the second fixed block 29. Both the first infrared ranging mechanisms 120 and the second infrared ranging mechanisms 121 are used to monitor the thickness of the metallized safety film wound on the shaft core in real time. Since the operating speed of the film feeding mechanism 4 is constant, if the screw rod 1 maintains the same rotation speed for winding, the incoming winding speed of the metallized safety film will become higher and higher as the thickness of the metallized safety film on the screw rod 1 increases, which easily causes the operating speed of the film feeding mechanism 4 to be unable to keep up with the incoming winding speed of the metallized safety film. By monitoring the thickness of the metallized safety film wound on the shaft core in real time, the rotation speed of the screw rod 1 can be adjusted in a timely manner according to the monitored thickness to keep the incoming winding speed stable.

[0056] Preferably, as Figure 6 and Figure 7As shown, the mating rod 3 is connected to the same moving plate 31. The moving plate 31 is axially penetrated with a sliding opening 32 along the mating rod 3. A sliding plate 33 is slidably fitted in the sliding opening 32. One end of the sliding plate 33 located between the mating rods 3 is provided with a first mounting ear 34. A second mounting ear 35 extends from the side of the moving plate 31. A third spring 36 is axially connected between the first mounting ear 34 and the second mounting ear 35 along the mating rod 3. The device further includes a support frame 37. A first electric lead screw 38 with a driving direction parallel to the vertical direction is provided on the support frame 37. The first electric lead screw 38 is in threaded fit with a first mating block 39. The first mating block 39 is connected with a second electric lead screw 310 with a driving direction parallel to the horizontal direction. The second electric lead screw 310 is in threaded fit with a second mating block 311. A third linear cylinder 312 with a driving direction parallel to the mating rod 3 is provided on the second mating block 311. The driving shaft of the third linear cylinder 312 is connected to the other end of the sliding plate 33. During operation, both the first electric lead screw 38 and the second electric lead screw 310 are used to adjust the position of the mating rod 3 to align the mating rod 3 with the mating hole. The third linear cylinder 312 is used to drive the mating rod 3 to move axially along itself. The third spring 36 is used to be compressed when the mating column 2 moves under the rotation of the screw 1 through the threaded fit with the screw 1, so that it is not necessary to synchronously move the mating rod 3.

[0057] Preferably, as Figure 8 shown, the device further includes a roll changing mechanism 6. The roll changing mechanism 6 includes two roll placing rods 61 both parallel to the screw 1. Both ends of the roll placing rods 61 are vertically upward connected with limiting rods 62. The roll placing rods 61 are all movably arranged along their own axial directions, the horizontal direction and the vertical direction. A first conveying track 63 and a second conveying track 64 are provided below the roll placing rods 61. One end of the second conveying track 64 is directly above one end of the first conveying track 63. The first conveying track 63 is used to convey the finished product roll, and the second conveying track 64 is used to convey the core.

[0058] During operation, after winding is completed, move the roll placing rod 61 to contact the lower part of the finished product roll, and make the limiting rods 62 respectively located outside both ends of the finished product roll. Move the roll placing rod 61 axially along itself. The finished product roll leaves the screw 1 under the drive of the limiting rods 62 and stays on the roll placing rod 61. Move the roll placing rod 61 downward to above the first conveying track 63. Increase the distance between the roll placing rods 61 so that the finished product roll falls onto the first conveying track 63. Then decrease the distance between the roll placing rods 61, and make the roll placing rod 61 located below one end of the second conveying track 64. The second conveying track 64 drives the core to fall onto the roll placing rod 61 and be located between the limiting rods 62. Move the roll placing rod 61 again to sleave the core onto the screw 1, that is, the blanking of the finished product roll and the feeding of the core are automatically completed.

[0059] Preferably, as Figure 8As shown, the roll-changing mechanism 6 further includes two third electric lead screws 65 whose driving directions are parallel to the vertical direction. Third electric lead screws 65 are in threaded engagement with third mating blocks 66 respectively. Third mating blocks 66 are each connected to a fourth electric lead screw 67 whose driving direction is parallel to that of the screw rod 1. Fourth electric lead screws 67 are in threaded engagement with fourth mating blocks 68 respectively. Fourth mating blocks 68 are each provided with a fourth linear cylinder 69 whose driving direction is parallel to the horizontal direction. The driving shafts of the fourth linear cylinders 69 are respectively connected to the roll-placement rods 61. The third electric lead screws 65 are used to drive the roll-placement rods 61 to move in the vertical direction. The fourth electric lead screws 67 are used to drive the roll-placement rods 61 to move along their own axial directions. The fourth linear cylinders 69 are used to drive the roll-placement rods 61 to move in the horizontal direction.

[0060] Preferably, as Figure 9 shown, support plates 43 are connected to the sides of the first conveyor belt 41. Fifth linear cylinders 44 are provided on the support plates 43 along the vertical direction. The driving shafts of the fifth linear cylinders 44 are each connected to a first support rod 45. First support rods 45 are each connected to a second support rod 46 parallel to the vertical direction. Second support rods 46 are respectively connected to the lifting plates 51. The fifth linear cylinders 44 are used to drive the lifting plates 51 to move in the vertical direction.

[0061] Preferably, as Figure 9 shown, fifth electric lead screws 47 whose driving directions are parallel to the horizontal direction are connected to the sides of the first conveyor belt 41. Fifth electric lead screws 47 are in threaded engagement with fifth mating blocks 48. Fifth mating blocks 48 are connected to connecting rods 49. Connecting rods 49 are connected to transfer plates 52. Sixth linear cylinders 410 whose driving directions are parallel to the vertical direction are provided on the transfer plates 52. The driving shafts of the sixth linear cylinders 410 are connected to lifting plates 55. The fifth electric lead screws 47 are used to drive the transfer plates 52 to move in the horizontal direction. The sixth linear cylinders 410 are used to adjust the distance between the lifting plates 55 and the transfer plates 52.

[0062] The above are only the preferred embodiments of the present application and are not used to limit the present application. Obviously, those skilled in the art can make various changes and deformations to the present application without departing from the spirit and scope of the present application.

Claims

1. A metallized safety film winding device, characterized in that Comprising: A screw rod (1), arranged parallel to a fixed-position first axis at intervals and rotatably arranged around the first axis. The screw rod (1) is rotatably arranged around its own central axis. One end of the screw rod (1) is coaxially connected with a limit post (11). The screw rod (1) is used for carrying a shaft core. The screw rod (1) is movably arranged along a second axis perpendicular to the axial direction of the screw rod (1), and is also movably arranged along a third axis perpendicular to both the axial direction of the screw rod (1) and the second axis. Both the second axis and the third axis follow the screw rod (1) to rotate around the first axis. A mating column (2), threadedly engaged with the other end of the screw rod (1). A mating hole (21) is axially formed on the end face of the mating column (2) facing away from the limit post (11). A mating rod (3), arranged outside the other end of the screw rod (1). The mating rod (3) is parallel to the screw rod (1) and is movably arranged along its own axial direction. The mating rod (3) is used to match the mating hole (21). Two sets of film feeding mechanisms (4). Each set of film feeding mechanisms (4) includes a first conveyor belt (41) and a second conveyor belt (42). The conveying directions of the first conveyor belt (41) and the second conveyor belt (42) are the same and are both parallel to a horizontal direction. The direction perpendicular to both the conveying surface of the first conveyor belt (41) and the conveying surface of the second conveyor belt (42) is set as the vertical direction. The second conveyor belt (42) of the same set of film feeding mechanisms (4) is arranged directly above the first conveyor belt (41) along the vertical direction, and their conveying surfaces are oppositely arranged and spaced apart by a predetermined distance. One set of film feeding mechanisms (4) is arranged below the other set of film feeding mechanisms (4) along the vertical direction. The film feeding mechanisms (4) are used for conveying metallized safety films. Two sets of transfer mechanisms (5). Each set of transfer mechanisms (5) includes a lifting plate (51), a transfer plate (52), a suction cup mechanism (53), and an adhesion mechanism (54). The lifting plates (51) are respectively arranged outside one end of the first conveyor belt (41) and are both movably arranged along the vertical direction. The transfer plates (52) are respectively arranged above the second conveyor belt (42) and are movably arranged along the horizontal direction. Lifting plates (55) are spaced on the lower surface of the transfer plate (52) and the spacing is adjustable. Both the suction cup mechanism (53) and the adhesion mechanism (54) are arranged on the lower surface of the lifting plate (55), and the adhesion mechanism (54) is located in front of the suction cup mechanism (53) in the conveying direction of the first conveyor belt (41). The suction cup mechanism (53) is used for adsorbing the metallized safety film, and the adhesion mechanism (54) is used for adhering the metallized safety film to the shaft core.

2. The metallized safety film winding equipment according to claim 1, characterized in that It further includes a first rotating motor (12). The drive shaft of the first rotating motor (12) is arranged coaxially with the first axis and is connected with a first rotating rod (13). The first rotating rod (13) is connected with a second rotating rod (14) parallel to the main shaft of the first rotating motor (12). The second rotating rod (14) is connected with a first mounting bracket (15). A first sliding rod (16) parallel to the second axis is arranged on the first mounting bracket (15). A first slider (17) is slidably sleeved on the first sliding rod (16). The first slider (17) is connected with a second mounting bracket (18). A second sliding rod (19) parallel to the third axis is arranged on the second mounting bracket (18). A second slider (110) is slidably sleeved on the second sliding rod (19). A second rotating motor (111) with a driving direction parallel to the second rotating rod (14) is arranged on the second slider (110). The drive shaft of the second rotating motor (111) is coaxially connected with a limiting column (11).

3. The metallized safety film winding device according to claim 2, characterized in that, One end of the first sliding rod (16) is fixed with a first fixing block (22). The first fixing block (22) is connected with a first rotating seat (23). A first rotating column (24) with an axial direction parallel to the second sliding rod (19) is rotatably fitted in the first rotating seat (23). A third rotating motor (25) is arranged on the first rotating seat (23). The third rotating motor (25) is coaxially connected with the first rotating column (24). A first mounting rod (26) is perpendicularly connected to the side wall of the first rotating column (24). The first mounting rod (26) is connected with a first rotating frame (27). A first driven column (28) with an axial direction parallel to the screw rod (1) is rotatably arranged on the first rotating frame (27). The first driven column (28) is rotatably arranged around its own central axis; One end of the second sliding rod (19) is fixed with a second fixing block (29). The second fixing block (29) is connected with a second rotating seat (210). A second rotating column (211) with an axial direction parallel to the first sliding rod (16) is rotatably fitted in the second rotating seat (210). A fourth rotating motor (212) is arranged on the second rotating seat (210). The fourth rotating motor (212) is coaxially connected with the second rotating column (211). A second mounting rod (213) is perpendicularly connected to the side wall of the second rotating column (211). The second mounting rod (213) is connected with a second rotating frame (214). A second driven column (215) with an axial direction parallel to the screw rod (1) is arranged on the second rotating frame (214).

4. The metallized safety film winding device according to claim 3, characterized in that, A first spring (112) is connected between the other end of the first sliding rod (16) and the first slider (17). The first spring (112) is sleeved on the periphery of the first sliding rod (16). The first spring (112) is always in a compressed state. The first fixing block (22) is connected with a first mounting block (113). A first linear cylinder (114) with a driving direction parallel to the first sliding rod (16) is arranged on the first mounting block (113). The first slider (17) is connected with a first abutting seat (115). The drive shaft of the first linear cylinder (114) is used to contact the first abutting seat (115); A second spring (116) is connected between the other end of the second sliding rod (19) and the second slider (110). The second spring (116) is sleeved on the circumferential side of the second sliding rod (19). The second spring (116) is always in a compressed state. The second fixed block (29) is connected with a second mounting block (117). A second linear cylinder (118) with a driving direction parallel to the second sliding rod (19) is arranged on the second mounting block (117). The second slider (110) is connected with a second abutment (119). The driving shaft of the second linear cylinder (118) is used to contact the second abutment (119).

5. The metallized safety film winding equipment according to claim 3, wherein A set of first infrared ranging mechanisms (120) are arranged on the first slider (17) and the first fixed block (22). A set of second infrared ranging mechanisms (121) are arranged on the second slider (110) and the second fixed block (29).

6. The metallized safety film winding device according to claim 1, characterized in that, The matching rods (3) are connected to the same moving plate (31). A sliding port (32) runs through the moving plate (31) along the axial direction of the matching rod (3). A sliding plate (33) is slidably fitted in the sliding port (32). A first mounting ear (34) is arranged at one end of the sliding plate (33) between the matching rods (3). A second mounting ear (35) extends from the side of the moving plate (31). A third spring (36) is connected between the first mounting ear (34) and the second mounting ear (35) along the axial direction of the matching rod (3). The metallized safety film winding device further includes a support frame (37). A first electric screw rod (38) with a driving direction parallel to the vertical direction is arranged on the support frame (37). The first electric screw rod (38) is in threaded cooperation with a first matching block (39). The first matching block (39) is connected with a second electric screw rod (310) with a driving direction parallel to the horizontal direction. The second electric screw rod (310) is in threaded cooperation with a second matching block (311). A third linear cylinder (312) with a driving direction parallel to the matching rod (3) is arranged on the second matching block (311). The driving shaft of the third linear cylinder (312) is connected to the other end of the sliding plate (33).

7. The metallized safety film winding equipment according to claim 1, characterized in that It further includes a roll-changing mechanism (6). The roll-changing mechanism (6) includes two roll-placement rods (61) both parallel to the screw rod (1). Limit rods (62) are connected upward along the vertical direction at both ends of the roll-placement rods (61). The roll-placement rods (61) are all arranged to move along their own axial directions, the horizontal direction and the vertical direction. A first transfer track (63) and a second transfer track (64) are arranged below the roll-placement rods (61). One end of the second transfer track (64) is directly above one end of the first transfer track (63).

8. The metallized safety film winding device according to claim 7, characterized in that, The roll-changing mechanism (6) further includes two third electric screw rods (65) with driving directions parallel to the vertical direction. The third electric screw rods (65) are both in threaded cooperation with third matching blocks (66). The third matching blocks (66) are both connected with fourth electric screw rods (67) with driving directions parallel to the screw rod (1). The fourth electric screw rods (67) are both in threaded cooperation with fourth matching blocks (68). Fourth linear cylinders (69) with driving directions parallel to the horizontal direction are arranged on the fourth matching blocks (68). The driving shafts of the fourth linear cylinders (69) are respectively connected to the roll-placement rods (61).

9. The metallized safety film winding device according to claim 1, wherein, Support plates (43) are connected to the sides of the first conveyor belt (41). Fifth linear cylinders (44) are arranged on the support plates (43) along the vertical direction. The drive shafts of the fifth linear cylinders (44) are connected to first support rods (45). The first support rods (45) are connected to second support rods (46) parallel to the vertical direction. The second support rods (46) are respectively connected to the lifting plates (51).

10. The metallized safety film winding device according to claim 1, characterized in that, Fifth electric lead screws (47) with a driving direction parallel to the horizontal direction are connected to the sides of the first conveyor belt (41). A fifth mating block (48) is in threaded engagement with the fifth electric lead screw (47). The fifth mating block (48) is connected to a connecting rod (49). The connecting rod (49) is connected to a transfer plate (52). A sixth linear cylinder (410) with a driving direction parallel to the vertical direction is arranged on the transfer plate (52). The drive shaft of the sixth linear cylinder (410) is connected to a lifting plate (55).

Citation Information

Patent Citations

  • Winding forming equipment for capacitor processing

    CN116741554A

  • Apparatus for Winding Capacitor Sections.

    GB1195861A