Automatic assembly system for brake calipers
By designing an automated assembly system for brake calipers, the problem of wrong component sequence during piston actuator assembly is solved, and an efficient and precise assembly process is achieved, improving product quality and production efficiency.
Patent Information
- Application Number
- CN202510549746.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, component order errors are prone to occur during the assembly process of piston actuators, resulting in a decline in product quality, requiring more rework, low efficiency and high cost.
An automated assembly system for brake calipers is designed, including piston actuator loading module, loading assembly module, fuel injection module, rotary pressing module and spring detection module. Through the coordinated work of these modules, manual intervention is reduced and assembly efficiency and product quality is improved.
Through the automated assembly system, the assembly efficiency of brake calipers is significantly improved, product quality problems caused by human errors are reduced, the accuracy and consistency of the assembly process is ensured, and production costs and material waste are reduced.
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Figure CN120055797A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of electromechanical equipment, and particularly to an automated assembly system for a brake caliper. Background Art
[0002] The brake caliper is a key component in the electronic parking brake system, which is used to clamp the brake disc to achieve the braking function. It is usually driven by a motor and converts the rotational motion of the motor into a linear motion through a transmission mechanism. The piston actuator is a part inside the caliper and is responsible for pushing the friction pad to press against the brake disc. The piston actuator can be regarded as a core execution element of the brake caliper. The two together constitute the mechanical part of the braking system. When the piston actuator is installed into the caliper, it needs to be assembled and connected with some mechanical components.
[0003] However, we found that when assembling parts of the current piston actuator, most of them are assembled manually. During the assembly process, it is very easy for the order of components to be incorrect. Even with a semi-manual and semi-automatic assembly method, the quality of the assembled piston actuator drops significantly, requiring a lot of rework, and the efficiency is very low and the cost is high.
[0004] In summary, an automated assembly system for a brake caliper is needed to solve the deficiencies in the prior art. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides an automated assembly system for a brake caliper, aiming to solve the above problems.
[0006] To achieve the above object, the present invention provides the following technical solution: An automated assembly system for a brake caliper, comprising a frame, a piston actuator loading module, a loading and assembly module, an oil injection module, a rotary press-fitting module, and a circlip detection module. The piston actuator loading module is fixedly connected to the frame. The loading and assembly module is arranged on one side of the piston actuator loading module, and the rotary press-fitting module is arranged on the other side of the piston actuator loading module. The oil injection module is arranged between the rotary press-fitting module and the piston actuator loading module, and the circlip detection module is arranged on one side of the rotary press-fitting module. The piston actuator loading module, the loading and assembly module, the oil injection module, the rotary press-fitting module, and the circlip detection module are all fixedly connected to the frame.
[0007] Optionally, the piston actuator loading module includes a piston actuator fixing seat, a piston actuator conveying component, and a piston actuator handling component. The piston actuator fixing seat, the piston actuator conveying component, and the piston actuator handling component are all fixedly connected to the frame.
[0008] Optionally, the piston actuator conveying assembly includes a conveying seat, a conveying track, and a conveying cylinder. The conveying seat is slidably connected to the conveying track, and the conveying cylinder drives the conveying seat to reciprocate on the conveying track.
[0009] Optionally, the piston actuator handling assembly includes a handling frame, on which a movable handling seat and a lateral handling cylinder are provided. The lateral handling cylinder drives the handling seat to reciprocate on the handling frame. An elevating cylinder is provided on the handling seat and is fixedly connected to the handling seat. A clamping cylinder is provided on the elevating cylinder and is fixedly connected to the elevating cylinder. A clamping claw is provided on the clamping cylinder and is fixedly connected to the clamping cylinder.
[0010] Optionally, the feeding and assembling module includes an O-ring feeding component, a bearing feeding component, a gasket feeding component, and a handling and pressing component. The O-ring feeding component, the bearing feeding component, and the gasket feeding component all correspond to the handling and pressing component. The bearing feeding component and the gasket feeding component are symmetrically arranged. The O-ring feeding component, the bearing feeding component, the gasket feeding component, and the handling and pressing component are all fixedly connected to the machine frame.
[0011] Optionally, the bearing feeding component includes a bearing rack, a bearing push plate, and a bearing pushing cylinder. The pushing cylinder is fixedly connected to the bearing push plate. The bearing push rod corresponds to the bearing rack. The bearing push plate includes a first connecting plate and a first receiving plate. The first receiving plate is fixedly connected to the first connecting plate, and a bearing groove corresponding to the bearing is provided on the first receiving plate.
[0012] Optionally, the gasket feeding component includes a gasket rack, a gasket push plate, and a gasket pushing cylinder. The pushing cylinder is fixedly connected to the gasket push plate. The gasket push rod corresponds to the gasket rack. The gasket push plate includes a first connecting plate and a first receiving plate. The first receiving plate is fixedly connected to the first connecting plate, and a gasket groove corresponding to the gasket is provided on the first receiving plate.
[0013] Optionally, the oil injection module includes a combined handling component and an oil injection component. The combined handling component corresponds to the oil injection component. The combined handling component includes a combined handling hand, a reciprocating handling cylinder, a reciprocating slide rail, and a reciprocating handling seat. The reciprocating handling cylinder is fixedly connected to the reciprocating slide rail. The combined handling hand is fixedly connected to the reciprocating handling seat. The reciprocating handling cylinder drives the reciprocating handling seat to reciprocate on the reciprocating slide rail. The oil injection component includes an oil injection tooling seat and an oil injection chamber. The oil injection chamber is provided above the oil injection tooling seat. An oil injection nozzle, an oil injection port, and an oil suction port are provided on the oil injection chamber. The oil injection nozzle and the oil suction port are provided at the upper part of the oil injection chamber, and the oil injection port is provided on one side of the oil injection chamber.
[0014] Optionally, the rotary press-fitting module includes a rotary press-fitting base, a rotary shaft is arranged on the rotary press-fitting base, the rotary shaft is rotatably connected to the rotary press-fitting base, a centering press-fitting base is arranged above the rotary press-fitting base, a centering shaft is arranged on the centering press-fitting base, the centering shaft is fixedly connected to the centering press-fitting base, a press-fitting plate and a press-fitting cylinder are arranged on the centering press-fitting base, the press-fitting cylinder is fixedly connected to the centering press-fitting base, the press-fitting plate is fixedly connected to the press-fitting cylinder, and the centering shaft corresponds to the press-fitting plate.
[0015] Optionally, the snap ring detection module includes a detection tooling base and a detection camera, and the detection camera is arranged above the detection tooling base.
[0016] Advantages of the present invention: 1. In the present invention, through the automated assembly system, each module of the piston actuator feeding module, the feeding and assembly module, the oil injection module, the rotary press-fitting module and the snap ring detection module cooperate with each other, reducing manual intervention, significantly improving the assembly efficiency of the brake caliper. The automated system reduces manual operation, reduces product quality problems caused by human errors, and ensures the accuracy and consistency of the assembly process; 2. In the present invention, the system adopts a modular design. Each module of the piston actuator feeding module and the oil injection module can work independently, which is convenient for maintenance and upgrade. At the same time, it also improves the flexibility and scalability of the system. By using precision control components such as cylinders, slide rails, and cameras, the system can achieve high-precision assembly and detection, ensuring that the installation position and force of each component meet the requirements; 3. In the present invention, the snap ring detection module performs automatic detection through a camera, can quickly identify and feedback problems in the assembly process, ensuring product quality. The automated system reduces the manpower requirement, reduces the production cost, and at the same time reduces material waste through precise control. The automated system reduces the opportunity for workers to directly participate in dangerous operations and improves the safety of the working environment. Description of the Drawings
[0017] Figure 1 It is a three-dimensional structure schematic diagram of the present invention.
[0018] Figure 2 It is a schematic diagram of a piston actuator feeding module of the present invention.
[0019] Figure 3 It is a schematic diagram of the structure of a feeding and assembly module of the present invention.
[0020] Figure 4 It is a schematic diagram of the structure of an O-ring feeding component of the present invention.
[0021] Figure 5 It is a schematic diagram of the structure of a handling and press-fitting component of the present invention.
[0022] Figure 6 Schematic diagram of a bearing loading component and a gasket loading component of the present invention.
[0023] Figure 7 Schematic diagram of a bearing push plate structure of the present invention.
[0024] Figure 8 Schematic diagram of a gasket push plate structure of the present invention.
[0025] Figure 9 Schematic diagram of an oil injection module structure of the present invention.
[0026] Figure 10 Schematic diagram of an oil injection component structure of the present invention.
[0027] Figure 11 Schematic diagram of a press-fitting handling component structure of the present invention.
[0028] Figure 12 Schematic diagram of a rotary press-fitting component structure of the present invention.
[0029] In the figure: 1. Frame; 2. Piston actuator feeding module; 3. Feeding and assembling module; 4. Oil injection module; 5. Rotary press-fitting module; 6. Circlip detection module; 11. First connecting plate; 12. First receiving plate; 13. Bearing groove; 14. Second connecting plate; 15. Second receiving plate; 16. Gasket groove; 20. Piston actuator fixing seat; 21. Piston actuator conveying assembly; 211. Actuator conveying cylinder; 212. Conveying seat; 213. Conveying track; 22. Piston actuator handling assembly; 221. Handling frame; 222. Movable handling seat; 223. Transverse handling cylinder; 224. Lifting cylinder; 225. Clamping cylinder; 226. Clamping jaw; 31. O-ring feeding assembly; 32. Bearing feeding assembly; 321. Bearing rack; 322. Bearing push plate; 323. Bearing pushing cylinder; 33. Gasket feeding assembly; 331. Gasket rack; 332. Gasket push plate; 333. Gasket pushing cylinder; 34. Handling and press-fitting assembly; 341. Material taking rack; 342. Material taking joint; 343. Handling cylinder; 344. Reciprocating cylinder; 35. Vibration disk; 351. Conveying block; 36. Conveying mechanism; 37. Movement matching mechanism; 361. Conveying cylinder; 362. Z-shaped connecting plate; 371. Material taking cylinder; 372. Material taking rod; 373. Stripping plate; 38. First conveying cavity; 39. Second conveying cavity; 41. Assembly handling assembly; 411. Assembly handling hand; 412. Reciprocating handling cylinder; 413. Reciprocating slide rail; 414. Reciprocating handling seat; 42. Oil injection assembly; 421. Oil injection tooling seat; 422. Oil injection chamber; 423. Oil injection nozzle; 424. Oil pumping port; 425. Oil injection port; 51. Rotary press-fitting seat; 52. Rotary shaft; 53. Centering press-fitting seat; 54. Centering shaft; 55. Pressing plate; 56. Pressing cylinder; 61. Detection tooling seat; 62. Detection camera. Detailed implementation manners
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0031] As Figures 1 to 12As shown in the figure, an automated assembly system for a brake caliper includes a frame 1, a piston actuator feeding module 2, a feeding and assembly module 3, an oil injection module 4, a rotary pressing module 5, and a circlip detection module 6. The piston actuator feeding module 2 is fixedly connected to the frame 1. The feeding and assembly module 3 is arranged on one side of the piston actuator feeding module 2. The rotary pressing module 5 is arranged on the other side of the piston actuator feeding module 2. The oil injection module 4 is arranged between the rotary pressing module 5 and the piston actuator feeding module 2. The circlip detection module 6 is arranged on one side of the rotary pressing module 5. The piston actuator feeding module 2, the feeding and assembly module 3, the oil injection module 4, the rotary pressing module 5, and the circlip detection module 6 are all fixedly connected to the frame 1.
[0032] The piston actuator feeding module 2 includes a piston actuator fixing seat 20, a piston actuator conveying component 21, and a piston actuator handling component 22. The piston actuator fixing seat 20, the piston actuator conveying component 21, and the piston actuator handling component 22 are all fixedly connected to the frame 1. The piston actuator conveying component 21 includes a conveying seat 212, a conveying track 213, and an actuator conveying cylinder 211. The conveying seat 212 is slidably connected to the conveying track 213. The actuator conveying cylinder 211 drives the conveying seat 212 to reciprocate on the conveying track 213. The piston actuator handling component 22 includes a handling frame 221. An active handling seat 222 and a lateral handling cylinder 223 are arranged on the handling frame 221. The lateral handling cylinder 223 drives the active handling seat 222 to reciprocate on the handling frame 221. A lifting cylinder 224 is arranged on the active handling seat 222. The lifting cylinder 224 is fixedly connected to the active handling seat 222. A clamping cylinder 225 is arranged on the lifting cylinder 224. The clamping cylinder 225 is fixedly connected to the lifting cylinder 224. A clamping claw 226 is arranged on the clamping cylinder 225. The clamping claw 226 is fixedly connected to the clamping cylinder 225.
[0033] The feeding and assembly module 3 includes an O-ring feeding component 31, a bearing feeding component 32, a gasket feeding component 33, and a handling and pressing component. The O-ring feeding component 31, the bearing feeding component 32, and the gasket feeding component 33 all correspond to the handling and pressing component. The bearing feeding component 32 and the gasket feeding component 33 are symmetrically arranged. The O-ring feeding component 31, the bearing feeding component 32, the gasket feeding component 33, and the handling and pressing component are all fixedly connected to the frame 1. The handling and pressing component includes a material taking frame 341, a material taking joint 342, a handling cylinder 343, and a reciprocating cylinder 344. The reciprocating cylinder 344 is fixedly connected to the material taking frame 341. A material taking seat is arranged on the reciprocating cylinder 344. The material taking seat is fixedly connected to the reciprocating cylinder 344. The material taking cylinder 371 is fixedly connected to the material taking seat. The material taking joint 342 is fixedly connected to the material taking cylinder 371.
[0034] The O-ring feeding and assembling group includes a vibrating bowl 35, a conveying block 351, a conveying mechanism 36 and a movement matching mechanism 37. The vibrating bowl 35, the conveying mechanism 36 and the movement matching mechanism 37 are all fixedly connected to the frame 1. The conveying block 351 is fixedly connected to the conveying mechanism 36. The movement matching mechanism 37 corresponds to the conveying block 351. A first conveying cavity 38 and a second conveying cavity 39 are provided on the conveying block 351. The conveying mechanism 36 includes a conveying cylinder 361 and a Z-shaped connecting plate 362. The conveying cylinder 361 is connected to the conveying block 351 through the Z-shaped connecting plate 362. The movement matching mechanism 37 includes a material taking rod 372, a material taking cylinder 371 and a stripping plate 373. The material taking rod 372 is fixedly connected to the lifting cylinder 224. The material taking rod 372 corresponds to the stripping plate 373.
[0035] The bearing feeding assembly 32 includes a bearing rack 321, a bearing push plate 322 and a bearing pushing cylinder 323. The pushing cylinder is fixedly connected to the bearing push plate 322. The bearing push rod corresponds to the bearing rack 321. The bearing push plate 322 includes a first connecting plate 11 and a first receiving plate 12. The first receiving plate 12 is fixedly connected to the first connecting plate 11. A bearing groove 13 corresponding to the bearing is provided on the first receiving plate 12.
[0036] The gasket feeding assembly 33 includes a gasket rack 331, a gasket push plate 332 and a gasket pushing cylinder 333. The pushing cylinder is fixedly connected to the gasket push plate 332. The gasket push rod corresponds to the gasket rack 331. The gasket push plate 332 includes a second connecting plate 14 and a second receiving plate 15. The second receiving plate 15 is fixedly connected to the second connecting plate 14. A gasket groove 16 corresponding to the gasket is provided on the second receiving plate 15.
[0037] The oil spraying module 4 includes an assembling and handling assembly 41 and an oil spraying assembly 42. The assembling and handling assembly 41 corresponds to the oil spraying assembly 42. The assembling and handling assembly 41 includes an assembling and handling hand 411, a reciprocating handling cylinder 412, a reciprocating slide rail 413 and a reciprocating handling seat 414. The reciprocating handling cylinder 412 is fixedly connected to the reciprocating slide rail 413. The assembling and handling hand 411 is fixedly connected to the reciprocating handling seat 414. The reciprocating handling cylinder 412 drives the reciprocating handling seat 414 to reciprocate on the reciprocating slide rail 413. The oil spraying assembly 42 includes an oil spraying tooling seat 421 and an oil spraying chamber 422. The oil spraying chamber 422 is arranged above the oil spraying tooling seat 421. An oil spraying nozzle 423, an oil spraying port 425 and an oil pumping port 424 are provided on the oil spraying chamber 422. The oil spraying nozzle 423 and the oil pumping port 424 are arranged at the upper part of the oil spraying chamber 422. The oil spraying port 425 is arranged on one side of the oil spraying chamber 422.
[0038] The rotary press-fitting module 5 includes a rotary press-fitting base 51, a rotary shaft 52 is arranged on the rotary press-fitting base 51, the rotary shaft 52 is rotatably connected to the rotary press-fitting base 51, a centering press-fitting base 53 is arranged above the rotary press-fitting base 51, a centering shaft 54 is arranged on the centering press-fitting base 53, the centering shaft 54 is fixedly connected to the centering press-fitting base 53, a press-fitting plate 55 and a press-fitting cylinder 56 are arranged on the centering press-fitting base 53, the press-fitting cylinder 56 is fixedly connected to the centering press-fitting base 53, the press-fitting plate 55 is fixedly connected to the press-fitting cylinder 56, and the centering shaft 54 corresponds to the press-fitting plate 55.
[0039] The snap ring detection module 6 includes a detection tooling base 61 and a detection camera 62, and the detection camera 62 is arranged above the detection tooling base 61.
[0040] Overall, the present invention includes a piston actuator feeding module, a feeding and assembling module for feeding O-rings, bearings, and gaskets, an oil injection module, a rotary press-fitting module for press-fitting between the piston actuator and the caliper body, and a snap ring detection module for positioning through a snap ring after the press-fitting between the piston actuator and the caliper body, and detecting the assembly condition of the snap ring.
[0041] The working process of the entire system is as follows: 1. The piston actuator feeding module transports the piston actuator to the fixed tooling.
[0042] 2. The feeding and assembling module sequentially assembles the O-ring, bearing, and gasket onto the piston actuator.
[0043] 3. The oil injection module performs oil injection treatment on the assembled piston actuator.
[0044] 4. The rotary press-fitting module press-fits the oil-injected piston actuator with the caliper body.
[0045] 5. The snap ring detection module performs snap ring detection on the completed press-fitted brake caliper to ensure product quality.
[0046] The working processes of each module are as follows: 1. Piston actuator feeding module The piston actuator feeding module includes a piston actuator conveying component and a piston actuator handling component. The piston actuator conveying component transports the piston actuator to within the moving range of the piston actuator handling component, and then the piston actuator handling component places the piston actuator on the fixed tooling.
[0047] Piston actuator conveying component: Drives the conveying seat to reciprocate on the conveying track through a conveying cylinder, and transports the piston actuator to the designated position.
[0048] Piston actuator handling component: The horizontal handling cylinder on the handling rack drives the movable handling seat to reciprocate on the handling rack. The lifting cylinder drives the clamping cylinder and the clamping claws to move up and down. The clamping claws pick up the piston actuator and place it on the fixed tooling.
[0049] 2. Loading and assembling module The loading and assembling module includes a handling and pressing component, an O-ring loading component, a bearing loading component, and a gasket loading component. The handling and pressing component successively passes through the positions of the O-ring loading component and the positions of both the bearing loading component and the gasket loading component; it brings the O-ring, bearing, and gasket to the fixed tooling. There are four pieces of materials on the material taking joint from top to bottom: O-ring, gasket, bearing, gasket.
[0050] The O-ring loading component includes a vibrating bowl, an O-ring conveying mechanism, and an O-ring transporting and cooperating mechanism; the O-ring conveying mechanism moves horizontally back and forth, and it cooperates with the O-ring transporting and cooperating mechanism to realize the O-ring conveying; the O-ring conveying mechanism includes a conveying block, and the first and second conveying cavities are arranged on the conveying block. The O-ring transporting and cooperating mechanism sends the O-ring in the first conveying cavity to the second conveying cavity, and an oil injection hole for injecting oil into the second conveying cavity is arranged on the conveying block. The vibrating bowl sends the O-ring to the first conveying cavity. The first conveying cavity reaches below the O-ring transporting and cooperating mechanism, and the O-ring transporting and cooperating mechanism takes out the O-ring from the first conveying cavity; then the second conveying cavity reaches below the O-ring transporting and cooperating mechanism, and the O-ring transporting and cooperating mechanism puts the O-ring into the second conveying cavity for oiling and waits for the material taking joint to take the material.
[0051] Both the bearing loading component and the gasket loading component include a storage rack and a pushing plate; it also includes a sensor for material taking detection, using a resetable displacement sensor. The resetable displacement sensor detects the material taking times and the material taking depth to judge whether the material is taken correctly. It also includes a post-assembly handling module that sends the piston actuator assembled with the O-ring, gasket, and bearing to the oil injection module for oil injection work.
[0052] O-ring loading component: The vibrating bowl sends the O-ring to the first conveying cavity. The O-ring transporting and cooperating mechanism takes out the O-ring from the first conveying cavity and puts it into the second conveying cavity for oiling and waits for the material taking joint to take the material.
[0053] Bearing loading component: The bearing push plate pushes the bearing out of the bearing storage rack through the bearing pushing cylinder, and the material taking joint takes away the bearing.
[0054] Gasket loading component: The gasket push plate pushes the gasket out of the gasket storage rack through the gasket pushing cylinder, and the material taking joint takes away the gasket.
[0055] Handling and pressing component: The material taking joint successively passes through the O-ring loading component, the bearing loading component, and the gasket loading component, brings the O-ring, bearing, and gasket to the fixed tooling, and completes the assembly.
[0056] 3. Fuel injection module The fuel injection module includes a tooling seat that can move horizontally and rotate, and also includes a fuel injection chamber that can move vertically. The fuel injection chamber is provided with a fuel injection port, a fuel injection nozzle, and a fuel suction port. After assembly, the handling module places the workpiece on this tooling seat. The fuel injection chamber encloses the piston actuator, and realizes atomized fuel injection and extraction of the fuel mist after injection through the cooperation of the fuel injection port, the fuel injection nozzle, and the fuel suction port. It also includes a transplanting module after fuel injection, which sends the workpiece that has completed the fuel injection process to the rotary pressing module for the pressing process.
[0057] Assembly handling component: The assembly handling hand sends the piston actuator equipped with an O-ring, a gasket, and a bearing to the fuel injection tooling seat through a reciprocating air cylinder and a reciprocating slide rail.
[0058] Fuel injection component: The fuel injection chamber atomizes the fuel injection on the piston actuator through the fuel injection nozzle and the fuel injection port, and the fuel mist after injection is extracted through the fuel suction port.
[0059] 4. Rotary pressing module The rotary pressing module includes a clamp body positioning tooling, a centering pressing component, and a rotary pressing component; the centering pressing component includes a centering shaft that can move vertically; the rotary pressing component includes a rotary shaft; the workpiece that has completed the fuel injection process is placed on the rotary shaft, and the installation position is defined through the cooperation of the centering shaft and the workpiece; the rotary shaft rotates and rises to complete the assembly between the workpiece and the clamp body. The rotary shaft drives the workpiece to rotate and rise, and the centering shaft cooperates with the workpiece to define the installation position to complete the pressing between the workpiece and the clamp body.
[0060] 5. Snap ring detection module Detection camera: The detection camera and the detection tooling. The detection camera is above the detection tooling. After the assembly between the workpiece and the clamp body is completed, the snap ring is installed; the detection camera performs snap ring detection on the brake caliper with the snap ring installed to ensure that the snap ring is installed correctly.
[0061] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, or improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automated assembly system for a brake caliper, characterized in that: It includes a frame, a piston actuator feeding module, a feeding assembly module, an injection module, a rotary pressing module and a retaining spring detection module, wherein the piston actuator feeding module is fixedly connected to the frame, a feeding assembly module is arranged on one side of the piston actuator feeding module, a rotary pressing module is arranged on the other side of the piston actuator feeding module, the injection module is arranged between the rotary pressing module and the piston actuator feeding module, and the retaining spring detection module is arranged on one side of the rotary pressing module, and the piston actuator feeding module, the feeding assembly module, the injection module, the rotary pressing module and the retaining spring detection module are all fixedly connected to the frame.
2. The automated assembly system for brake calipers according to claim 1, characterized in that: The piston actuator feeding module comprises a piston actuator fixing seat, a piston actuator conveying assembly and a piston actuator handling assembly, and the piston actuator fixing seat, the piston actuator conveying assembly and the piston actuator handling assembly are all fixedly connected to the frame.
3. The automated assembly system for brake calipers according to claim 2, characterized in that: The piston actuator conveying assembly comprises a conveying seat, a conveying track and a conveying cylinder. The conveying seat is slidably connected to the conveying track, and the conveying cylinder drives the conveying seat to reciprocate on the conveying track.
4. The automated assembly system for brake calipers according to claim 2, characterized in that: The piston actuator transport assembly includes a transport frame, a movable transport seat and a transverse transport cylinder are arranged on the transport frame, the transverse transport cylinder drives the movable transport seat to reciprocate on the transport frame, a lifting cylinder is arranged on the movable transport seat, the lifting cylinder is fixedly connected to the movable transport seat, a clamping cylinder is arranged on the lifting cylinder, the clamping cylinder is fixedly connected to the lifting cylinder, a clamping claw is arranged on the clamping cylinder, and the clamping claw is fixedly connected to the clamping cylinder.
5. The automated assembly system for brake calipers according to claim 1, characterized in that: The feeding assembly module includes an O-ring feeding assembly, a bearing feeding assembly, a gasket feeding assembly and a handling and pressing assembly. The O-ring feeding assembly, the bearing feeding assembly and the gasket feeding assembly all correspond to the handling and pressing assembly. The bearing feeding assembly and the gasket feeding assembly are symmetrically arranged. The O-ring feeding assembly, the bearing feeding assembly, the gasket feeding assembly and the handling and pressing assembly are all fixedly connected to the frame.
6. The automated assembly system for brake calipers according to claim 5, characterized in that: The bearing loading assembly includes a bearing material frame, a bearing push plate and a bearing pushing cylinder, the pushing cylinder is fixedly connected to the bearing push plate, the bearing push rod corresponds to the bearing material frame, the bearing push plate includes a first connecting plate and a first receiving plate, the first receiving plate is fixedly connected to the first connecting plate, and a bearing groove corresponding to the bearing is arranged on the first receiving plate.
7. The automated assembly system for brake calipers according to claim 5, characterized in that: The gasket loading assembly includes a gasket material rack, a gasket push plate and a gasket pushing cylinder, the pushing cylinder is fixedly connected to the gasket push plate, the gasket push rod corresponds to the gasket material rack, the gasket push plate includes a first connecting plate and a first receiving plate, the first receiving plate is fixedly connected to the first connecting plate, and a gasket groove corresponding to the gasket is arranged on the first receiving plate.
8. The automated assembly system for brake calipers according to claim 1, characterized in that: The fuel injection module includes a combined transport component and a fuel injection component, the combined transport component corresponds to the fuel injection component, the combined transport component includes a combined transport hand, a reciprocating transport cylinder, a reciprocating slide rail and a reciprocating transport seat, the reciprocating transport cylinder is fixedly connected to the reciprocating slide rail, the combined transport hand is fixedly connected to the reciprocating transport seat, the reciprocating transport cylinder drives the reciprocating transport seat to reciprocate on the reciprocating slide rail, the fuel injection component includes a fuel injection tooling seat and a fuel injection bin, the fuel injection bin is arranged above the fuel injection tooling seat, a fuel nozzle, a fuel injection port and a fuel extraction port are arranged on the fuel injection bin, the fuel nozzle and the fuel extraction port are arranged on the upper part of the fuel injection bin, and the fuel injection port is arranged on one side of the fuel injection bin.
9. The automated assembly system for brake calipers according to claim 1, characterized in that: The rotary press-fitting module includes a press-fitting conveying assembly and a rotary press-fitting assembly, the press-fitting conveying assembly corresponds to the injection module, the rotary press-fitting assembly includes a rotary press-fitting seat, a rotating shaft is arranged on the rotary press-fitting seat, the rotating shaft is rotatably connected with the rotary press-fitting seat, a centering press-fitting seat is arranged above the rotary press-fitting seat, a centering shaft is arranged on the centering press-fitting seat, the centering shaft is fixedly connected with the centering press-fitting seat, a press-fitting plate and a press-fitting cylinder are arranged on the centering press-fitting seat, the press-fitting cylinder is fixedly connected with the centering press-fitting seat, the press-fitting plate is fixedly connected with the press-fitting cylinder, and the centering shaft corresponds to the press-fitting plate.
10. The automated assembly system for brake calipers according to claim 1, characterized in that: The retaining spring detection module comprises a detection fixture seat and a detection camera, and the detection camera is arranged above the detection fixture seat.
Citation Information
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