Non-ferrous metal positioning calendering device
By designing a non-ferrous metal positioning calendering device with cleaning components and slapping units, the problem of shutdown and maintenance of existing equipment when cleaning impurities is solved, and continuous cleaning and efficient processing are achieved.
Patent Information
- Application Number
- CN202510260326.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing non-ferrous metal calendering equipment cleans the impurities on the surface of metal materials, the sponge brush head is easily contaminated with dirt, causing the equipment to be shut down and maintained, reducing processing efficiency and increasing labor burden.
A non-ferrous metal positioning and calendering device is designed, using the transmission cooperation between the cleaning components and the transmission shaft to drive the brush plate to rotate circulating to clean the surface of the metal material, and the dust on the brush plate is cleaned through the slap unit to achieve continuous cleaning without affecting work efficiency.
It realizes continuous cleaning of impurities on the surface of metal materials during the calendering process, avoids equipment shutdown and maintenance, improves processing efficiency, and reduces the labor burden of staff.
Smart Images

Figure CN120055034A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal rolling equipment, and specifically refers to a non-ferrous metal positioning rolling device. Background Art
[0002] Non-ferrous metals refer to the general term for all metals except ferrous metals composed of iron, manganese, and chromium. Compared with ferrous metals, they have special properties such as corrosion resistance, wear resistance, electrical conductivity, thermal conductivity, toughness, high strength, radioactivity, ductility, plasticity, easy pressing, and easy rolling. During the rolling process of non-ferrous metals through rolling production equipment, due to the shear force generated between the rollers, the material is repeatedly squeezed and sheared, thereby increasing its plasticity and being extended into a thin product on the basis of further plasticization.
[0003] During the use of existing non-ferrous metal rolling equipment, the surface of the metal material entering the rolling equipment is usually cleaned to prevent impurities adhering to the surface of the metal material. After the metal material is rolled, the impurities will adhere to its surface, affecting the quality of the rolled finished product of the metal material.
[0004] For example, the utility model patent with the Chinese patent number: CN217492164U discloses a non-ferrous metal rolled product production equipment. By starting the second electric push rod, the output end drives the sponge brush head to push downward, thereby cleaning the debris on the surface of the material. The sponge brush head is used to remove the debris on the surface of the material to prevent the occurrence of surface pits during the rolling process and improve the production quality. However, after the cleaning mechanism in the above device has cleaned the impurities on the surface of the material for a long time, a large amount of dirt will adhere to the sponge brush head. The staff needs to disassemble the sponge brush head for cleaning or replacement. During the cleaning or replacement process of the sponge brush head, the machine needs to be stopped, and the rolling processing operation of the material cannot be continued, reducing the processing efficiency. Moreover, the disassembly and installation process of the sponge brush head is cumbersome, increasing the labor burden of the staff.
[0005] Therefore, we propose a non-ferrous metal positioning rolling device that can continuously clean the processed material without affecting the working efficiency. Summary of the Invention
[0006] In view of the above situation, to overcome the defects of the prior art, the present invention provides a non-ferrous metal positioning rolling device.
[0007] The technical solution adopted by the present invention is as follows: A non-ferrous metal positioning rolling device of the present invention includes a base, a rolling mechanism, a cleaning mechanism, and a positioning feeding mechanism. The rolling mechanism is fixedly arranged on one side of the base. The positioning feeding mechanism is arranged on the base and is located on one side of the rolling mechanism. The positioning feeding mechanism includes a support seat. The support seat is U-shaped and is fixedly arranged on the base. The cleaning mechanism is arranged on the support seat. The cleaning mechanism includes outer shells arranged oppositely up and down. One group of the outer shells is fixedly arranged above the support seat, and the other group of the outer shells is arranged inside the support seat. Cleaning openings are formed on the opposite sides of the two groups of outer shells. A material channel gap is left between the two cleaning openings. A cleaning component is arranged inside the outer shell. The cleaning component extends out of the cleaning opening and enters the material channel gap. A plurality of guide rollers are horizontally and rotatably installed on the upper side inside the support seat. The guide rollers are located on the left and right sides of the cleaning mechanism. A transmission mechanism is also arranged on one side of the support seat. The rolling mechanism is in transmission connection with the cleaning component through the transmission mechanism.
[0008] Further, the rolling mechanism includes a first motor, a second motor, and a support frame. The support frame is symmetrically fixed on the base. A fixed block is fixedly arranged inside the support frame. A first rolling roller is rotatably installed between the two fixed blocks through a bearing. The first motor is fixedly connected to one side of the fixed block. The output end of the first motor is fixedly connected to one end of the central axis of the first rolling roller. Positioning guide rails are formed on both sides inside the support frame. Lifting blocks are slidably connected to the positioning guide rails. A second rolling roller is rotatably installed between the two lifting blocks through a bearing. The second motor is fixedly arranged on one side of one of the lifting blocks. The output end of the second motor is fixedly connected to one end of the central axis of the second rolling roller. A first cylinder is fixedly connected to the top of the support frame. The output shaft of the first cylinder slidably passes through the top of the support frame and is fixedly connected to the top of the lifting block. The other end of the central axis of the first rolling roller rotatably penetrates through the fixed block and is connected to the transmission mechanism.
[0009] Further, the transmission mechanism includes a first pulley, a second pulley, a bearing seat, and a gear set unit. The first pulley is fixedly arranged at the other end of the central axis of the first rolling roller. The bearing seat is fixedly arranged on the base and has a predetermined distance from the support frame and is located on one side of the support seat. A transmission shaft is rotatably installed on the bearing seat. The second pulley is fixedly arranged at one end of the transmission shaft. The first pulley and the second pulley are connected by a belt. The gear set unit is arranged on the outer side wall of the support seat. The gear set unit is connected to the other end of the transmission shaft and the cleaning component.
[0010] Further, the cleaning component includes an inner housing, a guide disk, a brush plate, and a spring. Both the outer housing and the inner housing are cylindrical. A fixed column is fixedly connected in series at the axis of the outer housing. Both ends of the fixed column are fixedly connected to both sides of the support seat. The inner housing is rotatably sleeved on the fixed column through a bearing and is located inside the outer housing. The guide disk is fixedly sleeved on the fixed column and is located inside the inner housing. A track groove is formed on one side of the guide disk. A sliding rod slidably penetrates through the inner wall of the inner housing in the radial direction, and the sliding rods are evenly distributed on the circumference of the inner housing. On the side of the sliding rod close to the guide disk, a roller is rotatably installed at one end of the sliding rod. The roller extends into the track groove and is in rolling contact with its inner wall. The brush plate is fixedly installed at the other end of the sliding rod, and its length direction is parallel to the axis of the inner housing. The brush plate is located outside the inner housing. The spring is slidably sleeved on the sliding rod and is located between the brush plate and the outer side wall of the inner housing. The brush plate extends out of the cleaning port. The gear set unit is connected to one side of the inner housing.
[0011] Further, the gear set unit includes an internal gear ring, a first gear, and a second gear. The internal gear ring is fixedly arranged on one side of the inner housing and is coaxial with the inner housing. The first gear is located inside the outer housing and meshes with the internal gear ring. The central axis of the first gear sequentially rotatably penetrates through the inner wall of the outer housing and the inner wall of the support seat. The second gear is fixedly arranged at one end of the central axis of the first gear extending to the side of the support seat. The two second gears mesh. The central axis of the first gear located below is fixedly connected to the transmission shaft on the bearing seat.
[0012] Further, the cleaning component further includes a flapping unit. The flapping unit is arranged between the outer housing and the inner housing and is in intermittent contact with the brush fixedly arranged on the brush plate. The flapping unit includes a rotating shaft, a connecting rod, and a flapping rod. The rotating shaft is rotatably installed between the front and rear inner walls of the outer housing through a bearing. One end of the connecting rod is fixedly arranged on the rotating shaft. The flapping rod is fixedly arranged at the other end of the connecting rod and is parallel to the rotating shaft. The flapping rod is in intermittent contact with the brush fixedly arranged on the brush plate.
[0013] Further, a third gear is fixedly connected to one end of the rotating shaft after sequentially rotatably penetrating through the inner wall of the outer housing and the inner wall of the support seat. Two fourth gears are rotatably installed on the side wall of the support seat through a rotating shaft. The fourth gears are respectively located between the third gear and the second gear. The fourth gears respectively mesh with the second gear and the third gear.
[0014] Further, the inner wall of the track groove is sequentially connected and enclosed by an arc segment, a first climbing segment, a lifting segment, a descending segment, and a second climbing segment. The roller sequentially rolls along the arc segment, the first climbing segment, the lifting segment, the descending segment, and the second climbing segment in a cycle. When the roller rolls along the arc segment, the sliding rod is stationary relative to the inner housing. When the roller rolls along the first climbing segment, the sliding rod moves towards the axis of the inner housing. When the roller rolls along the lifting segment, the sliding rod is stationary relative to the inner housing. When the roller rolls along the descending segment, the sliding rod moves away from the axis of the inner housing. When the roller rolls along the second climbing segment, the sliding rod moves towards the axis of the inner housing.
[0015] Further, on the left and right sides of the two side walls of the support base, second cylinders are respectively fixedly provided. The output shafts of the second cylinders extend into the interior of the support base. A positioning plate is fixedly installed on the output shafts of the second cylinders. The bottom of the positioning plate is close to the top of the guiding roller, and one end of the positioning plate is close to the cleaning port.
[0016] Further, on one side of the upper housing body, a collection box communicated with its interior is fixedly provided. One end of the collection box extends into the housing body, and a feed port is provided at its end located inside the housing body. A sewage discharge port I is provided at the end of the collection box located outside the housing body. The brush plate intermittently enters the collection box through the feed port. The flapping unit located on the upper side is located in the feed port of the collection box. The collection box is in an inclined state, and the height of the sewage discharge port I is lower than the height of the feed port. A sewage discharge port II is opened at the bottom of the lower housing body.
[0017] The beneficial effects achieved by the present invention with the above structure are as follows:
[0018] 1. Through the calendering mechanism provided in the present invention, calendering operations can be performed on the metal materials entering between the first calendering roller and the second calendering roller. Start the first motor and the second motor, send the metal materials between the first calendering roller and the second calendering roller. Drive the first calendering roller to rotate through the first motor, drive the second calendering roller to rotate through the second motor. Through the cooperation of the first calendering roller and the second calendering roller, the fed metal materials can be calendered. Control the movement of the lifting block through the first cylinder to adjust the height of the second calendering roller, thereby adjusting the calendering distance between the first calendering roller and the second calendering roller. At the same time, through the transmission of the first pulley, the second pulley, and the belt, when the first calendering roller rotates, it also drives the transmission shaft to rotate, and the rotation of the transmission shaft drives the cleaning assembly inside the housing body to work, thereby cleaning the dust and impurities on the metal materials, realizing the cleaning of impurities on the metal materials while calendering.
[0019] 2. Through the transmission cooperation between the cleaning component and the transmission shaft, the inner housing is driven to rotate, and then the brush plate is driven to rotate cyclically, so that multiple groups of brush plates sequentially and continuously clean the surface of the metal material. During operation, the transmission shaft drives the first gear located in the lower outer housing to rotate, and drives the rotation of the lower inner housing through meshing with the internal gear ring. Through the meshing of two second gears, the first gear located in the upper outer housing is driven to rotate, and then the upper inner housing is driven to rotate through meshing with the internal gear ring. The rotation of the inner housing drives the sliding rod to rotate synchronously and drives the roller to roll along the inner wall of the track groove. The number of teeth on the internal gear ring is greater than the number of teeth on the first gear, so the first gear drives the internal gear ring to perform a deceleration movement, avoiding the inner housing rotating too fast, affecting the contact time between the brush plate and the metal material, and further affecting the cleaning effect.
[0020] 3. Through the meshing of the third gear and the fourth gear on the provided flapping unit, and the fourth gear meshing with the second gear, the second gear is realized to drive the third gear to rotate at an accelerated speed, and then drive the rapid rotation of the rotating shaft, the connecting rod and the flapping rod, so that the flapping rod can flap the bristles on the brush plate, knock off the dust and impurities on the bristles, and realize the function of reciprocating cleaning of the brush plate, preventing too much dust from accumulating after the brush plate contacts the metal material for a long time and affecting the subsequent cleaning effect of the metal material. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:
[0022] Figure 1 is the overall three-dimensional structure schematic diagram of the present invention;
[0023] Figure 2 is the top view of the present invention;
[0024] Figure 3 is Figure 2 the schematic cross-sectional view taken along the line A-A of
[0025] Figure 4 is the three-dimensional structure schematic diagram of the rolling mechanism of the present invention;
[0026] Figure 5 is the three-dimensional structure schematic diagram of another perspective of the rolling mechanism of the present invention;
[0027] Figure 6 is the connection structure schematic diagram of the positioning feeding mechanism and the cleaning structure of the present invention;
[0028] Figure 7 is the three-dimensional structure schematic diagram of the positioning feeding mechanism of the present invention;
[0029] Figure 8Schematic diagram of the connection structure between the cleaning structure and the gear set unit of the present invention;
[0030] Figure 9 Schematic diagram of the connection structure between the cleaning structure and the gear set unit of the present invention from another perspective;
[0031] Figure 10 Schematic three-dimensional structure diagram of the cleaning component of the present invention;
[0032] Figure 11 Schematic three-dimensional structure diagram of the cleaning component of the present invention from another perspective;
[0033] Figure 12 Schematic diagram of the internal structure of the inner housing of the present invention;
[0034] Figure 13 For Figure 12 Schematic three-dimensional structure diagram;
[0035] Figure 14 For Figure 10 Enlarged view of part A of;
[0036] Figure 15 Front view of the guiding disc.
[0037] Wherein, 1, base; 2, rolling mechanism; 3, cleaning mechanism; 4, transmission mechanism; 5, positioning and feeding mechanism; 51, support base; 52, guiding roller; 53, cylinder II; 54, positioning plate; 31, outer housing; 32, cleaning port; 33, material channel gap; 34, cleaning component; 35, collection box; 36, feeding port; 37, sewage outlet I; 38, sewage outlet II; 21, first motor; 22, second motor; 23, support frame; 24, fixing block; 25, lifting block; 26, first rolling roller; 27, second rolling roller; 28, positioning guide rail; 29, cylinder I; 41, pulley I; 42, pulley II; 43, bearing seat; 44, gear set unit; 45, transmission shaft; 341, flapping unit; 342, inner housing; 343, guiding disc; 344, brush plate; 345, spring; 346, fixing column; 347, track groove; 348, sliding rod; 349, roller; 441, internal gear ring; 442, gear I; 443, gear II; 444, gear III; 445, gear IV; 3411, rotating shaft; 3412, connecting rod; 3413, flapping rod; 3471, annular section; 3472, climbing section I; 3473, lifting section; 3474, descending section; 3475, climbing section II. Detailed implementation mode
[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0039] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0040] As Figures 1 - 15 shown, a non-ferrous metal positioning rolling device of the present invention includes a base 1, a rolling mechanism 2, a cleaning mechanism 3 and a positioning feeding mechanism 5. The rolling mechanism 2 is fixedly arranged on one side of the base 1, the positioning feeding mechanism 5 is arranged on the base 1 and is located on one side of the rolling mechanism 2. The positioning feeding mechanism 5 includes a support seat 51. The support seat 51 is U-shaped and is fixedly arranged on the base 1. The cleaning mechanism 3 is arranged on the support seat 51. The cleaning mechanism 3 includes outer shells 31 arranged oppositely up and down. One group of outer shells 31 is fixedly arranged above the support seat 51, and the other group of outer shells 31 is arranged inside the support seat 51. Cleaning openings 32 are formed on the opposite sides of the two groups of outer shells 31. A material channel gap 33 is left between the two cleaning openings 32. A cleaning component 34 is arranged inside the outer shell 31. The cleaning component 34 extends out of the cleaning opening 32 and enters the material channel gap 33. A plurality of guide rollers 52 are horizontally rotatably installed on the upper side inside the support seat 51. The guide rollers 52 are located on the left and right sides of the cleaning mechanism 3. A transmission mechanism 4 is further arranged on one side of the support seat 51. The rolling mechanism 2 is in transmission connection with the cleaning component 34 through the transmission mechanism 4.
[0041] The metal material to be rolled is passed through the material channel gap 33 between the cleaning openings 32 along the guide rollers 52. The metal material enters the rolling mechanism 2 for rolling processing of the metal material. At the same time, when the metal material passes through the cleaning openings 32, the cleaning component 34 inside the outer shell 31 starts to work through the transmission connection with the rolling mechanism 2 and the transmission mechanism 4, and simultaneously sweeps both sides of the metal material passing through the material channel gap 33.
[0042] As Figures 4 - 5As shown in the figure, the calendering mechanism 2 includes a first motor 21, a second motor 22 and a support frame 23. The support frame 23 is symmetrically fixed on the base 1. Inside the support frame 23, a fixed block 24 is fixedly provided. A first calender roll 26 is rotatably installed between two groups of fixed blocks 24 through a bearing. The first motor 21 is fixedly connected to one side of the fixed block 24, and the output end of the first motor 21 is fixedly connected to one end of the central axis of the first calender roll 26. Positioning guide rails 28 are provided on both sides inside the support frame 23. A lifting block 25 is slidably connected to the positioning guide rail 28. A second calender roll 27 is rotatably installed between two groups of lifting blocks 25 through a bearing. The second motor 22 is fixedly arranged on one side of one group of lifting blocks 25, and the output end of the second motor 22 is fixedly connected to one end of the central axis of the second calender roll 27. A first cylinder 29 is fixedly connected to the top of the support frame 23. The output shaft of the first cylinder 29 slidably passes through the top of the support frame 23 and is fixedly connected to the top of the lifting block 25. The other end of the central axis of the first calender roll 26 rotatably penetrates the fixed block 24 and is connected to the transmission mechanism 4.
[0043] As Figures 1 - 15 shown in the figure, the transmission mechanism 4 includes a first pulley 41, a second pulley 42, a bearing seat 43 and a gear set unit 44. The first pulley 41 is fixedly arranged at the other end of the central axis of the first calender roll 26. The bearing seat 43 is fixedly arranged on the base 1 and has a predetermined distance from the support frame 23, and is located on one side of the support seat 51. A transmission shaft 45 is rotatably installed on the bearing seat 43. The second pulley 42 is fixedly arranged at one end of the transmission shaft 45. The first pulley 41 and the second pulley 42 are connected by a belt. The gear set unit 44 is arranged on the outer side wall of the support seat 51. The gear set unit 44 is connected to the other end of the transmission shaft 45 and the cleaning assembly 34.
[0044] Through the arranged calendering mechanism 2, the metal material entering between the first calender roll 26 and the second calender roll 27 can be calendered. Start the first motor 21 and the second motor 22, send the metal material between the first calender roll 26 and the second calender roll 27. Drive the first calender roll 26 to rotate through the first motor 21, drive the second calender roll 27 to rotate through the second motor 22. Through the cooperation of the first calender roll 26 and the second calender roll 27, the fed metal material can be calendered. Control the movement of the lifting block 25 through the first cylinder 29 to adjust the height of the second calender roll 27, so as to adjust the calendering distance between the first calender roll 26 and the second calender roll 27. At the same time, through the transmission of the first pulley 41, the second pulley 42 and the belt, when the first calender roll 26 rotates, it also drives the transmission shaft 45 to rotate, and the rotation of the transmission shaft 45 drives the cleaning assembly 34 inside the outer housing 31 to work.
[0045] As Figures 1 - 15As shown, the cleaning component 34 includes an inner housing 342, a guiding disk 343, a brush plate 344, and a spring 345. Both the outer housing 31 and the inner housing 342 are cylindrical. A fixed column 346 is fixedly connected in series at the axis center of the outer housing 31. Both ends of the fixed column 346 are fixedly connected to both sides of the support seat 51. The inner housing 342 is rotatably sleeved on the fixed column 346 through a bearing and is located inside the outer housing 31. The guiding disk 343 is fixedly sleeved on the fixed column 346 and is located inside the inner housing 342. A track groove 347 is formed on one side of the guiding disk 343. A sliding rod 348 slidably penetrates through the inner wall of the inner housing 342 in the radial direction, and the sliding rods 348 are evenly distributed on the circumferential side of the inner housing 342. On the side of the sliding rod 348 close to the guiding disk 343, a roller 349 is rotatably installed at one end of the sliding rod 348. The roller 349 extends into the track groove 347 and is in rolling contact with its inner wall. The brush plate 344 is fixedly installed at the other end of the sliding rod 348. Its length direction is parallel to the axis of the inner housing 342, and the brush plate 344 is located outside the inner housing 342. The spring 345 is slidably sleeved on the sliding rod 348 and is located between the brush plate 344 and the outer side wall of the inner housing 342. The brush plate 344 extends out of the cleaning port 32. The gear set unit 44 is connected to one side of the inner housing 342.
[0046] As Figures 1 - 15 shown, the gear set unit 44 includes an internal gear ring 441, a first gear 442, and a second gear 443. The internal gear ring 441 is fixedly arranged on one side of the inner housing 342 and is coaxial with the inner housing 342. The first gear 442 is located inside the outer housing 31 and meshes with the internal gear ring 441. The central axis of the first gear 442 sequentially penetrates through the inner wall of the outer housing 31 and the inner wall of the support seat 51 in a rotating manner. The second gear 443 is fixedly arranged at one end of the central axis of the first gear 442 extending towards one side of the support seat 51. The two second gears 443 mesh with each other. The central axis of the first gear 442 located below is fixedly connected to the transmission shaft 45 on the bearing seat 43.
[0047] By cleaning the transmission cooperation between the cleaning component 34 and the transmission shaft 45, the inner housing 342 is driven to rotate, and then the brush plate 344 is driven to rotate cyclically, so that multiple groups of brush plates 344 sequentially and continuously clean the surface of the metal material. During operation, the transmission shaft 45 drives the first gear 442 located inside the lower outer housing 31 to rotate. Through meshing with the internal gear ring 441, the rotation of the lower inner housing 342 is driven. Through the meshing of the two second gears 443, the first gear 442 located inside the upper outer housing 31 is driven to rotate, and then through meshing with the internal gear ring 441, the rotation of the upper inner housing 342 is driven. The rotation of the inner housing 342 drives the sliding rod 348 to rotate synchronously and drives the roller 349 to roll along the inner wall of the track groove 347. The number of teeth on the internal gear ring 441 is greater than the number of teeth on the first gear 442, so the first gear 442 drives the internal gear ring 441 to perform a deceleration motion, avoiding the inner housing 342 rotating too fast, affecting the contact time between the brush plate 344 and the metal material, and further affecting the cleaning effect.
[0048] As Figures 1 - 15 shown, the cleaning component 34 further includes a flapping unit 341. The flapping unit 341 is arranged between the outer housing 31 and the inner housing 342 and is in intermittent contact with the brush fixed on the brush plate 344. The flapping unit 341 includes a rotating shaft 3411, a connecting rod 3412 and a flapping rod 3413. The rotating shaft 3411 is rotatably installed between the front and rear inner walls of the outer housing 31 through bearings. One end of the connecting rod 3412 is fixedly arranged on the rotating shaft 3411. The flapping rod 3413 is fixedly arranged at the other end of the connecting rod 3412 and is parallel to the rotating shaft 3411. The flapping rod 3413 is in intermittent contact with the brush fixed on the brush plate 344.
[0049] As Figures 1 - 15 shown, one end of the rotating shaft 3411 sequentially passes through the inner wall of the outer housing 31 and the inner wall of the support seat 51 in a rotating manner and is fixedly connected with a third gear 444. Two fourth gears 445 are rotatably installed on the side wall of the support seat 51 through rotating shafts. The fourth gears 445 are respectively located between the third gear 444 and the second gear 443. The fourth gears 445 are respectively meshed with the second gear 443 and the third gear 444.
[0050] Through the meshing of the third gear 444 on the flapping unit 341 with the fourth gear 445, and the fourth gear 445 meshing with the second gear 443, the acceleration rotation of the third gear 444 driven by the second gear 443 is realized, and then the rapid rotation of the rotating shaft 3411, the connecting rod 3412 and the flapping rod 3413 is driven, so that the flapping rod 3413 can flap the brush on the brush plate 344, knock off the dust and impurities on the brush, and realize the function of reciprocating cleaning of the brush plate 344, preventing the brush plate 344 from accumulating too much dust after long-term contact with the metal material and affecting the subsequent cleaning effect of the metal material.
[0051] AsFigures 1 - 15 As shown, the inner wall of the track groove 347 is sequentially connected and enclosed by an arc segment 3471, a first climbing segment 3472, a lifting segment 3473, a descending segment 3474, and a second climbing segment 3475. The roller 349 rolls cyclically along the arc segment 3471, the first climbing segment 3472, the lifting segment 3473, the descending segment 3474, and the second climbing segment 3475 in sequence. When the roller 349 rolls along the arc segment 3471, the sliding rod 348 is stationary relative to the inner housing 342. When the roller 349 rolls along the first climbing segment 3472, the sliding rod 348 moves towards the axis of the inner housing 342. When the roller 349 rolls along the lifting segment 3473, the sliding rod 348 is stationary relative to the inner housing 342. When the roller 349 rolls along the descending segment 3474, the sliding rod 348 moves away from the axis of the inner housing 342. When the roller 349 rolls along the second climbing segment 3475, the sliding rod 348 moves towards the axis of the inner housing 342.
[0052] By utilizing the uneven inner wall of the track groove 347, when the roller 349 moves along the inner wall of the track groove 347, with the cooperation of the spring 345, it can drive the sliding rod 348 to be stationary or move relative to the inner housing 342.
[0053] As Figures 1 - 15 shown, on the left and right sides of the two side walls of the support base 51, cylinders two 53 are respectively fixedly provided. The output shafts of the cylinders two 53 extend into the interior of the support base 51. A positioning plate 54 is fixedly installed on the output shafts of the cylinders two 53. The bottom of the positioning plate 54 is close to the top of the guide roller 52. One end of the positioning plate 54 is close to the cleaning port 32. Through the cooperation of the two pairs of opposite positioning plates 54 and the guide roller 52, the metal materials of different widths can be limited and conveyed. The length of the metal material is greater than the distance between the left and right adjacent positioning plates 54, so that the metal material is always between the front and rear relative positioning plates 54.
[0054] As Figures 1 - 15 shown, on one side of the upper housing 31, a collection box 35 communicated with its interior is fixedly provided. One end of the collection box 35 extends into the housing 31, and a feed port 36 is provided at its end located inside the housing 31. A sewage discharge port one 37 is provided at the end of the collection box 35 located outside the housing 31. The brush plate 344 intermittently enters the collection box 35 through the feed port 36. The upper flapping unit 341 is located in the feed port 36 of the collection box 35. The collection box 35 is in an inclined state, and the height of the sewage discharge port one 37 is lower than the height of the feed port 36. A sewage discharge port two 38 is opened at the bottom of the lower housing 31.
[0055] During specific use, first, start the second cylinder 53 to adjust the distance between the two pairs of opposite positioning plates 54. Then, through the cooperation of the two pairs of opposite positioning plates 54 and the guide rollers 52, metal materials of different widths can be limited and conveyed. The length of the metal material is greater than the distance between the left and right adjacent positioning plates 54. Then, start the first motor 21 and the second motor 22, and send the metal material between the guide rollers 52 and the positioning plates 54 to between the first calender roll 26 and the second calender roll 27. Drive the first calender roll 26 to rotate through the first motor 21, drive the second calender roll 27 to rotate through the second motor 22. The first calender roll 26 and the second calender roll 27 cooperate to calender the fed metal material. Control the movement of the lifting block 25 through the first cylinder 29 to adjust the height of the second calender roll 27, so as to adjust the calendering distance between the first calender roll 26 and the second calender roll 27. When the metal material is conveyed, it enters between the two groups of outer shells 31. The brushes on the brush plates 344 inside the two groups of outer shells 31 contact and clean both sides of the metal material respectively. After cleaning, the metal material enters between the first calender roll 26 and the second calender roll 27.
[0056] At the same time, the central shaft of the first calender roll 26 drives the first pulley 41 to rotate. Then, through the transmission of the belt, drive the second pulley 42 to rotate, and then drive the transmission shaft 45 to rotate. The transmission shaft 45 drives the first gear 442 located inside the lower outer shell 31 to rotate. Drive the rotation of the lower inner shell 342 through the engagement with the internal gear ring 441. Through the engagement of the two groups of second gears 443, drive the first gear 442 located inside the upper outer shell 31 to rotate. Then, drive the rotation of the upper inner shell 342 through the engagement with the internal gear ring 441. The rotation of the inner shell 342 drives the sliding rod 348 to rotate synchronously, and drives the roller 349 to roll along the inner wall of the track groove 347. At the same time, through the meshing transmission between the second gear 443, the third gear 444, and the fourth gear 445, drive the rotating shaft 3411 on the flapping assembly to rotate, and then drive the connecting rod 3412 and the flapping rod 3413 to rotate continuously, flap the dust and impurities on the brush plate 344 that intermittently enter the inside of the collection box 35, and collect them through the collection box 35.
[0057] Since the inner wall of the track groove 347 is composed of an annular section 3471, a climbing section 3472, a lifting section 3473, a descending section 3474, and a second climbing section 3475 connected together, the sliding rod 348 drives the brush plate 344 to move relatively under the telescopic cooperation of the spring 345. When the roller 349 moves to the connection between the annular section 3471 and the climbing section 3472, one set of sliding rods 348 is in a vertical state at this time, and the brush on the brush plate 344 contacts the surface of the metal material. At this time, the brush plate 344 sweeps the impurities on the surface of the metal material. At this time, the inner housing 342 continues to rotate, and the roller 349 rolls onto the climbing section 3472, and the spring 345 is compressed. At this time, the brush plate 344 that previously faced the surface of the metal material begins to separate from the metal material, and then the next adjacent brush plate 344 begins to contact the surface of the metal material, ensuring that there is always a brush plate 344 in contact with the surface of the metal material; when the roller 349 passes through the climbing section 3472 and enters the lifting section 3473, it will drive the sliding rod 348 to move inwardly towards the inner side of the inner housing 342, and the spring 345 continues to be compressed. At this time, the brush plate 344 at one end of the sliding rod 348 can avoid the feeding port 36 of the collection box 35. When the movement of the roller 349 on the lifting section 3473 ends and it enters the descending section 3474, the connection between the descending section 3474 and the lifting section 3473 is a right-angle surface perpendicular to the axis of the inner housing 342. Therefore, when the roller 349 passes through the climbing section 3472 and enters the lifting section 3473, under the rebounding action of the spring 345, the roller 349 enters the descending section 3474. The distance between the bottom of the descending section 3474 and the axis of the inner housing 342 is greater than the distance between the annular section 3471 and the axis of the inner housing 342. At this time, one end brush plate 344 of the sliding rod 348 can extend into the feeding port 36 of the collection box 35. At this time, the rotating beating rod 3413 just contacts the brush on the brush plate 344, knocking off the dust and impurities on the brush plate 344 and collecting them through the collection box 35. Then the roller 349 enters the second climbing section 3475 from the descending section 3474. At this time, the brush plate 344 moves out of the feeding port 36 and then enters the annular section 3471. The inner housing 342 drives the cleaned brush plate 344 to continue rotating until it contacts the surface of the metal material again, realizing the function of reciprocating cleaning of the brush plate 344, preventing excessive dust accumulation on the brush plate 344 after long-term contact with the metal material, which affects the subsequent cleaning effect of the metal material; the dust collected by the cleaning component 34 in the upper outer housing 31 is collected in the collection box 35 and discharged from the first sewage outlet 37. The dust collected by the cleaning component 34 in the lower outer housing 31 descends along the inner wall of the outer housing 31 to the second sewage outlet 38 and is discharged. It should be noted that the first sewage outlet 37 and the second sewage outlet 38 are in a blocked state during the rolling work, and after the rolling work ends, they are opened for dust cleaning.
[0058] It should be noted that in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0059] The foregoing has shown and described the basic principles, main features and advantages of the present invention. For a person skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
[0060] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A non-ferrous metal positioning rolling device, characterized in that: The invention comprises a base (1), a calendering mechanism (2), a cleaning mechanism (3) and a positioning and feeding mechanism (5), wherein the calendering mechanism (2) is fixedly arranged on one side of the base (1), the positioning and feeding mechanism (5) is arranged on the base (1) and is located on one side of the calendering mechanism (2), the positioning and feeding mechanism (5) comprises a support seat (51), the support seat (51) is U-shaped and is fixedly arranged on the base (1), the cleaning mechanism (3) is arranged on the support seat (51), and the cleaning mechanism (3) comprises an outer shell (31) arranged opposite to each other in upper and lower directions, wherein one group of the outer shells (31) is fixedly arranged above the support seat (51), and the other group of the outer shells (31) is arranged above the support seat (51). On the inner side of the support seat (51), two groups of the outer shells (31) are provided with cleaning ports (32) on opposite sides, and a material channel gap (33) is left between the two groups of the cleaning ports (32). A cleaning assembly (34) is provided inside the outer shell (31), and the cleaning assembly (34) extends out of the cleaning port (32) and enters the material channel gap (33). A plurality of groups of guide rollers (52) are horizontally rotatably mounted on the upper side of the support seat (51), and the guide rollers (52) are located on the left and right sides of the cleaning mechanism (3). A transmission mechanism (4) is also provided on one side of the support seat (51), and the calendering mechanism (2) is transmission-connected to the cleaning assembly (34) via the transmission mechanism (4).
2. The non-ferrous metal positioning and rolling device according to claim 1, characterized in that: The calendering mechanism (2) comprises a first motor (21), a second motor (22) and a support frame (23); the support frame (23) is symmetrically fixed on the base (1); a fixed block (24) is fixedly arranged inside the support frame (23); a first calendering roller (26) is rotatably mounted between two groups of the fixed blocks (24) via a bearing; the first motor (21) is fixedly connected to one side of the fixed block (24); an output end of the first motor (21) is fixedly connected to one end of the central axis of the first calendering roller (26); positioning guide rails (28) are provided on both sides of the interior of the support frame (23); and the positioning guide rails (28) are slidable on the positioning guide rails (28). A lifting block (25) is connected, and a second calendering roller (27) is rotatably installed between the two groups of lifting blocks (25) through bearings. The second motor (22) is fixedly arranged on one side of one group of lifting blocks (25), and the output end of the second motor (22) is fixedly connected to one end of the central axis of the second calendering roller (27); the top of the support frame (23) is fixedly connected to a cylinder 1 (29), and the output shaft of the cylinder 1 (29) slides through the top of the support frame (23) and is fixedly connected to the top of the lifting block (25); the other end of the central axis of the first calendering roller (26) rotates through the fixed block (24) and is connected to the transmission mechanism (4).
3. The non-ferrous metal positioning and rolling device according to claim 2, characterized in that: The transmission mechanism (4) comprises a pulley 1 (41), a pulley 2 (42), a bearing seat (43) and a gear set unit (44); the pulley 1 (41) is fixedly arranged at the other end of the central axis of the first calendering roller (26); the bearing seat (43) is fixedly arranged on the base (1) and is at a predetermined distance from the support frame (23) and is located on one side of the support seat (51); a transmission shaft (45) is rotatably mounted on the bearing seat (43); the pulley 2 (42) is fixedly arranged at one end of the transmission shaft (45); the pulley 1 (41) and the pulley 2 (42) are connected by a belt; the gear set unit (44) is arranged on the outer wall of the support seat (51); and the gear set unit (44) is connected to the other end of the transmission shaft (45) and the cleaning assembly (34).
4. The non-ferrous metal positioning and rolling device according to claim 3, characterized in that: The cleaning assembly (34) comprises an inner shell (342), a guide plate (343), a brush plate (344) and a spring (345). The outer shell (31) and the inner shell (342) are both cylindrical. A fixed column (346) is fixedly connected in series at the axis of the outer shell (31). Both ends of the fixed column (346) are fixedly connected to two sides of the support seat (51). The inner shell (342) is rotatably sleeved on the fixed column (346) through a bearing and is located in the outer shell (31). The guide plate (343) is fixedly sleeved on the fixed column (346) and is located in the inner shell (342). A track groove (347) is provided on one side of the guide plate (343). A sliding rod (348) is slidably penetrated through the inner wall of the inner shell (342) in a radial direction, and the sliding rod (348) is provided. 48) are evenly distributed on the circumference of the inner shell (342), the sliding rod (348) is close to one side of the guide plate (343), one end of the sliding rod (348) is rotatably mounted with a roller (349), the roller (349) extends into the interior of the track groove (347) and rolls in contact with its inner wall, the brush plate (344) is fixedly mounted on the other end of the sliding rod (348), the length direction of which is parallel to the axis of the inner shell (342), and the brush plate (344) is located on the outside of the inner shell (342), the spring (345) is slidably sleeved on the sliding rod (348), and is located between the brush plate (344) and the outer wall of the inner shell (342), the brush plate (344) extends out of the cleaning port (32), and the gear unit (44) is connected to one side of the inner shell (342).
5. The non-ferrous metal positioning and rolling device according to claim 4, characterized in that: The gear set unit (44) comprises an inner gear ring (441), gear one (442) and gear two (443); the inner gear ring (441) is fixedly arranged on one side of the inner shell (342) and is coaxial with the inner shell (342); the gear one (442) is located in the outer shell (31) and meshes with the inner gear ring (441); the central axis of the gear one (442) rotates and passes through the inner wall of the outer shell (31) and the inner wall of the support seat (51) in sequence; the gear two (443) is fixedly arranged at one end of the central axis of the gear one (442) extending toward one side of the support seat (51); the two groups of the gear two (443) are meshed; the central axis of the gear one (442) located at the bottom is fixedly connected to the transmission shaft (45) on the bearing seat (43).
6. The non-ferrous metal positioning and rolling device according to claim 5, characterized in that: The cleaning assembly (34) also includes a beating unit (341), which is arranged between the outer shell (31) and the inner shell (342) and is in intermittent contact with a brush fixedly arranged on the brush plate (344). The beating unit (341) includes a rotating shaft (3411), a connecting rod (3412) and a beating rod (3413). The rotating shaft (3411) is rotatably mounted between the front and rear inner walls of the outer shell (31) through a bearing. One end of the connecting rod (3412) is fixedly arranged on the rotating shaft (3411), and the beating rod (3413) is fixedly arranged on the other end of the connecting rod (3412) and is parallel to the rotating shaft (3411). The beating rod (3413) is in intermittent contact with a brush fixedly arranged on the brush plate (344).
7. The non-ferrous metal positioning and rolling device according to claim 6, characterized in that: One end of the rotating shaft (3411) rotates through the inner wall of the outer shell (31) and the inner wall of the support seat (51) in sequence and is fixedly connected to a gear three (444). Two sets of gear fours (445) are rotatably mounted on the side wall of the support seat (51) via a rotating shaft. The gear fours (445) are respectively located between the gear three (444) and the gear two (443). The gear fours (445) are respectively meshed with the gear two (443) and the gear three (444).
8. A non-ferrous metal positioning and rolling device according to any one of claims 4 to 6, characterized in that: The inner wall of the track groove (347) is formed by connecting and enclosing a circular arc section (3471), a first climbing section (3472), an elevating section (3473), a descending section (3474) and a second climbing section (3475) in sequence, and the roller (349) cyclically rolls along the circular arc section (3471), the first climbing section (3472), the elevating section (3473), the descending section (3474) and the second climbing section (3475) in sequence. When the roller (349) rolls along the circular arc section (3471), the sliding rod (348) is stationary relative to the inner shell (342). When the roller (349) rolls along the first climbing section (3472), the sliding rod (348) moves toward the axis of the inner shell (342); when the roller (349) rolls along the lifting section (3473), the sliding rod (348) is stationary relative to the inner shell (342); when the roller (349) rolls along the descending section (3474), the sliding rod (348) moves away from the axis of the inner shell (342); when the roller (349) rolls along the second climbing section (3475), the sliding rod (348) moves toward the axis of the inner shell (342).
9. The non-ferrous metal positioning and rolling device according to claim 7, characterized in that: Cylinder 2 (53) is fixedly provided on the left and right sides of the two side walls of the support seat (51), and the output shaft of the cylinder 2 (53) extends into the interior of the support seat (51). A positioning plate (54) is fixedly installed on the output shaft of the cylinder 2 (53), and the bottom of the positioning plate (54) is close to the top of the guide roller (52), and one end of the positioning plate (54) is close to the cleaning port (32).
10. The non-ferrous metal positioning and rolling device according to claim 7, characterized in that: A collecting box (35) connected to the interior of the outer shell (31) is fixedly provided on one side of the outer shell (31), one end of the collecting box (35) extends into the outer shell (31), and a feed port (36) is provided at the end of the collecting box (35) located inside the outer shell (31), a sewage outlet (37) is provided at the end of the collecting box (35) located outside the outer shell (31), the brush plate (344) intermittently enters the collecting box (35) through the feed port (36), the beating unit (341) located on the upper side is located in the feed port (36) of the collecting box (35), the collecting box (35) is in an inclined state, and the height of the sewage outlet (37) is lower than the height of the feed port (36), and a sewage outlet (38) is provided at the bottom of the outer shell (31) located below.
Citation Information
Patent Citations
Non-ferrous metal rolled material production equipment
CN217492164U