A rolling device for metal product processing
Through the design of guide grooves, limit structures and down pressure structures, the problems of low maintenance efficiency, insufficient adjustment flexibility and limited guidance accuracy of the metal rolling device are solved, and the rapid disassembly and assembly and adjustment of the press roller structure are realized, improving production efficiency and material utilization.
Patent Information
- Application Number
- CN202510532959.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2045-04-25
AI Technical Summary
The existing metal rolling equipment has low maintenance efficiency, insufficient adjustment flexibility, and limited guidance accuracy, which affects production efficiency and material utilization.
The guide groove is designed to install the pressure roller structure, and the pressure roller is fixed using the limit structure, the down pressure structure adjusts the distance between the working rollers, and the guide structure adjusts the guide metal blanks, so as to achieve rapid disassembly and assembly and adjustment through the guide motor and limit structure.
It realizes rapid disassembly and assembly and adjustment of the press roller structure, improves maintenance efficiency, enhances adjustment flexibility and guidance accuracy, and improves production efficiency and material utilization.
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Figure CN120055035B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of metal processing, and particularly relates to a rolling device for processing metal products. Background Art
[0002] The rolling device for processing metal products is a key equipment for rolling metal billets into required shapes, and is widely used in the forming of metal materials such as pipes and plates. The rolling process can be divided into cold rolling and hot rolling. The former is carried out at room temperature, while the latter requires heating the metal billet to improve plasticity. The core component of the traditional rolling device is the roll group, which realizes the continuous pressing of the metal billet through the cooperation of the work roll and the backup roll.
[0003] However, the existing rolling devices have the following significant defects:
[0004] Low maintenance efficiency: The roll group is usually embedded inside the frame, and a large number of related components need to be disassembled for disassembly and assembly, resulting in too long maintenance time and seriously affecting production efficiency;
[0005] Insufficient adjustment flexibility: The adjustment of the work roll spacing mostly relies on complex mechanical structures, with slow response speed and difficulty in meeting the rapid switching requirements of billets with different thicknesses;
[0006] Limited guiding accuracy: The traditional guiding structure has a fixed position and cannot dynamically match billets with different widths, easily causing rolling deviation or material waste;
[0007] Therefore, it is necessary to design a rolling device for processing metal products to solve the above problems. Summary of the Invention
[0008] The purpose of the present invention is to provide a rolling device for processing metal products to solve the problems raised in the above background art.
[0009] To achieve the above purpose, the present invention provides the following technical solution: A rolling device for processing metal products, comprising:
[0010] A main frame structure, which includes a base, a support seat arranged on the base, and a top seat arranged at the upper end of the support seat. A guiding groove is opened inside the support seat;
[0011] A roll structure, slidably installed in the guiding groove, including a mounting frame, an upper roll frame and a lower roll frame arranged inside the mounting frame. Work rolls and backup rolls are arranged on the inner sides of the upper roll frame and the lower roll frame;
[0012] A downward pressing structure, arranged on the top seat and connected to the upper roll frame through a connecting frame, for adjusting the work roll spacing;
[0013] A limiting structure, arranged at both ends of the roll structure, for fixing the position of the roll structure;
[0014] A guiding structure is provided on one side of the main frame structure for guiding the metal blank.
[0015] Preferably, the pressing-down structure includes:
[0016] A pressing-down motor is fixed at one end of the top seat;
[0017] A pressing-down screw rod is installed in the top seat through a bearing and is connected to the output shaft of the pressing-down motor;
[0018] A pressing-down nut is sleeved on the pressing-down screw rod;
[0019] One end of a pressing-down rod is hinged to the pressing-down nut;
[0020] A pressing-down seat is hinged to the other end of the pressing-down rod and is snap-connected to the connecting frame.
[0021] Preferably, the limiting structure includes:
[0022] A limiting rotating frame is rotatably installed on the mounting frame and is provided with a limiting card slot;
[0023] A fixed seat is fixed on one side of the support seat;
[0024] A limiting pressing frame is arranged in the fixed seat, and one end of it can be inserted into the limiting card slot.
[0025] Preferably, the limiting structure further includes:
[0026] A fixed screw rod is rotatably installed in the fixed seat;
[0027] A fixed nut is arranged at one end of the limiting pressing frame and is matched with the fixed screw rod;
[0028] A fixed worm gear is fixed at one end of the fixed screw rod;
[0029] A fixed worm is meshed with the fixed worm gear;
[0030] A fixed knob is connected to the fixed worm.
[0031] Preferably, the mounting frame is provided with:
[0032] An upper adjusting groove for installing the upper roller frame;
[0033] A lower adjusting groove is provided with a positioning groove for installing the lower roller frame;
[0034] Wherein the lower roller frame is provided with a positioning protrusion matched with the positioning groove.
[0035] Preferably, it further includes an auxiliary block arranged in the lower adjusting groove for fixing the position of the lower roller frame.
[0036] Preferably, the guiding structure includes:
[0037] Guide motor;
[0038] Guide screw, connected to the guide motor through a transmission worm gear and a transmission worm;
[0039] Guide nut, sleeved on the guide screw;
[0040] Guide seat, fixed on the guide nut, provided with guide rollers.
[0041] Preferably, the guide seat further includes:
[0042] Guide support seat, with guide rollers installed at both ends;
[0043] Guide support roller, adjustably installed in the guide support seat.
[0044] Preferably, the connecting frame is of a T-shaped structure and is connected in cooperation with the T-shaped groove in the lower pressing seat.
[0045] Preferably, a guide plate is provided inside the support seat for clamping both sides of the upper end of the pressing roller structure.
[0046] Compared with the prior art, the beneficial effects of the present invention are:
[0047] 1. Through the designed pressing roller structure and limiting structure, during use, the pressing roller structure is installed through the guide groove, and both ends of the pressing roller structure are limited and fixed through the limiting structure. Thus, when the pressing roller structure is damaged and needs to be disassembled, replaced, or removed, only the limiting structure needs to be opened to extract the pressing roller structure for replacement, which is more convenient and faster during disassembly and assembly.
[0048] 2. Through the designed lower pressing structure, during use, it is connected by clamping the connecting frame in the lower pressing seat. During use, according to needs, the lower pressing motor drives the lower pressing screw to rotate, causing the lower pressing screw to drive the lower pressing nut and the lower pressing rod to move, and one end of the lower pressing rod rotates to drive the lower pressing seat to rise and fall, thereby adjusting the position of the upper roller frame, which is convenient for pressing different metal billets.
[0049] 3. Through the designed guiding structure, during use, the guide motor drives the guide screw to rotate and drives the guide rollers to adjust their positions, which is convenient for guiding and limiting metal billets of different widths. Moreover, by adjusting the position of the guide support rollers, it is convenient to support and convey different metal billets. Brief Description of the Drawings
[0050] Figure 1 It is a schematic structural diagram of the present invention;
[0051] Figure 2 It is a schematic diagram of the lower pressing structure of the present invention;
[0052] Figure 3 It is a schematic diagram of the pressing roller structure of the present invention;
[0053] Figure 4 Schematic diagram of the lower roller frame structure of the present invention;
[0054] Figure 5 Schematic diagram of the limiting structure of the present invention;
[0055] Figure 6 Schematic diagram of the limiting pressure frame structure of the present invention;
[0056] Figure 7 Schematic diagram of the guiding structure of the present invention;
[0057] In the figure: 1. Main frame structure; 11. Base; 12. Support seat; 13. Top seat; 14. Guide plate; 15. Guide groove; 2. Pressure roller structure; 21. Mounting frame; 22. Connecting frame; 23. Upper roller frame; 24. Lower roller frame; 241. Positioning protrusion; 25. Upper adjustment groove; 26. Lower adjustment groove; 261. Positioning groove; 262. Auxiliary block; 27. Support roller; 28. Working roller; 3. Lower pressing structure; 31. Lower pressing motor; 32. Lower pressing nut; 33. Lower pressing screw; 34. Lower pressing rod; 35. Lower pressing seat; 4. Limiting structure; 41. Limiting rotating frame; 42. Limiting card slot; 43. Limiting pressure frame; 44. Fixed nut; 45. Fixed seat; 46. Fixed screw; 47. Fixed worm gear; 48. Fixed worm; 49. Fixed knob; 5. Guiding structure; 51. Guiding motor; 52. Driving worm gear; 53. Driving worm; 54. Guiding screw; 55. Guiding nut; 56. Guiding seat; 57. Guiding roller; 58. Guiding support seat; 59. Guiding support roller. Specific embodiments
[0058] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0059] Embodiment 1: Please refer to Figures 1 to 7 , the present invention provides a technical solution: A rolling device for metal product processing, including a main frame structure 1, a pressure roller structure 2 is installed inside the main frame structure 1, a lower pressing structure 3 is arranged at the upper end of the main frame structure 1, the lower pressing structure 3 is connected to the upper end of the pressure roller structure 2, limiting structures 4 are arranged at both ends of the pressure roller structure 2, and a guiding structure 5 is arranged on one side of the main frame structure 1;
[0060] The main frame structure 1 includes a base 11. A support base 12 is provided on the upper side of the base 11. A top base 13 is provided at the upper end of the support base 12. Guide plates 14 are provided inside the support base 12. The guide plates 14 clamp both sides of the upper end of the press roller structure 2. A guide groove 15 is formed inside the support base 12. The press roller structure 2 is installed inside the guide groove 15.
[0061] The press roller structure 2 includes a mounting frame 21. The limiting structure 4 is installed on one side of the mounting frame 21. The mounting frame 21 is installed inside the guide groove 15. An upper roller frame 23 and a lower roller frame 24 are installed inside the mounting frame 21. Support rollers 27 and working rollers 28 are provided inside both the upper roller frame 23 and the lower roller frame 24. A connecting frame 22 is provided at the upper end of the upper roller frame 23. The connecting frame 22 is connected to the downward pressing structure 3. A lower adjustment groove 26 is formed inside the mounting frame 21. A positioning groove 261 is formed inside the lower adjustment groove 26. The lower roller frame 24 is installed inside the lower adjustment groove 26. A positioning projection 241 is provided on one side of the lower roller frame 24, and the positioning projection 241 is engaged inside the positioning groove 261. An auxiliary block 262 is provided inside the lower adjustment groove 26. The auxiliary block 262 is independently installed inside the lower adjustment groove 26 and is arranged adjacent to the positioning projection 241 of the lower roller frame 24. The auxiliary block 262 is closely attached to one side of the lower roller frame 24. The position is adjusted by sliding the lower roller frame 24 inside the lower adjustment groove 26, and positioning is carried out by engaging the positioning projection 241 and the positioning groove 261, and then the auxiliary block 262 is installed on one side of the lower roller frame 24 for positioning, so as to ensure that the installation of the lower roller frame 24 is more stable.
[0062] The limiting structure 4 includes a limiting rotating frame 41 rotatably installed on the mounting frame 21 and a fixed seat 45 fixedly installed on one side of the support base 12. A limiting pressure frame 43 is installed inside the fixed seat 45. Limiting card slots 42 are provided at both ends of the limiting rotating frame 41. One end of the limiting pressure frame 43 is engaged inside the limiting card slot 42. A fixed screw 46 is rotatably installed inside the fixed seat 45. A fixed nut 44 is provided at one end of the limiting pressure frame 43. The fixed nut 44 is screwed onto the fixed screw 46 through a threaded hole. A fixed worm gear 47 is fixedly installed at one end of the fixed screw 46. A fixed worm 48 is engaged with one side of the fixed worm gear 47. One end of the fixed worm 48 passes through the fixed seat 45 and is fixedly installed with a fixed knob 49. By rotating the fixed knob 49, the fixed screw 46 is driven to rotate. The fixed screw 46 drives the fixed nut 44 and the limiting pressure frame 43 to move, so that one end of the limiting pressure frame 43 is removed from the limiting card slot 42, and then the limiting rotating frame 41 can be rotated to be vertical.
[0063] As can be seen from the above description, the present invention has the following beneficial effects: When in use, the pressing roller structure 2 is installed through the guiding groove 15, and the two ends of the pressing roller structure 2 are limited and fixed through the limiting structure 4. Thus, when the pressing roller structure 2 is damaged and needs to be disassembled, assembled and replaced, only the limiting structure 4 needs to be opened to extract the pressing roller structure 2 for replacement, which is more convenient and fast during disassembly and assembly.
[0064] Embodiment 2: Please refer to Figures 1 to 7 As shown in the figure, on the basis of Embodiment 1, the present invention provides a technical solution: The pressing-down structure 3 includes a pressing-down motor 31 fixed at one end of the top seat 13 and a pressing-down screw rod 33 rotatably installed in the top seat 13 through a bearing. The output shaft of the pressing-down motor 31 is fixed at one end of the pressing-down screw rod 33. A pressing-down nut 32 is sleeved on the outer side of the pressing-down screw rod 33. One side of the pressing-down nut 32 is rotatably installed with a pressing-down rod 34. One end of the pressing-down rod 34 is rotatably installed with a pressing-down seat 35. The pressing-down seat 35 is clamped on the connecting frame 22. The pressing-down motor 31 drives the pressing-down screw rod 33 to rotate. The pressing-down screw rod 33 drives one end of the pressing-down rod 34 to move. The other end of the pressing-down rod 34 pushes the pressing-down seat 35 to descend, thereby driving the connecting frame 22 and the upper roller frame 23 to descend, and adjusting the distance between the two working rollers 28. The cross-sectional shape of the connecting frame 22 is set to be T-shaped. The connecting frame 22 is inserted into the inner side of the pressing-down seat 35. An upper adjusting groove 25 is opened on the inner side of the mounting frame 21. The upper roller frame 23 is slidably installed in the upper adjusting groove 25. And an opening is provided at the upper end of the mounting frame 21. The connecting frame 22 passes through the opening and is connected to the pressing-down seat 35.
[0065] For the pressing-down structure 3 adopting the above technical solution, during use, it is connected by clamping the connecting frame 22 in the pressing-down seat 35. During use, according to needs, the pressing-down motor 31 is driven to drive the pressing-down screw rod 33 to rotate, so that the pressing-down screw rod 33 drives the pressing-down nut 32 and the pressing-down rod 34 to move, and one end of the pressing-down rod 34 rotates to drive the pressing-down seat 35 to lift and lower, thereby adjusting the position of the upper roller frame 23, so as to facilitate pressing different metal billets.
[0066] Further, please refer to Figure 1 and Figure 7, the guiding structure 5 includes a guiding seat 56 installed on the top seat 13 and the bottom seat 11. A guiding roller 57 is rotatably installed inside the guiding seat 56. The guiding seat 56 is installed on the top seat 13 and the bottom seat 11 through an adjusting mechanism. The adjusting mechanism includes a guiding motor 51 fixed on the bottom seat 11 and the top seat 13, and a guiding screw rod 54 rotatably installed inside the bottom seat 11 and the top seat 13 through bearings. A guiding nut 55 is sleeved outside the guiding screw rod 54. The guiding seat 56 is fixed on the guiding nut 55. One end of the guiding screw rod 54 is fixedly installed with a driving worm gear 52. A driving worm 53 is engaged with one side of the driving worm gear 52. One end of the driving worm 53 is fixedly connected with the output shaft of the guiding motor 51. According to the width of the metal blank, the guiding motor 51 drives the driving worm gear 52 to rotate through the driving worm 53. The driving worm gear 52 drives the guiding screw rod 54 to rotate. The guiding screw rod 54 drives the guiding nut 55 and the guiding seat 56 to move, facilitating the guiding of the metal blank by the guiding roller 57. A guiding support seat 58 is fixedly installed inside the guiding seat 56. The guiding roller 57 is rotatably installed at both ends of the guiding support seat 58. A guiding support roller 59 is rotatably installed inside the guiding support seat 58. According to the position of the metal blank, the height of the guiding support roller 59 is adjusted by sliding the position of the guiding support seat 58, facilitating the guiding support roller 59 to support the metal blank.
[0067] For the guiding structure 5 adopting the above technical solution, during use, the guiding motor 51 drives the guiding screw rod 54 to rotate and drives the guiding roller 57 to adjust its position, thereby facilitating the guiding and limiting of metal blanks with different widths. And by adjusting the position of the guiding support roller 59, it is convenient to support and convey different metal blanks.
[0068] Working principle and usage process of the present invention: During use, it is installed at the usage position and connected to the support roller 27 through a driving device. The rotation of the support roller 27 drives the rotation of the working roller 28. When in use, according to the processing requirements of the metal blank, the pressing motor 31 drives the rotation of the pressing screw rod 33. The pressing screw rod 33 drives one end of the pressing rod 34 to move, and the other end of the pressing rod 34 pushes the pressing seat 35 to descend, thereby driving the connecting frame 22 and the upper roller frame 23 to descend, adjusting the distance between the two working rollers 28. Moreover, the position of the lower roller frame 24 can be adjusted by sliding in the lower adjustment groove 26, and it is positioned by the engagement of the positioning protrusion 241 and the positioning groove 261. Then, the auxiliary block 262 is installed on one side of the lower roller frame 24 for positioning, so as to ensure that the installation of the lower roller frame 24 is more stable. According to the width of the metal blank, the guiding motor 51 drives the rotation of the driving worm gear 52. The driving worm gear 52 drives the guiding screw rod 54 to rotate. The guiding screw rod 54 drives the guiding nut 55 and the guiding seat 56 to move, facilitating the guiding of the metal blank by the guiding roller 57. Moreover, according to the position of the metal blank, the height of the guiding support roller 59 is adjusted by adjusting the position of the sliding guiding support 58, facilitating the guiding support roller 59 to support the metal blank. When a failure occurs after long-term use, the fixing knob 49 can be rotated to drive the rotation of the fixing screw rod 46. The fixing screw rod 46 drives the fixing nut 44 and the limiting pressure frame 43 to move, so that one end of the limiting pressure frame 43 is removed from the limiting card slot 42. Then, the limiting rotating frame 41 can be rotated to a vertical state, and the installation frame 21 can be pulled out. At the same time, the connecting frame 22 slides out of the pressing seat 35, so as to pull out the pressing roller structure 2 from the guiding groove 15. During installation, the new pressing roller structure 2 is inserted into the guiding groove 15, and at the same time, the connecting frame 22 is inserted into the pressing seat 35, which is more convenient and fast during disassembly and assembly.
[0069] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0070] The above is only used to illustrate the technical solution of the present invention and not to limit it. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present invention, as long as they do not depart from the spirit and scope of the technical solution of the present invention, shall be covered by the scope of the claims of the present invention.
Claims
1. A rolling device for metal product processing, characterized in that, Comprising: A main frame structure (1), which includes a base (11), a support base (12) provided on the base (11), and a top seat (13) provided at the upper end of the support base (12). A guide groove (15) is provided inside the support base (12); A pressure roller structure (2), slidably installed in the guide groove (15), includes a mounting frame (21), an upper roller frame (23) and a lower roller frame (24) provided inside the mounting frame (21). Working rollers (28) and support rollers (27) are provided on the inner sides of the upper roller frame (23) and the lower roller frame (24); A downward pressure structure (3), provided on the top seat (13), is connected to the upper roller frame (23) through a connecting frame (22) and is used to adjust the distance between the working rollers (28); A limiting structure (4), provided at both ends of the pressure roller structure (2), is used to fix the position of the pressure roller structure (2); A guiding structure (5), provided on one side of the main frame structure (1), is used to guide the metal blank; The limiting structure (4) includes: A limiting rotating frame (41), rotatably installed on the mounting frame (21), is provided with a limiting card slot (42); A fixed seat (45), fixed on one side of the support base (12); A limiting pressure frame (43), provided inside the fixed seat (45), one end of which can be inserted into the limiting card slot (42); The limiting structure (4) further includes: A fixed screw (46), rotatably installed inside the fixed seat (45); A fixed nut (44), provided at one end of the limiting pressure frame (43), is matched with the fixed screw (46); A fixed worm gear (47), fixed at one end of the fixed screw (46); A fixed worm (48), meshed with the fixed worm gear (47); A fixed knob (49), connected to the fixed worm (48).
2. The rolling device according to claim 1, characterized in that, The downward pressure structure (3) includes: A downward pressure motor (31), fixed at one end of the top seat (13); A downward pressure screw (33), installed inside the top seat (13) through a bearing, is connected to the output shaft of the downward pressure motor (31); A downward pressure nut (32), sleeved on the downward pressure screw (33); A downward pressure rod (34), one end of which is hinged to the downward pressure nut (32); A downward pressure seat (35), hinged to the other end of the downward pressure rod (34) and is snap-fitted with the connecting frame (22).
3. The rolling device according to claim 1, characterized in that, Inside the mounting frame (21) is provided with: An upper adjustment groove (25), used for installing the upper roller frame (23); A lower adjustment groove (26), provided with a positioning groove (261), used for installing the lower roller frame (24); Wherein the lower roller frame (24) is provided with a positioning protrusion (241) that cooperates with the positioning groove (261).
4. The rolling device according to claim 3, characterized in that, It further includes an auxiliary block (262), provided inside the lower adjustment groove (26), used to fix the position of the lower roller frame (24).
5. The rolling device according to claim 1, characterized in that, The guiding structure (5) includes: A guiding motor (51); A guiding screw (54), connected to the guiding motor (51) through a driving worm gear (52) and a driving worm (53); A guiding nut (55), sleeved on the guiding screw (54); A guiding seat (56), fixed on the guiding nut (55), is provided with a guiding roller (57).
6. The rolling device according to claim 2, characterized in that, The connecting frame (22) is of a T-shaped structure and is connected in a matching manner with the T-shaped groove inside the downward pressure seat (35).
7. The rolling device according to claim 1, characterized in that The inner side of the support base (12) is provided with a guide plate (14) for clamping both sides of the upper end of the pressure roller structure (2).
Citation Information
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