Electrical equipment part machining device
By designing an electrical equipment parts processing device that includes a glue filling body, a quantitative measuring part and a circuit board holder, the problem of low quantitative measurement and batch processing efficiency of glue liquid in the prior art is solved, and efficient batch glue filling with consistent thickness of glue liquid on the circuit board is achieved.
Patent Information
- Application Number
- CN202510521273.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-05-30
AI Technical Summary
The existing LED chip glue filling machines cannot achieve quantitative measurement and quantitative discharge of glue liquid, resulting in inconsistent thickness of glue liquid on the chip, affecting sealing. At the same time, the equipment can only fill glue on one chip, which is inefficient and cannot be batched.
A processing device for electrical equipment parts is designed, including glue filling body, agitating storage cylinder, quantitative measuring parts, fixed circular plates, conveyors, circuit board clamps and connecting frames. The device realizes the quantitative discharge of glue liquid through quantitative measuring parts and fixed circular plates, and uses conveyors and clamping parts to improve the conveying and clamping stability of the circuit board, realizing double-sided glue injection and batch processing.
Automatic batch operation of the circuit board glue filling process is realized, ensuring the consistency of thickness of the glue liquid, improving processing efficiency and applicability, and preventing the glue liquid from solidifying through constant temperature components to ensure stable operation of the equipment.
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Figure CN120054826A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the processing technical field of motor equipment, and particularly relates to a processing device for electrical equipment parts. Background Art
[0002] Electrical equipment is a general term for equipment such as generators, transformers, power lines, circuit breakers, etc. in the power system. Common electrical equipment usually includes transformers, motors, circuit breakers, disconnectors, AC / DC systems, protection panels, switch cabinets (including circuit breakers, instrument transformers, lightning arresters, earthing switches, etc.), capacitors, etc.
[0003] Taking a charging pile as an example, it is particularly important to seal the main control circuit board and electrical module in the charging pile safely and efficiently. It is necessary to not only ensure the heat conduction of the main control circuit board, but also ensure its certain sealing performance and insulation performance, so as to reduce the influence caused by different environments. Therefore, the most important feature of the new generation of main control circuit boards is the use of a full potting process, which can make the module adapt to harsh working environments and ensure that the charging pile can adapt to a variety of different environments.
[0004] As disclosed in the Chinese patent with the publication number CN116273710B, an LED chip potting machine is disclosed, which relates to the technical field of potting machines. It includes a potting head body, and four mini cylinders are fixedly arranged at the four corners outside the potting head body. The output ends of the four mini cylinders are fixedly provided with sliders slidably connected to the potting head body. In the present invention, when the four sealing frames extend below the potting head body, the outer sides of the four sealing frames are tightly attached to each other for sealing, so as to play a role in protecting and sealing the potting head body. At the same time, high-pressure gas enters the piston chambers inside the four piston cylinders respectively through the connecting hoses and the shunt pipes. Then, the high-pressure gas synchronously pushes the piston blocks to extend out of the piston cylinders, and the four piston blocks are tightly attached to each other. Since a heating wire is connected inside each piston block, the four piston blocks can keep the glue remaining in the potting head body at a constant temperature through the heating wire, thereby effectively avoiding the phenomenon that the remaining glue solidifies due to long-term non-use.
[0005] However, there are still some deficiencies in the above LED chip potting machine during actual use: 1. In the above prior art, the four piston blocks can keep the glue remaining in the potting head body at a constant temperature through the heating wire, avoiding the phenomenon that the remaining glue solidifies due to long-term non-use. However, it is impossible to perform quantitative measurement and quantitative discharging of the glue liquid, which easily leads to inconsistent glue capacity flowing out of the chip potting machine onto the chip, and further causes uneven thickness of the glue liquid on the chip after it solidifies, thus affecting the overall sealing performance of the chip.
[0006] 2. Secondly, in the existing technology, there is only one glue outlet nozzle for liquid discharge. Therefore, only one chip can be potted at a time; as a result, it is impossible to process multiple chips simultaneously, which leads to a slowdown in the efficiency of the entire chip processing and cannot perform batch processing.
[0007] Therefore, under the viewpoints stated above, there is still room for improvement in the existing electrical equipment part processing device. Summary of the Invention
[0008] In order to solve the above problems, the present invention provides an electrical equipment part processing device.
[0009] An electrical equipment part processing device includes a potting body; a potting assembly is arranged inside the potting body, and the potting assembly includes a stirring and storage cylinder, a quantitative measuring member, and a fixed circular plate.
[0010] The stirring and storage cylinder is installed at a position near the top of the inner wall of the potting body. The quantitative measuring members are installed at equal intervals along the circumferential direction of the central axis of the stirring and storage cylinder at the bottom of the stirring and storage cylinder. Two groups of circular holes for discharging glue are opened on the stirring and storage cylinder. The fixed circular plates are commonly installed at the bottom of several quantitative measuring members, and the fixed circular plates are movably arranged in the conical structure area inside the potting body.
[0011] Furthermore, a conveyor, a circuit board clamping member, and a connecting frame are also provided on the potting body. The conveyor is arranged on the ground. The circuit board clamping members are installed on the conveyor at equal intervals along the length direction of the conveyor. The connecting frame is installed on the ground and is located above the conveyor. The potting body is arranged inside the upper end of the connecting frame.
[0012] Furthermore, the potting assembly further includes a conveying pipeline, a fixed column, and an intermittent motor; two conveying pipelines are symmetrically installed at the bottom of the fixed circular plate, and through holes communicating with the conveying pipelines are formed through the fixed circular plate; the fixed column is connected to the middle of the upper end of the fixed circular plate, and the end of the fixed column away from the fixed circular plate extends upward to penetrate through the potting body and extend to the outside. The intermittent motor is installed at the top of the potting body through a motor bracket, and the output shaft of the intermittent motor is connected to the fixed column.
[0013] Furthermore, the quantitative measuring member includes an upper quantitative measuring cylinder, a lower quantitative measuring cylinder, and a telescopic compression spring; several upper quantitative measuring cylinders are installed at equal intervals at the bottom of the potting body. The lower quantitative measuring cylinder is slidably installed up and down at the bottom of the upper quantitative measuring cylinder, and an annular sliding groove for the up and down sliding of the lower quantitative measuring cylinder is opened at the bottom of the upper quantitative measuring cylinder. The telescopic compression spring is arranged in the annular sliding groove, and one end of the telescopic compression spring is connected to the inner wall of the upper quantitative measuring cylinder, and the other end of the telescopic compression spring is connected to the top of the upper quantitative measuring cylinder. An air outlet member for jetting air downward is arranged on the upper quantitative measuring cylinder.
[0014] Further, an adjusting component for controlling the telescopic adjustment of the quantitative detection piece to store the capacity of the glue is also provided at the side end of the fixed circular plate. The adjusting component includes an adjusting traction rope, a guide wheel, a guide frame, a winding roller, an adjusting gear and an adjusting gear ring; Four groups of adjusting traction ropes are equidistantly arranged along the axial direction of the central axis of the fixed circular plate. The end of the adjusting traction rope away from the fixed circular plate is sleeved on the winding roller, and several guide wheels are rotatably installed on the outer wall of the stirring storage cylinder and the glue filling body through the guide frame.
[0015] Several winding rollers are rotatably installed on the outer wall of the glue filling body, and the adjusting gear is rotatably installed on the winding roller. The adjusting gear ring is rotatably installed on the outer wall of the glue filling body, and the adjusting gear ring meshes with the adjusting gear.
[0016] Further, a feed inlet is jointly opened at the upper ends of the glue filling body and the stirring storage cylinder, and a sealing cover is screwed and installed on the feed inlet by means of threaded connection.
[0017] Further, a synchronous glue filling unit for simultaneously gluing multiple circuit boards is also provided at the bottom of the glue filling body; the synchronous glue filling unit includes an execution plate, a sliding block, an execution column, a glue outlet head and a bidirectional adjusting threaded rod; the execution plate is installed at the bottom of the glue filling body, and the sliding blocks are symmetrically slidably installed on both sides of the execution plate along the length direction of the execution plate, and a sliding groove for the sliding block to slide is opened on the execution plate. The execution columns are symmetrically installed in the sliding grooves on the execution plate, and the execution plate jointly slides on the execution columns. The glue outlet head is installed at the bottom of the execution plate. One end of the conveying pipeline away from the fixed circular plate is connected to the glue outlet head. The bidirectional adjusting threaded rod is rotatably installed in the sliding groove on the execution plate, and the two sliding blocks are movably installed on the bidirectional adjusting threaded rod left and right by means of threaded connection. One end of the bidirectional adjusting threaded rod penetrates through the execution plate and is connected with an adjusting knob.
[0018] Further, a constant temperature component is also provided inside the glue filling body. The constant temperature component includes a triangular block and a constant temperature heating wire. The triangular block is installed inside the glue filling body, the constant temperature heating wire is arranged inside the triangular block, and heat dissipation fins are equidistantly arranged on the triangular block.
[0019] Further, a scale line is provided on the outer wall of the glue filling body and above the adjusting gear ring. A scale pointer pointing to the scale is fixed on the adjusting gear ring, and the scale pointer slides and fits on the glue filling body.
[0020] In summary, the present application includes at least one of the following beneficial technical effects: First, the present invention can first perform automatic batch gluing operations during the process of gluing the circuit board. First, the conveyor drives the circuit board to perform continuous conveying operations, realizing the continuous operation of the circuit board and improving the efficiency of its gluing process. Secondly, the present invention can perform quantitative discharge adjustment for circuit boards of different sizes, improving the stability of circuit board gluing, ensuring that the thickness of the glue on the circuit board is uniform, and greatly improving the applicability of the device.
[0021] Second, the present invention can heat the glue during the gluing process through a constant temperature component, enabling the glue to be continuously heated, ensuring that the entire glue is in a flowing state, and preventing the glue from solidifying and causing damage to the stirring storage cylinder in the entire gluing body due to the solidified glue.
[0022] Third, the present invention can stably clamp the circuit board during the conveying process through a circuit board clamping member, effectively preventing the circuit board from shifting during the injection process; moreover, the present invention can also perform double-sided injection on the circuit board, which not only greatly improves the efficiency of circuit board processing but also ensures the integrity and quality of the finished circuit board. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will be further described below in conjunction with the drawings and embodiments.
[0024] Figure 1 It is a schematic diagram of the main structure of the present invention.
[0025] Figure 2 It is a schematic diagram of the structure of the gluing body of the present invention.
[0026] Figure 3 It is a schematic diagram of the structure of the gluing component of the present invention from the first perspective.
[0027] Figure 4 It is a schematic diagram of the structure of the double-sided injection module of the present invention.
[0028] Figure 5 It is a schematic diagram of the structure of the double-sided injection module and the clamping component of the present invention.
[0029] Figure 6 It is a schematic diagram of the structure of the gluing component of the present invention from the second perspective.
[0030] Figure 7 It is a schematic diagram of the structure of the adjustment component of the present invention.
[0031] Figure 8 It is a schematic diagram of the structure of the quantitative measurement component of the present invention.
[0032] Figure 9 It is a schematic diagram of the structure of the constant temperature component of the present invention.
[0033] Figure 10It is a schematic structural diagram of the synchronous glue filling unit of the present invention.
[0034] In the figure, A is the circuit board; 1 is the conveyor; 2 is the circuit board clamping member; 3 is the connecting frame; 4 is the glue filling body; 40 is the glue filling assembly; 41 is the stirring and storage cylinder; 42 is the quantitative measuring member; 43 is the fixed circular plate; 44 is the conveying pipeline; 45 is the fixed column; 46 is the intermittent motor; 420 is the upper quantitative measuring cylinder; 421 is the lower quantitative measuring cylinder; 422 is the telescopic compression spring; 50 is the adjusting member; 51 is the adjusting traction rope; 52 is the guide wheel; 53 is the guide frame; 54 is the winding roller; 55 is the adjusting gear; 56 is the adjusting gear ring; 47 is the scale pointer; 48 is the scale line; 49 is the sealing cover; 6 is the synchronous glue filling unit; 60 is the execution plate; 61 is the sliding block; 62 is the execution column; 63 is the glue outlet head; 64 is the bidirectional adjusting screw rod; 7 is the constant temperature assembly; 70 is the triangular block; 71 is the constant temperature heating wire; 8 is the clamping assembly; 80 is the clamping motor; 82 is the clamping rod; 83 is the clamping plate; 84 is the centering gear; 85 is the clamping telescopic electric push rod; 86 is the synchronous rod; 87 is the mounting rod; 88 is the mounting block; 9 is the double-sided glue injection module; 90 is the telescopic column; 91 is the sealing plate; 92 is the glue injection hole; 93 is the sealing spring; 94 is the triangular sealing block. Detailed implementation manners
[0035] The following is combined with Figures 1 - 10 to describe the embodiments of the present invention in detail. However, the present invention can be implemented in many different ways defined and covered by the claims.
[0036] The embodiments of the present application disclose an electrical equipment part processing device. It should be noted that this electrical equipment part processing device is mainly applied in the process of sealing and protecting the circuit board A, and can solve the problem of avoiding damage to the circuit board A during production and use in terms of technical effects; especially, it can avoid situations such as short circuits caused by rainwater when the circuit board A is in use; further, this electrical equipment part processing device can improve the stability of the circuit board A during the conveying process in the processing, and avoid problems such as dropping or tilting of the circuit board A during the conveying by the conveyor, resulting in inconsistent thickness of the glue on the circuit board A. Embodiment 1:
[0037] Referring to Figure 1 shown, it is the schematic structural diagram of the main body of this embodiment; an electrical equipment part processing device includes a conveyor 1, a connecting frame 3, and a glue filling body 4. The conveyor 1 is arranged on the ground, the connecting frame 3 is fixedly installed on the ground and is located above the conveyor 1, and the glue filling body 4 is arranged inside the upper end of the connecting frame 3.
[0038] It should be noted that the connecting frame 3 is a known structure. The glue filling body 4 can move back and forth, left and right on the connecting frame 3, and the glue filling body 4 can also expand and contract up and down on the connecting frame 3.
[0039] First, the conveyor 1 drives a number of circuit boards A to be processed, which are equally spaced at its upper end, to a designated position. Subsequently, the glue filling body 4 on the connecting frame 3 starts the processing operation, transports the heated and evenly stirred glue to the circuit board A, and then the glue is evenly laid on the circuit board A. After the glue filling of the circuit board A is completed, it is quickly solidified to ensure the safety and sealing of the circuit board A.
[0040] Refer to Figure 2 and Figure 3 As shown in the figure, it is a schematic structural diagram for quickly fixing the circuit board A in this embodiment; inside the glue filling body 4, there is a glue filling assembly 40 for filling the glue on the circuit board A placed on the circuit board clamp 2. The glue filling assembly 40 includes a stirring storage cylinder 41, a quantitative measuring member 42, a fixed circular plate 43, a conveying pipeline 44, a fixed column 45, and an intermittent motor 46.
[0041] The stirring storage cylinder 41 is fixedly installed at a position near the top of the inner wall of the glue filling body 4. The quantitative measuring members 42 are fixedly installed at equal intervals along the circumferential direction of the central axis of the stirring storage cylinder 41 at the bottom of the stirring storage cylinder 41. The fixed circular plate 43 is fixedly installed at the bottom of a number of quantitative measuring members 42 together, and the fixed circular plate 43 is movably arranged in the conical structure area inside the glue filling body 4. Two conveying pipelines 44 are symmetrically fixedly installed at the bottom of the fixed circular plate 43, and through holes communicating with the conveying pipelines 44 are formed through the fixed circular plate 43.
[0042] The fixed column 45 is fixedly connected to the middle of the upper end of the fixed circular plate 43. One end of the fixed column 45 away from the fixed circular plate 43 extends upward to penetrate the glue filling body 4 and extend to the outside. The intermittent motor 46 is fixedly installed on the top of the glue filling body 4 through a motor bracket, and the output shaft of the intermittent motor 46 is connected to the fixed column 45.
[0043] In the specific implementation process, the intermittent motor 46 is fixedly installed at the upper end of the glue filling body 4, and the intermittent motor 46 is fixedly connected to the fixed column 45, and the fixed column 45 is fixedly connected to the fixed circular plate 43. Therefore, the intermittent motor 46 drives the fixed column 45 and the fixed circular plate 43 to rotate synchronously. Secondly, the fixed column 45 is a telescopic structure. Therefore, the fixed circular plate 43 drives the lower quantitative measuring cylinder 421 and the upper quantitative measuring cylinder 420 to expand and contract.
[0044] The main function of the stirring storage cylinder 41 is to store the glue for glue-sealing the circuit of the circuit board A, and the glue inside can be stirred to keep the glue evenly mixed all the time to avoid precipitation.
[0045] Refer to Figure 6 and Figure 7 As shown, a glue filling assembly 40 for filling the circuit board A placed on the circuit board holder 2 is provided inside the glue filling body 4. The glue filling assembly 40 includes a stirring and storage cylinder 41, a quantitative measuring member 42, a fixed circular plate 43, a conveying pipeline 44, a fixed column 45, and an intermittent motor 46.
[0046] The stirring and storage cylinder 41 is fixedly installed at a position near the top of the inner wall of the glue filling body 4. The quantitative measuring members 42 are fixedly installed at equal intervals along the circumferential direction of the central axis of the stirring and storage cylinder 41 at the bottom of the stirring and storage cylinder 41. Two groups of circular holes for discharging the glue are formed on the stirring and storage cylinder 41. The fixed circular plates 43 are commonly fixedly installed at the bottoms of a number of quantitative measuring members 42, and the fixed circular plates 43 are movably arranged in the conical structure area inside the glue filling body 4. Two conveying pipelines 44 are symmetrically fixedly installed at the bottom of the fixed circular plate 43, and conveying circular holes communicating with the conveying pipelines 44 are formed through the fixed circular plate 43; The fixed column 45 is fixedly connected to the middle of the upper end of the fixed circular plate 43. One end of the fixed column 45 away from the fixed circular plate 43 extends upward to penetrate through the glue filling body 4 and extend to the outside. The intermittent motor 46 is fixedly installed on the top of the glue filling body 4 through a motor bracket, and the output shaft of the intermittent motor 46 is connected to the fixed column 45.
[0047] After the circuit board A is fixed, the operator pre-fills the glue into the stirring and storage cylinder 41 and stirs the glue so that the glue can always be in a uniformly mixed state. When the glue needs to be filled, the glue enters the quantitative measuring members 42 on the fixed circular plate 43. Then, after a certain amount of glue is filled inside the quantitative measuring members 42, the glue enters the glue outlet head 63 on the actuator plate 60 through the conveying pipeline 44. Subsequently, the glue passes through the glue outlet head 63 and then enters the circuit board A through the glue injection hole 92 on the sealing plate 91. When a certain amount of glue is filled on one side of the circuit board A, the clamping motor 80 is started, and the clamping motor 80 starts to rotate 180 degrees, so that the circuit board A rotates one face. During this process, the glue outlet head 63 moves upward, and after the circuit board A completes the angular rotation, it moves downward again and is inserted into the glue injection hole 92 on the other side of the sealing plate 91, so that the glue is re-injected into the other side of the circuit board A, that is, the double-sided glue injection of the circuit board A is completed.
[0048] Refer to Figure 6 As shown, a feed port is commonly opened at the upper ends of the glue filling body 4 and the stirring and storage cylinder 41, and a sealing cover 49 is screwed and installed on the feed port by a threaded connection method.
[0049] The main function of the sealing cover 49 is to fill the inside of the stirring storage cylinder 41 with glue. After the sealing cover 49 is opened, the feeding port can be opened, and when the sealing cover 49 is closed, the inside of the stirring storage cylinder 41 can be closed to prevent the stirring storage cylinder 41 from being contaminated.
[0050] Refer to Figure 7 As shown, a scale line 48 is provided on the outer wall of the glue filling body 4 and above the adjusting gear ring 56. A scale pointer 47 pointing to the scale is fixed on the adjusting gear ring 56, and the scale pointer 47 is slidably attached to the glue filling body 4.
[0051] The scale line 48 is engraved on its upper end, and its main purpose is to facilitate the adjustment of the adjusting gear ring 56 to ensure that the operator can more prominently adjust the amount of quantitative material discharge.
[0052] When the operator rotates the adjusting gear ring 56, the adjusting gear ring 56 has a certain damping due to friction. After the operator rotates the adjusting gear ring 56, the position of the adjusting gear ring 56 is fixed and it will not rotate by itself, resulting in the situation of its self-rotation.
[0053] Refer to Figure 8 As shown, it is a schematic structural diagram for adjusting the glue discharge amount for circuit boards A of different sizes in the present invention; the quantitative measuring member 42 includes an upper quantitative measuring cylinder 420, a lower quantitative measuring cylinder 421, and a telescopic compression spring 422.
[0054] A number of upper quantitative measuring cylinders 420 are fixedly installed at equal intervals at the bottom of the glue filling body 4. The lower quantitative measuring cylinder 421 is slidably installed up and down at the bottom of the upper quantitative measuring cylinder 420, and an annular chute for the up and down sliding of the lower quantitative measuring cylinder 421 is provided at the bottom of the upper quantitative measuring cylinder 420. The telescopic compression spring 422 is arranged in the annular chute, and one end of the telescopic compression spring 422 is connected to the inner wall of the upper quantitative measuring cylinder 420, and the other end of the telescopic compression spring 422 is connected to the top of the upper quantitative measuring cylinder 420. An air outlet member for jetting air downward is provided on the upper quantitative measuring cylinder (420).
[0055] The air outlet member is a known air jet device. After the upper quantitative measuring cylinder 420 and the lower quantitative measuring cylinder 421 are filled with glue, when the glue flows out onto the circuit board A, the air outlet member sprays the glue remaining on the inner walls of the upper quantitative measuring cylinder 420 and the lower quantitative measuring cylinder 421 so that it can all enter the circuit board A to prevent it from sticking to the inner walls of the upper quantitative measuring cylinder 420, the lower quantitative measuring cylinder 421, and the conveying pipe 44.
[0056] First, a telescopic compression spring 422 is provided between the upper metering cylinder 420 and the lower metering cylinder 421. When the operator needs to reduce the volume of the solution, the height between the upper metering cylinder 420 and the lower metering cylinder 421 will shorten; when the operator needs to increase the volume of the solution, the height between the upper metering cylinder 420 and the lower metering cylinder 421 will increase.
[0057] Looking again Figure 7 and Figure 8 As shown in the figure, an adjusting component 50 for controlling the telescopic adjustment of the quantitative detection piece to store the volume of the glue is further provided at the side end of the fixed circular plate 43. The adjusting component 50 includes an adjusting traction rope 51, a guide wheel 52, a guide frame 53, a winding roller 54, an adjusting gear 55 and an adjusting gear ring 56.
[0058] Four groups of adjusting traction ropes 51 are fixedly installed at equal intervals along the axial direction of the central axis of the fixed circular plate 43. One end of the adjusting traction rope 51 away from the fixed circular plate 43 is sleeved on the winding roller 54. A number of guide wheels 52 are rotatably installed on the outer wall of the stirring storage cylinder 41 and the glue filling body 4 through the guide frame 53.
[0059] A number of winding rollers 54 are rotatably installed on the outer wall of the glue filling body 4, and the adjusting gear 55 is rotatably installed on the winding roller 54. The adjusting gear ring 56 is rotatably installed on the outer wall of the glue filling body 4, and the adjusting gear ring 56 meshes with the adjusting gear 55.
[0060] In the specific implementation process, the operator rotates the adjusting gear ring 56 according to the scale line 48 on the surface of the glue filling body 4 and the scale pointing mark 47 on the adjusting gear ring 56. During this process, the operator rotates the adjusting traction rope 51, and the adjusting traction rope 51 drives the fixed circular plate 43 to move upward from the bottom. Then, the lower metering cylinder 421 moves upward along the upper metering cylinder 420, so that the volume between the upper metering cylinder 420 and the lower metering cylinder 421 becomes smaller, that is, the adjustment of the quantitative discharge of the glue is realized.
[0061] The main function of the winding roller 54 is to ensure that the entire adjusting traction rope 51 can always be in a straightened state and reduce the friction of the adjusting traction rope 51 through the winding roller 54.
[0062] After adjusting the capacity between the upper metering cylinder 420 and the lower metering cylinder 421, the intermittent motor 46 is started. The intermittent motor 46 drives the fixed column 45 to rotate reciprocally and intermittently. First, the intermittent motor 46 drives the fixed circular plate 43 to rotate 180 degrees through the fixed column 45, so that the two opposite upper metering cylinders 420 and lower metering cylinders 421 coincide with the circular holes at the bottom of the stirring storage cylinder 41. At this time, the glue enters the corresponding upper metering cylinder 420 and lower metering cylinder 421 through the circular holes. Subsequently, the intermittent motor 46 rotates in the reverse direction, so that the other two opposite upper metering cylinders 420 and lower metering cylinders 421 on the fixed circular plate 43 coincide with the circular holes at the bottom of the stirring storage cylinder 41. At this time, the glue enters the corresponding upper metering cylinder 420 and lower metering cylinder 421 through the circular holes. During this process, the previously filled upper metering cylinder 420 and lower metering cylinder 421 flow out the glue through the conveying pipeline 44 and the glue outlet head 63.
[0063] Refer to Figure 9 As shown in the figure, it is a schematic structural diagram of the structure for warming the glue in the present invention; a constant temperature component 7 is further arranged inside the glue filling body 4, and the constant temperature component 7 includes a triangular block 70 and a constant temperature heating wire 71.
[0064] The triangular block 70 is fixedly installed inside the glue filling body 4, and the constant temperature heating wire 71 is arranged inside the triangular block 70, and heat dissipation fins capable of dissipating heat are fixedly arranged at equal intervals on the triangular block 70.
[0065] First, it is heated by the constant temperature heating wire 71, so that the triangular block 70 is heated. Subsequently, the triangular block 70 dissipates heat to the inside of the glue filling body 4 through the heat dissipation fins, so that the glue filling body 4 is at a suitable constant temperature, ensuring that the glue inside the entire glue filling body 4 is in a flowing state.
[0066] Secondly, the heat dissipation temperature is guided to the conveying pipeline 44, which can also effectively ensure the temperature of the conveying pipeline 44 and prevent the glue in the conveying pipeline 44 from solidifying.
[0067] Embodiment 2: On the basis of Embodiment 1, in order to further improve the efficiency of the electrical equipment part processing device, the present invention also proposes a synchronous glue filling unit 6. Through the synchronous glue filling unit 6, it can further ensure that the glue filling operation is carried out on multiple circuit boards A simultaneously, and further improve the efficiency of glue filling the circuit boards A.
[0068] Refer to Figure 10 As shown in the figure, a synchronous glue filling unit 6 capable of simultaneously dealing with multiple circuit boards A is further arranged at the bottom of the glue filling body 4.
[0069] The synchronous glue injection unit 6 includes an actuator plate 60, a sliding block 61, an actuator column 62, a glue outlet head 63, and a bidirectional adjustment threaded rod 64.
[0070] The actuator plate 60 is fixedly installed at the bottom of the glue injection body 4, and the sliding block 61 is symmetrically and slidably installed on both sides of the actuator plate 60 along the length direction of the actuator plate 60. A chute for the sliding block 61 to slide is provided on the actuator plate 60. The actuator columns 62 are symmetrically installed in the chute on the actuator plate 60, and the actuator plate 60 slides together on the actuator columns 62. The glue outlet head 63 is fixedly installed at the bottom of the actuator plate 60. One end of the conveying pipeline 44 far from the fixed circular plate 43 is fixedly connected to the glue outlet head 63. The bidirectional adjustment threaded rod 64 is rotatably installed in the chute on the actuator plate 60, and the two sliding blocks 61 are movably installed on the bidirectional adjustment threaded rod 64 in a left-right manner through a threaded connection. One end of the bidirectional adjustment threaded rod 64 penetrates the actuator plate 60 and is connected with an adjustment knob.
[0071] After the glue liquid fills the space between the upper quantitative measuring cylinder 420 and the lower quantitative measuring cylinder 421, the glue liquid enters the glue outlet head 63 on the actuator plate 60 through the conveying pipeline 44. In this embodiment, four groups of upper quantitative measuring cylinders 420 and lower quantitative measuring cylinders 421 are provided. Each time when injecting glue, the two opposite upper quantitative measuring cylinders 420 and lower quantitative measuring cylinders 421 perform the glue outlet operation. Therefore, the glue injection operation can be simultaneously carried out on two circuit boards A synchronously.
[0072] It should be noted that for different circuit boards A, the length and width of the circuit board A are different. Therefore, it is necessary to adjust the position of the glue outlet head 63. Therefore, the operator rotates the bidirectional adjustment threaded rod 64, drives the two sliding blocks 61 to move synchronously through the bidirectional adjustment threaded rod 64, and thus realizes the adjustment of the distance between the two glue outlet heads 63, ensuring that the entire device can perform the glue injection operation for circuit boards A of different sizes, greatly improving the applicability of the device.
[0073] It should be noted that the circuit board A mounting member is snap-fitted with the conveyor 1. Therefore, when processing different batches of circuit boards A, different circuit board A mounting members and the components on their upper ends can be replaced.
[0074] Embodiment Three: On the basis of Embodiment One, in order to further ensure the processing efficiency and stability of the circuit board A, the present application also proposes a circuit board clamping member 2.
[0075] Refer to Figure 4 and Figure 5As shown in the figure, it is a schematic structural diagram of clamping the circuit board A in this embodiment; a circuit board clamping member 2 is provided on the conveyor 1, and a clamping assembly 8 capable of injecting glue bidirectionally for the circuit board A is arranged on the circuit board clamping member 2. The clamping assembly 8 includes a clamping motor 80, a clamping rod 82, a clamping plate 83, a centering gear 84, a clamping telescopic electric push rod 85, a synchronizing rod 86, a mounting rod 87 and a mounting block 88.
[0076] On one side of the circuit board clamping member 2 close to the conveyor 1, a clamping motor 80 is fixedly installed through a motor base. The clamping telescopic electric push rod 85 is fixed on both sides of the circuit board clamping member 2, and the output end of the clamping telescopic electric push rod 85 extends towards the end far from the circuit board clamping member 2. The synchronizing rod 86 is fixedly installed on the output end of the clamping telescopic electric push rod 85, and the clamping rods 82 are fixedly installed at both ends of the synchronizing rod 86. The end of the clamping rod 82 far from the synchronizing rod 86 extends towards the circuit board clamping member 2. The clamping plate 83 is fixedly installed at the end of the clamping rod 82 far from the clamping motor 80, and the clamping plate 83 slidably penetrates through the circuit board clamping member 2.
[0077] One side of the clamping rod 82 is a rack structure, and the centering gear 84 is rotatably arranged on the circuit board clamping member 2 through a bracket. The mounting rod 87 is slidably installed on the side wall of the circuit board clamping member 2, and a mounting block 88 is arranged on the mounting rod 87. The mounting rod 87 and the clamping rod 82 are on the same straight line.
[0078] The circuit board clamping member 2 is of a square structure, and two circuit boards A are placed on the circuit board clamping member 2. In the initial state, the mounting rod 87 extends towards the inside of the circuit board clamping member 2, and at the same time, the mounting block 88 on the mounting rod 87 protrudes towards the inside of the circuit board clamping member 2. At this time, the operator can place the circuit board A inside the circuit board clamping member 2.
[0079] The clamping telescopic electric push rod 85 is started. The output end of the clamping telescopic electric push rod 85 moves towards the side close to the circuit board clamping member 2. At the same time, the clamping telescopic electric push rod 85 drives the synchronizing rod 86 to move towards the side close to the circuit board clamping member 2 until the synchronizing rod 86 drives the clamping plate 83 on the clamping rod 82 to clamp both ends of the circuit board A. At the same time, under the action of the centering gear 84, the mounting block 88 moves towards the end far from the circuit board clamping member 2, and finally the circuit board A is clamped by the circuit board clamping member 2.
[0080] The mounting block 88 first supports the circuit board A so that the circuit board A is located inside the circuit board mounting member 2. After the clamping plate 83 clamps the circuit board mounting member 2, the mounting block 88 moves away from the circuit board A to avoid affecting the circuit board A after the subsequent injection of glue.
[0081] Look again Figure 4 and Figure 5As shown, a double-sided glue injection module 9 is also provided on the circuit board clamping member 2; the double-sided glue injection module 9 includes a telescopic column 90, a sealing plate 91, a glue injection hole 92, a sealing spring 93 and a triangular sealing block 94.
[0082] The telescopic columns 90 are slidably mounted on both sides of the circuit board clamping member 2 in the length direction. A sealing plate 91 is fixedly connected to the telescopic columns 90. A glue injection hole 92 is formed in the sealing plate 91. The sealing spring 93 is fixedly installed at the upper end of the sealing plate 91 and the triangular sealing block 94 is fixedly connected to the sealing spring 93, and the triangular sealing block 94 is slidably mounted on the glue injection hole 92 in the sealing plate 91.
[0083] After the circuit board A is clamped on the circuit board clamping member 2, the operator operates the two sealing plates 91 distributed up and down at the same time, so that the two sealing plates 91 approach the circuit board clamping member 2 at the same time until the two sealing plates 91 abut against the circuit board clamping member 2. At this time, the entire circuit board A is located on the circuit board clamping member 2, and at the same time, the upper and lower ends of the circuit board clamping member 2 are sealed by the sealing plates 91, so that the circuit board clamping member 2 forms a closed state.
[0084] At this time, after injecting glue into the circuit board clamping member 2, it can effectively avoid the leakage of glue, and at the same time, it can effectively ensure that the thickness of the glue on the circuit board is consistent.
[0085] In the initial state, the triangular sealing plate 91 abuts against the glue injection hole 92 on the sealing plate 91, and the triangular sealing plate 91 can slide left and right through the sealing spring 93.
[0086] When glue needs to be injected, the glue outlet head 63 moves downward. At this time, the glue outlet head 63 abuts against the upper end of the triangular sealing plate 91, and under the action of the inclined surface of the triangular sealing plate 91, the triangular sealing plate 91 slides to one side until the triangular sealing plate 91 moves away, so that the glue outlet head 63 is inserted into the glue injection hole 92 on the sealing plate 91, and glue is injected into the inside of the glue injection hole 92, so that the glue fills into the circuit board clamping member 2.
[0087] During operation: In the first step, first drive a plurality of circuit board clamping members 2 arranged at equal intervals at the upper end thereof from left to right by the conveyor 1. During the movement, the operator places the circuit board A to be processed on the circuit board clamping member 2 at a specified position, and then the clamping telescopic electric push rod 85 and the electric clamping block clamp both sides of the circuit board A.
[0088] Step 2: After the circuit board A is clamped on the circuit board clamp 2, the operator operates the sealing plates 91 simultaneously, causing the two sealing plates 91 to approach the circuit board clamp 2 simultaneously until the two sealing plates 91 abut against the circuit board clamp 2. At this time, the entire circuit board A is located on the circuit board clamp 2, and both the upper and lower ends of the circuit board clamp 2 are sealed by the sealing plates 91, thereby making the circuit board clamp 2 in a sealed state.
[0089] Step 3: After the circuit board A is fixed, the operator pre-fills the glue into the interior of the stirring storage cylinder 41 and stirs the glue so that the glue can always be in a uniformly mixed state.
[0090] Step 4: When the glue needs to be filled, the glue enters the quantitative measuring member 42 on the fixed circular plate 43. Then, after a certain amount of glue is filled inside the quantitative measuring member 42, the glue enters the glue outlet head 63 on the actuator plate 60 through the conveying pipe 44. Subsequently, the glue passes through the glue outlet head 63 and then enters the circuit board A through the glue injection hole 92 on the sealing plate 91.
[0091] Step 5: After a certain amount of glue is filled on one side of the circuit board A, the clamping motor 80 is started, and the clamping motor 80 starts to rotate 180 degrees, causing the circuit board A to rotate by one side. During this process, the glue injection head moves upward and then moves downward again after the circuit board A completes the angular rotation and inserts into the glue injection hole 92 on the other side sealing plate 91, so that the glue is re-injected into the other side of the circuit board A, that is, the double-sided glue injection of the circuit board A is completed.
[0092] Step 6: For different circuit boards A, the length and width of the circuit board A are different. Therefore, it is necessary to adjust the position of the glue outlet head 63. So the operator rotates the bidirectional adjustment screw rod 64, and drives the two sliding blocks 61 to move synchronously through the bidirectional adjustment screw rod 64, thereby realizing the adjustment of the distance between the two glue outlet heads 63, ensuring that the entire device can perform glue injection operations on circuit boards A of different sizes, and greatly improving the applicability of the device.
[0093] The embodiments of this specific implementation manner are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.
Claims
1. An electrical equipment parts processing device, characterized in that: Including glue filling body; A glue pouring assembly is arranged inside the glue pouring body, and the glue pouring assembly includes a stirring storage cylinder, a quantitative measuring piece and a fixed circular plate; The stirring storage cylinder is installed on the inner wall of the glue filling body near the top, and the quantitative measuring parts are installed at the bottom of the stirring storage cylinder at equal intervals along the circumferential direction of the central axis of the stirring storage cylinder. Two groups of circular holes for flowing out the glue are opened on the stirring storage cylinder, and the fixed circular plates are installed together at the bottom of several quantitative measuring parts, and the fixed circular plates are movably arranged in the conical structure area inside the glue filling body.
2. The electrical equipment parts processing device according to claim 1, characterized in that: A conveyor and a connecting frame are also provided on the glue filling body. The conveyor is arranged on the ground, the connecting frame is installed on the ground and is located above the conveyor, and the glue filling body is arranged on the inner side of the upper end of the connecting frame.
3. The electrical equipment parts processing device according to claim 1, characterized in that: The glue pouring assembly also includes a delivery pipe, a fixed column and an intermittent motor; the two delivery pipes are symmetrically installed at the bottom of the fixed circular plate, and a delivery circular hole that is interconnected with the delivery pipes is penetrated on the fixed circular plate; the fixed column is connected to the middle part of the upper end of the fixed circular plate, and the end of the fixed column away from the fixed circular plate extends upward to penetrate the glue pouring body and extend to the outside, the intermittent motor is installed on the top of the glue pouring body through the motor frame, and the output shaft of the intermittent motor is connected to the fixed column.
4. The electrical equipment parts processing device according to claim 1, characterized in that: The quantitative measuring part includes an upper quantitative measuring cylinder, a lower quantitative measuring cylinder and a telescopic compression spring; a plurality of upper quantitative measuring cylinders are installed at equal intervals at the bottom of the glue-filling body, the lower quantitative measuring cylinder is installed on the bottom of the upper quantitative measuring cylinder for sliding up and down, and the bottom of the upper quantitative measuring cylinder is provided with an annular slide groove for the lower quantitative measuring cylinder to slide up and down, the telescopic compression spring is arranged in the annular slide groove, and one end of the telescopic compression spring is connected to the inner wall of the upper quantitative measuring cylinder, and the other end of the telescopic compression spring is connected to the top of the upper quantitative measuring cylinder, and the upper quantitative measuring cylinder is provided with an air outlet for ejecting air downward.
5. The electrical equipment parts processing device according to claim 1, characterized in that: The side end of the fixed circular plate is also provided with an adjusting component capable of controlling the expansion and contraction of the quantitative detection component to adjust the volume of the stored glue liquid, and the adjusting component includes an adjusting traction rope, a guide wheel, a guide frame, a winding roller, an adjusting gear and an adjusting gear ring; Four groups of adjusting traction ropes are arranged at equal intervals along the axial direction of the central axis of the fixed circular plate. The end of the adjusting traction rope away from the fixed circular plate is sleeved on the winding roller, and a plurality of guide wheels are rotatably installed on the outer wall of the mixing storage cylinder and the glue pouring body through the guide frame.
6. The electrical equipment parts processing device according to claim 5, characterized in that: A plurality of winding rollers are rotatably mounted on the outer wall of the glue pouring body, and an adjusting gear is rotatably mounted on the winding rollers, and an adjusting gear ring is rotatably mounted on the outer wall of the glue pouring body, and the adjusting gear ring and the adjusting gear are meshed with each other.
7. The electrical equipment parts processing device according to claim 1, characterized in that: A feeding port is provided at the upper end of the glue filling body and the stirring storage cylinder, and a sealing cover is screwed and installed on the feeding port by means of a threaded connection.
8. The electrical equipment parts processing device according to claim 1, characterized in that: The bottom of the glue potting body is also provided with a synchronous glue potting unit capable of simultaneously targeting multiple circuit boards; the synchronous glue potting unit includes an execution plate, a sliding block, an execution column, a glue outlet head and a two-way adjustment threaded rod; The actuator plate is installed at the bottom of the glue filling body, and the sliding blocks are symmetrically slidably installed on the actuator plate on both sides along the length direction of the actuator plate, and a sliding groove for the sliding blocks to slide is provided on the actuator plate, the actuator columns are symmetrically installed in the sliding grooves on the actuator plate, and the actuator plates slide together on the actuator columns, the glue discharge head is installed at the bottom of the actuator plate, the end of the conveying pipe away from the fixed circular plate is connected to the glue discharge head, the two-way adjustment threaded rod is rotatably installed in the sliding groove on the actuator plate, and the two sliding blocks are movably installed on the two-way adjustment threaded rod by threaded connection, and one end of the two-way adjustment threaded rod passes through the actuator plate and is connected to an adjustment knob.
9. The electrical equipment parts processing device according to claim 1, characterized in that: A constant temperature component is also arranged inside the glue potting body, and the constant temperature component includes a triangular block and a constant temperature heating wire; The triangular block is installed inside the glue potting body, the constant temperature heating wire is arranged inside the triangular block, and heat sinks are arranged at equal intervals on the triangular block.
10. The electrical equipment parts processing device according to claim 1, characterized in that: A scale line is arranged on the outer wall of the glue-filling body and close to the upper part of the adjusting tooth ring. A scale pointer pointing to the scale is fixed on the adjusting tooth ring, and the scale pointer is slidably fitted on the glue-filling body.
Citation Information
Patent Citations
An LED chip potting machine
CN116273710B