A smart tightening control processing method, system and platform based on dual communication channels

Abstract

This invention discloses an intelligent tightening control processing method, system, and platform based on dual communication channels. It establishes at least one bidirectional communication link based on RS485 and CAN bus; generates and acquires first data corresponding to the intelligent tightening control processing to be performed, and transmits and processes the first data in real time based on the bus; generates and acquires second data corresponding to the intelligent tightening control processing to be performed, and generates corresponding third data in real time based on the second data; the third data is the current torque output range data; based on the third data, and combined with the first and second data, it arbitrarily adapts and processes tightening modules and control box systems with different torque ranges, as well as the corresponding system and platform. Through the dual communication channel architecture and adaptive recognition technology, it overcomes the limitations of traditional systems, significantly improving the system's flexibility, reliability, and intelligence level.

Description

Technical Field

[0001] This invention belongs to the field of intelligent tightening control processing technology with dual communication channels, specifically relating to an intelligent tightening control processing method, system and platform based on dual communication channels. Background Technology

[0002] Currently, in the industrial assembly field, tightening control systems are key equipment for achieving high-precision assembly. Traditional tightening control systems typically use one-way communication methods (such as ABZ incremental communication), which have the following problems:

[0003] First, its communication method is limited to one-way data transmission, failing to achieve real-time bidirectional interaction, resulting in slow system response and poor flexibility. Second, it lacks adaptability; tightening modules with different torque ranges require specific control box systems, making module interchangeability impossible, increasing equipment costs and maintenance difficulty. Furthermore, traditional operation methods suffer from low reliability; in case of communication interruptions or loose ports, there is a lack of effective fault detection and recovery mechanisms, impacting production efficiency. In addition, its level of intelligence is low: it cannot identify the torque output range in real time and lacks adaptive adjustment functions, making it difficult to meet the demands of high-precision assembly.

[0004] Therefore, in order to address the above-mentioned technical problems and deficiencies, there is an urgent need to design and develop an intelligent tightening control processing method, system, and platform based on dual communication channels. Summary of the Invention

[0005] To overcome the shortcomings and difficulties of the existing technology, the present invention provides an intelligent tightening control processing method, system and platform based on dual communication channels. By using a dual communication channel architecture and adaptive recognition technology, the limitations of traditional systems are solved, and the system's flexibility, reliability and intelligence level are significantly improved.

[0006] The first objective of this invention is to provide an intelligent tightening control processing method based on dual communication channels; the second objective of this invention is to provide an intelligent tightening control processing system based on dual communication channels; and the third objective of this invention is to provide an intelligent tightening control processing platform based on dual communication channels.

[0007] The first objective of this invention is achieved as follows: the method comprises the following steps:

[0008] Based on RS485 and CAN bus, at least one bidirectional communication link is created; wherein, the bidirectional communication link is located between the torque control module and the control box system;

[0009] Generate and acquire first data corresponding to the intelligent tightening control process to be processed, and transmit and process the first data in real time based on the bus; wherein, the first data includes position sensor data and device status parameter data;

[0010] The system generates and acquires second data corresponding to the intelligent tightening control process to be processed, and generates corresponding third data in real time based on the second data; wherein, the second data is the current parameter data of the monitored transmission part; and the third data is the current torque output range data.

[0011] Based on the third data, and in combination with the first and second data, tightening modules and control box systems with different torque ranges can be arbitrarily adapted and processed.

[0012] Furthermore, the creation of at least one bidirectional communication link based on RS485 and CAN bus also includes:

[0013] Generate and acquire first signal data corresponding to the intelligent tightening control process to be processed, and generate corresponding fourth data based on the first signal data; wherein, the first signal data is power-on prompt signal data; and the fourth data is handshake request data;

[0014] Based on the fourth data, the handshake protocol corresponding to the verification process is executed at least three times; if the verification is successful, a two-way data interaction channel is established with a communication rate of not less than 2Mbps; otherwise, the verification process is repeated.

[0015] Furthermore, the creation of at least one bidirectional communication link based on RS485 and CAN bus also includes:

[0016] Based on the bidirectional communication link, the status of RS485 and CAN bus communication ports is monitored in real time; this includes fault detection and recovery processing.

[0017] When an abnormal connection is detected on port A or port B, a corresponding fault code is generated and an audio alarm is triggered. After the port connection is restored, handshake protocol verification and data integrity verification are automatically performed to restore the corresponding communication link.

[0018] Furthermore, the step of automatically performing handshake protocol verification and data integrity verification after the port connection is restored, and restoring the corresponding communication link, also includes:

[0019] The transmitted data packets are subjected to CRC check processing. If the check fails, the data packets are resent until the check succeeds. After the check succeeds, real-time data interaction is restored.

[0020] Furthermore, the step of generating and acquiring second data corresponding to the intelligent tightening control process, and generating corresponding third data in real time based on the second data, further includes:

[0021] Based on the first data collected in real time, the corresponding third data during the tightening process is dynamically adjusted and processed.

[0022] Based on the first data, the LED brightness, tilt angle, and forward / reverse control signal data are adjusted and processed in real time.

[0023] Furthermore, the step of generating and acquiring second data corresponding to the intelligent tightening control process, and generating corresponding third data in real time based on the second data, further includes:

[0024] Based on the second data and combined with a preset current-torque conversion algorithm, the corresponding fifth data is calculated and generated; wherein, the fifth data is the current torque output value data;

[0025] Based on the fifth data, the control parameter data in the processing control box system are automatically adjusted.

[0026] The second objective of this invention is achieved as follows: the system is used to implement the intelligent tightening control processing method based on dual communication channels, the system comprising:

[0027] A communication link creation unit is used to create at least one bidirectional communication link based on RS485 and CAN bus; wherein the bidirectional communication link is located between the torque control module and the control box system;

[0028] The first data generation unit is used to generate and acquire first data corresponding to the intelligent tightening control processing to be performed, and to transmit and process the first data in real time based on the bus; wherein, the first data includes position sensor data and device status parameter data;

[0029] The second data generation unit is used to generate and acquire second data corresponding to the intelligent tightening control processing, and to generate corresponding third data in real time based on the second data; wherein, the second data is the current parameter data of the monitored transmission part; and the third data is the current torque output range data.

[0030] The data adaptation processing unit is used to adapt and process tightening modules and control box systems with different torque ranges based on the third data, combined with the first data and the second data.

[0031] Furthermore, the communication link creation unit further includes:

[0032] The first generation module is used to generate and acquire first signal data corresponding to the intelligent tightening control processing to be performed, and generate corresponding fourth data based on the first signal data; wherein, the first signal data is power-on prompt signal data; and the fourth data is handshake request data.

[0033] The first processing module is used to execute the handshake protocol corresponding to the verification process at least three times based on the fourth data; wherein, if the verification is successful, a two-way data interaction channel is established and the communication rate is not less than 2Mbps; otherwise, the verification process is repeated.

[0034] The first monitoring module is used to monitor the status of the RS485 and CAN bus communication ports in real time based on the bidirectional communication link; including fault detection and recovery processing.

[0035] The second processing module is used to generate a corresponding fault code and trigger a voice alarm when an abnormal connection is detected at port A or port B; after the port connection is restored, it automatically performs handshake protocol verification and data integrity verification to restore the corresponding communication link.

[0036] And / or, the second data generation unit further includes:

[0037] The third processing module is used to dynamically adjust the corresponding third data during the tightening process based on the first data collected in real time.

[0038] The fourth processing module is used to adjust the LED brightness, tilt angle, and forward / reverse control signal data in real time based on the first data.

[0039] The second generation module is used to calculate and generate corresponding fifth data based on the second data and in combination with a preset current-torque conversion algorithm; wherein the fifth data is the current torque output value data;

[0040] The fifth processing module is used to automatically adjust the control parameter data in the processing control box system based on the fifth data.

[0041] Furthermore, the second processing module also includes:

[0042] The verification processing module is used to perform CRC verification on the transmitted data packets. If the verification fails, the data packet is resent until the verification is successful. After the verification is successful, real-time data interaction is restored.

[0043] The third objective of this invention is achieved as follows: it includes a processor, a memory, and a control program for an intelligent tightening control processing platform based on dual communication channels; wherein the processor executes the control program for the intelligent tightening control processing platform based on dual communication channels, the control program for the intelligent tightening control processing platform based on dual communication channels is stored in the memory, and the control program for the intelligent tightening control processing platform based on dual communication channels implements the intelligent tightening control processing method based on dual communication channels.

[0044] This invention establishes at least one bidirectional communication link based on RS485 and CAN bus. This bidirectional communication link is located between the torque control module and the control box system. First data corresponding to the intelligent tightening control process is generated and acquired, and the first data is transmitted and processed in real time based on the bus. The first data includes position sensor data and device status parameter data. Second data corresponding to the intelligent tightening control process is generated and acquired, and a corresponding third data is generated in real time based on the second data. The second data is current parameter data for monitoring the transmission part; the third data is the current torque output range data. Based on the third data, and combined with the first and second data, tightening modules and control box systems with different torque ranges can be arbitrarily adapted for processing, along with corresponding systems and platforms. Through a dual-communication channel architecture and adaptive recognition technology, the limitations of traditional systems are overcome, significantly improving the system's flexibility, reliability, and intelligence level.

[0045] In other words, the solution of this invention can improve production efficiency by enabling efficient equipment configuration and rapid response through a dual-communication channel architecture and adaptive identification technology; it can also enhance system reliability by significantly reducing system downtime through fault detection and automatic recovery mechanisms. Furthermore, it can reduce equipment costs and improve assembly accuracy by reducing equipment procurement and maintenance costs through modular design and arbitrarily adaptable functionality; and it ensures assembly quality through high-precision position sensor data and real-time torque control. Attached Figure Description

[0046] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0047] Figure 1 This is a schematic diagram of the process steps of an intelligent tightening control method based on dual communication channels according to the present invention.

[0048] Figure 2This is a schematic diagram of the control framework for a new intelligent communication system.

[0049] Figure 3 This is a schematic diagram of the control framework for a general-purpose communication system.

[0050] Figure 4 This is a schematic diagram of the control framework of an embodiment of the intelligent tightening control processing method based on dual communication channels of the present invention;

[0051] Figure 5 This is a schematic diagram of the architecture of an intelligent tightening control processing system based on dual communication channels according to the present invention;

[0052] Figure 6 This is a schematic diagram of an intelligent tightening control processing platform architecture based on dual communication channels according to the present invention. Detailed Implementation

[0053] To facilitate a clearer understanding of the objectives, technical solutions, and advantages of this invention, the invention will be further described below in conjunction with the accompanying drawings and specific embodiments. Those skilled in the art can easily understand other advantages and effects of this invention from the content disclosed in this specification.

[0054] This invention can also be implemented or applied through other different specific examples, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the spirit of this invention.

[0055] It should be noted that if the embodiments of the present invention involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0056] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Secondly, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0057] Preferably, the intelligent tightening control processing method based on dual communication channels of the present invention is applied in one or more terminals or servers. The terminal is a device capable of automatically performing numerical calculations and / or information processing according to pre-set or stored instructions. Its hardware includes, but is not limited to, microprocessors, application-specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), digital signal processors (DSPs), embedded devices, etc.

[0058] The terminal can be a desktop computer, laptop, handheld computer, or cloud server, etc. The terminal can interact with the customer via a keyboard, mouse, remote control, touchpad, or voice control device.

[0059] This invention provides a method, system, and platform for intelligent tightening control based on dual communication channels.

[0060] like Figure 1 The diagram shown is a flowchart of the intelligent tightening control processing method based on dual communication channels provided in an embodiment of the present invention.

[0061] In this embodiment, the intelligent tightening control processing method based on dual communication channels can be applied to terminals or fixed terminals with display functions. The terminals are not limited to personal computers, smartphones, tablets, desktop computers or all-in-one computers with cameras, etc.

[0062] The intelligent tightening control processing method based on dual communication channels can also be applied to a hardware environment consisting of a terminal and a server connected to the terminal via a network. The network includes, but is not limited to, a wide area network (WAN), a metropolitan area network (MAN), or a local area network (LAN). The intelligent tightening control processing method based on dual communication channels in this embodiment can be executed by the server, by the terminal, or by both the server and the terminal.

[0063] For example, for terminals requiring intelligent tightening control processing based on dual communication channels, the intelligent tightening control processing function based on dual communication channels provided by the method of this invention can be directly integrated into the terminal, or a client for implementing the method of this invention can be installed. Furthermore, the method provided by this invention can also run on servers or other devices in the form of a Software Development Kit (SDK), providing an interface for the intelligent tightening control processing function based on dual communication channels. Terminals or other devices can then implement the intelligent tightening control processing function based on dual communication channels through the provided interface. The invention will be further described below with reference to the accompanying drawings.

[0064] like Figures 1-4 As shown, this invention provides an intelligent tightening control processing method based on dual communication channels, the method comprising the following steps:

[0065] S1. Based on RS485 and CAN bus, create at least one bidirectional communication link; wherein, the bidirectional communication link is located between the torque control module and the control box system;

[0066] S2. Generate and acquire first data corresponding to the intelligent tightening control processing to be performed, and transmit and process the first data in real time based on the bus; wherein, the first data includes position sensor data and device status parameter data;

[0067] S3. Generate and acquire second data corresponding to the intelligent tightening control process to be processed, and generate corresponding third data in real time based on the second data; wherein, the second data is the current parameter data of the transmission part; the third data is the current torque output range data;

[0068] S4. Based on the third data, and in combination with the first data and the second data, arbitrarily adapt and process tightening modules and control box systems with different torque ranges.

[0069] The creation of at least one bidirectional communication link based on RS485 and CAN bus also includes:

[0070] S11. Generate and acquire first signal data corresponding to the intelligent tightening control processing to be performed, and generate corresponding fourth data based on the first signal data; wherein, the first signal data is power-on prompt signal data; and the fourth data is handshake request data.

[0071] S12. Based on the fourth data, execute the handshake protocol corresponding to the verification process at least three times; wherein, if the verification is successful, a bidirectional data interaction channel is established and the communication rate is not less than 2Mbps; otherwise, re-verify the process.

[0072] The creation of at least one bidirectional communication link based on RS485 and CAN bus also includes:

[0073] S13. Based on the bidirectional communication link, monitor the status of the RS485 and CAN bus communication ports in real time; including fault detection and recovery processing.

[0074] S14. When an abnormal connection is detected at port A or port B, a corresponding fault code is generated and an audio alarm is triggered. After the port connection is restored, the handshake protocol verification and data integrity verification are automatically performed to restore the corresponding communication link.

[0075] The method of automatically performing handshake protocol verification and data integrity verification after the port connection is restored, and restoring the corresponding communication link, also includes:

[0076] S141. Perform CRC check processing on the transmitted data packets. If the check fails, resend the data packets until the check succeeds. After the check succeeds, resume real-time data interaction.

[0077] The process of generating and acquiring second data corresponding to the intelligent tightening control process, and generating corresponding third data in real time based on the second data, further includes:

[0078] S31. Based on the first data collected in real time, dynamically adjust and process the corresponding third data during the tightening process;

[0079] S32. Based on the first data, adjust and process the LED brightness, tilt angle, and forward / reverse control signal data in real time.

[0080] The process of generating and acquiring second data corresponding to the intelligent tightening control process, and generating corresponding third data in real time based on the second data, further includes:

[0081] S33. Based on the second data and combined with a preset current-torque conversion algorithm, calculate and generate corresponding fifth data; wherein, the fifth data is the current torque output value data;

[0082] S34. Based on the fifth data, automatically adjust the control parameter data in the processing control box system.

[0083] Specifically, in this embodiment of the invention, an intelligent tightening control method based on dual communication channels is provided, comprising the following steps: establishing a bidirectional communication link between the torque control module and the control box system via RS485 and CAN bus; collecting position sensor data and equipment status parameters in real time and transmitting them via RS485 and CAN bus respectively; monitoring the current parameters of the transmission part in real time based on the current detection unit and dynamically identifying the current torque output range; and automatically matching the control parameters of the control box system according to the identification result to achieve arbitrary adaptation of modules with different torque ranges.

[0084] The RS485 communication channel is used to transmit position sensor data and torque control parameters, while the CAN bus communication channel is used to transmit equipment status parameters, including LED brightness, tilt angle, forward / reverse signals, and transmission start signals. The step of dynamically identifying the torque output range includes: real-time acquisition of current data from the transmission motor and reducer via a current detection unit; calculation of the current torque output value based on a preset current-to-torque conversion algorithm; and automatic adjustment of the control parameters of the control box system according to the torque output value.

[0085] The steps for establishing the bidirectional communication link include: after the system is powered on, the torque control module sends a handshake request to the control box system via RS485 and CAN bus; the control box system responds to the handshake request and performs a three-way handshake protocol verification; after successful verification, a bidirectional data interaction channel is established with a communication rate of not less than 2Mbps.

[0086] The method further includes fault detection and recovery steps: real-time monitoring of the status of RS485 and CAN bus communication ports; when an abnormal connection is detected at port A or port B, a specific fault code is generated and a voice alarm is triggered; after the port connection is restored, handshake protocol verification and data integrity verification are automatically performed to restore the communication link. The data integrity verification step includes: performing CRC verification on the transmitted data packets; if the verification fails, retransmitting the data packets until the verification succeeds; and restoring real-time data interaction after successful verification.

[0087] The method further includes an adaptive adjustment step: dynamically adjusting the torque output during the tightening process based on real-time acquired position sensor data; and adjusting LED brightness, tilt angle, and forward / reverse control signals in real time based on equipment status parameters. The method also includes a modular adaptation step: achieving mechanical connection between torque control modules of different sizes and torque ranges and the control box system through standardized interfaces; and adapting transmission components with different power requirements through a universal power interface (5-48V wide voltage input). A heat dissipation control step is also included: real-time monitoring of the temperature parameters of the torque control module; and dynamic adjustment of the cooling fan speed based on the temperature data to ensure the module operates within a safe temperature range. Finally, a data visualization step is provided: transmitting real-time acquired position sensor data, torque output values, and equipment status parameters to an interface display system; and displaying system status, fault information, and operation prompts in real time through a graphical interface, supporting human-machine interaction.

[0088] In other words, the new intelligent industrial control and communication tightening system, as an innovative combination structure (RS485 and CAN bus communication), has the advantage of being able to freely match the handle plate and transmission part with the control box system compared to the existing communication technologies on the market. It does not require distinguishing the torque range to adapt to a specific control box system, thus promoting efficient operation and convenient production.

[0089] like Figure 2 , Figure 3 As shown, the differences between the new intelligent communication control system and the general-purpose communication control framework are as follows: **Differences in Communication Methods:** The communication methods between the torque control module and the control box and display system are different. The new intelligent communication system adopts a bidirectional combined architecture of RS485 and CAN bus communication, facilitating random adaptation to any control box and display system interface; the general-purpose communication system mainly uses ABZ incremental unidirectional communication, communicating only with a single control box and display system. **Differences in Reading Position Signals:** The new intelligent torque control module has an additional handle control module, enabling real-time reading of position sensor data; the general-purpose torque control module can only read sensor position signals in real-time through the control box and display system. **Differences in Control Boxes and Display Systems Corresponding to Different Torque Ranges:** Different torque output torques of the torque control module require different control boxes and display systems. The new intelligent communication control system allows the torque control module to be connected to any interchangeable control box and display interface system, regardless of whether the torque output is large or small. In contrast, the universal communication system requires a single torque control module to be connected to a single control box and display interface system for both large and small torque outputs.

[0090] like Figure 4As shown: The RS485 (MAX14783) chip and CAN (TJA1042) chip of the torque control module communicate with the RS485_A (MAX14783) and CAN_A (TJA1042) chips of the control box and display interface system via twisted-pair cables (within 20mm in length) to maintain a high communication rate of 2M for real-time data transmission. If port A or port B becomes loose or is directly pulled out, the control box and display interface system will display a corresponding fault code, accompanied by a voice message. If port A or port B is restored to a secure connection, the RS485 and CAN chips of the torque control module and the RS485_A and CAN_A chips of the control box and display interface system will continue to request and respond, ensuring correct and real-time data exchange and guaranteeing the normal operation of the entire intelligent control tightening system.

[0091] RS485 and CAN communicate using different data. RS485 primarily performs... Figure 1 Real-time transmission of sensor data ensures the accuracy and reliability of position signals, resulting in precise and stable output torque during tightening. The CAN bus is used for data transmission of auxiliary functions, mainly covering real-time data transmission of LED brightness adjustment, real-time tilt angle response of the torque control module, forward and reverse switch signals, and transmission part start switch signals.

[0092] The torque control module covers a different range of torque and has varying dimensions. Each intelligent industrial control tightening system has a different torque capacity, primarily reflected in the output torque of the transmission components (motor and reducer) and their size. Low-torque tightening control systems have smaller transmission components and a thinner overall appearance; high-torque systems have thicker transmission components and a larger overall appearance. This new intelligent industrial control communication tightening system can automatically identify the torque output based on RS485 and CAN communication. It primarily identifies the torque capacity by measuring the current consumed by the motor and reducer in the transmission components.

[0093] The innovation of this invention lies in its dual-communication channel architecture: an RS485 communication channel for transmitting high-precision position sensor data and torque control parameters, ensuring the accuracy and stability of the tightening process; and a CAN bus communication channel for transmitting equipment status parameters (such as LED brightness, tilt angle, forward / reverse signals, etc.) to achieve real-time control of auxiliary functions. The dual-channel communication rate can reach 2Mbps, supporting high-speed data interaction.

[0094] Adaptive recognition technology: The current parameters of the transmission components (motor and reducer) are monitored in real time through a current detection unit. Based on a current-to-torque conversion algorithm, the current torque output range is dynamically identified. The control parameters of the control box system are automatically matched to achieve arbitrary adaptation to modules with different torque ranges.

[0095] Fault detection and recovery mechanism: When an abnormal connection is detected on a communication port (port A or port B), the system generates a specific fault code and triggers an audio alarm. After the port connection is restored, the system automatically performs handshake protocol verification and data integrity check to ensure reliable reconstruction of the communication link.

[0096] Modular design: The torque control module adopts a standardized interface design, supporting mechanical connections between modules of different sizes and torque ranges and the control box system. A universal power interface (20-48V wide voltage input) and a modular heat dissipation structure adapt to diverse application scenarios.

[0097] In other words, the present invention provides a novel intelligent industrial control and communication tightening system. This system employs a torque control module, a control box, and an interface display system that interact through two different communication methods: RS485 and CAN bus communication. The interaction rate can reach over 2Mbps. Furthermore, the torque control module is not limited by torque magnitude or size and can be interchanged with either the control box or the interface display system, while ensuring the stability and reliability of the entire communication system. The key point is that each of the two different communication methods (RS485 and CAN) has its own functional effect to automatically identify the torque magnitude. Different torque ranges and external dimensions can be arbitrarily adapted to any control box and display interface system. By using two different communication interaction methods (RS485 and CAN), the system's communication performance and reliability are improved. Simultaneously, it achieves intelligent tightening control, reduces the impact of electromagnetic interference, and improves production efficiency.

[0098] To achieve the above objectives, the present invention also provides an intelligent tightening control processing system based on dual communication channels, such as... Figure 5 As shown, the system specifically includes:

[0099] A communication link creation unit is used to create at least one bidirectional communication link based on RS485 and CAN bus; wherein the bidirectional communication link is located between the torque control module and the control box system;

[0100] The first data generation unit is used to generate and acquire first data corresponding to the intelligent tightening control processing to be performed, and to transmit and process the first data in real time based on the bus; wherein, the first data includes position sensor data and device status parameter data;

[0101] The second data generation unit is used to generate and acquire second data corresponding to the intelligent tightening control processing, and to generate corresponding third data in real time based on the second data; wherein, the second data is the current parameter data of the monitored transmission part; and the third data is the current torque output range data.

[0102] The data adaptation processing unit is used to adapt and process tightening modules and control box systems with different torque ranges based on the third data, combined with the first data and the second data.

[0103] The communication link creation unit further includes:

[0104] The first generation module is used to generate and acquire first signal data corresponding to the intelligent tightening control processing to be performed, and generate corresponding fourth data based on the first signal data; wherein, the first signal data is power-on prompt signal data; and the fourth data is handshake request data.

[0105] The first processing module is used to execute the handshake protocol corresponding to the verification process at least three times based on the fourth data; wherein, if the verification is successful, a two-way data interaction channel is established and the communication rate is not less than 2Mbps; otherwise, the verification process is repeated.

[0106] The first monitoring module is used to monitor the status of the RS485 and CAN bus communication ports in real time based on the bidirectional communication link; including fault detection and recovery processing.

[0107] The second processing module is used to generate a corresponding fault code and trigger a voice alarm when an abnormal connection is detected at port A or port B; after the port connection is restored, it automatically performs handshake protocol verification and data integrity verification to restore the corresponding communication link.

[0108] And / or, the second data generation unit further includes:

[0109] The third processing module is used to dynamically adjust the corresponding third data during the tightening process based on the first data collected in real time.

[0110] The fourth processing module is used to adjust the LED brightness, tilt angle, and forward / reverse control signal data in real time based on the first data.

[0111] The second generation module is used to calculate and generate corresponding fifth data based on the second data and in combination with a preset current-torque conversion algorithm; wherein the fifth data is the current torque output value data;

[0112] The fifth processing module is used to automatically adjust the control parameter data in the processing control box system based on the fifth data.

[0113] The second processing module further includes:

[0114] The verification processing module is used to perform CRC verification on the transmitted data packets. If the verification fails, the data packet is resent until the verification is successful. After the verification is successful, real-time data interaction is restored.

[0115] In other words, in the system embodiment of the present invention, an intelligent tightening control system based on dual communication channels is provided. The system includes: a torque control module for integrating RS485 and CAN bus communication modules; a control box system for data processing and command issuance; and an interface display system for real-time display of system status and parameters. The system supports arbitrary adaptation between tightening modules with different torque ranges and the control box system. The control box system is equipped with a fault detection and recovery mechanism, including fault code generation, voice alarm, and automatic reconnection functions.

[0116] The bidirectional combined architecture of RS485 and CAN bus communication supports a communication rate of no less than 2Mbps. The torque control module integrates a current detection unit and an adaptive identification module for dynamically identifying the torque output range. The torque control module adopts a standardized interface design, supporting mechanical connections between modules of different sizes and torque ranges and the control box system. The RS485 communication channel is used to transmit position sensor data and torque control parameters, while the CAN bus communication channel is used to transmit device status parameters. The adaptive identification module dynamically adjusts control parameters based on a current-to-torque conversion algorithm. The automatic reconnection mechanism includes handshake protocol verification and data integrity verification. The torque control module supports a wide voltage input of 20V-48V and employs a modular heat dissipation structure.

[0117] In the system solution embodiment of the present invention, the specific details of the method steps involved in the intelligent tightening control processing based on dual communication channels have been described above. That is to say, the functional modules in the system are used to implement the steps or sub-steps in the above method embodiment, which will not be repeated here.

[0118] To achieve the above objectives, the present invention also provides an intelligent tightening control processing platform based on dual communication channels, such as... Figure 6 As shown, it includes a processor, a memory, and a control program for an intelligent tightening control processing platform based on dual communication channels. The processor executes the control program, which is stored in the memory. This control program implements the steps of the intelligent tightening control processing method based on dual communication channels. For example:

[0119] S1. Based on RS485 and CAN bus, create at least one bidirectional communication link; wherein, the bidirectional communication link is located between the torque control module and the control box system;

[0120] S2. Generate and acquire first data corresponding to the intelligent tightening control processing to be performed, and transmit and process the first data in real time based on the bus; wherein, the first data includes position sensor data and device status parameter data;

[0121] S3. Generate and acquire second data corresponding to the intelligent tightening control process to be processed, and generate corresponding third data in real time based on the second data; wherein, the second data is the current parameter data of the transmission part; the third data is the current torque output range data;

[0122] S4. Based on the third data, and in combination with the first data and the second data, arbitrarily adapt and process tightening modules and control box systems with different torque ranges.

[0123] The specific details of the steps have been explained above and will not be repeated here.

[0124] In this embodiment of the invention, the intelligent tightening control processing platform based on dual communication channels has a built-in processor, which can be composed of integrated circuits. For example, it can be composed of a single packaged integrated circuit, or multiple integrated circuits packaged with the same or different functions. This includes combinations of one or more central processing units (CPUs), microprocessors, digital processing chips, graphics processors, and various control chips. The processor connects to various components using various interfaces and lines, and executes programs or units stored in the memory, as well as calling data stored in the memory, to perform various functions and process data for intelligent tightening control based on dual communication channels.

[0125] The memory is used to store program code and various data. It is installed in the intelligent tightening control processing platform based on dual communication channels and can complete the storage and retrieval of programs or data at high speed and automatically during operation.

[0126] The memory includes read-only memory (ROM), random access memory (RAM), programmable read-only memory (PROM), erasable programmable read-only memory (EPROM), one-time programmable read-only memory (OTPROM), electrically erasable programmable read-only memory (EEPROM), compact disc read-only memory (CD-ROM) or other optical disc storage, disk storage, magnetic tape storage, or any other computer-readable medium capable of carrying or storing data.

[0127] This invention establishes at least one bidirectional communication link based on RS485 and CAN bus. This bidirectional communication link is located between the torque control module and the control box system. First data corresponding to the intelligent tightening control process is generated and acquired, and the first data is transmitted and processed in real time based on the bus. The first data includes position sensor data and device status parameter data. Second data corresponding to the intelligent tightening control process is generated and acquired, and a corresponding third data is generated in real time based on the second data. The second data is current parameter data for monitoring the transmission part; the third data is the current torque output range data. Based on the third data, and combined with the first and second data, tightening modules and control box systems with different torque ranges can be arbitrarily adapted for processing, along with corresponding systems and platforms. Through a dual-communication channel architecture and adaptive recognition technology, the limitations of traditional systems are overcome, significantly improving the system's flexibility, reliability, and intelligence level.

[0128] In other words, the solution of this invention can improve production efficiency by enabling efficient equipment configuration and rapid response through a dual-communication channel architecture and adaptive identification technology; it can also enhance system reliability by significantly reducing system downtime through fault detection and automatic recovery mechanisms. Furthermore, it can reduce equipment costs and improve assembly accuracy by reducing equipment procurement and maintenance costs through modular design and arbitrarily adaptable functionality; and it ensures assembly quality through high-precision position sensor data and real-time torque control.

[0129] In other words, the present invention provides a novel intelligent industrial control and communication tightening system, which uses a torque control module, a control box, and an interface display system to interact with each other through two different communication methods, mainly RS485 and CAN bus communication, with an interaction rate of over 2M. Moreover, the torque control module is not limited by the torque magnitude or its size and appearance, and can be interchanged with any of the control box and interface display system, while ensuring the stability and reliability of the entire communication system.

[0130] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.

Claims

1. A method for intelligent tightening control processing based on double communication channels, characterized in that, The method comprises the steps of: Based on RS485 and CAN bus, at least one bidirectional communication link is created; wherein the RS485 channel is used for transmitting position sensor data and torque control parameters, and the CAN bus channel is used for transmitting device state parameters; further comprising: generating and obtaining first signal data corresponding to the intelligent tightening control processing to be processed, and generating corresponding fourth data based on the first signal data; based on the fourth data, at least three times of handshake protocol corresponding to the verification processing are executed; after verification, a bidirectional data interaction channel is established and the communication rate is not less than 2Mbps; otherwise, re-verification processing; based on the bidirectional communication link, real-time monitoring of RS485 and CAN bus communication port state is performed; including fault detection and recovery processing; when detecting that the A port or the B port is connected abnormally, generating a corresponding fault code and triggering a voice alarm; after the port connection is restored, the handshake protocol verification and data integrity check are automatically executed, and the corresponding communication link is restored; the transmitted data packet is subjected to CRC32 check processing, and when the check fails, the data packet is resent until the check succeeds; after the check succeeds, real-time data interaction is restored; the first signal data is power-on prompt signal data; the fourth data is handshake request data; the bidirectional communication link is located between the torque control module and the control box; Generating and obtaining first data corresponding to the intelligent tightening control processing to be processed, and transmitting the first data based on the bus in real time; wherein the first data includes position sensor data and device state parameter data; Generating and obtaining second data corresponding to the intelligent tightening control processing to be processed, and generating corresponding third data in real time according to the second data; based on the second data, and combining a preset current torque conversion algorithm, corresponding fifth data is calculated and generated; according to the fifth data, the control parameter data in the control box is automatically adjusted; wherein the second data is current parameter data of the transmission part; the third data is current torque output range data; the fifth data is current torque output value data; Based on the third data, and combining the first data and the second data, the torque control module and the control box of different torque ranges are adaptively processed; wherein the current and position data collected through the bidirectional communication link dynamically identify the torque range, so that different torque control modules and control boxes are adaptively processed. Specifically, the torque control module and the control box and interface display system interact with each other through two different communication modes, RS485 and CAN bus communication, and the torque control module is not limited by the size of the torque and the size of the appearance, and can be exchanged with any one of the control box and the interface display system, and the stability and reliability of the entire communication system are ensured; the two different communication modes have different functional effects to automatically identify the size of the torque, and the range of different torque sizes and the size of the appearance can be arbitrarily adapted to one control box and interface display system; the intelligentization of the tightening control system is realized; wherein the RS485 chip of the torque control module is MAX14783; the CAN chip is TJA1042, and the twisted pair line is 20mm long; and the RS485_A and CAN_A of the control box and the interface display system interact with each other to exchange data.

2. The intelligent tightening control processing method based on double communication channels according to claim 1, characterized in that, The second data corresponding to the intelligent tightening control processing is generated and acquired, and the third data corresponding to the second data is generated in real time. According to the first data collected in real time, the third data corresponding to the tightening process is dynamically adjusted and processed; Based on the first data, the LED brightness, the inclination angle and the forward and reverse control signal data are adjusted and processed in real time.

3. A double communication channel based intelligent tightening control processing system, characterized in that, The system is used to realize the intelligent tightening control processing method based on the double communication channel as claimed in any one of claims 1-2, and the system comprises: A communication link creation unit for creating at least one bidirectional communication link based on RS485 and CAN bus; wherein the bidirectional communication link is located between the torque control module and the control box; A first data generation unit for generating and acquiring first data corresponding to intelligent tightening control processing, and transmitting and processing the first data in real time based on the bus; wherein the first data includes position sensor data and device state parameter data; A second data generation unit for generating and acquiring second data corresponding to intelligent tightening control processing, and generating third data corresponding to the second data in real time; wherein the second data is current parameter data of the monitored transmission part; and the third data is current torque output range data; A data adaptation processing unit for arbitrarily adapting and processing torque control modules with different torque ranges based on the third data, in combination with the first data and the second data.

4. The intelligent tightening control processing system based on double communication channels according to claim 3, characterized in that, The communication link creation unit further comprises: A first generation module for generating and acquiring first signal data corresponding to intelligent tightening control processing, and generating fourth data corresponding to the first signal data; wherein the first signal data is power-on prompt signal data; and the fourth data is handshake request data; A first processing module for executing verification processing of the handshake protocol at least three times based on the fourth data; wherein after verification, a bidirectional data interaction channel is established and the communication rate is not less than 2Mbps; otherwise, re-verification processing is performed; A first monitoring module for monitoring the RS485 and CAN bus communication port state in real time based on the bidirectional communication link; wherein it includes fault detection and recovery processing; The second processing module is configured to generate a corresponding fault code and trigger a voice alarm when detecting that the A port or the B port is connected abnormally; and after the port connection is restored, to automatically perform handshake protocol verification and data integrity check, and to restore the corresponding communication link. And / or, the second data generation unit further comprises: The third processing module is configured to dynamically adjust the corresponding third data in the tightening process according to the first data collected in real time. The fourth processing module is configured to adjust the LED brightness, the tilt angle and the forward / reverse control signal data in real time based on the first data. The second generation module is configured to calculate and generate corresponding fifth data based on the second data and in combination with a preset current torque conversion algorithm; the fifth data is a current torque output value data. The fifth processing module is configured to automatically adjust the control parameter data in the control box according to the fifth data.

5. The intelligent tightening control processing system based on double communication channel according to claim 4, characterized in that, The second processing module further comprises: The verification processing module is configured to perform CRC32 verification processing on the transmitted data packet, to resend the data packet until the verification succeeds when the verification fails, and to restore real-time data interaction after the verification succeeds.

6. A smart tightening control processing platform based on double communication channels, characterized in that, The intelligent tightening control processing platform control program based on the double communication channels; wherein the processor executes the intelligent tightening control processing platform control program based on the double communication channels, the intelligent tightening control processing platform control program based on the double communication channels is stored in the memory, and the intelligent tightening control processing platform control program based on the double communication channels implements the intelligent tightening control processing method based on the double communication channels according to any one of claims 1 to 2.

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