Gear machining device
By designing the gear cutting mechanism and conveying mechanism of the gear processing device, the continuous operation and automatic replacement of gear processing are achieved, and the problems of many steps and low production rates in the prior art are solved, and the processing efficiency and equipment coherence are improved.
Patent Information
- Application Number
- CN202510403951.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
There are many steps for existing gear processing methods, and the loading and unloading need to be suspended multiple times, which affects the consistency and production rate of the processing equipment.
A gear processing device is designed, including a tooth cutting mechanism and a conveying mechanism, which realizes the continuous operation of gear processing through the driving mechanism, allowing automatic replacement of processing objects after processing.
It improves the coherence and production efficiency of gear processing, reduces operational difficulty, and reduces the real-time monitoring needs of staff.
Smart Images

Figure CN120055412A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of gear processing, and particularly to a gear processing device. Background Art
[0002] A gear refers to a mechanical element with teeth on the rim that can continuously mesh to transmit motion and power. It is commonly used in various mechanical equipment, and gear transmission is one of the most widely used mechanical transmission methods in modern equipment. It has the advantages of high accuracy, high efficiency, compact structure, reliable operation, and long service life.
[0003] In the process of manufacturing gears, generally, the metal material used to prepare the gears is first made into a ring shape, and grooves are formed on the inner wall of the ring material to facilitate the coaxial fixed connection between the gear and the external driving structure. Subsequently, gear hobbing is used to cut the outer wall of the gear ring to form multiple convex teeth on the outer wall of the gear.
[0004] Although the existing production method is easy to operate during use, its steps are numerous. During the production of each gear, the gear production equipment needs to be paused multiple times for feeding and discharging. Moreover, during operation, the staff needs to closely monitor the equipment to replace the new raw material in a timely manner after the entire circumferential outer wall of the raw material has been cut. These operations will reduce the operation coherence of the gear processing equipment and are highly related to the operation proficiency of the staff, which will greatly affect the production rate of the gears. In view of this, the present invention provides a gear processing device. Summary of the Invention
[0005] Technical Problems to be Solved In view of the above-mentioned disadvantages of the existing technology, the present invention provides a gear processing device that can effectively solve the problems in the existing technology.
[0006] Technical Solutions To achieve the above objectives, the present invention is realized through the following technical solutions: The present invention provides a gear processing device, including a base. It is characterized in that it further includes: A gear cutting mechanism is provided above the base. The gear cutting mechanism includes a movable disk, and a plurality of gear hobs are evenly fixed on one side of the movable disk. The gear hobs cut convex teeth on the circumferential outer wall of the raw material to be processed; A conveying mechanism is provided on the top surface of the base and is rotationally connected to the base. The conveying mechanism includes a conveying disk. A rotating groove that is rotationally matched with the conveying disk is formed on the base. A plurality of fixing seats are rotationally connected to the conveying disk in an annular equally spaced structure. The fixing seats are used to fix the raw material to be processed; A driving mechanism is provided in the middle of the rotating groove. The driving mechanism drives the conveying disk to rotate intermittently.
[0007] Preferably, the driving mechanism includes a turntable, the turntable is of a T-shaped structure, and the turntable is coaxially rotatably connected to both the rotating groove and the inside of the conveying disk; A circular groove is formed in the middle of the bottom surface of the turntable, and a torsion spring is coaxially arranged inside the circular groove. Both ends of the torsion spring are fixedly connected to the top surface of the circular groove and the bottom surface of the rotating groove respectively; A plurality of tooth columns are uniformly fixed on the outer wall of the turntable at positions corresponding to the upper side inside the conveying disk.
[0008] Preferably, a bottom groove is formed in the bottom surface of the turntable at a position corresponding to the foremost tooth column. A plug rod is slidably connected inside the bottom groove, and a compression spring is fixedly arranged between the end of the plug rod and the inner wall of the bottom groove; Slots that are in plug-in fit with the plug rod are formed in the inner wall of the conveying disk at positions corresponding to the fixed seats, and the inner wall of one side of the slots is arranged in an arc structure.
[0009] Preferably, a movable rod is slidably connected to the inner wall of the slot, and a limiting rod is slidably connected to the bottom surface of the conveying disk 310 at a position corresponding to the end of the movable rod away from the plug rod; A vertical groove that is in sliding fit with the limiting rod is formed in the bottom surface of the conveying disk, and a compression spring is fixedly arranged between the top surface of the limiting rod and the top surface of the vertical groove; A limiting groove that is in plug-in fit with the limiting rod is formed in the bottom surface of the rotating groove. An extrusion groove is formed in the side wall of the limiting rod close to the movable rod. The top surfaces of the extrusion groove and the top surface of the movable rod close to the limiting rod are both in an inclined surface structure and are in extrusion contact.
[0010] Preferably, a guide rod is fixedly arranged in the middle of the bottom surface of the plug rod; A first guide groove is formed in the bottom surface of the rotating groove near the edge of the turntable. The shortest distance between any point on the inner side wall of the first guide groove and the circumferential outer wall of the turntable is equal; A second guide groove that is in sliding fit with the guide rod is formed outside the first guide groove. The shortest distance between the inner side wall of the second guide groove and the outer side wall of the first guide groove increases sequentially from front to back; A connecting groove that is in sliding fit with the guide rod is formed between the rear ends of the first guide groove and the second guide groove.
[0011] Preferably, a baffle is rotatably connected to the bottom surface at the intersection of the front ends of the first guide groove and the second guide groove through a rotating rod. The front end of the baffle is attached to the outer side wall of the second guide groove; A rod groove that is in rotating fit with the rotating rod is formed on the base. A coil spring is sleeved on the lower end of the rotating rod, and the outer end of the coil spring is fixedly connected to the inner wall of the rod groove.
[0012] Preferably, a transmission gear is coaxially and fixedly connected to the lower end of the fixed seat; A transfer groove that is in rotating fit with both the fixed seat and the transmission gear is formed on the conveying disk. The transfer groove is of a T-shaped structure and its lower part is communicated with the inside of the conveying disk; The driving gear is meshed and connected with the tooth column, and a ratchet wheel is coaxially and fixedly connected to the bottom surface of the transfer groove.
[0013] Preferably, a cavity coaxial with the ratchet wheel is formed in the bottom surface of the fixed seat, and a pawl meshed and contacted with the ratchet wheel is hinged to one side of the top surface of the cavity; A return spring is fixedly arranged between the side wall of the pawl and the inner wall of the cavity; A circular cavity is coaxially formed in the top surface of the fixed seat. The circular cavity is of a cylindrical structure, and a plurality of arc-shaped plates are fixedly arranged on the upper end of the inner wall thereof at equal intervals in a circular shape.
[0014] Preferably, the gear cutting mechanism further includes a motor, and a rotating shaft is coaxially and fixedly connected to the output end of the motor; The movable disk is of a T-shaped circular ring structure and is coaxially sleeved on the outer wall of the rotating shaft. An annular curve groove is formed in the outer wall of the rotating shaft, and a guide block slidably matched with the annular curve groove is fixedly arranged on the inner wall of the movable disk; The motor is connected and fixed to the base through a fixing frame. The movable disk is slidably connected to the fixing frame, and the movable disk cannot rotate by itself.
[0015] Preferably, a fixing rod is fixedly arranged at the upper end of the movable disk through a connecting rod, and a pressing rod is slidably sleeved on the fixing rod close to the side of the gear cutting; A support spring is fixedly arranged between the end of the pressing rod far away from the gear cutting and the outer wall of the fixing rod. The bottom surface of the pressing rod is of an inclined plane structure; The top surface of the pressing rod is in sliding contact with the bottom surface of the arc-shaped plate, and the bottom surface of the pressing rod is in pressing contact with the top surface of the arc-shaped plate.
[0016] Advantageous Effects The technical solution provided by the present invention has the following advantageous effects compared with the prior art: The present invention is provided with a gear cutting mechanism and a conveying mechanism. Through the operation of the driving mechanism on the two, the continuous operation of gear processing can be realized. During this period, even if the staff operate the feeding and discharging, the device does not need to stop. This greatly improves the continuity of gear processing, and there is no need for the staff to monitor in real time. This device can automatically change the processing object after the processing is completed, reduces the operation difficulty of the gear processing equipment, and improves the overall production efficiency of the gears at the same time. The design is ingenious and the practicability is strong. Brief Description of the Drawings
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 is the overall structural schematic diagram of the present invention; Figure 2 is the structural schematic diagram of the gear cutting mechanism of the present invention; Figure 3 is the exploded view of the conveying mechanism and the base of the present invention; Figure 4 is the sectional exploded view of the gear cutting mechanism of the present invention; Figure 5 is the partial sectional view of the conveying mechanism and the driving mechanism of the present invention; Figure 6 is Figure 5 the structural schematic diagram of removing the fixed seat and part of the driving mechanism in Figure 7 is the sectional view of the fixed seat of the present invention; Figure 8 is the bottom view schematic diagram of the turntable of the present invention; Figure 9 is Figure 8 the partial enlarged view of A in Figure 10 is Figure 6 the partial enlarged view of B in Figure 11 is the exploded view of the movable rod and the limiting rod of the present invention; Figure 12 is the structural schematic diagram of the present invention after removing the conveying disc and part of the fixing frame; Figure 13 is Figure 12 the structural schematic diagram of removing the gear cutting mechanism in Figure 14 is Figure 13 the partial enlarged view of C in Figure 15 is the partial sectional view inside the rotating groove of the present invention; Figure 16 is the sectional view of the present invention after removing the gear cutting mechanism; Figure 17 is Figure 16 the structural schematic diagram of removing the turntable in Figure 18 is Figure 17 the structural schematic diagram of removing the conveying disc in
[0019] The marks in the figure respectively represent: 100 - base; 110 - rotating groove; 112 - limiting groove; 113 - first guide groove; 114 - second guide groove; 115 - connecting groove; 116 - rotating rod; 117 - baffle; 118 - torsion spring; 120 - rod groove; 200-tooth cutting mechanism; 210-movable disk; 211-gear inserting; 212-guide block; 220-motor; 221-rotating shaft; 222-annular curved groove; 230-fixed frame; 240-connecting rod; 250-fixed rod; 260-extrusion rod; 270-support spring; 300-conveying mechanism; 310-conveying plate; 312-adapting slot; 320-fixing seat; 321-cavity; 322-circular cavity; 323-arc plate; 324-slot; 330-transmission gear; 340-ratchet; 350-pawl; 360-reset spring; 400-driving mechanism; 410-turntable; 411-circular groove; 412-tooth column; 413-bottom groove; 420-torsion spring; 430-insertion rod; 431-guide rod; 440-compression spring; 450-movable rod; 460-limiting rod; 461-extrusion groove; 470-extrusion spring. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] Gear machining device, reference Figures 1 - 4 , including a base 100, a gear cutting mechanism 200 is provided on one side above the base 100, the gear cutting mechanism 200 includes a movable disk 210, a plurality of inserting teeth 211 are evenly fixed on one side of the movable disk 210, and the inserting teeth 211 cut convex teeth on the circumferential outer wall of the raw material to be processed, and the gear cutting mechanism 200 also includes a motor 220, and the output end of the motor 220 is coaxially fixedly connected with a rotating shaft 221, the movable disk 210 is a T-shaped circular ring structure and is coaxially sleeved on the outer wall of the rotating shaft 221, and the outer wall of the rotating shaft 221 is provided with an annular curved groove 222, and the inner wall of the movable disk 210 is fixed with a rotating shaft 221. The guide block 212 is slidably matched with the curved groove 222, the motor 220 is connected and fixed to the edge of the top surface of the base 100 through the fixed frame 230, the movable disk 210 is slidably connected to the fixed frame 230, the movable disk 210 cannot rotate, and a fixed rod 250 is fixedly arranged on the upper end of the movable disk 210 through a connecting rod 240, and an extrusion rod 260 is slidably sleeved on the side of the fixed rod 250 close to the inserting gear 211, and a support spring 270 is fixedly arranged between the end of the extrusion rod 260 away from the inserting gear 211 and the outer wall of the fixed rod 250, and the bottom surface of the extrusion rod 260 is an inclined structure.
[0022] refer to Figure 1 , Figure 3 , Figures 5 - 7, a conveying mechanism 300 is provided on the top surface of the base 100. The conveying mechanism 300 includes a conveying disk 310. A rotating groove 110 that is rotationally matched with the conveying disk 310 is formed on the base 100. A plurality of fixing seats 320 are rotatably connected to the conveying disk 310 in an annular equidistant structure. The fixing seats 320 are used to fix the raw materials to be processed. A transmission gear 330 is coaxially and fixedly connected to the lower end of the fixing seat 320. A transfer groove 312 that is rotationally matched with both the fixing seat 320 and the transmission gear 330 is formed on the conveying disk 310. The transfer groove 312 is of a T-shaped structure and its lower part is communicated with the inside of the conveying disk 310. The transmission gear 330 is meshed with a tooth column 412. A ratchet 340 is coaxially and fixedly connected to the bottom surface of the transfer groove 312. A cavity 321 that is coaxial with the ratchet 340 is formed on the bottom surface of the fixing seat 320. A pawl 350 that is meshed and contacted with the ratchet 340 is hinged to one side of the top surface of the cavity 321. A return spring 360 is fixedly arranged between the side wall of the pawl 350 and the inner wall of the cavity 321. A circular cavity 322 is coaxially formed on the top surface of the fixing seat 320. The circular cavity 322 is of a cylindrical structure and a plurality of arc-shaped plates 323 are fixedly arranged on the upper end of its inner wall in an annular equidistant structure. The top surface of the extrusion rod 260 is in sliding contact with the bottom surface of the arc-shaped plate 323. The bottom surface of the extrusion rod 260 is in extrusion contact with the top surface of the arc-shaped plate 323.
[0023] Reference Figure 1 , Figures 6 - 18, a driving mechanism 400 is provided in the middle of the rotating groove 110. The driving mechanism 400 drives the conveying disk 310 to rotate intermittently. The lower part of the conveying disk 310 is an annular structure with an I-shaped cylinder inside. The driving mechanism 400 includes a rotating disk 410. The rotating disk 410 is of a T-shaped structure. The rotating disk 410 is coaxially rotatably connected to both the rotating groove 110 and the inside of the conveying disk 310. A circular groove 411 is opened in the middle of the bottom surface of the rotating disk 410. A torsion spring 420 is coaxially provided inside the circular groove 411. Both ends of the torsion spring 420 are fixedly connected to the top surface of the circular groove 411 and the bottom surface of the rotating groove 110 respectively. A plurality of tooth columns 412 are uniformly fixed on the outer wall of the rotating disk 410 at a position corresponding to the upper side inside the conveying disk 310. A bottom groove 413 is opened on the bottom surface of the rotating disk 210 at a position corresponding to the foremost tooth column 412. A plug rod 430 is slidably connected inside the bottom groove 413. A compression spring 440 is fixedly provided between the end of the plug rod 430 and the inner wall of the bottom groove 413. Slots 324 that are inserted and matched with the plug rod 430 are opened on the inner walls of the conveying disk 310 at positions corresponding to the fixed seats 320. The inner wall of one side of the slot 324 is arranged in an arc structure. A movable rod 450 is slidably connected to the inner wall of the slot 324. A limiting rod 460 is slidably connected to the bottom surface of the conveying disk 310 at a position corresponding to the end of the movable rod 450 away from the plug rod 430. A vertical groove 311 that is slidably matched with the limiting rod 460 is opened on the bottom surface of the conveying disk 310. A compression spring 470 is fixedly provided between the top surface of the limiting rod 460 and the top surface of the vertical groove 311. A limiting groove 112 that is inserted and matched with the rearmost limiting rod 460 is opened at the rear part of the bottom surface of the rotating groove 110. An extrusion groove 461 is opened on the side wall of the limiting rod 460 close to the movable rod 450. The top surfaces of both the extrusion groove 461 and the top surface of the movable rod 450 close to the limiting rod 460 are of inclined plane structures and are in extrusion contact. A guide rod 431 is fixedly provided in the middle of the bottom surface of the plug rod 430. A first guide groove 113 is opened on the bottom surface of the rotating groove 110 close to the edge of the rotating disk 410. The shortest distance between any point on the inner side wall of the first guide groove 113 and the circumferential outer wall of the rotating disk 410 is equal. A second guide groove 114 that is slidably matched with the guide rod 431 is opened on the outer side of the first guide groove 113. The shortest distance between the inner side wall of the second guide groove 114 and the outer side wall of the first guide groove 113 increases successively from front to back. A connecting groove 115 that is slidably matched with the guide rod 431 is opened between the rear ends of the first guide groove 113 and the second guide groove 114. A baffle 117 is rotatably connected to the bottom surface at the intersection of the front ends of the first guide groove 113 and the second guide groove 114 through a rotating rod 116. The front end of the baffle 117 is attached to the outer side wall of the second guide groove 114. A rod groove 120 that is rotatably matched with the rotating rod 116 is opened on the base 100. A coil spring 118 is sleeved on the lower end of the rotating rod 116. The outer end of the coil spring 118 is fixedly connected to the inner wall of the rod groove 120.
[0024] Reference Figures 1 - 18Working principle: The staff can pre-process the gear material to be processed, and then put the processed gear material to be processed on the outside of the fixed seat 320. A protrusion is set on the upper part of the circumferential outer wall of the fixed seat 320. This protrusion is designed according to the structure of the hole in the middle part of the gear material to be processed, so as to ensure that the gear material to be processed can rotate with the fixed seat 320 in this device, and an annular protrusion is also set in the middle part of the fixed seat 320. The diameter of the annular protrusion is much larger than the diameter of the gear material to be processed. This design is to support the gear material to be processed, so that there is a certain distance between the gear material to be processed and the top surface of the conveying disc 310, so as to prevent the cut waste from affecting the cutting of the material by the gear insert 211.
[0025] After the gear material to be processed is fixed, the staff can use the motor 220 to drive the rotating shaft 221 to rotate. During the rotation, the rotating shaft 221 will squeeze the guide block 212 through the annular curved groove 222, so that the movable disk 210 fixed with the guide block 212 moves, but the movable disk 210 is restricted by the fixed frame 230 and cannot rotate. Therefore, under the control of the guide block 212 and the annular curved groove 222, the movable disk 210 will reciprocate up and down. During the movement, the toothing 211 will contact the gear material to be processed set on the fixed seat 320 and cut its circumferential outer wall, so as to cut out the convex teeth of the outer wall of the gear. The lower end of the toothing 211 is set as a cutter head with a pointed end downward, which makes it easier for the toothing 211 to break the top wall of the gear material to be processed. When the gear inserting 211 passes through the gear material to be processed, the extrusion rod 260 and the fixing rod 250 will also enter the circular cavity 322, but the extrusion rod 260 will squeeze the arc plate 323 from top to bottom, which will drive the fixing seat 320 to rotate in the direction restricted by the ratchet 340 and the pawl 350. Therefore, the fixing seat 320 will not rotate. On the contrary, the extrusion rod 260 will be squeezed by the top surface of the arc plate 323. Because the bottom surface of the extrusion rod 260 close to the movable disk 210 is an inclined surface, the arc plate 323 can easily guide the extrusion rod 260 in the direction of the support spring 270, and then the extrusion rod 260 will be staggered with the arc plate 323 until it moves to the bottom of multiple arc plates 323 and is then supported by the support spring 270 and restored to its original position.
[0026] After the gear shaper 211 passes through the raw material of the gear to be processed, a round of convex teeth is completed on the side wall of the raw material of the gear to be processed corresponding to the position of the gear shaper 211. Subsequently, the gear shaper 211 will rise with the movable disk 210. In the initial stage of the rise, the gear shaper 211 will pass through the groove after cutting. When the height of the gear shaper 211 is higher than the raw material of the gear to be processed, the position of the extrusion rod 260 will enter the gap between the two arc-shaped plates 323 corresponding to it. Then, the extrusion rod 260 will exert extrusion on the bottom surface of the arc-shaped plate 323 directly above it. At this time, the driving force generated by the extrusion contact between the two on the fixed seat 320 is not restricted by the ratchet 340 and the pawl 350. Therefore, the fixed seat 320 will drive the raw material of the gear to be processed to rotate together, and rotate the unprocessed position adjacent to the processing position on the raw material of the gear to be processed to the position of the gear shaper 211; In the above reciprocating processing, the raw material of the gear to be processed will keep rotating with the fixed seat 320 until it rotates more than one circle. During the rotation, the transmission gear 330 coaxially and fixedly connected to the lower end of the fixed seat 320 will deflect the tooth column 412, and then the turntable 410 provided with the tooth column 412 will rotate. At this time, the insertion rod 430 on the bottom surface of the turntable 410 is received in the bottom groove 413, and the compression spring 440 is also in a compressed state. However, when the turntable 410 is deflected by the fixed seat 320, the guide rod 431 on the bottom surface of the insertion rod 430 moves from front to back along the first guide groove 113. In this way, the guide rod 431 will be blocked by the baffle 117 at the junction of the first guide groove 113 and the second guide groove 114 and cannot enter the second guide groove 114, and can only deflect backward along the first guide groove 113 with a constant diameter. Under the restriction of the inner wall of the first guide groove 113, the insertion rod 430 will not pop out of the bottom groove 413. By setting the number of tooth columns 412 in this device, after the fixed seat 320 rotates one circle and exceeds a part, the turntable 410 will rotate 90 degrees and drive the guide rod 431 to move to the junction of the connecting groove 115 and the first guide groove 113. Such a design is to ensure that the outer wall of the raw material of the gear to be processed can fully receive the processing of the gear shaper 211 and complete the processing of one round of teeth.
[0027] After the guide rod 431 corresponds to the connecting groove 115, it will quickly pop out under the resilience of the compression spring 440 and move to the junction of the connecting groove 115 and the second guide groove 114. The insertion rod 430 will also insert into the insertion slot 324 accordingly. At the same time, the end of the insertion rod 430 will exert extrusion on the end of the movable rod 450 on the side close to the turntable 410. Subsequently, the movable rod 450 will move outward and exert extrusion on the top surface of the extrusion groove 461 through its end away from the turntable 410. Then, the limiting rod 460 will rise and move out of the limiting groove 112. Next, the restriction on the conveying disk 310 will be released. The torsion spring 420 provided in the circular groove 411 on the bottom surface of the turntable 410 has been tightened during the rotation of the turntable 410 with the fixed seat 320. During the rotation, because the conveying disk 310 is restricted by the limiting rod 460 and the limiting groove 112, and the fixed seat 320 is restricted by the ratchet 340 and the pawl 350, the turntable 410 can never rotate back under the action of the torsion spring 420. At this time, the torsion spring 420 that loses the restriction will release the rotational force to drive the turntable 410 to rotate and drive the conveying disk 310 to rotate together through the insertion rod 430. In this way, the fixed seat 320 located at the rear will be rotated to the lower part of the gear cutting mechanism 200 and wait to be processed. The raw material to be processed, which is separated from the processed gear by one, will rotate to the position where the rear limiting groove 112 is located. It should be noted that a gentle slope with gradually decreasing circular arc height is provided on the side wall of the limiting groove 112 far from the gear cutting mechanism 200. The limiting rod 460 rotating towards it will gradually insert into the limiting groove 112 along the gentle slope. The side wall of the limiting groove 112 close to the gear cutting mechanism 200 is vertically arranged, so as to fully restrict the rotation of the conveying disk 310 and avoid the rotational force exerted by the torsion spring 420 on the transmission gear 330 through the tooth column 412 from causing the rotation of the conveying disk 310.
[0028] During the rotation of the conveying disk 310 driven by the insertion rod 430, it will rotate to the front along the second guide groove 114. The shortest distance between the inner side wall of the second guide groove 114 and the circumferential outer wall of the turntable 410 gradually decreases. In this way, the insertion rod 430 will be gradually pressed into the bottom groove 413 during the forward rotation. Since the inner wall of the insertion slot 324 where the insertion rod 430 exerts thrust is a plane structure, there will be no problem that the insertion rod 430 disengages from the insertion slot 324 during rotation. The other side wall is set as an arc surface to facilitate the insertion rod 430 being blocked when moving along the first guide groove 113. Through the arc surface, the insertion rod 430 can be further retracted into the bottom groove 413 to adapt to the position. When the guide rod 431 enters the overlapping position of the first guide groove 113 and the second guide groove 114 from the second guide groove 114, it will first push open the baffle 117. The range of the first guide groove 113 is available for the baffle 117 to rotate, so the baffle 117 will not affect the forward movement of the guide rod 431. After the guide rod 431 passes over the position of the baffle 117, the baffle 117 will reset under the action of the coil spring 118 to block the guide rod 431 during the subsequent movement of the guide rod 431.
[0029] Finally, the staff only needs to remove the processed gear from the front side. During the gear processing, the staff only needs to operate two things: sleeving the gear to be processed outside the fixed seat 320 and removing the processed gear, and there is no need to stop the device during the operation.
[0030] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A gear processing device, comprising a base, characterized in that: Also includes: A gear cutting mechanism is arranged above the base, and the gear cutting mechanism comprises a movable plate, and a plurality of inserting teeth are evenly fixed on one side of the movable plate, and the inserting teeth cut convex teeth on the outer wall of the circumference of the raw material to be processed; A conveying mechanism is arranged on the top surface of the base and is rotatably connected to the base. The conveying mechanism includes a conveying disc. A rotating groove is provided on the base to rotatably cooperate with the conveying disc. A plurality of fixing seats are rotatably connected to the conveying disc in an annular structure with equal spacing. The fixing seats are used to fix the raw materials to be processed; A driving mechanism is provided in the middle of the rotating groove, and the driving mechanism drives the conveying disc to rotate intermittently.
2. The gear processing device according to claim 1, characterized in that: The driving mechanism comprises a turntable, which is a T-shaped structure, and the turntable is coaxially rotatably connected with the rotating groove and the interior of the conveying disc; A circular groove is provided in the middle of the bottom surface of the rotating disk, a torsion spring is coaxially provided inside the circular groove, and two ends of the torsion spring are respectively connected and fixed to the top surface of the circular groove and the bottom surface of the rotating groove; A plurality of tooth columns are evenly fixed on the outer wall of the turntable relative to the upper side of the inner part of the conveying disc.
3. The gear processing device according to claim 2, characterized in that: A bottom groove is provided on the bottom surface of the rotating disk at a position opposite to the frontmost tooth column, a plug rod is slidably connected inside the bottom groove, and a compression spring is fixed between the end of the plug rod and the inner wall of the bottom groove; A slot for plugging and cooperating with the insertion rod is provided on the inner wall of the conveying disc relative to the fixing seat, and the inner wall on one side of the slot is arranged in an arc-shaped structure.
4. The gear processing device according to claim 3, characterized in that: The inner wall of the slot is slidably connected to a movable rod, and the bottom surface of the conveying plate 310 is slidably connected to a limiting rod relative to the movable rod and away from one end of the insertion rod; The bottom surface of the conveying plate is provided with a vertical groove which is slidably matched with the limiting rod, and a compression spring is fixed between the top surface of the limiting rod and the top surface of the vertical groove; The bottom surface of the rotating groove is provided with a limiting groove which is plugged into the limiting rod, and the side wall of the limiting rod close to the movable rod is provided with an extrusion groove. The top surface of the extrusion groove and the top surface of the movable rod close to the limiting rod are both inclined structures and are in extrusion contact.
5. The gear processing device according to claim 4, characterized in that: A guide rod is fixedly arranged in the middle of the bottom surface of the insertion rod; A first guide groove is provided on the bottom surface of the rotating groove near the edge of the rotating disk, and the shortest distance between any point of the inner side wall of the first guide groove and the outer wall of the rotating disk is equal; A second guide groove is provided on the outer side of the first guide groove to be slidably matched with the guide rod, and the shortest distance between the inner side wall of the second guide groove and the outer side wall of the first guide groove increases from front to back; A connecting groove which is slidably matched with the guide rod is provided between the rear ends of the first guide groove and the second guide groove.
6. The gear processing device according to claim 5, characterized in that: The bottom surface of the intersection of the first guide groove and the front end of the second guide groove is rotatably connected with a baffle plate through a rotating rod, and the front end of the baffle plate is in contact with the outer side wall of the second guide groove; The base is provided with a rod groove which is rotatably matched with the rotating rod. The lower end of the rotating rod is sleeved with a coil spring, and the outer end of the coil spring is connected and fixed to the inner wall of the rod groove.
7. The gear processing device according to claim 1, characterized in that: The lower end of the fixing seat is coaxially fixedly connected with a transmission gear; The conveyor disc is provided with a transfer groove which is rotatably matched with the fixed seat and the transmission gear, and the transfer groove is a T-shaped structure and its lower part is connected with the inside of the conveyor disc; The transmission gear is meshed with the tooth column, and the bottom surface of the adapter groove is coaxially fixedly connected with a ratchet.
8. The gear processing device according to claim 7, characterized in that: The bottom surface of the fixing seat is provided with a cavity coaxial with the ratchet wheel, and one side of the top surface of the cavity is hinged with a pawl that meshes with the ratchet wheel; A return spring is fixed between the side wall of the pawl and the inner wall of the cavity; A circular cavity is coaxially formed on the top surface of the fixing seat. The circular cavity is a cylindrical structure and a plurality of arc-shaped plates are fixedly disposed on the upper end of the inner wall of the circular cavity in an equidistant structure.
9. The gear processing device according to claim 8, characterized in that: The gear cutting mechanism also includes a motor, and the output end of the motor is coaxially fixedly connected with a rotating shaft; The movable disk is a T-shaped circular ring structure and is coaxially sleeved on the outer wall of the rotating shaft. The outer wall of the rotating shaft is provided with an annular curved groove, and the inner wall of the movable disk is fixed with a guide block that slides with the annular curved groove; The motor is connected and fixed to the base via a fixing frame, the movable disk is slidably connected to the fixing frame, and the movable disk cannot rotate on its own.
10. The gear processing device according to claim 9, characterized in that: A fixing rod is fixedly arranged on the upper end of the movable plate through a connecting rod, and a pressing rod is slidably sleeved on a side of the fixing rod close to the inserting gear; A support spring is fixed between the end of the extrusion rod away from the inserting gear and the outer wall of the fixed rod, and the bottom surface of the extrusion rod is an inclined structure; The top surface of the extrusion rod is in sliding contact with the bottom surface of the arc-shaped plate, and the bottom surface of the extrusion rod is in extrusion contact with the top surface of the arc-shaped plate.